PC200 8,200LC 8,220 8,220LC 8 Troubleshooting Failure Codes

SEN00240-01
HYDRAULIC EXCAVATOR
PC200-8
PC200LC-8
PC220-8
PC220LC-8
Machine model Serial number

PC200-8 300001 and up
PC200LC-8 300001 and up
PC220-8 70001 and up
PC220LC-8 70001 and up
40 Troubleshooting
Troubleshooting by failure code
(Display of code), Part 1
Troubleshooting by failure code (Display of code), Part 1...............................................................................3
Failure codes table............................................................................................................................... 3
Before carrying out troubleshooting when failure code is displayed.....................................................8
Information in troubleshooting table................................................................................................... 12
Failure code [989L00] Engine Controller Lock Caution 1...................................................................14
Failure code [989M00] Engine Controller Lock Caution 2..................................................................14
Failure code [989N00] Engine Controller Lock Caution 3..................................................................15
Failure code [AA10NX] Air Cleaner Clogging.....................................................................................15
Failure code [AB00KE] Charge Voltage Low......................................................................................16
Failure code [B@BAZG] Eng Oil Press. Low.....................................................................................18
Failure code [B@BAZK] Eng Oil Level Low.......................................................................................18
Failure code [B@BCNS] Eng Water Overheat...................................................................................19
Failure code [B@BCZK] Eng Water Level Low..................................................................................19
Failure code [B@HANS] Hydr Oil Overheat.......................................................................................20
PC200, 220-8 1
SEN00240-01 40 Troubleshooting
Failure code [CA111] EMC Critical Internal Failure............................................................................. 20

Failure code [CA115] Eng Ne and Bkup Speed Sens Error................................................................ 21
Failure code [CA122] Chg Air Press Sensor High Error..................................................................... 22
Failure code [CA123] Chg Air Press Sensor Low Error...................................................................... 24
Failure code [CA131] Throttle Sensor High Error............................................................................... 26
Failure code [CA132] Throttle Sensor Low Error................................................................................ 28
Failure code [CA144] Coolant Temp Sens High Error........................................................................ 30
Failure code [CA145] Coolant Temp Sens Low Error......................................................................... 32
Failure code [CA153] Chg Air Temp Sensor High Error...................................................................... 34
Failure code [CA154] Chg Air Temp Sensor Low Error....................................................................... 36
Failure code [CA155] Chg Air Temp High Speed Derate.................................................................... 38
Failure code [CA187] Sens Supply 2 Volt Low Error.......................................................................... 40
Failure code [CA221] Ambient Press Sens High Error....................................................................... 42
Failure code [CA222] Ambient Press Sens Low Error........................................................................ 44
Failure code [CA227] Sens Supply 2 Volt High Error......................................................................... 46
Failure code [CA234] Eng Overspeed................................................................................................ 47
Failure code [CA238] Ne Speed Sens Supply Volt Error.................................................................... 48
Failure code [CA271] IMV/PCV1 Short Error..................................................................................... 49
Failure code [CA272] IMV/PCV1 Open Error..................................................................................... 50
Failure code [CA322] Inj #1 (L#1) Open/Short Error.......................................................................... 52
2 PC200, 220-8
Troubleshooting by failure code (Display of code), Part 1
Failure codes table
a This failure codes table is the same as that in Testing and adjusting, Special functions of machine
monitor.
User Alarm Device in Category
Failure code Trouble (Displayed on screen)
code buzzer charge of history
Electrical
989L00 Engine Controller Lock Caution 1 MON
system
Electrical
989M00 Engine Controller Lock Caution 2 MON
system
Electrical
989N00 Engine Controller Lock Caution 3 MON
system
Mechani-
AA10NX Air Cleaner Clogging MON
cal system
Mechani-
AB00KE Charge Voltage Low MON
cal system
Mechani-
B@BAZG Eng Oil Press. Low e ENG
cal system
Mechani-
B@BAZK Eng Oil Level Low MON
cal system
Mechani-
B@BCNS Eng Water Overheat e ENG
cal system
Mechani-
B@BCZK Eng Water Level Low e MON
cal system
Mechani-
B@HANS Hydr Oil Overheat e PUMP
cal system
Electrical
E10 CA111 EMC Critical Internal Failure q ENG
system
Electrical
E10 CA115 Eng Ne and Bkup Speed Sens Error q ENG
system
Electrical
E11 CA122 Chg Air Press Sensor High Error q ENG
system
Electrical
E11 CA123 Chg Air Press Sensor Low Error q ENG
system
Electrical
E14 CA131 Throttle Sensor High Error q ENG
system
Electrical
E14 CA132 Throttle Sensor Low Error q ENG
system
Electrical
E15 CA144 Coolant Temp Sens High Error q ENG
system
Electrical
E15 CA145 Coolant Temp Sens Low Error q ENG
system
Electrical
E15 CA153 Chg Air Temp Sensor High Error q ENG
system
Electrical
E15 CA154 Chg Air Temp Sensor Low Error q ENG
system
Electrical
E11 CA155 Chg Air Temp High Speed Derate q ENG
system
Electrical
E15 CA187 Sens Supply 2 Volt Low Error q ENG
system
Electrical
E11 CA221 Ambient Press Sens High Error q ENG
system
Electrical
E11 CA222 Ambient Press Sens Low Error q ENG
system
Electrical
E15 CA227 Sens Supply 2 Volt High Error q ENG
system
Mechani-
CA234 Eng Overspeed ENG
cal system
Electrical
E15 CA238 Ne Speed Sens Supply Volt Error q ENG
system
Electrical
E10 CA271 IMV/PCV1 Short Error q ENG
system
Electrical
E10 CA272 IMV/PCV1 Open Error q ENG
system
Electrical
E11 CA322 Inj #1 (L#1) Open/Short Error q ENG
system
Electrical
system
Electrical
system
Electrical
system
Electrical
system
Electrical
system
Electrical
E10 CA342 Calibration Code Incompatibility q ENG
system
Electrical
E10 CA351 Injectors Drive Circuit Error q ENG
system
Electrical
E15 CA352 Sens Supply 1 Volt Low Error q ENG
system
Electrical
E15 CA386 Sens Supply 1 Volt High Error q ENG
system
Electrical
E15 CA428 Water in Fuel Sensor High Error q ENG
system
Electrical
E15 CA429 Water in Fuel Sensor Low Error q ENG
system
Electrical
E15 CA435 Eng Oil Press Sw Error q ENG
system
Electrical
E10 CA441 Battery Voltage Low Error q ENG
system
Electrical
E10 CA442 Battery Voltage High Error q ENG
system
Electrical
E11 CA449 Rail Press Very High Error q ENG
system
Electrical
E11 CA451 Rail Press Sensor High Error q ENG
system
Electrical
E11 CA452 Rail Press Sensor Low Error q ENG
system
Electrical
E11 CA488 Chg Air Temp High Torque Derate q ENG
system
Electrical
E15 CA553 Rail Press High Error q ENG
system
Electrical
E15 CA559 Rail Press Low Error q ENG
system
Electrical
E15 CA689 Eng Ne Speed Sensor Error q ENG
system
Electrical
E15 CA731 Eng Bkup Speed Sens Phase Error q ENG
system
Electrical
E10 CA757 All Continuous Data Lost Error q ENG
system
Electrical
E15 CA778 Eng Bkup Speed Sensor Error q ENG
system
Electrical
E0E CA1633 KOMNET Datalink Timeout Error q ENG
system
Electrical
E14 CA2185 Throt Sens Sup Volt High Error q ENG
system
Electrical
E14 CA2186 Throt Sens Sup Volt Low Error q ENG
system
Electrical
E11 CA2249 Rail Press Very Low Error q ENG
system
Electrical
E11 CA2311 IMV Solenoid Error q ENG
system
Electrical
E15 CA2555 Grid Htr Relay Volt High Error q ENG
system
Electrical
E15 CA2556 Grid Htr Relay Volt Low Error q ENG
system
Electrical
E01 D19JKZ Personal Code Relay Abnormality q MON2
system
Electrical
D862KA GPS Antenna Discon MON2
system
Electrical
E0E DA22KK Pump Solenoid Power Low Error q PUMP
system
Electrical
DA25KP 5V Sensor 1 Power Abnormality PUMP
system
Electrical
DA29KQ Model Selection Abnormality PUMP
system
Electrical
E0E DA2RMC CAN Discon (Pump Con Detected) q PUMP
system
Electrical
DAFGMC GPS Module Error MON2
system
Electrical
E0E DAFRMC CAN Discon (Monitor Detected) q MON
system
Electrical
DGH2KB Hydr Oil Sensor Short PUMP
system
Electrical
DHPAMA F Pump Press Sensor Abnormality PUMP
system
Electrical
DHPBMA R Pump Press Sensor Abnormality PUMP
system
Electrical
DHS3MA Arm Curl PPC Press Sensor Abnormality PUMP
system
Electrical
DHS4MA Bucket Curl PPC Press Sensor Abnormality PUMP
system
Electrical
DHS8MA Boom Raise PPC Press Sensor Abnormality PUMP
system
Electrical
DHSAMA Swing RH PPC Press Sensor Abnormality PUMP
system
Electrical
DHSBMA Swing LH PPC Press Sensor Abnormality PUMP
system
Electrical
DHSDMA Bucket Dump PPC Press Sensor Abnormality PUMP
system
Electrical
DHX1MA Overload Sensor Abnormality (Analog) PUMP
system
Electrical
DW43KA Travel Speed Sol Discon PUMP
system
Electrical
DW43KB Travel Speed Sol Short PUMP
system
Electrical
E03 DW45KA Swing Brake Sol Discon q PUMP
system
Electrical
E03 DW45KB Swing Brake Sol Short q PUMP
system
Electrical
DW91KA Travel Junction Sol Discon PUMP
system
Electrical
DW91KB Travel Junction Sol Short PUMP
system
Electrical
DWA2KA Service Sol Discon PUMP
system
Electrical
DWA2KB Service Sol Short PUMP
system
Electrical
DWK0KA 2-stage Relief Sol Discon PUMP
system
Electrical
DWK0KB 2-stage Relief Sol Short PUMP
system
Electrical
E02 DXA8KA PC-EPC (F) Sol Discon q PUMP
system
Electrical
E02 DXA8KB PC-EPC (F) Sol Short q PUMP
system
Electrical
E02 DXA9KA PC-EPC (R) Sol Discon q PUMP
system
Electrical
E02 DXA9KB PC-EPC (R) Sol Short q PUMP
system
Electrical
DXE0KA LS-EPC Sol Discon PUMP
system
Electrical
DXE0KB LS-EPC Sol Short PUMP
system
Electrical
DXE4KA Service Current EPC Discon PUMP
system
Electrical
DXE4KB Service Current EPC Short PUMP
system
Electrical
DXE5KA Merge-divider Main Sol Discon PUMP
system
Electrical
DXE5KB Merge-divider Main Sol Short PUMP
system
Electrical
DXE6KA Merge-divider LS Sol Discon PUMP
system
Electrical
DXE6KB Merge-divider LS Sol Short PUMP
system
Electrical
DY20KA Wiper Working Abnormality PUMP
system
Electrical
DY20MA Wiper Parking Abnormality PUMP
system
Electrical
DY2CKA Washer Drive Discon PUMP
system
Electrical
DY2CKB Washer Drive Short PUMP
system
Electrical
DY2DKB Wiper Drive (For) Short PUMP
system
Electrical
DY2EKB Wiper Drive (Rev) Short PUMP
system
a Entry order of items in table

