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A review of hydrogen embrittlement of martensitic advanced high-


strength steels

Article  in  CORROSION REVIEWS · January 2016


DOI: 10.1515/corrrev-2016-0006

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Corros Rev 2016; 34(3): 153–186

Jeffrey Venezuela, Qinglong Liu, Mingxing Zhang, Qingjun Zhou and Andrej Atrens*

A review of hydrogen embrittlement of martensitic


advanced high-strength steels
DOI 10.1515/corrrev-2016-0006 ductility. Nevertheless, MS-AHSS have gained acceptance
Received January 19, 2016; accepted April 26, 2016 in the car manufacturing industry and are currently used
for making anti-intrusion parts in automobiles. A concern
Abstract: The martensitic advanced high-strength steels
for high-strength steels is hydrogen embrittlement (HE),
(MS-AHSS) are used to create fuel-efficient, crashworthy
a degradation mechanism that can occur with stressed
cars. Hydrogen embrittlement (HE) is an issue with high-
steel components containing hydrogen. Consequently, the
strength steels; thus, the interaction of hydrogen with
extent that HE limits the applicability of AHSS needs to be
MS-AHSS needs to be studied. There are only a few pub-
addressed (Loidl, 2015). Although there are good reviews
lished works on the HE of MS-AHSS. The current literature
of HE of conventional steels (Elboujdaini & Revie, 2009;
indicates that the HE susceptibility of MS-AHSS is affected
Gangloff, 1986; Hirth, 1980; Lynch, 2012a; Louthan, 2008;
by (i) the strength of the steel, (ii) the applied strain rate,
Louthan, Caskey, Donovan, & Rawl, 1972; Liu & Atrens,
(iii) the concentration of hydrogen, (iv) microstructure, (v)
2013; Thompson & Bernstein, 1981), this work reviews the
tempering, (vi) residual stress, (vii) fabrication route, (viii)
HE of MS-AHSS and places this review in the context of HE
inclusions, (ix) metallic coatings, and (x) specific precipi-
of the martensitic steels.
tates. Some of the unresolved issues include (i) the cor-
This paper presents the current state of knowledge
relation of laboratory results to service performance, (ii)
on the HE of MS-AHSS. The paper introduces AHSS and
establishing the conditions or factors that lead to a certain
MS-AHSS, describes HE, explains HE, evaluates the tech-
HE response, (iii) studying the effect of stress rate on HE,
niques employed in HE studies, critically evaluates the
and (iv) a comprehensive understanding of hydrogen trap-
recent works on the HE of martensitic steels, and identi-
ping in MS-AHSS.
fies the gaps in HE research to propose possible future
Keywords: hydrogen embrittlement; martensitic advanced research directions.
high-strength steels; mechanical properties.

1.1 History of AHSS


1 Introduction Research on AHSS began with studies on dual-phase (DP)
steels in the late 1970s and early 1980s. This led to the creation
Advanced high-strength steels (AHSS) are a new class of
of first-generation AHSS (Bouaziz, Zurob, & Huang, 2013; Kot
steels that exhibit high strength coupled with good forma-
& Morris, 1979; Rashid & Rao, 1981): DP (Davies, 1978; Kim
bility. The use of AHSS allows significant weight reduction
& Thomas, 1981; Speich, Demarest, & Miller, 1981), marten-
and improved crash performance of vehicles to provide
sitic (MS or MART; Automotive Applications Council, 2014;
better fuel economy and higher passenger safety (Zhu,
ULSAB-AVC, 2014a), complex phase (CP; Matlock, Speer, de
Ma, & Wang, 2014). Martensitic AHSS (MS-AHSS) is the
Moor, & Gibbs, 2012; Zhu, Barbier, & Iung, 2013), and trans-
strongest among this class of steels. MS-AHSS can have
formation-induced plasticity (TRIP; Sakuma, M ­ atsumura, &
strengths well above 1000  MPa but have relatively low
Takechi, 1991; Tamura, 1982). The DP steel was one of the first
to gain commercial acceptance in the early 1990s (Bouaziz
*Corresponding author: Andrej Atrens, Division of Materials, et al., 2013). First-generation AHSS have mechanical proper-
School of Mining and Mechanical Engineering, The University of ties better than conventional high-strength steels. However,
Queensland, St. Lucia 4072, Australia, these steels have poor formability.
e-mail: andrejs.atrens@uq.edu.au Second-generation AHSS were developed to tackle
Jeffrey Venezuela, Qinglong Liu and Mingxing Zhang: Division
this weakness. These steels are based on the more ductile
of Materials, School of Mining and Mechanical Engineering, The
University of Queensland, St. Lucia 4072, Australia
and formable austenitic microstructure. Examples include
Qingjun Zhou: Baoshan Iron & Steel Co., Ltd., Research Institute, the twinning-induced plasticity (TWIP; Frommeyer, Brüx,
Shanghai 201900, China & Neumann, 2003; Grässel, Krüger, Frommeyer, & Meyer,

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154      J. Venezuela et al.: HE of MS-AHSS

2000), lightweight steel with induced-plasticity (L-IP; AHSS also differ from conventional steels in that their
Hofmann, Menne, Göklü, & Richter, 2005), and shear microstructure is typically more complex. The ferrous
band formation-induced plasticity (SIP; Allain et  al., microstructures include ferrite, cementite, austenite, mar-
2006) steels. However, these steels require high amounts tensite, pearlite, and bainite (Callister & Rethwisch, 2014).
of austenite-stabilizing elements, such as manganese and Each microstructure has its own set of properties. Com-
nickel (~20% wt), which are consequently expensive and bining these microstructures can give novel properties.
have limited industrial use. For example, DP steels contain a combination of ferrite
The latest research focus is on creating third-genera- and martensite. CP steels have a ferrite and bainite matrix
tion AHSS with a suitable compromise between formabil- together with discrete martensite, pearlite, and retained
ity and cost. Examples of third-generation AHSS include austenite islands. The number of feasible microstructural
quenching and partitioning (Q&P) steels (Speer et al., 2011) combinations, together with known strengthening mech-
and the medium Mn steels (Santofimia et al., 2011). Third- anisms, gives a range of possibilities to customize the
generation AHSS show strong potential, and the response properties of the steel.
of the car industry is encouraging. There may also be other The strengthening mechanisms for AHSS include
applications such as in ship building, aircraft, domestic solid solution strengthening, precipitation strengthen-
appliances, and civil structures (Demeri, 2013). ing, grain refinement, phase transformation, and cold
deformation (Automotive Applications Council, 2014;
Ramazani, Berme, & Prahl, 2013). Furthermore, the mul-
1.2 Types and properties of AHSS tiphase nature of AHSS allows second-phase strengthen-
ing such as in composites.
AHSS have tensile strengths  > 500  MPa and typically
possess complex microstructures (Bhattacharya, 2006).
Figure 1 compares the mechanical properties of AHSS 1.3 MS-AHSS
and conventional steels. Conventional steels have yield
strengths  < 500 MPa. In contrast, the strength of AHSS is MS-AHSS were derived from the low-carbon martensite
often between 600 and 1200 MPa. Furthermore, AHSS have steels (LCMS), which were introduced in the 1970s by
relatively high ductility (5–70%) and good formability. the Inland Steel Co. (McFarland & Taylor, 1969). In 1982,
The following AHSS nomenclature was proposed by there were four commercial grades with tensile strengths
the ultralight steel auto body (ULSAB) program (ULSAB- of 900, 1100, 1300, and 1500  MPa (Bhattacharya, 2015).
AVC, 2014c): “XX aaa/bbb” (e.g. MS 800/980). The first Interest increased for LCMS in automotive applications,
two letters “XX” identify metallurgy. For example, DP and eventually, the LCMS became part of the AHSS family.
identifies a DP steel and MS identifies a MS-AHSS. The Another type of martensitic steel sheet is the press
next set of three numbers “aaa” and “bbb” represent the hardened (PH) or hot-formed (HF) steel. This steel was
minimum yield and tensile strengths, respectively. introduced in 1977 for hot stamping. PH steels typically

70

60 2nd Gen
AHSS
50 IF
Elongation (%)

40 Mild
CMn 3rd Gen AHSS
30

HSLA
20

1st
10 Mart

0
0 200 500 800 1100 1400 1700
Tensile strength (MPa)

Figure 1: Mechanical properties of AHSS versus conventional steels.


Adapted from ULSAB-AVC (2014b) and Automotive Applications Council (2014).

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J. Venezuela et al.: HE of MS-AHSS      155

have higher carbon contents and considerable amounts austenite (Cohen, 1988). The martensite crystal structure
of boron to create the desired martensitic microstruc- changes at 0.6 wt% C (Askeland, Fulay, & Wright, 2011),
tures. Common examples of PH steels include 22MnB5, which is designated the H point. Martensite with a carbon
27MnCrB5, and 37MnB4 steel grades. 22MnB5 is the most concentration below the H point is body-centered cubic
commercially used grade. (BCC), whereas, for a higher carbon concentration, mar-
tensite is body-centered tetragonal (BCT; Marder & Krauss,
1967). The terms primary and secondary martensite are
1.3.1 P
 roperties, advantages, and limitations of also used for the BCC and BCT structures, respectively
MS-AHSS (Sherby, Wadsworth, Lesuer, & Syn, 2008). Zener (1946)
suggested that this change from cubic to tetragonal rep-
Table 1 summarizes the microstructures and typical tensile resents a change from an ordered distribution of carbon
strengths of common AHSS. MS-AHSS are the strongest of to a more random one. However, this hypothesis would
the AHSS, having the highest values of yield and tensile require the lattice parameter to steadily increase up to the
strength (ULSAB-AVC, 2014a). MS-AHSS are also different H-value, contrary to experiment. Bell and Owen (1967)
from other AHSS in that they have a single microstructure found that the cubic lattice parameters are constant up to
of martensite, although some ferrite and bainite may also the H-value, after which the c-value increases with carbon
be present depending on fabrication (­ Bhattacharya, 2011). content. Sherby et al. (2008) proposed that a C-rich phase
The strength of the martensite depends on the carbon con- is formed during quenching. This phase takes out all of
centration and tempering treatment. MS-AHSS contain the carbon from the BCC structure; hence, the constant
sufficient amounts of alloying elements, such as B, Cr, Mo, lattice parameters are observed below the H-point. Fur-
V, and Ni, to ensure sufficient hardenability to obtain the thermore, they proposed the sequential transformation
fully martensitic microstructure (­WorldAutoSteel, 2014). from face-centered cubic (FCC) to hexagonal close-packed
The carbon concentration is typically  < 0.30% to prevent (HCP) then HCP to BCC occurring for primary martensite.
excessive martensite hardness that could lead to problems At the H-point, the BCT structure is created as a result of
in metal forming (Mohrbacher, 2014). the carbon solubility limit of HCP and interstitial carbon,
MS-AHSS have relatively poor ductility, which range causing an elongation along the c-direction of the BCC
from 2% to 10%. The consequent limited formability structure.
requires strict control of deformation processing. MS-AHSS Martensite also has two types of microstructure,
can be tempered for greater ductility and formability, such namely, lath and plate (Krauss & Marder, 1971). Lath mar-
as required for multiple bending operations. Nevertheless, tensite, also described as lenticular or massive, appears
MS-AHSS are used in car manufacturing because of their as thin and parallel strips of martensite crystals (Marder
high strength to price ratio (Bouaziz et al., 2013). & Krauss, 1967; Speich, 1973) Plate martensite, also
referred to as acicular or “needle-like”, is wider and lacks
the parallel arrangement between adjacent crystals in
1.3.2 Martensitic microstructure
lath martensite (Marder & Krauss, 1967). The occurrence
of each type depends on the carbon content. Pure plate
Martensite is a metastable phase formed via a diffusion-
martensite occurs for a carbon content  > 1% C, lath occurs
less, displacive, and shear transformation of rapidly cooled
at  < 0.6% C (Askeland et al., 2011; Callister & Rethwisch,
2014; Marder & Krauss, 1967), and a mixture of lath and
Table 1: Properties of selected types of AHSS (Automotive Applica- plate martensite occurs for intermediate carbon contents.
tions Council, 2014; Heimbuch, 2006).
Most hardenable steels have low or medium-carbon
contents; consequently, their microstructure contains
AHSS Microstructure Typical tensile
strength (MPa)
lath martensite (Krauss, 2005). Thus, lath martensite
has the greater industrial significance. MS-AHSS, which
DP Ferrite+martensite 400–1000
have carbon content typically  < 0.2%, also have the lath
MS Martensite 900–1700
CP Ferrite/bainite matrix+martensite, 400–1000
microstructure (Automotive Applications Council, 2014;
pearlite, and retained austenite ­Mohrbacher, 2014). Each prior austenite grain (PAG) typi-
TRIP Ferrite/retained austenite 500–1000 cally transforms to numerous discrete laths, as shown in
matrix+martensite and bainite Figure 2. Each lath is a single martensite crystal with 0.2–
TWIP Austenite 800–1100 0.5 μm width (Maki, 2012). The lath boundaries are often
Q&P Martensite+austenite 950–1200
low-angle boundaries with misorientations of about 3°

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156      J. Venezuela et al.: HE of MS-AHSS

(Krauss, 1999), with peak hardness at a carbon content of


about 0.8% C. For carbon concentrations  > 0.8% C, mar-
tensite hardness may increase or decrease depending on
Block the process used to control the amount of the soft retained
Packet
austenite phase (Krauss, 1978). Carbon strengthens mar-
tensite by solid solution strengthening. The solute carbon
is supersaturated in the martensite matrix and distorts
the crystal lattice. The resulting lattice strains effectively
hinder dislocation motion, prevent crystal slip, and
reduce ductility and toughness.
Several techniques may be used to increase the tough-
ness of martensite. The concentration of critical impurities
can be reduced, such as nitrogen, phosphorous, arsenic,
PAG boundary and sulfur, which weaken grain boundaries (Mohrbacher,
2014). Finely dispersed precipitates can be introduced into
Figure 2: Microstructure of a martensite showing blocks and
packets inside a PAG. the martensite matrix, which have little effect on strength
Adapted from Kinney et al. (2014) and Mohrbacher (2014). but can significantly increase fracture toughness (Krauss,
1995). However, coarse brittle precipitates along former
austenite grain boundaries, or between laths, promote
and do not represent significant crystallographic discon- brittle fracture (Ebrahimi & Krauss, 1984). Toughness
tinuity (Morito, Huang, Furuhara, Maki, & Hansen, 2006). can also be increased by refining the effective grain size
These laths occur in packets with the same habit plane. of the martensite (Mohrbacher, 2014). Decreasing grain
Packets occur in blocks in which laths possess a similar size also increases the strength as given by the Hall-Petch
crystallographic variant of the martensitic transformation equation (Morris, Lee, & Guo, 2003). In martensite, lath
(Marder & Marder, 1969). boundaries are barriers to dislocation motion and con-
A packet may be considered as the single martensite sequently influence strength. Furthermore, high-angle
crystal or grain, although partitioned by many low-angle packet boundaries can effectively stop cleavage fracture
boundaries and having a dense dislocation popula- along crystal planes. Grain refinement creates more grain
tion (Kinney, Pytlewski, Khachaturyan, & Morris, 2014; boundary areas and thereby reduces the concentration of
Krauss, 2005). The abundance of these tangled disloca- grain boundary embrittling elements, such as phosphorus
tions is characteristic of the fine lath microstructure, in or arsenic, by distributing them over a larger area. Fine-
which the dislocation densities can reach up to 1012 dislo- grained martensitic structure is produced by refining the
cations/cm2. Dislocation density is proportional to carbon PAG site (Mohrbacher, 2014) by either limiting the aus-
content up to 0.6 wt% C. Twinning may also occur in lath tenitizing temperature or adding alloying elements that
martensite, although twinning is more favored at higher inhibit austenite grain growth.
carbon contents and is more important for plate mar-
tensite (Krauss, 1999).
1.3.4 Fabrication techniques

