136

LIFTING LUG ANALYSIS

ERECTION WEIGHT, P (Note1) P 50011 N 5098.00 Kgs

SHOCK FACTOR, F : 2

LIFTING LUG DIMENSIONS: RE-PAD DIMENSION:

h= 130 a= 120 LENGTH(l): 150
b= 110 f= 40 WIDTH(w) : 50
di= 40 t1 = 16 THICK.(t): 16
LUG ORIENTATION (A) : 45 tc = 0
SLING ANGLE (B) = 30 dc = 0

LUG FORCES :
VERTICAL LIFTING FORCE, PL = P/4*F = 25006 N
FORCE ALONG SLING, PV = PL/COS(B) = 28874 N
CIRC.FORCE,Pc = PV*COS(90-(A+B)) or COS(B) 27890 N
RADIAL FORCE,Pr = PV*SIN(90-(A+B)) or SIN(B) 7473 N
MATERIAL OF LUG : SA516 GR, 60
YIELD STRESS, Ys= : 220 N/mm 2

ALLOWABLE STRESSES :
TENSILE STRESS,Sa=0.6*Ys : 132 N/mm 2
SHEAR STRESS, Ss=0.4*Ys : 88 N/mm 2
2
BEARING STRESS, Se=0.8*Ys : 176 N/mm
BENDING STRESS, Sb=0.66*Ys : 145.2 N/mm 2

INDUCED STRESSES :

TENSILE STRESS = PV/[(t1*(b-di)+((dc-di)*2*tc 25.78 N/mm 2 <Sa HENCE SAFE

SHEAR STRESS = PV/[2*((t1*(f-ri)+(dc-di)*2*t 45.12 N/mm 2 <Ss HENCE SAFE
2
BEARING STRESS = PV/[di*(t1+2*tc)] = 45.12 N/mm <Se HENCE SAFE
BENDING STRESS = M/Z=Pc*h/(t1*a^2/6)= 94.42 N/mm 2 <Sb HENCE SAFE

Note 1: Weight includes all attachments

 137

LIFTING LUG ANALYSIS

(as per bednar ex.10.5 page-275)

STRENGTH OF WELD (LIFTING LUG TO PAD) :

FILLET LEG SIZE (WFp) = 12 mm

TOTAL WELD LENGTH (Wl) = 292 mm
2
LINEAR SECT.MOD.(Z)=2*a^2/6 = 4800.00 mm

UNIT FORCES DUE TO CIRCUMFERENTIAL FORCES

BENDING(f1) = Pc*h/Z = 755.36 N/mm
SHEAR (f2) = Pc/Wl = 95.51 N/mm
UNIT FORCES DUE TO RADIAL FORCES
SHEAR (f3) = Pr/Wl = 25.59 N/mm

REQUIRED WELD SIZE DUE TO COMBINED LOAD

f = sqrt[(f1+f2)^2+f3^2] = 851.26 N/mm

WELD EFFICIENCY = 0.7 (E)

2
WELD STRENGTH, fw = Sa.E = 92.40 N/mm (Sw)
LEG SIZE (WFc)= f/fw = 9.21 mm
AS WFp>WFc, PROVIDED WELD FILLET SIZE IS SUFFICIENT
( GROOVE + 4 FILLET WILL BE PROVIDED. )

STRENGTH OF WELD (LIFTING LUG PAD TO SHELL) :

FILLET ELD THROAT L1 = 8.485 mm
FILLET LEG SIZE (WFp) = 12 mm
TOTAL WELD LENGTH (Wl) = 400 mm
2
LINEAR SECT.MOD.(Z)=2*l^2/6 = 7500.00 mm

UNIT FORCES DUE TO CIRCUMFERENTIAL FORCES

BENDING(f1) = Pc*(h+t)/Z = 542.93 N/mm
SHEAR (f2) = Pc/Wl = 69.73 N/mm
UNIT FORCES DUE TO RADIAL FORCES
SHEAR (f3) = Pr/Wl = 18.68 N/mm

REQUIRED WELD SIZE DUE TO COMBINED LOAD

f = sqrt[(f1+f2)^2+f3^2] = 612.94 N/mm

WELD EFFICIENCY = 0.55

2
WELD STRENGTH, fw = Sa.E = 72.60 N/mm
LEG SIZE (WFc)= f/fw = 8.44 mm
AS WFp>WFc, PROVIDED WELD FILLET SIZE IS SUFFICIENT