The items are entered in the order of their failure codes (incremental order).
a User code
Attached : If the failure code is detected, the user code, failure code, and telephone No. (if regis-
tered) are displayed on the ordinary screen to notify the operator of the abnormality.
Not attached: Even if the failure code is detected, the machine monitor does not notify the operator of
the abnormality.
a Alarm buzzer
q : When occurrence of an error is notified to the operator, the buzzer sounds (The operator can stop
the buzzer with the alarm buzzer cancel switch).
e: Since the caution monitor is also turned ON, its function sounds the buzzer.
a Component in charge
MON: The machine monitor is in charge of detection of abnormality.
MON2: The KOMTRAX section of the machine monitor is in charge of detection of abnormality.
ENG: The engine controller is in charge of detection of abnormality.
PUMP: The pump controller is in charge of detection of abnormality.
a Category of record
Mechanical system: Abnormality information is recorded in the mechanical system abnormality record.
Electrical system: Abnormality information is recorded in the electrical system abnormality record.
Before carrying out troubleshooting when failure code is displayed
Connection table of fuse box
a This connection table shows the devices to which each power supply of the fuse box supplies power (A
switch power supply is a device which supplies power while the starting switch is in the ON position
and a constant power supply is a device which supplies power while the starting switch is in the OFF
and ON positions).
a When carrying out troubleshooting related to the electrical system, you should check the fuses and fus-
ible links to see if the power is supplied normally.
Type of
Fuse
power Fusible link Fuse No. Destination of power
capacity
supply
Lamp relay, rear lamp relay, cab lamp relay
PC-EPC (F) solenoid valve, PC-EPC (R) solenoid valve
1 10 A [When pump drive switch is operated in emergency]
Swing holding brake solenoid valve
[When swing holding brake release switch is operated]
2 30 A Pump controller (Solenoid power supply)
Switch power F04
supply (60 A) PPC oil pressure lock solenoid valve
3 10 A Starting motor cut-out relay (PPC lock)
Starting motor cut-out relay (Personal code)
Cigarette lighter
4 10 A
Windshield washer motor
5 10 A Horn relay, horn
6 10 A Electrical intake air heater relay
7 10 A Rotary lamp
Switch power F04 8 20 A Right headlamp, working lamp (boom), working lamp (rear)
supply (60 A) Radio
9 10 A
Left knob switch (pump controller input)
10 10 A (Spare)
Air conditioner unit
11 20 A
Air conditioner compressor electromagnetic clutch
12 10 A (Spare)
Switch power F04 13 10 A Headlamp
supply (60 A)
14 10 A Optional power supply (1)
Travel alarm
15 10 A
Optional power supply (2)
Radio (backup power supply)
16 10 A
Room lamp
Starting switch
Constant F05 17 20 A Machine monitor
power supply (30 A)
Pump controller
18 10 A (Spare)
19 30 A Engine controller
Switch power Starting switch
20 5A Engine controller (ACC signal)
supply ACC
Locations of fusible links
Location of fuse box and fuse Nos.