1.3.3 Mechanical properties of martensite Martensite is produced by heating the steel above a criti-
cal temperature to create austenite followed by rapid
Martensite is considered the strongest of the ferrous micro- cooling or quenching. The amount of martensite that
structures but has low ductility (Callister & Rethwisch, forms from the austenite depends on the rate of cooling
2014). The strength of martensite has a large scatter in and the final temperature (Callister & Rethwisch, 2014).
reported values (Krauss, 1999), attributed to the presence The cooling rate must be faster than the critical cooling
of second phases, such as retained austenite and autotem- rate to prevent the formation of competing phases such
pering carbides. Nevertheless, the hardness of martensite as pearlite and bainite. The martensite finish tempera-
is solely dependent on carbon concentration (Askeland ture, Mf, defines the temperature below which 100% of
et  al., 2011; Callister & Rethwisch, 2014; Krauss, 1999; the austenite is transformed to martensite. The critical
Mohrbacher, 2014). Plots of martensite hardness versus cooling rate and Mf depend on the steel chemistry. Aside
carbon concentration often show a parabolic relationship from carbon, alloying elements such as boron, nickel,

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J. Venezuela et al.: HE of MS-AHSS      157

chromium, manganese, silicon, molybdenum, and vana- oven at the austenitizing temperature of 900°C to 950°C.
dium are controlled to enhance hardenability (Automo- The blank typically possesses a protective Al-Si coating
tive Applications Council, 2014). Furthermore, although a that prevents decarburization and scale formation on the
pure martensite matrix is ideal in the quenched product, it specimen. The steel is retrieved and formed in the press.
is also possible to get small amounts of ferrite and bainite The die itself is water cooled and quenches the austenite
(WorldAutoSteel, 2014). at rates of more than 50°C/s (Bouaziz et  al., 2013). The
MS-AHSS may be produced in several ways (Automo- indirect process involves cold forming the blank followed
tive Applications Council, 2014; WorldAutoSteel, 2014; by austenitization. The preformed blank is then put in the
Zhu et al., 2014). The most popular method is to heat the press for dimensional calibration and quenching.
steel into the austenitizing temperature, followed by hot The hot stamping process offers distinct advantages
rolling to form sheets, and then to quench the sheets in over the other two techniques (ArcelorMittal, 2014b). Hot
the run-out table, or in the cooling section of the continu- stamping allows the production of complex geometry and
ous annealing line, to create martensitic; a process called thus eliminates multipart assembly. Good dimensional
hot rolling. Alternatively, an already formed steel sheet tolerance is obtained by eliminating product springback.
may be austenitized and then directly quenched. The The part has uniform mechanical properties and good
advantage is that sheet forming would be relatively easy fatigue and impact resistance.
because austenite is quite ductile and workable. However,
hot forming creates poor dimensional tolerances, due to
large springback, and a scaled or oxidized surface. 1.3.5 Applications of MS-AHSS
A second method involves cold rolling the already
martensitic steel at low temperatures, referred to as the McWilliams (2015) stated that high-strength steels (both
cold-rolled and annealed process. The inherently high conventional and AHSS) accounted for the largest weight
mechanical strength and the poor ductility of the mar- percentage of lightweight materials used in the trans-
tensite limit the amount of deformation of the specimen. portation industry. The good mechanical properties of
To achieve additional ductility and impart toughness in the steel coupled with low cost and ease of manufacture
the product, the cold-rolled martensite is heated at an mean that steel is the material of choice for car making
appropriate tempering temperature. A similar process to (Ghassemieh, 2014). McWilliams (2015) further stated that
cold form the steel is by shaping the hypoeutectoid micro- this usage, as it has in the last decade, is to continue to
structure of pro-ferrite and pearlite, which is more ductile increase in the coming years. This is because the future
than the hard martensite. The formed metal is then sub- consumption of AHSS is not limited to the automotive
jected to a post-heat treatment consisting of an austenitiz- industry only but includes the shipbuilding and aircraft
ing anneal and quenching. industry (McWilliams, 2015). These two industries were
Supplementary treatments, such as bake hardening ranked second and third behind the auto industry in the
and electrogalvanized, for applications requiring cor- amount of lightweight materials used. Furthermore, the
rosion resistance may also be carried out on MS-AHSS proposed regulations for 2017–2025 require stricter corpo-
(Mohrbacher, 2014). These steps are implemented to rate average fuel economy standards for cars and could
further customize and improve the properties of the steel. significantly increase AHSS use (Abraham, 2014).
Hot stamping process is an innovation compared to The WorldAutoSteel organization produced a set of
the traditional method of forming martensitic steel. The guidelines for the application of AHSS in vehicles (Worl-
process was pioneered by the Swedish company Plannja dAutoSteel, 2014). These guidelines were created to help
in 1977, and its first products were saw and lawn mower car manufacturers, particularly engineers and press shop
blades (Norrbottens Jaernverk, 1977). In 1984, the first hot- personnel, to decide which type of AHSS was best for
stamped automotive parts were used in the SAAB 9000. In particular applications. Most AHSS are used in the main
2007, more than 107 million automotive hot-stamped parts structure of the automobile called the body-in-white
were manufactured, and the process continues to attract (BIW; Ghassemieh, 2014). The BIW consists of pressed
the attention of an increasing number of car manufactur- steel joined together to create a strong and stiff frame.
ers (Hu, Ma, Liu, & Zhu, 2013). This form of construction accounts for almost all of the
Hot stamping combines metal forming and quench- cars created today. It is projected that 50% of the average
ing in a single operation and may be done via either a BIW will consist of AHSS by the end of this decade, by
direct or an indirect process (Karbasian & Tekkaya, 2010). 2020 (Abraham, 2014). Due to its good strength, MS-AHSS
Direct hot stamping begins by heating the blank in an finds applications in the parts of the vehicle that requires

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158      J. Venezuela et al.: HE of MS-AHSS

Various terms have been used to describe HE and


several types of HE have been named (Cwiek, 2010; Lynch,
2012a). Internal HE refers to an embrittlement as a result
of hydrogen inherent or preexisting in the steel. Hydro-
gen environment embrittlement (HEE), on the contrary,
involves embrittlement caused by hydrogen external to,
or in the working environment of, the steel. Hydrogen-
assisted cracking (HAC) is used together with either the
terms “internal” or “external”. Some industries even have
their own terms to describe HE. In the welding industry,
for example, hydrogen-assisted cold cracking (HACC) is
used to refer to a phenomenon of weld failure after cooling
Figure 3: Typical application of MS-AHSS in automotive BIW con- to ambient temperatures. In the corrosion industry, envi-
struction: (i) front and rear bumper beams, (ii) door beam, (iii) side ronmental HE (EHE) is used to describe fractures brought
sill reinforcement, and (iv) roof cross member. about by hydrogen in cathodically protected structures.
Photo used with permission from ArcelorMittal (2015). MartINsite® In addition, for hydrogen-induced failures under cyclic
Steels.
loads, there is hydrogen-assisted fatigue (HAF).
Steel has been the focus of numerous HE studies. Steel
good crash resistance. These areas are often in the crash is ubiquitous, as it continues to be the most commercially
cage, as shown in Figure 3. Applications include bumper used metal. Steel finds relevance in most structural applica-
beams and reinforcements, door intrusion beams and tions where strength and ductility is needed. However, the
reinforcements, windscreen upright reinforcements, HE susceptibility of steels increases with tensile strength.
B-pillar reinforcements, rocker panel inners, side sill and Such increased susceptibility to hydrogen-induced fracture
belt line reinforcements, springs, clips, floor reinforce- therefore limits the use and applicability of high- and ultra-
ments, and roof and dash panel cross members (Arcelor- high-strength steels. Furthermore, any advances in creating
Mittal, 2014a,b; Automotive Applications Council, 2014; stronger steels need to examine HE.
Mallen, Tarr, & Dykeman, 2008; WorldAutoSteel, 2014). The volume of published work on the HE in steels is
Recent reports estimate from 4% up to 10% by weight large and has greatly increased in the last 60 years, as
use of MS-AHSS in cars (Bhat, 2014; Han, 2014; Morgans, better tools for research were developed. However, despite
2015). the amount of research, scientists still continue to study
the mechanisms of HE. The following section presents
a general description of some of the critical factors that
2 HE in steel influence the HE susceptibility of steels. The succeed-
ing sections contain a description of the different modes
HE refers to the degradation of the mechanical properties of and mechanism of hydrogen entry into steels. The section
the steel due to hydrogen. The adverse effects of hydrogen ends with a description of three relevant mechanisms for
on steel have been known for more than a century. Some HE in steels.
of the earliest accounts were given by Cailletet (1868) and
Johnson (1875). HE manifests in different ways in steels. HE
can reduce the ultimate tensile or fracture strength, break- 2.1 F actors affecting the HE susceptibility of
ing strain or ductility, fatigue strength, and fracture tough- steels
ness (Louthan, 2008). The term “embrittlement” implies a
shift from a ductile to a brittle state. HE may involve failure HE can cause subcritical crack growth at stresses a frac-
at an applied stress below the yield or tensile stress. Fur- tion of the tensile strength. Alternatively, HE can be
thermore, there are cases where unstressed specimens have manifested as a loss of ductility with no decrease of yield
fractured. An example is the phenomenon called “shelf strength and no decrease in tensile strength.
popping” (Willan, 2002) where unassembled parts at the For steel, HE susceptibility and hydrogen sensitivity
production shelf crack as a result of hydrogen interaction increases with increasing mechanical strength, providing
with the residual stress in the steel. However, HE can also that there is no great difference in microstructure. To illus-
refer to the case where there is a decrease in ductility but no trate, at tensile strengths below 850 MPa, tempered steels
change of yield and tensile strength. are practically immune to hydrogen-induced fractures

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J. Venezuela et al.: HE of MS-AHSS      159

unless the hydrogen content is about 10  ppm (Willan, stress concentrators, such as notches, surface scratches,
2002). However, martensitic high-strength steels, with and machining marks, increase hydrogen sensitivity.
strengths in the range of 900–1400 MPa, are susceptible Several studies showed increasing HE susceptibility with
to HE at hydrogen concentrations as low as 0.5–1  ppm increasing notch severity (Liu, Zhu, Ke, & Hardie, 1996;
(Lynch, 2012a). Some have adopted a simple quasi-expo- Toribio & Elices, 1992; Xu, 2012) and in the presence of
nential relationship between strength and HE susceptibil- residual tensile stresses (RTS) at the surface (Toribio &
ity (Willan, 2002), that is, a doubling of the strength leads Lancha, 1993) of the steel. Thus, certain manufacturing
to a quadruple increase in HE susceptibility. processes, such as cold drawing or excessive grinding,
The strength of steels is closely related to its micro- which create RTS in steels should be avoided. On the con-
structure. In traditional steels, high strengths are typically trary, inducing controlled residual compressive stresses
attributed to the presence of martensite. Moreover, the as- provides some benefits against HE (Walton, 2002).
quenched martensite is the most prone to HE ­(Garrison & The HE susceptibility of steels is also strain rate
Moody, 2012; Willan, 2002). This may be attributed to the dependent (Louthan, 1974; Smallman & Bishop, 1999;
high transformation stress of martensite that creates high Toh  & Baldwin, 1976) and temperature dependent
residual stresses in the lattice. It has also been hypothe- ­(Gangloff & Wei, 1977; Livne, Chen, & Gerberich, 1986;
sized that thermodynamically stable phases are less sus- Tan, Gao, & Wan, 1993; Xu, 2012). Higher HE vulnerabil-
ceptible to HE (Quadrini, 1989). This would explain why ity often occurs at low strain rates, and a critical rate of
tempering can improve the HE resistance of martensitic stressing is necessary to reveal HE. Consequently, impact
steels (Bates & Loginow, 1964; Nagao, Martin, Dadfarnia, loading is not useful in detecting HE (Smallman & Bishop,
Sofronis, & Robertson, 2014). However, the presence of 1999). However, HE may show under impact loads at
martensite alone does not necessarily translate to high HE certain conditions such as when high levels of hydrogen
susceptibility. Other factors, such as the presence of other and alloy impurities are present at grain boundaries or
ferrous microstructures, alloy content, second-phase when hydride formation occurs (Lynch, 2012a). On the
precipitates, grain structure, and type of martensite, can contrary, it is believed that the temperature of highest
easily change the dynamics of HE in martensite-bearing susceptibility occurs near ambient temperature, although
steels (Garrison & Moody, 2012; Pussegoda & Tyson, it rarely occurs at room temperature (Xu, 2012). For the
1981). As an example, the presence of retained austenite majority of the steels, maximum HE susceptibility occurs
increases the HE resistance of martensitic steels (Kovalev, at 0°C (Louthan, 2008). At higher temperatures, HE gradu-
Waintein, Mishina, & Zabilsky, 2002). Hydrogen diffusion ally decreases and, above a critical temperature (at about
in the atomically dense austenite crystal lattice is about 100°C), is significantly reduced (Lynch, 2012a).
three to four orders of magnitude lower than in martensite. The amount of hydrogen trapping is an important
This means that it takes longer for hydrogen to accumu- factor that influences HE susceptibility in steel (Bernstein,
late and reach critical amounts in austenite. Therefore, a Garber, & Pressouyre, 1976). Hydrogen trapping refers to
propagating crack can be stopped when the crack meets the process by which hydrogen enters the steel and gets
the hydrogen-resistant austenite phase. However, the caught in certain physical inhomogeneities or defects in
retained austenite can become a problem if it transforms the lattice. The concept explains how hydrogen can accu-
to other phases and begins imparting residual stresses on mulate in the steel and how the traps can become sinks
martensite. or sources of hydrogen for possible interactions that may
The amount of hydrogen present is an important factor cause embrittlement. Hydrogen trapping is discussed in
(ASM Handbook, 1986; Cwiek, 2010; Loginow & Phelps, greater detail in a succeeding section.
1975). Increasing hydrogen concentrations, either internal
or external, lead to increasing HE susceptibility. However,
the exact amount of hydrogen necessary to cause embrit- 2.2 Hydrogen entry into steel
tlement can be affected by other factors. The critical value
may depend on the applied stress, microstructure, tensile Hydrogen is the lightest of the elements. Hydrogen gas
strength level, etc. (Louthan, 2008). It is further believed typically occurs in the molecular form as H2. A molecule
that a threshold or saturation concentration exist (Lynch, of hydrogen is relatively large and cannot diffuse in solid
2012a). Above this saturation level, there is a minimal metals, neither interstitially in the metal nor across the
change in HE susceptibility. gas/metal boundary (Carter & Cornish, 2001). Hydrogen
The surface condition of the steel also considerably entry into steel requires the hydrogen to be broken down
affects HE susceptibility. Specifically, the presence of into the smaller hydrogen atom, although it is reported