Troubles that occur when power supply of pump controller is defective
a The controller power supply (F01-17) of the pump controller drives the controller system. Accordingly, if
it is turned off, the controller cannot control the system and the troubles shown below occur simulta-
neously (The following is an example of the troubles).
q The working mode cannot be changed.
q The auto-decelerator does not work or is not reset.
q The travel speed does not change.
q The power maximizing function does not work.
q The swing holding brake cannot be reset automatically.
q The machine deviates during travel.
a If the above problems occur, check the related fuse (F01-17) and "green LED" of the pump controller to
see if the power is supplied normally.
q Lighting: The controller power is supplied (There is not an error and the power supply is normal).
q Flashing: The controller power is supplied (There is an error).
q Put out: The controller power is not supplied.
a Green LED of pump controller (a)
Troubles that occur when power supply of pump controller is defective
a The solenoid power supply (F01-2) of the pump controller is used by the controller to drive the solenoids
and relays. Accordingly, if the solenoid power supply is turned off, when the controller outputs the
power to the solenoids or relays, the power is not supplied to any of the solenoids and relays and all or
some of the following failure codes are displayed simultaneously.
q [DW43KA], [DW43KB]: Travel speed solenoid system
q [DW45KA], [DW45KB]: Swing holding brake solenoid system
q [DW91KA], [DW91KB]: Travel junction solenoid system
q [DWA2KA], [DWA2KB]: Service solenoid system
q [DWK0KA], [DWK0KB]: 2-stage relief solenoid system
q [DXA8KA], [DXA8KB]: PC-EPC (F) solenoid system
q [DXA9KA], [DXA9KB]: PC-EPC (R) solenoid system
q [DXE0KA], [DXE0KB]: LS-EPC solenoid system
q [DXE4KA], [DXE4KB]: Service current EPC system (if attachment is installed)
q [DXE5KA], [DXE5KB]: Merge-divider main solenoid system
q [DXE6KA], [DXE6KB]: Merge-divider LS solenoid system
a If the above problems occur, check the related fuse (F01-2) and inlet voltage of the pump controller.
1) Disconnect connectors C01 and C02 of the controller and connect a T-adapter box to the wiring
harness side.
2) Turn the starting switch ON.
3) Measure the voltage between each of pins C02 (116), (118), and (121) and each of pins C01 (2)
and (5).
a Pins C02 (116), (118), and (121) are the power supply and pins C01 (2) and (5) are the chassis
ground.
a If the voltage is 20 – 30 V, it is normal.
a Power supply connectors (C01, C02) of pump controller

Information in troubleshooting table
a The following information is summarized in the troubleshooting table and the related electrical circuit
diagram. Before carrying out troubleshooting, understand that information fully.
User code Failure code
Display on Trouble Trouble name displayed in abnormality record machine monitor
Display on machine
machine moni-
monitor
tor
Contents of
Contents of trouble detected by machine monitor or controller
trouble
Action of
Action taken by machine monitor or controller to protect system or devices when engine con-
machine moni-
troller detects trouble
tor or controller
Problem that
Problem that appears on machine as result of action taken by machine monitor or controller
appears on
(shown above)
machine
Related infor-
Information related to detected trouble or troubleshooting
mation
Cause Standard value in normal state/Remarks on troubleshooting
<Contents of description>
• Standard value in normal state to judge possible causes
• Remarks on judgment
1
<Troubles in wiring harness>
• Disconnection
Connector is connected imperfectly or wiring harness is
broken.
• Ground fault
Wiring harness which is not connected to chassis ground
circuit is in contact with chassis ground circuit.
• Hot short
Wiring harness which is not connected to power source (24
2 V) circuit is in contact with power source (24 V) circuit.
• Short circuit
Independent wiring harnesses are in contact with each other
Possible causes abnormally.
and standard Possible causes of trouble
value in normal (Given numbers are refer-
<Precautions for troubleshooting>
state ence numbers, which do not
(1) Method of indicating connector No. and handling of T-
indicate priority)
adapter
Insert or connect T-adapter as explained below for trouble-
shooting, unless otherwise specified.
3 • If connector No. has no marks of "male" and "female",
disconnect connector and insert T-adapters in both
male side and female side.
• If connector No. has marks of "male" and "female",
disconnect connector and connect T-adapter to only
male side or female side.
(2) Entry order of pin Nos. and handling of tester leads
Connect positive (+) lead and negative (–) lead of tester
as explained below for troubleshooting, unless otherwise
specified.
4 • Connect positive (+) lead to pin No. or wiring harness
entered on front side.
• Connect negative (–) lead to pin No. or harness
entered on rear side.
Related circuit diagram
This drawing is a part of the electric circuit diagram

related to troubleshooting.
• Connector No.: Indicates (Model – Number of pins)
and (Color).
• "Connector No. and pin No." from each branching/merg-
ing point: Shows the ends of branch or source of
merging within the parts of the same wiring harness.
• Arrow (io): Roughly shows the location on the machine.
Failure code [989L00] Engine Controller Lock Caution 1
User code Failure code Engine controller lock caution 1
Trouble
— 989L00 (Machine monitor system)
Contents of
• Engine controller lock is detected (Factor 1).
trouble
Action of • None in particular.
machine monitor • If cause of failure disappears, system resets itself.
Problem that
appears on • Engine cannot be started.
machine
• If this failure code is displayed after machine monitor is replaced, user password must be changed
Related infor-
to one before replacement.
mation
• Method of reproducing failure code: Turn starting switch ON.
Possible causes Cause Standard value in normal state/Remarks on troubleshooting

and standard
value in normal Replacement of machine
1 This trouble may be caused by replacement of machine monitor.
state monitor
Failure code [989M00] Engine Controller Lock Caution 2

Trouble
— 989M00 (Machine monitor system)
Contents of
trouble
Problem that
appears on • Engine cannot be started.
machine
• If this failure code is displayed after machine monitor is replaced, user password must be changed
Related infor-
to one before replacement.
mation

Possible causes Replacement of machine
and standard 1 monitor This trouble may be caused by replacement of machine monitor.
value in normal If this failure code is displayed while machine monitor is not
state 2 Defective machine monitor replaced, machine monitor may be defective. (Since trouble is in
system, troubleshooting cannot be carried out.)
Failure code [989N00] Engine Controller Lock Caution 3
Trouble
— 989N00 (Machine monitor system)
Contents of
trouble
Action of • Tries automatic resetting.
Problem that
appears on
machine
Related infor- • Method of reproducing failure code: Failure code is not reproduced since system is reset
mation automatically.

and standard If this failure code is displayed repeatedly, engine controller may be
value in normal 1 Defective engine controller defective. (Since trouble is in system, troubleshooting cannot be
state carried out.)
Failure code [AA10NX] Air Cleaner Clogging

User code Failure code Air cleaner clogging
Trouble
— AA10NX (Machine monitor system)
Contents of • While engine was running, signal circuit of air cleaner clogging switch detected clogging of
trouble air cleaner (sensor contact opened).
Action of • Displays air cleaner clogging monitor on machine monitor.
Problem that
appears on • If machine is operated as it is, engine may be damaged.
machine
• Condition of air cleaner clogging switch signal can be checked with monitoring
Related infor-
function. (Code: 04501 Monitor input 2)
mation
• Method of reproducing failure code: Start engine.