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that molecular hydrogen can be dissolved in molten steel hydrogen absorption reaction (HAR). Several mechanisms
(Walton, 1999). Nevertheless, the molecule rapidly dis- have been proposed for the electrolytic entry of hydro-
sociates and hydrogen is in the monoatomic form in solid gen into metals. Bockris and coworkers (Bockris & Potter,
steel. For entry of gaseous hydrogen, three stages are 2004; Flitt & Bockris, 1981) proposed that, following reac-
necessary: physisorption, chemisorption, and absorp- tion (1), the absorbed hydrogen undergoes absorption or
tion (Carter & Cornish, 2001). Physisorption, or physical recombination via
absorption, results from the van der Waals interaction
MHads → MHabs (5)
between the solid (or the adsorbent) and the adsorbed
hydrogen molecule (or the adsorbate). The process is
MHads+MHads → H2 +2M (6)
reversible and is accompanied by a small enthalpy
change. Chemisorption involves a chemical reaction
Alternatively, Bockris (2000) proposed that absorbed
between the adsorbent surface and the adsorbate. The
hydrogen can be produced as follows:
reaction involves the splitting of the hydrogen molecule
into two atoms, as the chemisorption energy exceeds the H3O++M+e- → MHabs+H2O (7)
dissociation energy of molecular hydrogen, H2. The atoms
are then held by a polarized covalent bond with the steel where the absorbed hydrogen becomes incorporated in
at the surface. The process is reversible but slow and typi- the lattice.
cally needs activation. The final step, absorption, involves Some chemicals inhibit the hydrogen recombina-
the transfer of the chemisorption hydrogen into the bulk tion reaction even when present in small concentrations.
metal. It is debated which form of hydrogen is absorbed: These chemicals are the hydrogen recombination poisons.
the neutral H atom or the ionic H+ and H- (Myers et  al., Therefore, they promote hydrogen entry into steels.
1992). Opinions would tend to favor the ionized form, Common examples include compounds of Ar, P, S, Sb, Se,
although the sign is still an issue. Sn, and Te and carbon compounds such as CN-, CNS-, CS2,
Hydrogen produced by a metal immersed in a corro- and CO (Cwiek, 2010). These hydrogen poisons can exac-
sive liquid is evolved as a cathodic partial reaction, the erbate the HE of steels. They are often used for laboratory
hydrogen evolution reaction (HER). HER occurs by two experiments for HE.
successive reactions. The reaction first reaction is either
proton discharge or water electrolysis according to the
following: 2.3 H
 ydrogen entry during manufacture and
Acid: H3O++M+e- → MHads+H2O (1) service

HE logically commences with the entry of hydrogen into


Alkaline: H2O+M+e- → MHads+OH- (2)
the steel, and this occurs either during manufacturing
or in service. Several fabrication techniques are sources
A product is MHads, which represents atomic hydrogen
of hydrogen. Examples include the solutions used for
adsorbed at the metal surface. The adsorbed hydrogen
electroplating, acid cleaning, and applying protective
can subsequently undergo either of two reactions. The
coatings, pickling, etching, phosphating, and paint strip-
adsorbed hydrogen can recombine with another hydro-
ping (Walton, 1999). In other cases, such as in welding
gen atom, via chemisorption, to produce H2. This reaction
and casting, moisture can come into contact with the
can occur in both acid and basic solutions. Alternatively,
hot metal creating atomic hydrogen (Lynch, 2012a). For
hydrogen can undergo electrochemical desorption via the
example, during casting, hydrogen can enter the molten
reactions:
metal from water trapped in fluxes, mold sands, and alloy
Acid: MHads+H3O++e- → H2 +M+H2O (3) stocks (Woodtli & Kieselbach, 2000). During welding,
moisture can be present in the filler materials, fluxes and
Alkaline: MHads+H2O+e- → H2 +M+OH- (4) shielding gases, and wet and oil-bearing welded surfaces
(Cwiek, 2010). Also, the annealing of steel in hydrogen-
The rate-determining step (RDS) in these reactions rich atmospheres leads to hydrogen ingress.
determine the speed of the overall HER. Furthermore, Hydrogen absorption can also occur in service. Hydro-
these reactions indicate that there is a free energy decrease gen is adsorbed from wet oxides or rusts and iron sulfides
when molecular hydrogen is formed. Alternatively, some as a result of the iron-water and iron-H2S reactions, respec-
of the adsorbed hydrogen diffuses inside the metal via the tively (Walton, 1999). Similarly, the corrosion of steel and

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of sacrificial anodes or protective porous coatings can the HEDE mechanism, hydrogen accumulates at poten-
generate hydrogen. Studies have shown the importance tial fracture zones (Lynch, 2003), such as (i) sharp crack
of the surface condition in controlling hydrogen ingress tips where hydrogen is adsorbed, (ii) regions ahead of
during service. For example, some surface oxides from cracks where dislocation-shielding occurs, (iii) positions
tempering or carburizing and electrolytic coatings can of maximum hydrostatic stress, and (iv) interfaces such
prevent hydrogen ingress into steel (Walton, 1999). The as grain and phase boundaries ahead of cracks. Troiano
chemical nuclear, space, and other industries have uti- (1960) showed that controlling the hydrogen concen-
lized both gaseous and liquid hydrogen for various pur- tration is important in reducing HE. He found that the
poses. Unsurprisingly, HE in the hydrogen steel tanks minimum hydrogen concentration necessary in triaxial
has occurred as a result of the direct exposure of steel to stress locations is about 5 ppm. Increasing notch sever-
hydrogen (Fritzmeier & Chandler, 1989). Recently, hydro- ity and the steel strength also increases HE susceptibility
gen is being promoted as a viable energy vector; thus, (Steigerwald, Schaller, & Troiano, 1960). Increasing the
many more structures (e.g. hydrogen storage and hydro- sharpness of a notch increases the stress concentrations;
gen production facilities) are expected to be exposed to thus, the critical stress level is more easily reached. Higher
hydrogen. strength steels have a lower threshold stress. The thresh-
old stress is the stress below which hydrogen has no effect
on the mechanical properties. For lower strength steels,
2.4 Mechanism of HE a higher threshold stress is a result of plastic deforma-
tion that occurs at the yield point. Plastic flow shields the
Although hydrogen-induced cracking and embrittlement metal from stress concentrations, so a much higher stress
has been studied for a long time, there is no unifying is required to generate hydrogen at the maximum triaxial-
theory. Several mechanisms have gained considerable ity and cause HE.
acceptance. For non-hydride-forming metals, such as Indirect evidence for the HEDE include (i) quantum
steel, the following three mechanisms are considered the mechanical calculations that support the reduction of
most viable (Lynch, 2012a): (i) hydrogen-enhanced deco- interatomic bond strength by hydrogen (Oriani, 1987)
hesion (HEDE), (ii) hydrogen-enhanced local plasticity and (ii) the observation of high concentrations of hydro-
(HELP), and (iii) adsorption-induced dislocation emission gen in the fracture zone, such as near grain boundaries
(AIDE). and precipitate-matrix interfaces (Daw & Baskes, 1987).
However, the HEDE mechanism is still debated as a direct
experimental evidence is difficult to obtain. A featureless
2.4.1 HEDE fracture surface could be cited as proof of decohesion
(Gangloff, 2003), but it has been argued that the tech-
The HEDE mechanism was introduced by Troiano (1960) nique used to image the fracture was not able to accu-
in  1959 and was subsequently developed by Oriani and rately resolve features supporting plasticity (e.g. dimples).
coworkers (Oriani, 1972; Oriani & Josephic, 1972; Wriedt & Currently, there is no available technique that allows the
Oriani, 1970). The HEDE mechanism proposes that hydro- atomic scale observation of bulk material crack-tip behav-
gen causes a reduction in the cohesive bond strength of the ior in the presence of hydrogen and that will conclusively
steel. Troiano (1960) suggested that the drop in cohesive support the HEDE mechanism.
strength was due to a transfer of the hydrogen 1s electron
to the unfilled 3d shell of iron. Consequently, the tensile
separation of atoms occurs instead of lattice sliding asso- 2.4.2 HELP
ciated with slip and plastic deformation.
The HEDE mechanism proposes that crack nucleation The HELP mechanism was first suggested by Beachem
occurs when a critical crack-tip opening displacement is (1972) and has been promoted and developed by other
reached, typically equal to half the interatomic spacing. researchers such as Birnbaum and coworkers (Birnbaum,
Crack propagation occurs when the maximum stress at 1990; Birnbaum & Sofronis, 1994b; Birnbaum, Robertson,
the crack tip exceeds the critical stress equal to the local, & Sofronis, 2000). The HELP mechanism has considera-
hydrogen-weakened cohesive strength. ble support, although, at first blush, the terms enhanced
Hydrogen accumulates in the metal in interstitial plasticity and embrittlement appear contradictory. The
lattice cites, in locations of high triaxial state of stress, HELP mechanism proposes that as solute hydrogen accu-
and hydrogen is trapped in microstructural defects. In mulates locally in regions near crack tips, caused by the

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162      J. Venezuela et al.: HE of MS-AHSS

presence of hydrostatic stresses or hydrogen entry at the yielding indicating negative strain-dependent behavior
crack tip, deformation becomes localized owing to the ­(Birnbaum, 1994a,b). However, the amount of “local sof-
ability of hydrogen to promote dislocation motion. Crack tening”, although usually minimal in most metals, varies
growth is envisaged to occur as a more localized micro- on the type and composition of the metal and the condi-
void coalescence (MVC) process, a mechanism that is tions of mechanical testing (Lynch, 2003). The presence
more associated with ductile rather than brittle fracture. of small and shallow dimples, an indication of MVC and
Other failure modes, such as intergranular, transgranu- nanovoid coalescence, in the fracture surfaces of hydro-
lar, and quasi-cleavage, may also be activated depending gen-induced failures is also evidence supporting the HELP
on microstructure, crack-tip stress intensity, and hydro- mechanism (Beachem, 1972; Hanninen, Lee, Robertson,
gen concentration (Beachem, 1972). Because the plastic & Birnbaum, 1993). Moreover, nanoindentation experi-
deformation is concentrated in a small volume, a con- ments, conducted simultaneously with electrochemical
sequence of localized softening, the total macroscopic hydrogen charging, indicated that hydrogen decreased
ductility is low. the pop-in loads and pop-in times in single crystal nickel
The fundamental concept in the HELP model is the (Barnoush & Vehoff, 2006). Both of these pop-in events
ability of solute hydrogen to shield dislocations from (Schuh, 2006) indicated an enhanced softening with
elastic interactions with physical obstacles in the lattice. hydrogen. Furthermore, these nanoindentation experi-
High-energy elastic interactions typically hinder disloca- ments indicated that the embrittlement was reversed
tion motion causing a reduction in slip and plastic flow. when the hydrogen was removed.
Conversely, a decrease in the energy of these interactions
leads to greater dislocation mobility and plastic deforma-
tion. In the HELP mechanism, mobile solute hydrogen 2.4.3 AIDE
diffuses and concentrates, forming atmospheres around
dislocations, solutes, and precipitates. Being weakly The AIDE mechanism was proposed and subsequently
bound, the hydrogen atmospheres move together with the developed by Lynch (1988, 1989, 2003). The AIDE mecha-
dislocations. The HELP phenomenon has been observed nism advocates enhanced localized plasticity due to hydro-
in numerous metals including in the different crystalline gen, similar to the HELP mechanism. The key difference is
types (i.e. FCC, BCC, and HCP), in both pure and alloyed that AIDE proposes that the localized plasticity occurs due
metals, and in solution- and precipitation-hardened to adsorbed hydrogen at the surface, whereas the HELP
metals (Birnbaum, 1990; Lynch, 2012a). mechanism considers the role of solute hydrogen in the
There is considerable evidence in favor of the HELP bulk. In the AIDE mechanism, hydrogen is adsorbed at the
mechanism. Linear elastic calculations and finite-element surface, particularly at regions of stress concentrations
modeling have proven the shielding nature of hydrogen such as crack tips (Lynch, 1988). The hydrogen triggers
and have shown that the typical repulsive forces between the emission of dislocations from the advancing crack tip,
dislocations and obstacles are indeed lower when hydro- causing crack growth, and intense plastic deformation in
gen is present (Birnbaum, Robertson, Sofronis, & Teter, the crack vicinity.
1997). In situ observation, via high-voltage transmission An important aspect of the AIDE mechanism is the
electron microscopy (TEM), have shown increased dis- concept of dislocation emission, which includes both
location mobility and an increase in dislocation pile up nucleation, as facilitated by hydrogen adsorption, and
in stressed thin foils ( < 200 nm) when hydrogen is intro- movement of dislocations away from the advancing crack
duced (Robertson, 2001). Hydrogen also increased the tip. Dislocation nucleation occurs by a process of coop-
rate at which dislocation sources operate (Robertson erative shearing, a consequence of the weakening of
et al., 2015). On the contrary, some have argued that the interatomic bonds over a several atomic distances in the
behavior of dislocations in these foils may not reflect vicinity of high hydrogen concentrations. Crack growth
behavior in bulk materials. However, experiments on bulk is proposed to occur by the same dislocation emission
metals have shown that hydrogen reduced both the acti- mechanism and also by the nucleation and coalescence
vation energy and the activation area needed for disloca- of voids ahead of the advancing crack. Dislocation emis-
tion motion (Wang, Hashimoto, Wang, & Ohnuki, 2013). sion occurs under a sufficiently high stress that disloca-
The reduction in the flow stress of a steel in hydrogen- tion activity is triggered in the plastic zone ahead of the
charged specimens has also been reported (Hirth, 1980; crack tip.
Kimura & Birnbaum, 1987). At the condition of highest High concentrations of adsorbed hydrogen on sur-
embrittlement, the stress-strain curve has serrated faces, or within a few atomic distances of surfaces, have

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been observed for Fe, Ni, and Ti and are deemed as evi- (e.g. if evenly distributed in the lattice at a sufficiently low
dence to support the AIDE mechanism (Christmann, 1995; concentration), then there would be no embrittlement.
Fischer, 1982; Pundt & Kirchheim, 2006). Metal surfaces, However, traps change the dynamics of hydrogen supply
and the interstices at subsurfaces, are strong traps and are and transport. Traps can serve as a hydrogen reservoir
expected to accumulate high amounts of hydrogen. Atom- and thus can furnish the necessary hydrogen critical for
istic calculations on Ni crack growth indicated that hydro- failure. Moreover, some traps, such as dislocations, can
gen AIDE from crack tips is possible when slip planes have move and transport large amounts of hydrogen faster than
a favorable orientation to the crack plane. Other studies typical diffusion processes.
showed that the lowering of stacking fault energies (Lu, Darken and Smith (1949) first proposed the existence
Zhang, Kioussis, & Kaxiras, 2001) and perturbations in of hydrogen traps. Subsequent works identified these
surface stresses caused by hydrogen adsorption (Oriani, traps to be defects in the metals such as dislocations,
1984) facilitates easier dislocation emissions. HE was also grain boundaries, voids, and phase boundaries (Laurent,
observed in some cases (e.g. Ni) where the crack advance Lapasset, Aucouturier, & Lacombe, 1974). Bernstein and
was much faster than the diffusivity of hydrogen to areas coworkers (Bernstein et al., 1976; Pressouyre & Bernstein,
ahead of the crack tip (Lynch, 1988, 1989). This indicates 1978, 1979) recognized the impact of hydrogen trapping
that only an adsorption-induced crack growth mecha- on hydrogen segregation and embrittlement. Pressouyre
nism is possible. The HELP mechanism is not possible (Pressouyre, 1979, 1980) classified hydrogen traps accord-
due to the absence of solute hydrogen, whereas the HEDE ingly as having either a reversible or irreversible char-
mechanism was excluded as localized plastic deformation acter depending on the hydrogen desorption activation
was present. Fracture surfaces obtained from liquid-metal energy. The activation energy, EA, may be determined
embrittlement (LME) failures were found to share remark- using thermal desorption spectroscopy (TDS). If EA of the
ably similar features with those from HE fractures (Lynch, trap is above 50 kJ/mol, the trap is irreversible and can
1989). For LME, only surface adsorption at the crack tip capture and hold hydrogen up to saturation (Michler
is possible as crack propagation occurs rapidly and there & Balogh, 2010). At higher temperatures, or beyond the
is insufficient time for other possible interactions. This saturation concentration, the hydrogen escapes and dif-
means that, by sharing fracture features with LME, HE fuses to the lattice. Reversible traps are those with energy
may have occurred under similar mechanisms of adsorp- values  < 30 kJ/mol (Grabke, Gehrmann, & Riecke, 2001),
tion-induced fracture. There are some arguments against and these traps can easily hold and release hydrogen even
AIDE. Some studies noted that similar fracture features at low temperatures.
are not necessarily the result of similar fracture mecha- The known hydrogen traps in steel are quite numer-
nisms (Fenske et  al., 2012; Wang et  al., 2014). Studies ous. Examples of hydrogen traps include (Lynch, 2012a;
have also found that microstructures can evolve during Walton, 1999) (i) vacancies, (ii) solute atoms, (iii) dislo-
a particular loading condition and dislocation structures cations, (iv) grain boundaries, (v) external surfaces, (vi)
can self-organize (Robertson et  al., 2015). These factors precipitates, (vii) inclusions, (viii) cracks, and (ix) voids.
could also have implications on the microstructures that Table 2 presents the different hydrogen traps with their
are being used to support AIDE and thereby make the pro- corresponding activation energies determined by thermal
posed mechanism debatable. desorption experiments (Szost, Vegter, & Rivera-Díaz-
del-Castillo, 2013). The activation energy is influenced by
defect size, composition, process history, and the charg-
ing condition of the steel.
3 Hydrogen trapping in steel Traps affect hydrogen solubility and diffusivity
(Gibala & Kumnick, 1985; Krom & Bakker, 2000); there-
Hydrogen trapping has a large influence on the hydrogen fore, trapping can enhance or diminish HE susceptibil-
accumulation and mobility in steels. Hydrogen is attracted ity. Weak or reversible traps can supply the necessary
to and confined by microstructural features in the steel. diffusible hydrogen to highly stressed sites in the lattice
Trapping is thermodynamically favorable as hydrogen has and induce HE (Thomas, Scully, & Gangloff, 2003). Con-
a lower energy when trapped. HE occurs when sufficient versely, the presence of homogenous and well-distributed
hydrogen accumulates at highly stressed sites to cause irreversible traps could reduce the HE vulnerability of
decreased ductility or fracture. The occurrence of frac- the steel, especially if only a finite amount of hydrogen
ture requires a critical amount of hydrogen and sufficient is present (Gangloff, 2003; Pressouyre & Bernstein, 1978).
stress. Thus, if sufficient hydrogen cannot accumulate Both effects may occur simultaneously in steel owing to

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Table 2: Different traps in steels with corresponding activation energies.

Type of trap Activation energy (kJ/mol) Heating rate (°C/min) Material References

Reversible H traps
 Dislocations 26.9 3 Pure iron Choo and Lee, 1982
 Grain boundaries 17.2 3 Pure iron Choo and Lee, 1982
 Ferrite/Fe3C interface 18.4 2.6 Medium C steel Hong and Lee, 1983
 TiC (coherent) 46–59 1.7 Low-carbon steel Wei, Hara, and Tsuzaki, 2004
 NbC (coherent) 28 1.7 Martensitic steel (tempered) Wei and Hara, 2009
 NbC (coherent) 39–48 3.33–20 C080 low-carbon steel Wallaert, Depover, Arafin,
(electrochemical charging) and Verbeken, 2014
 Microvoids 35.2 3 Pure iron Choo and Lee, 1982
Irreversible H traps
 Grain boundaries 59.9 3 Deformed iron Kumnick and Johnson,
1980
 Retained austenite 55 4 DP steel Park, Maroef, Landau, and
Olson, 2002
 NbC (incoherent) 63–68 3.33–20 C080 low-carbon steel Wallaert et al., 2014
(gaseous H charging)
 TiC (incoherent) 86 3 Medium C steel Wei et al. 2004
 MnS 72.3 3 Low alloy steel Lee and Lee, 1986
 Fe3C 84 4 Medium C steel Maroef, Olson, Eberhart,
and Edwards, 2002
 TiC 138–149 3.33–20 Experimental steel (0.025 Perez Escobar, Wallaert,
wt% C-0.09% Ti) Duprez, Atrens, and
Verbeken, 2013

the often complex microstructural features that possess a which are reported to improve HE resistance (Kovalev
variety of hydrogen traps. et  al., 2002; Walton, 1999). These solute atoms have a
tendency to attract hydrogen and delay hydrogen diffu-
sion. In contrast, vacancies are a more effective hydrogen
3.1 Alloying elements and impurity atoms trap and can decrease the hydrogen diffusion coefficient
by several orders of magnitude in steels (Fukai, 2003;
Alloying elements are intentionally added to the steel. Nazarov, Hickel, & Neugebauer, 2010).
These elements may be dissolved in the lattice or may Impurities such as S, P, Sb, and Sn increase HE
form compounds such as carbides. Some steels only have (Briant & Banerji, 1978; Kovalev et al., 2002) based on an
a few alloying elements at minute quantities, but other increase in the critical temperature of brittleness, T50,
steels have more than 10 other elements present. When when these impurities are present in steels. T50 is the
dissolved in the lattice, the solute atoms occupy an inter- temperature below which there is brittle fracture and
stice or a normal lattice position and strain the lattice. has been used as a measure of HE susceptibility. The del-
Some solute atoms may be impurity atoms, as these are eterious effect of these impurities is attributed to their
unwanted but are incorporated during steel manufacture. interaction with hydrogen when these impurities are seg-
Examples are sulfur, silicon, and phosphorus. regated at the grain boundaries. For example, in marten-
Solute alloying elements cause dilatational strains sitic steels, these impurities can embrittle the PAG and
in the iron crystal lattice if the solute element is larger cause intergranular fracture (Briant & Banerji, 1983). For
than its host lattice site and the opposite for smaller sulfur, the effect is due to the creation of MnS stringers.
solute atoms. These strained lattice sites serve as The sharp crack tip of the MnS, coupled with its ability
hydrogen traps. Therefore, an increase in alloying ele- to trap hydrogen at the precipitate-matrix interface,
ments increases the number of hydrogen traps (Albert, causes hydrogen sensitivity (Kovalev et al., 2002). It was
Ramasubbu, Parvathavarthini, & Gill, 2003). These even proposed that the elimination of these impurities
traps have weak binding energies and are reversible might eliminate HE in high-strength steels. However,
traps (Aosaka, 1982). Generally, most solutes have little HE occurs in high-purity martensitic ultra-high-strength
influence on hydrogen diffusion (Hickel et al., 2014) and steels, indicating that grain boundary composition is not
consequently will have little impact on HE susceptibil- the only factor causing HE (Dautovich & Floreen, 1977;
ity. Exceptions are the elements Si, Cr, Mn, Co, and Al, ­Gangloff, 2003).

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3.2 Dislocations Hydrogen can induce the nucleation of dislocations at


the steel surface (Lynch, 2012a). It is proposed that chem-
Dislocations are important hydrogen traps. A dislocation isorbed hydrogen reduces the surface-lattice distortion
is a line defect that has a stress field around the disloca- energy that hinders dislocation nucleation and emission.
tion core. The binding of a solute atom to a dislocation In this way, dislocation nucleation and emission from
has been explained by the classic theory of the interac- the surface becomes easier. Observations using field ion
tion between the elastic stresses at the dislocation core microscopes have provided direct evidence of hydrogen
and the lattice strains caused by the solute atom (Hirth & facilitating dislocation nucleation (Clum, 1975).
Lothe, 1968). Similarly, hydrogen is attracted to the dila- The effect of plastic deformation on HE susceptibil-
tational stress field of the dislocation, especially to the ity is closely tied with dislocation trapping. Crystal slip
strong hydrostatic stresses present in edge dislocations. explains plastic deformation in metals. An applied stress
Thus, hydrogen is trapped at the dislocation core, along causes the dislocation movement that leads to a crys-
the length of the dislocation line. talline displacement and permanent deformation. The
The hydrogen-dislocation interaction has several con- applied stresses can also generate dislocations during
sequences. Hydrogen can increase the dislocation veloc- plastic straining. For example, Hashimoto and Latanision
ity (Robertson, 2001), leading to a reduction in the flow (1988) showed that the effect of strain rate on HE sus-
stress of the steel (Ferreira, Robertson, & Birnbaum, 1998; ceptibility could be explained by the dynamic hydrogen
Matsui, Kimura, & Moriya, 1979). Hydrogen can increase trapping of dislocations. They showed that, at slow strain
dislocation mobility in two ways. Hydrogen lowers the rates, high HE susceptibility is due to the ability of dis-
core energy of a dislocation and consequently lowers the location to be saturated by hydrogen and transports this
resistive Peierls energy needed to start dislocation motion. hydrogen to embrittlement regions. Conversely, at high
Second, the hydrogen atmospheres act to shield the dis- strain rates, diffusion processes are not quick enough to
location from the strong elastic interactions with lattice saturate the fast moving dislocations with hydrogen, and
defects and thereby lower barrier resistance during dis- effective hydrogen segregation and concentration does
location movement (Sofronis & Birnbaum, 1995). Hydro- not occur. As a consequence, HE susceptibility is reduced
gen can also cause the solid solution hardening of metals in the rapidly strained material.
(Nelson, 1983). The hydrogen atmospheres can create drag
forces that slow down the dislocation and change the slip
character of the steel. The softening is dominant at low 3.3 Grain boundaries
hydrogen concentrations, whereas hardening occurs at
higher hydrogen concentrations (Kirchheim & Pundt, A grain boundary is a planar defect that can trap hydrogen.
2014). Similarly, hydrogen can be trapped by phase boundaries,
Hydrogen transport through the metal lattice is also twin boundaries, slip bands, martensitic lath boundaries,
affected by dislocations. Bulk hydrogen transport is and PAG boundaries (Louthan, 2008). Hydrogen readily
enhanced by dislocation sweep (Donovan, 1976; Louthan segregates along grain boundaries (Laurent et  al. 1974),
et  al., 1972). Dislocation sweep is the phenomenon and first-principle studies have indicated that hydrogen
wherein the trapped hydrogen is carried by the moving lowers the cohesive energy of the iron grain boundary
dislocations (Tien, Thompson, Bernstein, & Richards, (Yamaguchi et al., 2011). This could lead to intergranular
1976). The hydrogen may be deposited and concentrated fracture, a phenomenon often present during HE.
around crystalline discontinuities where the dislocation Grain boundaries can interact with hydrogen in two
pushes through. Dislocation enhanced hydrogen trans- main ways. First, grain boundaries can accumulate large
port can lead to greater hydrogen penetration in the metal amounts of hydrogen, and their strong binding energies
at rates faster than typical diffusion processes. The short make them highly effective traps (Hirth, 1980). In this
path diffusion of hydrogen may also be increased by the manner, grain boundaries can increase HE resistance
movement through the dislocation network (Brass & as reported by several studies on conventional steels
Chene, 1998; Brass, C ­ hanfreau, & Chêne, 1990). The phe- (Bernstein & Thompson, 1976; Fuchigami, Minami, &
nomenon, referred to as pipe diffusion, can cause rapid Nagumo, 2006; Takasawa, Wada, Ishigaki, & Kayano,
hydrogen transport. However, this fast motion is believed 2010). Zhang et al. (2014) also reported lower hydrogen
to be short-ranged, typically within the length of a grain. diffusion and improved HE resistance in high-strength
Thus, the contribution of pipe diffusion to the total flux martensitic steels due to grain refinement. In contrast,
may be minimal. grain boundaries can also serve as a conduit for rapid