Possible causes Clogging of air cleaner (when Air cleaner may be clogged. Check it for clogging and then clean or
and standard 1 system is normal) replace if clogged.
value in normal If cause 1 is not detected, air cleaner clogging monitor system may
state Defective air cleaner clog-
2 be defective. Carry out troubleshooting for "E-7 Caution item
ging monitor system
flashes while engine is running" in E-mode.
Failure code [AB00KE] Charge Voltage Low
User code Failure code Charge voltage low
Trouble
— AB00KE (Machine monitor system)
Contents of
• While engine is running, signal circuit of alternator detected low charge voltage (below 7.8 V).
trouble
Action of • Displays charge level monitor on machine monitor.
machine monitor • Even if cause of failure disappears, system does not reset itself until starting switch is turned OFF.
Problem that
appears on • If machine is operated as it is, battery may not be charged.
machine
Related infor- • Signal voltage of alternator can be checked with monitoring function. (Code: 04300 Charge voltage)
mation • Method of reproducing failure code: Start engine.

a Prepare with starting switch OFF, then start engine and carry
out troubleshooting.
Possible causes Defective charge of alterna-
1 E12 (male) Engine speed Voltage
and standard tor (when system is normal)
value in normal Between (1) – chas-
Min. medium speed 27.5 – 29.5 V
state sis ground
If cause 1 is not detected, charge level monitor system may be
Defective charge level moni-
2 defective. Carry out troubleshooting for "E-7 Caution item flashes
tor
while engine is running" in E-mode.
Circuit diagram related to preheating/starting of engine and charge of battery
Failure code [B@BAZG] Eng Oil Press. Low
User code Failure code Engine oil pressure low
Trouble
— B@BAZG (Engine controller system)
Contents of • While engine was running, signal circuit of engine oil pressure switch detected low engine oil
trouble pressure (sensor contact opened).
Action of • Displays engine oil pressure monitor on machine monitor.
controller • If cause of failure disappears, system resets itself.
Problem that
machine
• Engine oil pressure switch signal is input to engine controller and then transmitted to machine
Related infor-
monitor.
mation

Lowering of engine oil pres-
Possible causes Engine oil pressure may be low. Check it and remove cause if it is
1 sure (when system is nor-
and standard low.
mal)
value in normal
state If cause 1 is not detected, engine oil pressure monitor system may
Defective engine oil pressure
2 be defective. Carry out troubleshooting for "E-8 Emergency stop
monitor system
item lights up while engine is running" in E-mode.
Failure code [B@BAZK] Eng Oil Level Low

User code Failure code Engine oil level low
Trouble
— B@BAZK (Machine monitor system)
Contents of • When starting switch is turned ON (but engine is not started), signal circuit of engine oil level
trouble switch detected low engine oil level (sensor contact opened).
Action of • Displays engine oil level monitor on machine monitor.
machine monitor • Even if cause of failure disappears, system does not reset itself until starting switch is turned OFF.
Problem that
machine
Related infor- • Engine oil level switch signal can be checked with monitoring function. (Code: 04501 Monitor input
mation 2)

Lowering of engine oil level
Possible causes 1 Engine oil level may be low. Check it and add new oil if it is low.
(when system is normal)
and standard
value in normal If cause 1 is not detected, engine oil level monitor system may be
state Defective engine oil level defective. Carry out troubleshooting for "E-2 Basic check item lights
2
monitor system up when starting switch is turned ON (but engine is not started)" in
E-mode.
Failure code [B@BCNS] Eng Water Overheat
User code Failure code Engine coolant overheat
Trouble
— B@BCNS (Engine controller system)
Contents of • While engine was running, signal circuit of engine coolant temperature sensor detected
trouble overheating of engine coolant (above about 102°C).
Action of • Displays engine coolant temperature monitor with red on machine monitor.
Problem that
appears on • If machine is operated as it is, engine may be seized.
machine
• Engine coolant temperature sensor signal is input to engine controller and then transmitted
to machine monitor.
Related infor-
• Engine coolant temperature can be checked with monitoring function
mation
(Code: 04107 Engine coolant temperature)

Overheating of engine
Possible causes Engine coolant may be overheating. Check it and remove cause if it
1 coolant (when system is nor-
and standard is overheating.
mal)
value in normal
state If cause 1 is not detected, engine coolant temperature gauge sys-
Defective engine coolant
2 tem may be defective. Carry out troubleshooting for "E-9 Engine
temperature gauge system
coolant temperature gauge does not work normally" in E-mode.
Failure code [B@BCZK] Eng Water Level Low

User code Failure code Engine coolant level low
Trouble
— B@BCZK (Machine monitor system)
Contents of • When starting switch is turned ON, signal circuit of radiator coolant level sensor detected low
trouble radiator coolant level (sensor contact opened).
Action of • Displays radiator coolant level monitor on machine monitor.
machine monitor • Even if cause of failure disappers, system does not reset itself until starting switch is turned OFF.
Problem that
appears on • If machine is operated as it is, engine may overheats.
machine
• Condition of radiator coolant level switch can be checked with monitoring
Related infor-
function (Code: 04500 Monitor input 1)
mation

Lowering of radiator coolant
Radiator coolant level may be low. Check it and add coolant if it is
Possible causes 1 level (when system is nor-
low.
and standard mal)
value in normal If cause 1 is not detected, radiator coolant level monitor system
state Defective radiator coolant may
2
level monitor system be defective. Carry out troubleshooting for "E-2 Basic check item
lights up when starting switch is turned ON (but engine is not
started)" in E-mode.
Failure code [B@HANS] Hydr Oil Overheat
User code Failure code Hydraulic oil overheat
Trouble
— B@HANS (Pump controller system)
Contents of • While engine was running, signal circuit of hydraulic oil temperature sensor detected overheating
trouble of hydraulic oil (above about 102°C).
Action of • Displays hydraulic oil temperature monitor with red on machine monitor.
Problem that
appears on • If machine is operated as it is, engine may be seized.
machine
• Hydraulic oil temperature sensor signal is input to engine controller and then transmitted to
machine monitor.
Related infor-
• Hydraulic oil temperature can be checked with monitoring function
mation
(Code: 04401 Hydraulic oil temperature)

Possible causes Overheating of hydraulic oil Hydraulic oil may be overheating. Check it and remove cause if it is
and standard 1 (when system is normal) overheating.
value in normal If cause 1 is not detected, hydraulic oil temperature gauge system
state Defective hydraulic oil tem-
2 may be defective. Carry out troubleshooting for "E-10 Hydraulic
perature gauge system
oil temperature gauge does not work normally" in E-mode.
Failure code [CA111] EMC Critical Internal Failure