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hydrogen diffusion, thus increasing the diffusivity and uniformly distributed precipitates are believed to be the
permeability of hydrogen (Choo & Lee, 1982; Fukushima most beneficial to combating HE.
& Birnbaum, 1984). This concept is totally opposite to Numerous studies were conducted to reveal the site of
that of trapping, where hydrogen mobility is decreased hydrogen trapping in fine precipitates. Early models pro-
(Krom & Bakker, 2000). Moreover, an increase in hydro- posed that trapping could occur at the inside of the particle,
gen mobility increases HE susceptibility. Furthermore, the matrix-particle interface, or the strain field surround-
it has been reported that (i) grain size had no effect on ing the coherent particle (Lee & Lee, 1987; ­Pressouyre,
HE (Banerji, McMahon, & Feng, 1978) and (ii) hydrogen 1979; Wei & Tsuzaki, 2006). On the contrary, ab initio-
diffusivity was maximum at an intermediate grain size based modeling predicted that hydrogen solubility in the
(Yazdipour, Dunne, & Pereloma, 2012) because diffusiv- precipitate was relatively low and hydrogen segregation
ity decreased as the grains become finer and trapping was favored at the precipitate-matrix interface (Hickel
became more dominant. et al., 2014). Recently, the use of modern tools such as the
In addition, grain boundaries can contain a variety of atom probe tomography enabled the direct observation of
other defects such as impurity atoms and second-phase hydrogen trapping in precipitates (­Takahashi, Kawakami,
precipitates, which affect the hydrogen-grain boundary & Tarui, 2012; Takahashi, Kawakami, Kobayashi, & Tarui,
interaction, and make the analysis more complex. 2010). These studies confirmed that hydrogen resides
In martensitic steels, particular attention should primarily at the broad surface and interphases of precipi-
be given to interfaces as hydrogen-related fracture can tates. Two possible trapping sites for hydrogen were also
be along boundaries (Morris et  al., 2003; Mohrbacher, proposed: (i) the vacancies present on the surface of the
2014). Studies on lath martensite have indicated that pre- precipitate or (ii) the misfit dislocations at the interphase
dominant hydrogen trapping sites are lath interfaces and boundary.
PAG boundaries (Luppo & Ovejero-Garcia, 1991; Takai,
Seki, & Homma, 1995) and that intergranular fracture
follows the former austenite grain boundaries. In con- 4 E
 valuation tools for
trast, transgranular fracture occurs through martensite
lath boundaries and by cleavage parallel to the {011} or
­understanding HE
{112} glide planes.
4.1 M
 echanical testing: linearly increasing
stress test (LIST)
3.4 Second-phase precipitates
Most studies on HE and stress corrosion cracking (SCC)
Precipitates can also trap hydrogen (Gibala & Kumnick, have involved determining the response of the steel
1985). Examples include Fe3C, MoC, TiC, VC, and NbC. to the combination of an applied mechanical loading
Most of these phases increase the mechanical strength and a hydrogen-charging environment (Dietzel, Atrens,
of steels. Precipitates may be coherent, semicoherent or & ­ Barnoush, 2012). Specimens may be smooth or
incoherent, depending on how the precipitate lattice reg- prenotched. An early testing method called the constant
isters with the steel lattice. A coherent precipitate has load test involves a notched or smooth specimen under an
near-perfect registry. If there is no matching, the precipi- applied static load exposed to the environment (­Turnbull,
tate is incoherent. A semicoherent precipitate occurs when 1992). The constant load test is described in detail in
the presence of dislocations help decrease the interphase ASTM E 1681. The time of failure is noted in each test and
mismatch. In general, the strength of trapping increases the test is repeated with different loads. A threshold stress
from coherent to semicoherent and to the incoherent form is determined as the stress below which HE did not occur
(Szost et al., 2013). and can serve as a measure of HE resistance. A variation
The strong irreversible hydrogen trapping nature of of this test is the constant-displacement test wherein the
some precipitates, specifically incoherent carbides, was sample is subjected to a static extension instead of con-
proven beneficial to steels. Carbides of molybdenum, stant load (Baboian, 2005). A common problem encoun-
vanadium, and niobium (Nb) dramatically increased tered with constant-load and constant-extension test is
the time to failure of tested steels (Hagihara et al., 2012; that samples are not assured to fail; therefore, tests may
Kovalev et  al., 2002; Spencer & Duquette, 1998). The take a long time to finish. In these cases, the pragmatic
effect seems to be dependent on several factors such as approach is to end the test after a certain time (e.g. 100 h)
carbide distribution, morphology, and size. Fine, flat, and has elapsed without specimen fracture.

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Displacement
transducer

Sample Fulcrun Weight


cage

Sample

Tachometer
Servo-
controller
Linear DC
actuator

Figure 4: Schematic of the linear increasing stress test (LIST) apparatus.


Adapted from Atrens et al. (1993) and Liu et al. (2013).

The constant extension rate test (CERT) is also often The LIST provides advantages compared to CERT.
called the slow strain rate test (SSRT; Parkins, 1979). The Just like in the CERT, the LIST allows the measurement
SSRT is standardized in ASTM G 129. In the SSRT, a smooth of the threshold stress using the potential drop method
or notched tensile sample is subjected to a constantly (Atrens et  al., 1993; Barnett & Troiano, 1957). Other
increasing elongation until specimen fracture. The test indicators of hydrogen influence that may be derived
is considered relatively severe compared to the constant from the LIST include fracture stress, fracture strain,
load test. The extent of HE is related to time to failure, reduction in area, and fractographic analysis (Atrens
reduction in area, fracture strain, and fracture morphol- et  al., 1993; Liu, Irwanto, & Atrens, 2013; Salmond &
ogy. Another relevant parameter that could be obtained Atrens, 1992; Villalba & Atrens, 2008a,b). One essen-
is the threshold stress, σTH, for the onset of hydrogen- tial difference between the CERT and the LIST is that
induced cracking. CERT is displacement controlled, whereas the LIST is
The LIST is a relatively novel technique that is con- load controlled (Atrens et  al., 1993). Winzer, Atrens,
ceptually similar to the CERT. The LIST was pioneered by Dietzel, Song, and Kainer (2008) found that the LIST
Atrens and coworkers and was based on an earlier work and CERT are essentially identical up to the crack ini-
determining the threshold stress for Zircalloy 4 (Atrens tiation, giving similar values for σTH. However, once the
& Dannhaeuser, 1984; Atrens, Brosnan, Ramamurthy, critical crack size is reached, the LIST sample experi-
Oehlert, & Smith, 1993). Figure 4 shows a schematic of the ences plastic instability and the specimen fails ending
LIST apparatus. In the LIST, a smooth sample is loaded to the test. The CERT, on the contrary, can take much more
failure under a linearly increasing applied stress. The load time to finish as it allows the sample to extend longer
is applied via the movement of the 14 kg weight along the before fracture occurs. Another advantage of the LIST is
length of the cross-beam. A motor controls the rate of motion that the test condition is more representative of typical
of the weight and thereby determines the applied stress rate service conditions (Atrens et al., 1993). When a part is
on the sample. The test may be conducted in different envi- used in service, it usually is subjected to constant loads,
ronments to simulate various corrosion conditions. which in a way is a load-controlled case.

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Over the years, several works have been published depending on the properties of the trap. Hydrogen absorbs
on SCC and HE studies on steel using the LIST. Exam- thermal energy as the steel is heated and is released when
ples of the steels investigated include plain carbon (e.g. the absorbed energy reaches a critical level equal to the
1003, 1004, and 1008; Atrens & Oehlert, 1998; Villalba & desorption activation energy. The temperature at which
Atrens, 2008a), carbon-manganese (X1340F; Villalba & hydrogen is desorbed is called the desorption tempera-
Atrens, 2008a), high tensile alloy [e.g. 4140, 4145H (Vil- ture. The amount of desorbed hydrogen is measured using
lalba & Atrens, 2007, 2008a,b), and 4340 (Ramamurthy & either a quadrupole mass spectrometer or a time-of-flight
Atrens, 2010)], microalloyed steels (e.g. 10M40, X11M47, (TOF) mass spectrometer (Verbeken, 2012). Tests are done
X65, and X70; Gamboa & Atrens, 2003a,b, 2005; Villalba over a range of temperatures and at different heating rates
& Atrens, 2008a,b), and medium-strength Ni-Cr-Mo steels from 2 to 10 K/s. TDS requires ultra-high vacuum condi-
[e.g. NiCrMo1, 27NiCrMoV15-6, 34NiCrMo6 (Liu, Irwanto, tions to reduce complications from ambient gases.
& Atrens, 2014a), and 3.5NiCrMoV (Liu et al., 2013, 2014a; TDS data consist of a plot of mass spectrometer inten-
Ramamurthy & Atrens, 2010; Ramamurthy, Lau, & Atrens, sity, often having an arbitrary unit, versus temperature
2011)]. (in K). The spectrum shows intensity peaks at different
temperatures. Specific traps in the specimen are identi-
fied from these peaks, as each corresponds to a charac-
4.2 TDS teristic binding energy (Perez Escobar et  al., 2012a). A
quantitative analysis of the data (e.g. determination of
TDS or temperature-programmed desorption (TPD) is an desorption activation energies) requires using mathemati-
important tool in the study of hydrogen-induced failures cal models of desorption. Different algorithms for analyz-
in steel (Nagumo, Nakamura, & Takai, 2001; Nagumo, ing TDS data exist (Song, Suh, & Bhadeshia, 2013), and
Yagi, & Saitoh, 2000; Perez Escobar, Verbeken, Duprez, De Jong and coworkers reported the different approaches
& Verhaege, 2012a,b; Wang, Akiyama, & Tsuzaki, 2007). to obtaining reliable information from TDS (de Jong &
Several techniques can quantify the amount of diffusible ­Niemantsverdriet, 1990).
hydrogen in steels, and these are important to understand The primary use of TDS in HE studies is for the analy-
the role of hydrogen in causing fracture. However, the sis of hydrogen absorption and desorption mechanisms,
mobility of hydrogen in the lattice is equally important to which is key in determining hydrogen traps (Enomoto,
assess (Wilson & Baskes, 1978; Tal-Gutelmacher, Eliezer, Hirakami, & Tarui, 2012; Perez Escobar, Duprez, Atrens, &
& Abramov, 2007). Few techniques have the ability to both Verbeken, 2014; Perez Escobar et al., 2012a,b) and defects
qualify and quantify this mobility, and TDS can do both (Nagumo, Ohta, & Saitoh, 1999a) in steel microstructures.
(Bergers, Camisao de Souza, Thomas, & Mabho, 2010). TDS may be used for quantitative analysis but requires
Figure 5 shows a schematic of the TDS apparatus. calibration (Fernandez, Cuevas, & Sanchez, 2000; von
TDS measures the amount of hydrogen desorbed from a Zeppelin, Haluska, & Hirscher, 2003). When properly cali-
steel subjected to controlled heating (Perez Escobar et al., brated, TDS offers a very low detection limit and allows
2012a; Verbeken, 2012). The steel has traps that hold accurate measurements of small concentrations of hydro-
hydrogen by a binding energy, the strength of which varies gen ( < 0.1 mg/kg; Bergers et  al., 2010; Mizuno, Anzaih,

Furnace

Valves
Quadruple mass
spectrometer
Sample CPU

Vacuum pumps

Figure 5: Schematic of the TDS apparatus.


Adapted from von Zeppelin et al. (2003) and Verbeken (2012).

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Aoyama, & Suzuki, 1994; Mommer, Hirscher, Cuevas, &


Kronmüller, 1998; von Zeppelin et  al., 2003). This high
sensitivity and low detection limit for hydrogen is unique
to TDS. TDS is mechanically non-destructive, but the
sample may be microstructurally altered by the heat treat-
ment during the test (Nagumo, Takai, & Okuda, 1999b).
One disadvantage of TDS is its lack of spatial resolution,
eliminating the possibility of identifying specific micro-
structures in multiphase systems where hydrogen intake
is highest (Evers, Senöz, & Rohwerder, 2013). TDS data
alone cannot be used to detect HE. However, when used
with other tests, TDS gives a better understanding of HE Figure 6: Schematic of a typical double-cell permeation set-up
mechanisms. using electrochemical hydrogen charging.
Adapted from Devanathan and Stachurski (1962) and Liu et al.
(2014b).
4.3 Electrochemical permeation test

The hydrogen permeation test is a relatively simple test to to yield diffusion parameters such as hydrogen solubility,
measure diffusivity or permeability of hydrogen in steel. permeability and diffusivity, and even density of trapping
This information could be used to assess HE susceptibil- site and trap energies (Evers et al., 2013; ­Frappart et al.,
ity. Just like TDS, the permeation test is often used comple- 2011, 2012; Liu & Atrens, 2015; Liu, Atrens, Shi, Verbeken,
mentary with other diagnostic tests to reveal the influence & Atrens, 2014b; Zakroczymski, 2006).
of hydrogen on steels (Figueroa & Robinson, 2010; Park,
Koh, Jung, & Kim, 2008; Tsay, Chi, Wu, Wu, & Lin, 2006).
Devanathan and Stachurski (1962) proposed the per- 4.4 M
 icrostructural analysis: scanning
meation test based on the classic double-cell set-up. This electron microscopy (SEM) and TEM
method continues to be relevant today, and few altera-
tions were made on the original design (Frappart et  al., SEM has been an invaluable tool in the study of HE in
2012; Zakroczymski, 2006). Figure 6 shows a schematic metals and is often used in HE and SCC studies involving
of the typical hydrogen permeation test. The test uses steel. The technique allows the direct examination of the
two chambers, the charging (entry) cell and the oxidation fracture surface and helps identify several phenomena
(exit) cell, separated by a thin steel membrane. Hydrogen related to hydrogen-induced failures. The popularity of
is introduced at the charging cell, diffuses through the SEM is due to its versatility, simplicity of use, and lack of
membrane, and emerges at the oxidation cell. Hydrogen stringent requirements on sample preparation ­(Goldstein
charging is done via an electrochemical process in an et al., 2003). The SEM image also possesses a large depth of
appropriate electrolyte. The amount of hydrogen at the field and therefore provides three-dimensional quality to
entry side may be controlled potentiostatically or galva- the image. This becomes valuable when assessing fracture
nostatically. Alternatively, hydrogen charging may be features such as microvoids, shear dimples, and hydrogen
done in a high-pressure gas chamber. The exit cell is filled fisheyes (Moser & Schmidt, 2014). SEM can be paired with
with electrolyte (e.g. 0.1 m NaOH), and an anodic poten- other characterization tools, such as energy-dispersive
tial is applied on the membrane to oxidize the diffusing spectroscopy (EDS) and electron backscatter diffraction
hydrogen. Consequently, this oxidation reaction releases (EBSD), resulting to a widening of its analytical capabil-
electrons and an output current is measured. The exit side ity. One minor disadvantage of SEM is the relatively lower
of the steel is typically coated with nickel or palladium, magnification and resolution attainable compared to the
which lowers noise levels from other oxidation currents other more powerful microscopes. However, for most
and ensures the sufficient catalytic activity for hydrogen fractographic studies, SEM is adequate and has found its
oxidation (Devanathan & Stachurski, 1964). niche in surface imaging studies.
Data collection in the permeation test consists of mon- TEM is another tool used for studying the hydro-
itoring the changes in current at the exit cell, whereas a gen influence in metals. TEM has long been considered
step change in hydrogen concentration at the entry cell is the most powerful of the electron microscopes, capable
made. The test data can then be mathematically processed of offering up to a million times magnification and