User code Failure code Critical internal failure
Trouble
E10 CA111 (Engine controller system)
Contents of
• Memory or power supply circuit in engine controller is defective.
trouble
Action of
• None in particular.
controller
Problem that
appears on • Engine does not start.
machine
Related infor-
mation

and standard
value in normal Engine controller may be defective.
1 Defective engine controller
state (Since trouble is in system, troubleshooting cannot be carried out.)
Failure code [CA115] Eng Ne and Bkup Speed Sens Error
User code Failure code Engine Ne and Bkup speed sensor error
Trouble
Contents of
• Both signals of engine Ne speed sensor and engine Bkup speed sensor are abnormal.
trouble
Action of
controller
Problem that
• Engine stops.
appears on
• Engine does not start.
machine
Related infor-
mation

and standard Connectors of Ne speed sensor and Bkup speed sensor may be
value in normal Defective connection of sen-
1 connected defectively (or connected to wrong parts). Check them
state sor connector
directly.
Failure code [CA122] Chg Air Press Sensor High Error
User code Failure code Charge air pressure sensor high error
Trouble
Contents of
• Pressure signal circuit of boost pressure/temperature sensor detected high voltage.
trouble
Action of
• Fixes charge pressure value and continues operation.
controller
Problem that
appears on • Engine output lowers.
machine
• Signal voltage on boost pressure side of boost pressure/temperature sensor can be checked
Related infor-
with monitoring function. (Code: 36501 Boost pressure sensor voltage)
mation

Defective sensor power sup- If failure code [CA227] is also indicated, carry out troubleshooting
1
ply 2 system for it first.
a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
Defective boost pressure/ BOOST PRESS & IMT Voltage
2 temperature sensor [pres- Between (3) – (1) Power supply 4.75 – 5.25 V
sure signal system]
Voltage is measured with wiring harness connected. Accordingly, if
voltage is abnormal, check wiring harness and controller, too, for
another cause of trouble, and then judge.
Hot short (Short circuit with 5 and carry out troubleshooting.
3 V/24 V circuit) in wiring har-
ness Wiring harness between CE01 (female) (44)
Voltage Max. 1 V
Possible causes – BOOST PRESS & IMT (female) (4)
and standard a Prepare with starting switch OFF, then carry out
value in normal troubleshooting without turning starting switch ON.
state Short circuit in wiring har-
4 ness (with another wiring Wiring harness between CE01 (female) (44)
harness) – BOOST PRESS & IMT (female) (4) and Resis- Min. 100
between CE01 (female) (37) – JC01 – tance kz
BOOST PRESS & IMT (female) (3)
Connecting parts between boost pressure/temperature sensor –
engine wiring harness – engine controller may be defective. Check
Defective wiring harness them directly.
5
connector • Looseness of connector, breakage of lock, or breakage of seal
• Corrosion, bend, breakage, push-in, or expansion of pin
• Moisture or dirt in connector or defective insulation
CE01 Voltage
Between (37) – (47) Power supply 4.75 – 5.25 V
Circuit diagram related to boost pressure/temperature sensor (Combination sensor)
Failure code [CA123] Chg Air Press Sensor Low Error
User code Failure code Charge air pressure sensor low error
Trouble
Contents of
• Pressure signal circuit of boost pressure/temperature sensor detected low voltage.
trouble
Action of
• Fixes charge pressure value and continues operation.
controller
Problem that
machine
• Signal voltage on boost pressure side of boost pressure/temperature sensor can be checked
Related infor-
with monitoring function. (Code: 36501 Boost pressure sensor voltage)
mation

1
Defective boost pressure/ BOOST PRESS & IMT Voltage
2 temperature sensor [pres- Between (3) – (1) Power supply 4.75 – 5.25 V
sure signal system]
a Prepare with starting switch OFF, then carry out
Ground fault in wiring har- troubleshooting without turning starting switch ON.
3 ness (Short circuit with GND
circuit) Wiring harness between CE01 (female) (44) Resis- Min. 100
Possible causes – BOOST PRESS & IMT (female) (4) tance kz
harness) – BOOST PRESS & IMT (female) (4) and Resis- Min. 100
BOOST PRESS & IMT (female) (1)
5
CE01 Voltage
Failure code [CA131] Throttle Sensor High Error
User code Failure code Throttle sensor high error
Trouble
Contents of
• Signal circuit of fuel control dial detected high voltage.
trouble
• If trouble occurs while starting switch is in ON position, controller fixes voltage value to level
Action of just before detection of trouble and continues operation.
controller • If starting switch is turned ON while voltage is abnormally high, controller continues operation
with voltage at 100% value.
Problem that
appears on • Engine speed cannot be controlled with fuel control dial.
machine
• Signal voltage of fuel control dial can be checked with monitoring function. (Code: 03000 Fuel con-
Related infor-
trol dial voltage)
mation

Defective throttle sensor If failure code [CA2185] is also indicated, carry out troubleshooting
1
power supply system for it first.
P20 Voltage
2 Defective fuel control dial Between (1) – (3) Power supply 4.75 – 5.25 V
Hot short (Short circuit with 5 and carry out troubleshooting.
3 V/24 V circuit) in wiring har-
Possible causes ness Wiring harness between CE02 (female) (9) –
Voltage Max. 1 V
and standard P20 (female) (2)
value in normal a Prepare with starting switch OFF, then carry out
state Short circuit in wiring har- troubleshooting without turning starting switch ON.
4 ness (with another wiring Wiring harness between CE02 (female) (9) –
harness) Resis- Min. 100
P20 (female) (2) and between CE02 (female)
tance kz
(22) – P20 (female) (1)
Connecting parts between fuel control dial – machine wiring har-
ness – engine controller may be defective. Check them directly.
Defective wiring harness
5 • Looseness of connector, breakage of lock, or breakage of seal
connector
CE02 Voltage
Circuit diagram related to fuel control dial
Failure code [CA132] Throttle Sensor Low Error
User code Failure code Throttle sensor low error
Trouble
Contents of
• Signal circuit of fuel control dial detected low voltage.
trouble
Problem that
machine
• Signal voltage of fuel control dial can be checked with monitoring function. (Code: 03000 Fuel con-
Related infor-
trol dial voltage)
mation

Defective throttle sensor If failure code [CA2186] is also indicated, carry out troubleshooting
1
P20 Voltage
2 Defective fuel control dial Between (1) – (3) Power supply 4.75 – 5.25 V
Possible causes circuit) Wiring harness between CE02 (female) (9) – Resis- Min. 100
and standard P20 (female) (2) tance kz
state Short circuit in wiring har- troubleshooting without turning starting switch ON.
P20 (female) (2) and between CE02 (female)
tance kz
(23) – P20 (female) (3)
connector
CE02 Voltage
Failure code [CA144] Coolant Temp Sens High Error
User code Failure code Coolant temperature sensor high error
Trouble
Contents of
• Signal circuit of coolant temperature sensor detected high voltage.
trouble
Action of
• Fixes coolant temperature value and continues operation.
controller
Problem that
• Exhaust gas becomes white.
appears on
• Overheat prevention function does not work.
machine
• Signal voltage of coolant temperature sensor can be checked with monitoring function. (Code:
Related infor-
04105 Coolant temperature sensor voltage)
mation

Defective coolant tempera- troubleshooting without turning starting switch ON.
1
ture sensor COOLANT TEMP (male) Resistance
Between (A) – (B) 0.18 – 160 kz
Disconnection in wiring har- troubleshooting without turning starting switch ON.
ness (Disconnection in wiring Wiring harness between CE01 (female) (15) Resis-
2 Max. 10 z
or defective contact in con- – COOLANT TEMP (female) (B) tance
nector) Wiring harness between CE01 (female) (38) Resis-
Max. 10 z
– JC03 – COOLANT TEMP (female) (A) tance
Possible causes a Prepare with starting switch OFF, then carry out
and standard Short circuit in wiring har- troubleshooting without turning starting switch ON.
value in normal 3 ness (with another wiring Wiring harness between CE01 (female) (15)
state harness) Resis- Min. 100
– each of CE01 (female) pins (With all wiring
tance kz
harness connectors disconnected)
Connecting parts between coolant temperature sensor – engine
wiring harness – engine controller may be defective. Check them
Defective wiring harness directly.
4
troubleshooting without turning starting switch ON.
CE01 (female) Resistance
Between (15) – (38) 0.18 – 160 kz
Circuit diagram related to coolant temperature sensor
Failure code [CA145] Coolant Temp Sens Low Error
User code Failure code Coolant temperature sensor low error
Trouble
Contents of
• Signal circuit of coolant temperature sensor detected low voltage.
trouble
Action of
• Fixes coolant temperature value and continues operation.
controller
Problem that
appears on
• Overheat prevention function does not work.
machine
• Signal voltage of coolant temperature sensor can be checked with monitoring function. (Code:
Related infor-
04105 Coolant temperature sensor voltage)
mation

Defective coolant tempera- COOLANT TEMP (male) Resistance
1
ture sensor
Between (A) – (B) 0.18 – 160 kz
Between (B) – chassis ground Min. 100 kz
– COOLANT TEMP (female) (B) tance kz
Possible causes Short circuit in wiring har- troubleshooting without turning starting switch ON.
and standard 3 ness (with another wiring Wiring harness between CE01 (female) (15)
value in normal harness) Resis- Min. 100
state tance kz
Connecting parts between coolant temperature sensor – engine
wiring harness – engine controller may be defective. Check them
4
5 Defective engine controller CE01 (female) Resistance
Between (15) – (38) 0.18 – 160 kz
Between (15) – chassis ground Min. 100 kz
Circuit diagram related to coolant temperature sensor
Failure code [CA153] Chg Air Temp Sensor High Error
User code Failure code Charge air temperature sensor high error
Trouble
Contents of
• Temperature signal circuit of boost pressure/temperature sensor detected high voltage.
trouble
Action of
• Fixes charge temperature value and continues operation.
controller
Problem that
appears on
• Engine protection function based on boost temperature does not work
machine
• Signal voltage on boost temperature side of boost pressure/temperature sensor can be checked
Related infor-
with monitoring function. (Code: 18501 Boost temperature sensor voltage)
mation

Defective boost pressure/ troubleshooting without turning starting switch ON.
1 temperature sensor [temper-
BOOST PRESS & IMT (male) Resistance
ature signal system]
Between (2) – (1) 0.18 – 160 kz
2 Max. 10 z
or defective contact in con- – BOOST PRESS & IMT (female) (2) tance
Max. 10 z
– JC02 – BOOST PRESS & IMT (female) (1) tance
and standard Short circuit in wiring har- troubleshooting without turning starting switch ON.
value in normal 3 ness (with another wiring Wiring harness between CE01 (female) (23)
state harness) Resis- Min. 100
tance kz
4
Between (23) – (47) 0.18 – 160 kz
Failure code [CA154] Chg Air Temp Sensor Low Error
User code Failure code Charge air temperature sensor low error
Trouble
Contents of
• Temperature signal circuit of boost pressure/temperature sensor detected low voltage.
trouble
Action of
controller
Problem that
appears on
• Engine protection function based on boost temperature does not work
machine
• Signal voltage on boost temperature side of boost pressure/temperature sensor can be checked
Related infor-
with monitoring function. (Code: 18501 Boost temperature sensor voltage)
mation

Defective boost pressure/
1 temperature sensor [temper- BOOST PRESS & IMT (male) Resistance
ature signal system] Between (2) – (1) 0.18 – 160 kz
– BOOST PRESS & IMT (female) (2) tance kz
state tance kz
4
Between (23) – (47) 0.18 – 160 kz
Failure code [CA155] Chg Air Temp High Speed Derate
User code Failure code Charge air temperature high speed derate
Trouble
Contents of
• Temperature signal of boost pressure/temperature sensor exceeded control upper temperature limit.
trouble
Action of
• Limits output and continues operation.
controller
Problem that
• Engine output lowers.
appears on
• Engine stops.
machine
Related infor- • Boost temperature can be checked with monitoring function. (Code: 18500 Boost temperature)
mation • Method of reproducing failure code: Start engine

Cooling performance of aftercooler may be low. Check following
points directly.
Lowering of cooling perfor-
Possible causes 1 • Looseness and breakage of fan belt.
mance of aftercooler
and standard • Insufficiency of cooling air
value in normal • Clogging of aftercooler fins
state Abnormal rise of turbo- Outlet temperature of turbocharger may be abnormally high. Check
2
charger outlet temperature related parts directly.
If causes 1 – 2 are not detected, engine controller may be defective.
(Since trouble is in system, troubleshooting cannot be carried out.)
Failure code [CA187] Sens Supply 2 Volt Low Error

User code Failure code Sensor power supply 2 voltage low error
Trouble
Contents of
• Low voltage was detected in sensor power supply 2 circuit.
trouble
• Fixes boost pressure value and continues operation.
Action of
controller
Problem that
machine
Related infor-
mation

a Disconnect connector with starting switch OFF, then turn
starting switch ON and carry out troubleshooting.
Disconnect sensors Boost pressure/tem- BOOST PRESS &
and wiring harness at perature sensor IMT
right in order and
Defective sensor or wiring carry out operation to Common rail pres-
1 FUEL RAIL PRESS
reproduce trouble. If sure sensor
harness
"E" of failure code
Possible causes goes off when a sen-
and standard Bkup sensor CAM SENSOR
sor or wiring harness
value in normal is disconnected, that
state sensor or wiring har- Engine wiring har-
CE01
ness is defective. ness
Connecting parts between each sensor – engine wiring harness –
engine controller may be defective. Check them directly.
connector
40 PC200, 220-8
Circuit diagram related to sensor power supply 2
Failure code [CA221] Ambient Press Sens High Error
User code Failure code Ambient pressure sensor high error
Trouble
Contents of
• High voltage was detected in signal circuit of ambient pressure sensor.
trouble
Action of
• Fixes ambient pressure value and continues operation.
controller
Problem that
• Engine does not start easily.
appears on
machine
• Signal voltage of ambient pressure sensor can be checked with monitoring function. (Code: 37401
Related infor-
Ambient pressure sensor voltage
mation