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170      J. Venezuela et al.: HE of MS-AHSS

nanometer resolution (Williams & Carter, 2009). This 2012). HMT was also used to study the hydrogen distribu-
microscope can be used to obtain morphological, topo- tion around stress fields, such as in notched and deformed
graphical, and crystallographic information. However, a steels (Ichitani et al., 2003a; Nagao et al., 2001).
disadvantage with TEM is the complexity and difficulty Perez and Ovejero-Garcia (1982) introduced HMT,
in sample preparation. TEM imaging requires a sample to which is patterned after the silver decoration process.
be electron transparent, and this means that the sample A thin layer of AgBr gel is applied on the surface of a
needs to have a thickness of  < 100 nm. ­hydrogen-charged metal. Hydrogen diffuses out of the
Numerous studies have used TEM for imaging hydro- metal and reacts with the silver salt. The silver ion is
gen fractures and understanding fracture mechanics. reduced to its metallic form and leaves a trail on the areas
Moreover, the use of the environmental TEM paved the where hydrogen contact occurred. The silver particles are
way for several important discoveries on the effect of fixed at these locations and the unreacted gel is removed.
hydrogen on metals (Bond, Robertson, & Birnbaum, 1986; The sample is imaged with SEM, and the areas where there
Matsumoto, Eastman, & Birnbaum, 1981; Robertson & is silver represent exit points of hydrogen.
Birnbaum, 1986; Tabata & Birnbaum, 1984). This type of Over the years, several studies have contributed to
TEM has special specimen holders where temperature, improving HMT. Ichitani and Kanno (2003) developed a high-
deformation, and different chemicals and gases may be sensitivity HMT that offered better resolution and higher
introduced to interact with the imaged sample. The envi- hydrogen detection efficiency. This was done by adopting a
ronmental TEM may also be reconfigured to enable the new silver fixing scheme that included (i) etching the sample
in situ straining of the sample (Robertson & Teter, 1998). before emulsion coating and (ii) exposing the emulsion to a
This technique led to the real-time observation of hydro- high relative humidity environment. Ronevich et  al. (2012)
gen and stress effects in numerous metals. For example, used the work of Ichitani et al., but they altered the way the
iron hydrogen was found to increase dislocation mobility sample was imaged after silver fixing. They developed the
(Tabata & Birnbaum, 1983) and enhance crack propaga- process called “image-before-etch”, where the sample was
tion (Tabata & Birnbaum, 1984) under an applied stress. viewed twice at a fixed spot using SEM. The first imaging was
done right after silver fixing and the other after removing the
silver particles and etching the sample. This procedure gave
4.5 Hydrogen microprint technique (HMT) better accuracy in identifying hydrogen egress locations
especially in fine and multiphase metallic microstructures
Sometimes it is important to detect the path of diffus- such as those in AHSS.
ible hydrogen in the metal. These paths can help identify
specific microstructures that contribute to the hydrogen
influence. HMT is a method that allows the visualization
of hydrogen ingress or egress points in steel. This process
5 H
 E in conventional martensitic
is relatively simple and provides good accuracy and high steels
spatial resolution (Ichitani, Kanno, & Kuramoto, 2003a;
Ichitani, Kuramoto, & Kanno, 2003b; Perez & Ovejero-­ The term martensitic steel refers to a large range of steels,
Garcia, 1982), providing details even of defect and trap including not only those whose microstructure consist
distribution (Ohmisawa, Uchiyama, & Nagumo, 2003). wholly of martensite but also those whose strength is
HMT is not a stand alone technique for evaluating HE but, based on this microstructure (Garrison & Moody, 2012).
similar to TDS and the permeation test, is used comple- These steels are first austenitized, quenched to form mar-
mentary to other methods. tensite, and then heat treated to create different micro-
HMT studies have been carried out on different steels structures. Hence, commercial martensitic steels are
such as low-carbon steels (Luppo & Ovejero-Garcia, rarely pure martensite but typically have the tempered
1991), hypo- and hypereutectoid steels (Matsuda, Ichi- martensite microstructure. Some examples of martensi-
tani, & Kanno, 2008), austenitic stainless steels (Luppo, tic steels include (i) martensitic stainless steels (e.g. 403
Hazarabedian, & Ovejero-Garcia, 1999), duplex stain-
­ or 410), (ii) high-strength low alloy steels (e.g. 4340),
less steels (Chasse & Singh, 2011; Luu, Liu, & Wu, 2002), (iii) high alloy, non-stainless secondary hardening steels
microalloyed steels (Mohtadi-Bonab, Szpunar, & Razavi- (e.g. AerMet 100), and (iv) maraging steels (e.g. C200 and
Tousi, 2013), and high-strength steels (Nagao, Kuramoto, T200).
Ichitani, & Kanno, 2001; Nakatani, Fujihara, Sakihara, Good reviews on the HE of martensitic steels are avail-
& Minoshima, 2011; Ronevich, Speer, Krauss, & Matlock, able. These reviews have covered different aspects of

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HE, including the (i) influence on mechanical properties and threshold stresses decreased with decreasing applied
(Hirth, 1980; Louthan, 1974; Louthan, 2008), (ii) micro- stress rate. Fracture morphologies were predominantly
structural effects (Elboujdaini & Revie, 2009; Thompson intergranular with quasi-cleavage features, although sig-
& Bernstein, 1981), (iii) influence of material on HE thresh- nificant plasticity was also present at the higher applied
olds (Gangloff, 1986; Gerberich, 1974), (iv) crack growth stress rates. These results indicated that HE susceptibility
and fracture mechanics (Eliaz, Shachar, Tal, & Eliezer, of the two steels favored low stress rates. Lai, Tsay, and
2002; Gangloff, 2003; Lynch, 2012b; Williams, Pao, & Chen (2013) noted the benefits of tempering in improving
Wei, 1979), and (v) HE mechanisms (Lynch, 2012a; Nagao, the HE resistance of the 410 martensitic stainless. Several
Smith, Dadfarnia, Sofronis, & Robertson, 2012; Robert- studies investigated the effect of prestraining on the HE
son et  al., 2015). The current work now summarizes HE susceptibility of martensitic steels. Li et al. (2015) exam-
susceptibility studies on martensitic steels published in ined the effect of hydrogen on the mechanical properties
the last 5 years. Also, because the strength of martensitic of prestrained high-strength martensitic steels (TS = 1300
steels has a broad range, then this review reports on the MPa). The steels were subjected to different levels of pre-
steels with strength  < 1500 MPa. straining (1–6%), and the ultimate tensile strength (UTS)
Several reviews on the influence of hydrogen on the increased in proportion to the amount of prestraining.
properties of martensitic steels were published during this They observed that tensile strength decreased when the
period. Garrison and Moody (2012) gave a comprehensive steels were charged with hydrogen. The steels subjected
review on the HE of six types of high-strength martensi- to  > 3% prestrain showed the highest HE susceptibility,
tic steels. They focused on the influence of hydrogen on although this was observed at high hydrogen fugacities
the crack nucleation and growth for three different envi- only. Prestraining caused a decrease in the hydrogen dif-
ronments or conditions: (i) in the presence of hydrogen fusion coefficient of the steel due to the attendant increase
gas during testing, (ii) when hydrogen is introduced via in dislocation density. Hydrogen trapping in the disloca-
charging, and (iii) when hydrogen is introduced through tions may have caused the high hydrogen sensitivity of
corrosion in distilled and salt water. Liu and Atrens the heavily prestrained steels. Doshida, Nakamura, Saito,
(2013) reviewed the HE of medium-carbon steels, includ- Sawada, and Takai (2013) examined the effect of cyclic
ing the martensitic types. They discussed the influence prestressing on the HE susceptibility of a quenched and
of hydrogen on mechanical properties, fracture features, tempered martensitic steel (UTS = 1500 MPa). They found
fatigue strength, and fatigue cracking parameters. They that, in the presence of hydrogen, the fracture strength
also covered microstructural effects on HE susceptibil- and fracture strain decreased with increasing prestress
ity. Ramamurthy and Atrens (2013) reviewed the SCC of cycles and decreasing strain rate. The fracture mode also
low alloy high-strength steels. They focused primarily on shifted from a ductile fracture to brittle, intergranular
reviewing the SCC crack growth kinetics and discussed fracture. This increase in HE susceptibility was caused by
the influence of strain, strain rate, and stress rate on SCC. the increase in the volume of hydrogen-enhanced defects
Studies on the influence of different factors (e.g. (e.g. vacancies and vacancy clusters).
strength and loading rates) on the HE of martensitic steels A number of studies focused on the effect of micro-
were common. Ham et  al. (2013) evaluated the HE sus- structure, specifically precipitates and fine grain struc-
ceptibility of high-strength steel bolts (1100–1300 MPa). tures, on the HE susceptibility of martensitic steels. Sun,
They tested the bolts at different levels of stresses and Chen, and Liu (2015) examined the influence of hydrogen
strain rates to simulate service conditions. They found on the ductility and fracture characteristics of low-carbon
that HE susceptibility is proportional to the strength of (0Cr16Ni5Mo) and medium-carbon (40CrNiMoA) quench
the steel. Also, HE susceptibility was only evident at low and tempered high-strength Cr-Ni-Mo steels. The 0Cr16N-
strain rates ( < 8.3 × 10-4/s) and at high stress ratios (0.87). i5Mo exhibited a significant decrease in ductility (meas-
Akiyama et  al. (2013) studied martensitic high-strength ured via reduction in area) accompanied by brittle features
steels (TS = 1100–1500 MPa) used for high-strength bolt in the fracture surface after hydrogen charging. In contrast,
applications and found that HE susceptibility increases the tensile properties of 40CrNiMoA were not affected by
with increasing mechanical strength. Wang et  al. (2013) hydrogen, and all corresponding fractures were ductile.
observed that HE susceptibility of TM210 maraging steels The difference in HE susceptibility was attributed to the
not only depends on strength but also on the reverted difference in the microstructure of the two steels, in par-
austenite content. Ramamurthy et  al. (2011) studied the ticular, to the fine grain structure and the abundant irre-
effect of the applied stress rate on the SCC susceptibility of versible traps present in 40CrNiMoA. Liu, Wang, and Liu
hydrogen-charged 4340 and 3.5NiCrMoV. Both the fracture (2014c) studied the effect of Mo on the HE susceptibility of

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172      J. Venezuela et al.: HE of MS-AHSS

the martensitic 3NiCrMoV steels (UTS = 1300–1500 MPa). and Hänninen (2014) confirmed the crack-initiating role
Two steels with different amounts of Mo were tested. They of inclusions in high-strength carbon steels (TS = 1200
noted that Mo increased the critical hydrogen concentra- MPa). Huang, Liu, Liu, Zhang, and Xi (2014) investigated
tion necessary for HE due to the occurrence of Mo2C car- the sulfide stress cracking resistance of a welded HSLA
bides. Nagao et al. (2014) examined the effect of tempering (600  MPa). This type of SCC failure is hydrogen related.
on the HE susceptibility of tempered lath martensitic steels The presence of (i) an inhomogeneous microstructure
(UTS = 1100–1300 MPa). They observed that the occur- (martensite, bainite, and ferrite) and (ii) inclusions in the
rence of nanosized (Ti,Mo)C precipitates (i) increased the heat-affected zone of the welded area contributed to the
critical hydrogen concentration for HE and (ii) caused a poor HE resistance of the steel. Hydrogen concentrations
transition in the fracture features from a combination of were high around the nonmetallic inclusions, which signi-
intergranular and quasi-cleavage features to quasi-cleav- fies strong hydrogen trapping by these defects. Liu, Li, Li,
age and ductile MVC features. They proposed that the role and Yang (2011) investigated the influence of inclusions
of the nanoprecipitates is to trap and remove hydrogen in creating “fisheyes”, a typical fracture morphology asso-
away from dislocations where it could facilitate enhanced ciated with HE in high-strength steels. They noted that
dislocation motion and plasticity-mediated failures. the size of fisheyes increased with increasing inclusion
Kuduzović et  al. (2014) also cited the benefits of carbide size. Furthermore, the stress needed to create fisheyes
precipitates (e.g. V4C3 and TiC) on the delayed fracture decreased in the presence of hydrogen. Cracks also height-
susceptibility of the martensitic 34CrNiMo6 (UTS = 1300– ened the HE susceptibility of martensitic steels. Solano-
1500 MPa). Depover, Monbaliu, Wallaert, and Verbeken Alvarez, Song, Han, Suh, and Bhadeshia (2015) observed
(2015) investigated the effect of Ti, Mo, and Cr on the HE that tiny cracks reduced the (i) effective hydrogen diffu-
susceptibility of Fe-C-X (X = Ti, Mo, and Cr) quench and sion and the (ii) amount of hydrogen released via the des-
tempered steels. They found that Mo and Cr carbides had orption in martensitic-bearing steels.
a positive effect on HE resistance and Ti carbides showed Some studies looked at new ways to mitigate the
the opposite effect. Tempering increased the HE suscepti- effect of HE in martensitic steels. Nie et  al. (2012)
bility of the Ti-bearing steels. The high HE susceptibility improved the HE resistance of a tempered martensitic
of the Ti-bearing steels was attributed to the abundance steel (TS = 1500  MPa) via a tempforming process. The
of TiC precipitates that weakly trapped hydrogen in the microstructure of the steel consisted of (i) an ultrafine
lattice. Moon et al. (2016) studied the effect of precipitates elongated grain structure that had a strong rolling direc-
on the HE of low-carbon quench and tempered API steel tion fiber texture and (ii) finely dispersed cementite par-
(UTS = 1200  MPa). At the end of tempering at 650°C, two ticles. Barnoush, Asgari, Johnsen, and Hoel (2013) noted
types of precipitates were present: M7C3 and M23C6, where the ability of the nitride layer on low-alloy 2.25Cr-1Mo
M is V, Nb, or Ti. Tempering improved the HE resistance martensitic structural steel to reduce HE susceptibility.
due to the presence of the tempered martensite micro- Wang, Tasan, Koyama, Ponge, and Raabe (2015) found
structure. On the contrary, the appearance of coarse M7C3 that austenite nanofilms present in between martensite
and M23C6 precipitates increased the HE susceptibility of laths had the potential to remedy HE in martensitic
the steels. Sasaki, Koyama, and Noguchi (2015) found steels. Park, Nam, Kim, and Kim (2013) used an electro-
that Mn segregation and MnS promote hydrogen-assisted transport treatment to remove accumulated hydrogen in
cracking in medium-carbon quenched and tempered an ASME SA508 Gr.1A quench and tempered martensitic
Cr-Mo martensitic steel (TS = 950 MPa) that are used for steel. The treatment involved the application of an elec-
hydrogen storage. Failure was associated with the HELP trostatic field to induce mass transportation of solute
and HEDE mechanism, with Mn specifically promoting elements in the steel. The amount of extracted hydrogen
HEDE during crack propagation. increased with increasing applied currents. The treat-
Several studies confirmed the adverse effect of non- ment restored the original tensile properties and ductile
metallic inclusions on the HE resistance of martensitic fracture characteristics of the hydrogen-charged steel.
steels. Liu et al. (2013, 2014a) studied the hydrogen influ- Several studies proposed new ways to study and
ence on the mechanical properties of four quench and evaluate HE in high-strength steels. García, Rodríguez,
tempered NiCrMo martensitic steels (600–800 MPa) using Belzunce, Peñuelas, and Arroyo (2015) used a novel small
the LIST. They found that the steels had good resistance to punch test (SPT) to study HE in CrMoV steels. The SPT is
HE, although the presence of aluminum oxide inclusions quasi-non-destructive and involves only a small amount
increased HE susceptibility by serving as crack nuclea- of test material. Calabrese et  al. (2015) proposed a non-
tion points. Todoshchenko, Yagodzinskyy, Saukkonen, invasive assessment tool to detect and assess damage