1
AMBAIR PRESURE Voltage
Defective ambient pressure
2 Between (1) – (2) Power supply 4.75 – 5.25V
sensor
Hot short (Short circuit with and carry out troubleshooting.
3 5V/24V circuit) in wiring har-
ness Wiring harness between CE01 (female) (3) –
Possible causes Voltage Max. 1 V
AMBAIR PRESSURE (female) (3)
and standard
state troubleshooting without turning starting switch ON.
Short circuit in wiring har-
harness) AMBAIR PRESSURE (female) (3) and Resis- Min. 100
between CE01 (female) (33) – AMBAIR tance kz
PRESSURE (female) (1)
Connecting parts between ambient pressure sensor – engine wiring
harness – engine controller may be defective. Check them directly.
connector
CE01 Voltage
Between (33) – (38) Voltage 4.75 – 5.25 V
Circuit diagram related to ambient pressure sensor
Failure code [CA222] Ambient Press Sens Low Error
User code Failure code Ambient pressure sensor low error
Trouble
Contents of
• Low voltage was detected in signal circuit of ambient pressure sensor.
trouble
Action of
controller
Problem that
appears on
machine
• Signal voltage of ambient pressure sensor can be checked with monitoring function. (Code: 37401
Related infor-
Ambient pressure sensor voltage
mation

1
AMBAIR PRESURE Voltage
Defective ambient pressure
2 Between (1) – (2) Power supply 4.75 – 5.25V
sensor
circuit) Wiring harness between CE01 (female) (3) – Resis- Min. 100
Possible causes AMBAIR PRESSURE (female) (3) tance kz
and standard
harness) AMBAIR PRESSURE (female) (3) and Resis- Min. 100
AMBAIR PRESSURE (female) (2)
connector
CE01 Voltage
Between (33) – (38) Voltage 4.75 – 5.25 V
Circuit diagram related to ambient pressure sensor
Failure code [CA227] Sens Supply 2 Volt High Error
User code Failure code Sensor power supply 2 voltage high error
Trouble
Contents of
• High voltage was detected in sensor power supply 2 circuit.
trouble
• Fixes boost pressure value and continues operation.
Action of
controller
Problem that
machine
Related infor-
mation

Possible causes engine controller may be defective. Check them directly.
and standard 1 Defective wiring harness • Looseness of connector, breakage of lock, or breakage of seal
value in normal connector • Corrosion, bend, breakage, push-in, or expansion of pin
state • Moisture or dirt in connector or defective insulation
If cause 1 is not detected, engine controller may be defective.

Failure code [CA234] Eng Overspeed
User code Failure code Engine overspeed
Trouble
— CA234 (Engine controller system)
Contents of
• Engine speed exceeded control upper speed limit.
trouble
Action of
• Stops injection until engine speed lowers to normal level.
controller
Problem that
appears on • Engine speed fluctuates.
machine
Related infor- • Engine speed can be checked with monitoring function. (Code: 01002 Engine speed)
mation • Method of reproducing failure code: Run engine at high idle.

Possible causes 1 Use of improper fuel Fuel used may be improper. Check it directly.
and standard Machine may be used improperly. Teach operator proper using
value in normal 2 Improper use
method.
state
If causes 1 – 2 are detected, engine controller may be defective.
Failure code [CA238] Ne Speed Sens Supply Volt Error
User code Failure code Ne speed sensor power supply voltage error
Trouble
Contents of
• Low voltage was detected in power supply circuit of engine Ne speed sensor.
trouble
Action of
• Continues control with signal from engine Bkup speed sensor.
controller
Problem that
appears on
• Engine hunts.
machine
Related infor-
mation

Disconnect sensor
and wiring harness at
right in order and Ne speed sensor CRANK SENSOR
Defective sensor or wiring carry out operation to
1 reproduce trouble. If
Possible causes harness
"E" of failure code
and standard
goes off when sensor
value in normal
or wiring harness is Engine wiring har-
state CE01
disconnected, that ness
sensor or wiring har-
ness is defective.
connector
Circuit diagram related to engine Ne speed sensor

Failure code [CA271] IMV/PCV1 Short Error
User code Failure code IMV/PCV1 short circuit error
Trouble
Contents of
• Short circuit was detected in drive circuit of supply pump actuator.
trouble
Action of
controller
Problem that • Engine speed does not rise from low idle.
machine • Common rail fuel pressure rises above command value.
Related infor-
mation

Defective supply pump actu- troubleshooting without turning starting switch ON.
1
ator CP3 PUMP REGULATOR (male) Resistance
CP3 PUMP REGULATOR (female) (1) tance kz
Possible causes troubleshooting without turning starting switch ON.
and standard
value in normal 3 ness (with another wiring Wiring harness between CE01 (female) (2) –
state each of CE01 (female) pins (With all wiring
tance kz
Connecting parts between supply pump actuator – engine wiring
connector
Circuit diagram related to supply pump actuator (metering unit)

Failure code [CA272] IMV/PCV1 Open Error
User code Failure code IMV/PCV1 open error
Trouble
Contents of
• Opening was detected in drive circuit of supply pump actuator.
trouble
Action of
controller
Problem that
• Engine runs but its operation is unstable.
appears on
• Common rail fuel pressure rises above command value.
machine
Related infor-
mation

Defective supply pump actu- troubleshooting
1 without turning starting switch ON.
ator
CP3 PUMP REGULATOR (male) Resistance
Between (1) – (2) Max. 5 z
ness (Disconnection in wiring Wiring harness between CE01 (female) (2) – Resis-
2 Max. 10 z
or defective contact in con- CP3 PUMP REGULATOR (female) (1) tance
Max. 10 z
– CP3 PUMP REGULATOR (female) (2) tance
Possible causes Hot short (Short circuit with and carry out troubleshooting.
and standard 3
24V circuit) in wiring harness Wiring harness between CE01 (female) (2) –
value in normal Voltage Max. 3 V
CP3 PUMP REGULATOR (female) (1)
state a Prepare with starting switch OFF, then carry out
troubleshooting
Short circuit in wiring harness without turning starting switch ON.
4
(with another wiring harness)
Wiring harness between CE01 (female) (2) –
Resis- Min. 100
each of CE01 (female) pins (With all wiring
tance kz
connector

Failure code [CA322] Inj #1 (L#1) Open/Short Error

User code Failure code Injector #1 (L#1) open/short circuit error
Trouble
Contents of
• Opening or short circuit was detected in drive circuit of No. 1 injector.
trouble
Action of
controller
Problem that
• Combustion becomes irregular or engine hunts.
appears on
machine
Related infor-
mation

If following failure codes are also displayed, trouble is in engine
controller. [CA322], [CA324], [CA331]
2 Defective No. 1 injector INJ CYL 1 (male) Resistance
3 Max. 2 z
or defective contact in con- – INJ CYL 1 (female) (1) tance
Max. 2 z
– INJ CYL 1 (female) (2) tance
Possible causes circuit) Wiring harness between CE01 (female) (45) Resis-
Max. 2 z
and standard – INJ CYL 1 (female) (1) tance
Wiring harness between CE01 (female) (45)
Resis- Min. 100
Short circuit in wiring harness – each of CE01 (female) pins (With all wiring
5 tance kz
(with another wiring harness) harness connectors disconnected)
Resis- Min. 100
tance kz
Connecting parts between No. 1 injector – engine wiring harness –
connector
Between (45) – (53) Max. 2 z
52 PC200, 220-8
Circuit diagram related to No. 1 injector
Trouble
Contents of
trouble
Action of
controller
Problem that
appears on
machine
Related infor-
mation

3 Max. 2 z
Max. 2 z
Max. 2 z
Resis- Min. 100
5 tance kz
Resis- Min. 100
tance kz
connector
Between (46) – (60) Max. 2 z
Trouble
Contents of
trouble
Action of
controller
Problem that
appears on
machine
Related infor-
mation