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J. Venezuela et al.: HE of MS-AHSS      173

associated with SCC. They used a combination electro- hydrogen. In contrast, fatigue tests did not indicate signif-
chemical noise (EN) and acoustic emission (AE) tech- icant HE susceptibility in the steels. The results indicated
niques to study SCC of a 17-4PH martensitic stainless steel. the feasibility of using the steel in hydrogen applications.
The EN technique was successful in identifying electro- Similarly, Liu et al. (2014a) used the LIST and found good
chemical damage mechanisms (e.g. pitting and activa- HE resistance in CrMoV steels that were considered for
tion), whereas the AE technique was useful in identifying gaseous hydrogen storage. Depover, Perez-Escobar, Wal-
the evolution of mechanical damage (e.g. crack nuclea- laert, Zermout, and Verbeken (2014) observed good HE
tion and growth). These combined techniques could be resistance in high-strength low alloy steel used for auto-
used for the reliable detection and study of damage during motive applications. Kuduzović et al. (2014) assessed the
SCC. Raykar, Singh Raman, Maiti, and Choudhary (2012) HE susceptibility of 34CrNiMo6 steel for possible appli-
successfully used the circumferentially notched tensile cations in ultra-high-strength bolts and fasteners. They
(CNT) test technique to investigate the HE susceptibility of observed good HE resistance in the 34CrNiMo6 steel. They
ASTM 4340 steel in 3.5% NaCl solution. The stress inten- also noted the potential of using the martensitic steel in
sity factor at fracture decreased with increasing hydrogen ultra-high-strength bolt and fastener applications, espe-
precharging and decreasing loading rates. They found cially if microstructure optimisation was applied.
that the experimental threshold values for HE at the slow
loading rates determined using the CNT were in good
agreement with published data. Yonezu, Hara, Kondo,
Hirakata, and Minoshima (2012) used the Vickers test to
6 H
 E in MS-AHSS and low-carbon
investigate the HE susceptibility of high-strength steel. martensite sheet steels
Radial cracks initiated and propagated from the corners
of the indentations in the hydrogen-charged specimens. HE can cause subcritical crack growth at stresses a frac-
They proposed that the length of these cracks may be tion of the tensile strength. Alternatively, HE can be
used to evaluate HE susceptibility, as they found good manifested as a loss of ductility with no decrease of yield
agreement between the computed value of the stress strength and no decrease in tensile strength.
intensity factor at the indentation crack and the thresh- MS-AHSS are relatively new, having been of com-
old stress intensity factor for crack propagation. Szost mercial importance only for the last 5–10 years. There are
and ­Rivera-Díaz-del-Castillo (2013) studied the hydrogen few published work on the HE of MS-AHSS. Other AHSS
sensitivity of martensitic 1C-1.5Cr steel using the hydro- such as TRIP, TWIP, and DP have attracted more atten-
hardness analysis. In this method, crack formation was tion owing to either their high commercial acceptance,
induced via indentation of hydrogen-charged specimens, as in the case of DP steels, or novelty and potential, as in
and gas bubble emission from the crack was subsequently the TRIP and TWIP steels. Thus, studies on MS-AHSS are
filmed. They observed that the process of crack nuclea- typically combined with the results of tests done on other
tion in the hydrogen-bearing samples occurred with an types of AHSS. The current section presents a review of HE
attendant release of hydrogen. They concluded that this studies on MS-AHSS. Studies on low-carbon martensite
observation supports the hydrogen-enhanced localized sheet steels are included as these were the precursors of
plasticity model as a primary HE mechanism in these MS-AHSS and the PH steels with focus on the 22MnB5.
steels. Smanio et al. (2011) used the AE technique to study Payer, Preban, and Leckie (1976) published maybe
SCC in high-strength low alloy martensitic steels. The the first study on the HE of low-carbon (i.e. 0.15 wt% C)
technique enabled the quantitative information on SCC martensitic steels. They investigated different grades of
fracture mechanics (e.g. incubation-initiation time and low-carbon martensitic steels, cold-rolled AISI 1055, and
crack propagation rate). quench and tempered AISI 1074 steels. Notched samples
HE susceptibility studies were also conducted to were charged cathodically in a sodium sulfate solution
determine the applicability of some martensitic steels and were subjected to a static load test. HE susceptibil-
for certain applications. Matsunaga, Yoshikawa, Kondo, ity was measured using (i) the time to failure at different
Yamabe, and Matsuoka (2015) examined the HE suscepti- stresses, expressed as a percentage of the UTS, and the
bility of a CrMo (JIS-SCM435) quench and tempered mar- (ii) threshold stress. Their observations included the fol-
tensitic steel (UTS = 900 MPa), which are being considered lowing: (i) as the UTS of the steel increased, the threshold
in gaseous hydrogen storage. SSRT results indicated that, stress and time to failure decreased and HE susceptibility
whereas mechanical strength of the martensitic steel increased; (ii) there exists a threshold stress below which
was unaffected, ductility was significantly reduced by HE did not occur; (iii) cold-rolled martensitic steels had

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174      J. Venezuela et al.: HE of MS-AHSS

HE susceptibility higher than the hot-rolled counterpart, and fracture behavior. There was a significant decrease
which indicated the influence of residual stress on HE; in the fracture strength and tensile ductility of MS-AHSS
(iv) zinc coating increased HE susceptibility; and (v) tem- at hydrogen levels of 1.8 ppm. There was also a shift from
pering decreased HE susceptibility. The hydrogen mobil- ductile to brittle, transgranular cleavage fracture with
ity was highest and HE susceptibility was lowest in the increasing amounts of hydrogen in MS-AHSS. They con-
low-carbon martensitic steel. For a short charging time, cluded that the martensite phase was especially sensi-
HE susceptibility was related to low hydrogen mobility tive to hydrogen and susceptible to hydrogen-induced
attributed to hydrogen accumulation at the surface, where failure.
it did the most damage, instead of diffusing rapidly into Loidl, Kolk, Veith, and Gobel (2011) studied the HE of
the steel. five AHSS, including an MS-AHSS with a tensile strength
Conder, Felton, Burke, and Dent (2010) studied HE of 1200 MPa. They used SSRT of smooth specimens,
of low-carbon martensitic steels using SSRTs and the undergoing hydrogen charging in gaseous hydrogen at
constant load tests. The smooth samples were cathodi- a pressure of 100 bar at room temperature. The amount
cally precharged at various potentials (from -700 to -1300 of hydrogen was measured using TDS. HE susceptibil-
mVSCE) in NaCl solution containing a hydrogen recombi- ity was evaluated using an HE index that was calculated
nant poison. The amount of hydrogen in the samples was from the breaking strains of the charged and uncharged
measured using the hot extraction method. They found specimens. MS-AHSS experienced a significant reduction
that significant hydrogen uptake (~2 ppm) only occurred in ductility and enhanced brittle fracture, although the
at -1300 mVSCE. They observed minimal embrittlement amounts of diffusible hydrogen (0.14 ppm) and trapped
behavior as manifested in the reduction of the elongation metallurgical hydrogen (0.48 ppm) were considered to be
to failure and in the appearance of brittle features after relatively small. MS-AHSS had the highest tensile strength
SSRT of the hydrogen-charged samples. However, this and third highest HE susceptibility after the TRIP and
embrittlement was only apparent after the onset of con- DP steels. They attributed the higher HE susceptibility of
siderable plastic deformation. In the constant load test, the multiphase steels to phase transformation and phase
there was no failure even at an applied stress equivalent interactions.
to 90% of the tensile strength. They concluded that, con- Lovicu et  al. (2012) studied the HE susceptibility of
trary to Payer et al., the absence of significant HE suscep- several AHSS, including two MS-AHSS with different
tibility in the low-carbon martensitic steel for cathodic strength levels, and a PH or hot-stamped steel. They used
polarizations in the presence of a hydrogen poison. It is the SSRT on notched samples that were electrochemically
possible that the difference between the results of Payer charged with hydrogen. The fracture stress was used as
et  al. and Conder et  al. was due to the difference in the an indication of HE susceptibility, on the grounds that the
properties of the steel tested and the presence of a notch presence of the notch could obscure the use of ductility as
in the specimens. an assessment criterion. The hydrogen content was also
Lee, Ronevich, Krauss, and Matlock (2010) studied measured using the barnacle electrode method based on
the HE of hardened low-carbon steel using tensile tests ASTM F113 standard. HE susceptibility was dependent on
of smooth, hydrogen-charged specimens. The steel tested the mechanical strength and microstructure. The marten-
was the 10B22 (22MnB5) PH sheet steel. Tensile speci- sitic steels were more susceptible to HE, especially those
mens were cathodically charged in 1 N H2SO4 containing with higher strengths such as the hot-stamped steels. The
1 mg/l As2O3 to inject a constant hydrogen concentra- critical hydrogen concentration for MS-AHSS ranged from
tion (1.7 ppm). HE susceptibility was evaluated from the 1 to 4 wppm. The presence of volume defects (e.g. inclu-
tensile properties and the fracture features. The steel as- sions) was also deleterious and lead to greater hydrogen
quenched was the most sensitive to hydrogen, and tem- sensitivity.
pering decreased this sensitivity, attributed to a reduction Rehrl, Mraczek, Pichler, and Werner (2015) reported
in the dislocation density and an increase in cementite on the effect of Ti(C,N) on the HE susceptibility of several
particle density. Furthermore, boron had no significant AHSS, including a tempered martensitic grade AHSS with
influence in improving the HE resistance. a nominal strength of 1400 MPa. The constant load test
Ronevich, Speer, and Matlock (2010) reported on the was used on smooth samples that were hydrogen charged
HE susceptibility of martensitic M220 AHSS and other in 1 N H2SO4 with 10 mg/l thiourea. They concluded that
commercial AHSS. The study used the tensile test of Ti(C,N) particles had no pronounced positive effect on the
cathodically charged specimens. HE was assessed based HE susceptibility of MS-AHSS, although hydrogen diffu-
on tensile properties, such as yield, UTS and ductility, sion was slowed by the presence of these precipitates.

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J. Venezuela et al.: HE of MS-AHSS      175

Nagao, Hayashi, Oi, and Mitao (2012) studied the of Nb to form fine carbides as strong hydrogen traps, and
effect of cementite particles on the HE susceptibility in (iv) alloying with molybdenum to neutralize the negative
1000–1300  MPa class, low-carbon martensitic steels. effects of impurities along grain boundaries. Zhang et al.
Smooth samples were cathodically charged in a 3% NaCl (2015) confirmed that alloying with Nb improved the HE
with 0.3 g/l NH4SCN solution and were subjected to SSRT resistance of 22MnB5 steels and attributed the improve-
and the constant load tests. The fine, uniformly distrib- ment to (i) effective trapping by NbC, as evidenced by the
uted cementite improved HE resistance in the steels when decrease in the diffusion coefficient, and (ii) a decrease
subjected to dynamic loading via the SSRT. However, in grain size by the Nb(C,N), which increased the grain
cementite had no effect for the constant load tests. The boundary area and redistributed the H more uniformly.
difference was attributed to the continuously increasing Matsuno et al. (2014) investigated the HE behavior of
strain during which the SSRT created enough strains in hot-sheared and quenched 22MnB5 steels. The steels were
the precipitate-matrix interface that shifted the hydrogen initially austenitized, sheared at high temperature, and
trapping energy state in the interface from low to high. quenched into water. The specimens were then cathodi-
Momotani, Shibata, Terada, and Tsuji (2013) studied cally hydrogen charged in an electrolyte for 48 h. Despite
the effect of strain rate on the HE of low-carbon (0.2% C) the presence of more than 1 GPa residual stress and about
martensitic steel. They used smooth samples and applied 1.5 ppm H, the quenched 22MnB5 showed high HE resist-
strain rates from 8.3 × 10-6 to 8.3 × 10-1 s-1. The tensile ance. This was attributed to the presence of fine ferrite and
strengths were largely unaffected by strain rate. However, bainite phases in the vicinity of the sheared surface. The
the total elongation of the steel decreased significantly large strains in the austenite caused a delay in martensite
after hydrogen charging, and the fraction of the fracture transformation, enabling the formation of these ductile
area exhibiting brittle features, such as intergranular phases that lessened the hydrogen sensitivity.
fracture and flat planes with striations, increased with Zhou, Wang, and Li (2014) compared the susceptibil-
decreasing strain rate. At the slowest strain rate, all ity to hydrogen-delayed failures of three types of AHSS,
microcracks originated exclusively from PAG boundaries. namely, martensitic, DP, and Q&P steels. The three steels
Shibata, Takahashi, and Tsuji (2012) had similar results possessed similar tensile strength equal to 980 MPa.
in their study of h ­ ydrogen-related crack propagation in HE susceptibility was assessed using three techniques:
low-carbon martensitic steels. They concluded that the (i) U-bend test, (ii) SSRT, and (iii) constant load test. For
primary mechanism of hydrogen-induced fracture in the U-bend test, the specimens were immersed in 0.1  m
martensitic sheet steels involved microcrack nucleation HCl for 300 h. For the SSRT and constant load tests, hydro-
around PAG boundaries and subsequent crack propa- gen charging was carried in 0.5 m H2SO4+0.22 g/l CN2H4S.
gation occurs along block and lath boundaries. They There were no hydrogen-related fractures in the three
proposed hydrogen-enhanced plasticity as the main steels subjected to the U-bend test even after 300 h of expo-
mechanism for hydrogen-related fractures in these steels. sure attributed to the low amount of hydrogen produced
Rehrl, Mraczek, Pichler, and Werner (2014) also during the immersion. In contrast, both the SSRT and the
studied the effect of strain rate on the HE susceptibility constant load test indicated that HE susceptibility was
of four types of AHSS, including a tempered martensitic- highest in MS-AHSS. The fracture surface of MS-AHSS con-
type AHSS. They used two strain rates: a high rate equal sisted primarily of brittle quasi-cleavage fracture features.
to 20 s-1 and a low rate equal to 10-5 s-1. There was no sign of Moli-Sanchez, Zermout, Duprez, and Malet (2014)
hydrogen sensitivity in any of the steels at the high strain studied HE in two families of MS-AHSS, both with tensile
rate. However, there was significant HE susceptibility at strength exceeding 1000 MPa. Tempering was applied
the low strain rate, with the martensitic steel showing the on these two steels and produced two more sets of steels
highest susceptibility. There were areas of ­quasi-cleavage with different strength. Constant load and step loading
fracture mixed with ductile regions in the hydrogen-­ tests were used to assess HE susceptibility of notched
influenced specimens, attributed to a combination of the ­hydrogen-charged specimens. HE susceptibility increased
HEDE and HELP mechanisms. with the strength of MS-AHSS, and tempering improved
Mohrbacher (2014) reviewed the metallurgical tech- the HE resistance.
niques that may be used to study MS-AHSS for automotive In summary, these studies indicated the HE suscepti-
applications. He noted several processes that may improve bility of MS-AHSS. The HE susceptibility of MS-AHSS was
the hydrogen resistance of MS-AHSS. These include strongly influenced by the following factors: (i) tensile
(i) grain refinement of the PAG structure, (ii) decrease of strength, (ii) strain rate, (iii) degree of hydrogen charg-
impurities and inclusions to a minimum, (iii) the addition ing, (iv) tempering, (v) microstructure, (vi) residual stress,

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176      J. Venezuela et al.: HE of MS-AHSS

(vii) fabrication route, (viii) inclusions, (ix) metallic coat- on martensitic steels. For notched samples, monitoring
ings, and (x) specific secondary phases or precipitates. changes in ductility for HE assessment may not be appli-
Some rules applicable to conventional steels may not apply cable, as the presence of the notch limits the amount of
to MS-AHSS. For example, although carbides, in general, ductility. For notched specimens, it was proposed that
can improve the HE susceptibility of conventional steels, considering strength parameters and investigating frac-
it appears that only certain types of precipitates work on ture features were the more appropriate approach (Lovicu
MS-AHSS. This shows that HE is complex, even for cases et al., 2012).
where only a single phase such as martensite is present Two common observations in the studies that exam-
in the steel. Thus, further studies are warranted to help ined the fracture surfaces were (i) the shift from ductile
reveal more about the nuances of HE in MS-AHSS. microvoid fracture features in the uncharged specimens to
The concentration of hydrogen present in the tested brittle fracture features in the hydrogen-charged samples
steels varied from 0.5 to 4 ppm. Only Lovicu et al. (2012) and (ii) an increase in the areas possessing brittle frac-
attempted to measure the critical hydrogen concentra- tures coincident with a more brittle behavior. The brittle
tion, Hcr, at which the steel exhibited significant HE sus- fracture features included (i) transgranular, (ii) inter-
ceptibility. The Hcr for MS-AHSS with UTS of 1400 MPa was granular, and (iii) quasi-cleavage fractures. Transgranu-
measured to be 1.0 ppm. The Hcr increased to 3.8 ppm for lar fracture occurred at the lath and packet boundaries,
MS-AHSS with UTS of 1200 MPa, indicating a lower sen- whereas intergranular fracture occurred through the PAG.
sitivity to hydrogen. Surprisingly, the hot-stamped steel MVC dimples also occurred in hydrogen-affected samples,
with UTS of 1500 MPa showed similar Hcr equal to 4.0 ppm and these were often small and shallow, indicating rela-
but displayed the highest HE susceptibility. This means tively poor ductility. Figure 7A and B gives typical exam-
that Hcr needs to be used with caution. ples of a mixed transgranular-intergranular fracture and
The most commonly employed test to assess HE sus- MVC dimples in a hydrogen-influenced steel. Furthermore,
ceptibility is the SSRT followed by the constant stress/ there were fisheyes in the studies by Lee et  al. (2010). A
load test and the tensile test. These tests are standardized fisheye is a circular brittle region that initiates from a defect
and have gained wide acceptance. The specimens tested such as void or inclusion, and this fracture phenomenon is
were either smooth or notched. A smooth specimen is a often associated with HE. An image of a fisheye is shown
logical sample, as many components spend much, if not in Figure 7C. Finally, with insight from fracture analysis,
all, of their serviceable life free of defects. On the con- most of the studies agreed on the HELP as the predominant
trary, a notched specimen may more accurately reflect the mechanism to explain hydrogen-influenced brittle frac-
sensitivity to the presence of both a defect and a hydro- tures in MS-AHSS.
gen. Moreover, a notched test often ensured specimen
failure, as the presence of a hydrostatic stress at the notch
increases the embrittling effect of hydrogen. However,
some discrepancy in findings may occur when comparing
7 C
 oncluding remarks: future
the HE behavior of notched and unnotched steels, such as research
those cited by Conder et  al. (2010). The hydrogen charg-
ing of steels was achieved via two methods: (i) in aqueous The following are some of the (i) unresolved issues with
solutions with the application of a cathodic potential and the HE of MS-AHSS and (ii) suggested future researches
(ii) by exposure to high pressures of gaseous hydrogen. in this field.
Only the study by Loidl et al. (2011) used in situ gaseous 1. The relationship of hydrogen concentration and the
hydrogen charging. Clearly, an advantage of using hydrogen-charging conditions with HE in MS-AHSS
aqueous solutions is their simplicity, as using gaseous is still unclear. The critical hydrogen concentration
hydrogen requires a special sealed chamber and poses sets the allowable level of hydrogen to prevent HE.
some risks during operation. This parameter is influenced by several factors such
The effect of hydrogen on MS-AHSS was manifested in as mechanical strength, residual stress, and process-
the reduction of the tensile strength and/or ductility, and ing, and this complicates attempts at measuring the
these parameters were used to quantify HE susceptibil- value. Hydrogen charging is done in either electro-
ity. Some studies indicated that UTS was unaffected, and lytic or gaseous conditions. It may be worthwhile to
invariably ductility and fracture features were influenced correlate the electrolytic charging potentials with the
by hydrogen. This indicated that these two parameters equivalent hydrogen fugacity and establish a relation-
were more sensitive in detecting the impact of hydrogen ship between these two hydrogen-charging practices.

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J. Venezuela et al.: HE of MS-AHSS      177

Figure 7: SEM images of (A) transgranular-intergranular fracture, (B) MVC dimples, and (C) fisheyes.
Reproduced from Venezuela, Liu, Zhang, Zhou, and Atrens (2015).

The actual hydrogen uptake of MS-AHSS car com- constant or varying loads when in service and there-
ponents during service is also important to measure. fore in a condition that is load controlled (Atrens
An accurate measurement of the hydrogen uptake et al., 1993). A stress-controlled test, such as the LIST,
would help assess the chance of HE occurrences, may be more suitable in predicting the behavior of the
­especially if the critical hydrogen concentration is steel under such conditions.
known. Some efforts to conduct this type of measure- 5. A comprehensive study of the trapping mechanisms
ment are under way. For example, Ootsuka, Fujita, in MS-AHSS is worthwhile. This is relevant to under-
Tada, Nishikata, and Tsuru (2015) used the electro- stand the complex interactions between MS-AHSS
chemical permeation test to do in situ measurements and hydrogen and could help in designing preventive
of the hydrogen uptake of a steel plate connected to the measures against hydrogen-induced failures. A series
underside of a car. Future studies may test MS-AHSS of tests may be done, including (i) assessing hydro-
components and could examine using more accurate gen permeability and diffusivity using the permeation
techniques to do in situ hydrogen measurements. test, (ii) investigating hydrogen trapping profiles with
2. In some steels, HE failure is preceded by crack nuclea- TDS, and (iii) combining these with a test that shows
tion and subcritical crack growth. In other HE cases, the spatial relationship of structural traps such as
the mechanical strength is stable and ductility is sig- HMT. A microstructural analysis with TEM could also
nificantly affected. It is important to understand what reveal the contribution of PAG and lath boundaries,
conditions or factors (e.g. strength of steel, hydro- nanoprecipitates, and retained austenite to the over-
gen concentration, charging condition, and loading all trapping mechanisms.
condition) can lead to the specific HE response in 6. Computer-aided modeling has considerably pro-
MS-AHSS. gressed in the last few years. This field may be tapped
3. Most HE studies on MS-AHSS are conducted under to solve hydrogen-related problems in MS-AHSS or
controlled laboratory conditions. The question of how even design strong yet hydrogen-resistant AHSS. An
these results reflect the actual performance of the steel advantage in computer modeling is that one can have
in service needs to be examined. Furthermore, most an idea of possible results without the need to perform
studies use an HE index, based on either strength exhaustive and expensive experiments. A recent trend
or ductility parameters, to quantify HE susceptibil- is to use ab initio computer modeling to predict the
ity. However, there is no standard that establishes interaction of hydrogen with solid solution elements,
the acceptable value of an HE index to guarantee the grain sizes, or second-phase precipitates. These inter-
“safe” application of the steel with respect to HE. actions determine if a specific microstructure can be
4. One study lacking is an investigation on the effect of beneficial to the steel with regard to HE.
controlling applied stress rates on the HE susceptibil- 7. The automotive industry lacks a simple, quick yet
ity of MS-AHSS. The typical approach has been to use conclusive test that assesses HE-related problems
a constant stress, as in the constant load test, or to in AHSS. This test would help manufacturers make
control the applied strain rate, as in the tensile test timely and informed decisions regarding product
and the SSRT. However, steels are often subjected to issues. Recently, Horvath and Oxley (2015) proposed

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178      J. Venezuela et al.: HE of MS-AHSS

a modified U-bend immersion test to rank the HE Banerji SK, McMahon CJ, Feng C. Intergranular fracture in 4340-type
susceptibilities of AHSS used for automotive appli- steels: effects of impurities and hydrogen. Met Trans A 1978;
9A: 237–247.
cations. However, they conclude that more work is
Barnett WJ, Troiano AR. Crack propagation in hydrogen induced
required to improve the accuracy and applicability of brittle fracture of steel. J Met 1957; 9: 486–494.
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Zhou Q, Wang L, Li J. Experimental study on delayed fracture of TS Mingxing Zhang


980 MPa grade steels for automotive applications. In: Proc 2nd Int Division of Materials, School of Mining
Conf Metals Hydrogen, Ghent, Belgium, May 5–7, 2014: 21–34. and Mechanical Engineering,
Zhu K, Barbier D, Iung T. Characterization and quantification The University of Queensland,
methods of complex BCC matrix microstructures in advanced St. Lucia 4072, Australia
high strength steels. J Mater Sci 2013; 48: 413–423.
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for auto-making and its development in Baosteel. Available at:
http://www.baosteel.com/. Retrieved May 21, 2014.

Mingxing Zhang (BEng IMUST 1984, MEng NWPU 1987, PhD UQ


1997) is professor of Materials at The University of Queensland,
where he has been since 1994. Prof. Zhang is a world leader in
Bionotes the area of phase transformations and application in engineering
materials. He is recognized as one of the top researchers in crystal-
lography of phase transformations in solids and grain refinement
Jeffrey Venezuela
of cast metals. His other research focuses on surface engineering
Division of Materials, School of Mining
of metallic materials to improve their surface durability and on the
and Mechanical Engineering,
development of new alloys, including lightweight alloys and high-
The University of Queensland,
strength, high-ductility steels. He has expertise in the areas of cold
St. Lucia 4072, Australia
spray, packed powder diffusion coating, and surface nanocrystal-
lization of metallic materials.

Qingjun Zhou
Baoshan Iron & Steel Co., Ltd.,
Jeffrey Venezuela (BS Metallurgical Engineering, MS Metallurgi-
Research Institute, Shanghai 201900, China
cal Engineering, University of the Philippines, 2003) is currently
working on his PhD in Materials Engineering at The University of
Queensland, Australia. His current research interest is in the HE of
MS-AHSS. From 1998 to 2014, he was an assistant professor at the
Department of Mining, Metallurgical, and Materials Engineering,
University of the Philippines, Diliman.

Qinglong Liu Qingjun Zhou, PhD (USTB 2007), is a senior engineer of Research
Division of Materials, School of Mining Institute, Baosteel Group Corporation, China. His research areas are
and Mechanical Engineering, corrosion of steels, HE, and hydrogen-induced delayed fracture of
The University of Queensland, high-strength automobile steels.
St. Lucia 4072, Australia
Andrej Atrens
Division of Materials, School of Mining
and Mechanical Engineering,
The University of Queensland,
St. Lucia 4072, Australia
andrejs.atrens@uq.edu.au
Qinglong Liu is a senior PhD student at The University of Queens-
land, Australia. He received his Bachelor’s degree from the Ocean
University of China and his Master’s degree in engineering from
the University of Science and Technology, Beijing, China, where his
research focused on the corrosion and protection of magnesium Andrej Atrens [BSc (Hons), PhD Adelaide 1976, GCEd, DEng UQ 1997]
alloys for aerospace applications. He is currently working on his is professor of Materials at The University of Queensland, where he
PhD, studying the influence of hydrogen on steels for autoconstruc- has been since 1984. His research areas are corrosion of magne-
tion. In 2015, he spent 1 month in the Baoshan Iron & Steel Co., Ltd., sium, HE and SCC, corrosion mechanisms, atmospheric corrosion,
Shanghai, China, for his PhD research. and patination of copper. An international academic reputation is
evident from invitations for keynote papers at international confer-
ences, invitations as guest scientist/visiting professor at leading
international laboratories, an ISI H-index of 47 (Web of Science),
many citations [9063 citations (Web of Science)], 14 journal papers
with more than 100 citations, five journal papers with more than
400 citations, and an excellent publication record in top interna-
tional journals with more than 230 refereed journal publications.

Bereitgestellt von | De Gruyter / TCS


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Heruntergeladen am | 30.06.16 14:49
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