3 Max. 2 z
Max. 2 z
Max. 2 z
Resis- Min. 100
5 tance kz
Resis- Min. 100
tance kz
connector
Between (55) – (52) Max. 2 z
Trouble
Contents of
trouble
Action of
controller
Problem that
appears on
machine
Related infor-
mation

3 Max. 2 z
Max. 2 z
Max. 2 z
Resis- Min. 100
5 tance kz
Resis- Min. 100
tance kz
connector
Between (57) – (59) Max. 2 z
Trouble
Contents of
trouble
Action of
controller
Problem that
appears on
machine
Related infor-
mation

3 Max. 2 z
Max. 2 z
Max. 2 z
Resis- Min. 100
5 tance kz
Resis- Min. 100
tance kz
connector
Between (54) – (51) Max. 2 z
Trouble
Contents of
trouble
Action of
controller
Problem that
appears on
machine
Related infor-
mation

3 Max. 2 z
Max. 2 z
Max. 2 z
Resis- Min. 100
5 tance kz
Resis- Min. 100
tance kz
connector
Between (56) – (58) Max. 2 z
SEN00240-01
PC200, 220(LC)-8 Hydraulic excavator

Form No. SEN00240-01
© 2006 KOMATSU
All Rights Reserved
Printed in Japan 03-06 (01)
64
SEN00241-01
HYDRAULIC EXCAVATOR
PC200-8
PC200LC-8
PC220-8
PC220LC-8

PC200-8 300001 and up
PC200LC-8 300001 and up
PC220-8 70001 and up
40 Troubleshooting
Failure code [CA342] Calibration Code Incompatibility........................................................................3
Failure code [CA351] Injectors Drive Circuit Error...............................................................................4
Failure code [CA352] Sens Supply 1 Volt Low Error............................................................................6
Failure code [CA386] Sens Supply 1 Volt High Error...........................................................................8
Failure code [CA428] Water in Fuel Sensor High Error......................................................................10
Failure code [CA429] Water in Fuel Sensor Low Error.......................................................................12
Failure code [CA435] Eng Oil Press Sw Error....................................................................................14
Failure code [CA441] Battery Voltage Low Error................................................................................15
Failure code [CA442] Battery Voltage High Error...............................................................................18
Failure code [CA449] Rail Press Very High Error...............................................................................20
Failure code [CA451] Rail Press Sensor High Error...........................................................................22
Failure code [CA452] Rail Press Sensor Low Error...........................................................................24
Failure code [CA488] Chg Air Temp High Torque Derate....................................................................26
PC200, 220-8 1
Failure code [CA553] Rail Press High Error.......................................................................................26

Failure code [CA559] Rail Press Low Error........................................................................................ 27
Failure code [CA689] Eng Ne Speed Sensor Error............................................................................28
Failure code [CA731] Eng Bkup Speed Sens Phase Error................................................................30
Failure code [CA757] All Continuous Data Lost Error........................................................................32
Failure code [CA778] Eng Bkup Speed Sensor Error........................................................................34
Failure code [CA1633] KOMNET Datalink Timeout Error...................................................................36
Failure code [CA2185] Throt Sens Sup Volt High Error......................................................................38
Failure code [CA2186] Throt Sens Sup Volt Low Error......................................................................39
Failure code [CA2249] Rail Press Very Low Error..............................................................................40
Failure code [CA2311] IMV Solenoid Error......................................................................................... 42
Failure code [CA2555] Grid Htr Relay Volt High Error........................................................................44
Failure code [CA2556] Grid Htr Relay Volt Low Error.........................................................................46
Failure code [D19JKZ] Personal Code Relay Abnormality.................................................................48
Failure code [D862KA] GPS Antenna Discon....................................................................................50
Failure code [DA22KK] Pump Solenoid Power Low Error..................................................................51
Failure code [DA25KP] 5V Sensor 1 Power Abnormality...................................................................53
Failure code [DA29KQ] Model Selection Abnormality........................................................................60
2 PC200, 220-8
Failure code [CA342] Calibration Code Incompatibility
User code Failure code Calibration code incompatibility
Trouble
Contents of
• Incompatibility of data occurred in engine controller.
trouble
Action of
controller
Problem that
• Continues normal operation.
appears on
• Engine stops or does not start.
machine
Related infor-
mation

and standard 1 Defect in related system If another failure code is displayed, carry out troubleshooting for it.
value in normal Engine controller may be defective. (Troubleshooting cannot be car-
state 2 Defective engine controller
ried out.)
Failure code [CA351] Injectors Drive Circuit Error
User code Failure code Injectors Drive Circuit Error
Trouble
Contents of
• There is error in drive power circuit of injector.
trouble
Action of
controller
• Exhaust gas becomes black.
Problem that
• Combustion becomes irregular.
appears on
machine
• Engine cannot be started.
Related infor-
mation

1 Defect in related system If another failure code is displayed, carry out troubleshooting for it.
2 Defective fuse No. 19 If fuse is broken, circuit probably has ground fault.
Defective relay for engine
3 Replace relay (R23, R24) for engine controller with another relay
controller power supply
and perform reproducing operation. If "E" of failure code goes off at
Possible causes this time, replaced relay is defective.
state Wiring harness between F01-19 – R23, R24 Resis- Max. 0.5
Disconnection in wiring har-
ness (Disconnection in wiring (female) (3) tance z
4
or defective contact in con- Wiring harness between R23, R24 (female) Resis- Max. 0.5
nector) (5) – CE03 (female) (3) tance z
Wiring harness between CE03 (female) (1) – Resis-
Max. 10
chassis ground (T12) tance
z
Circuit diagram related to engine controller
Failure code [CA352] Sens Supply 1 Volt Low Error
User code Failure code Sensor power supply 1 voltage low error
Trouble
Contents of
• Low voltage was detected in sensor power supply 1 circuit.
trouble
Action of
controller
Problem that
appears on
machine
Related infor-
mation

Disconnect sensor
and wiring harness at
right in order and Ambient pressure
AMBAIR PRESURE
carry out operation to sensor
Defective sensor or wiring
1 reproduce trouble. If
harness
"E" of failure code
Possible causes goes off when sensor
and standard or wiring harness is
value in normal Engine wiring har-
disconnected, that CE01
state ness
sensor or wiring har-
ness is defective.
connector
Failure code [CA386] Sens Supply 1 Volt High Error
User code Failure code Sensor power supply 1 voltage high error
Trouble
Contents of
• High voltage was detected in sensor power supply 1 circuit.
trouble
Action of
controller
Problem that
appears on
machine
Related infor-
mation

Possible causes harness – engine controller may be defective. Check them directly.
and standard 1 Defective wiring harness • Looseness of connector, breakage of lock, or breakage of seal
value in normal connector • Corrosion, bend, breakage, push-in, or expansion of pin
state • Moisture or dirt in connector or defective insulation
If cause 1 is not detected, engine controller may be defective.

Failure code [CA428] Water in Fuel Sensor High Error

User code Failure code Water-in-fuel sensor high error
Trouble
Contents of
• High voltage was detected in signal circuit of water-in-fuel sensor.
trouble
Action of
controller
Problem that
appears on • Water separator monitor does not display normally.
machine
• Condition water-in-fuel sensor signal can be checked with monitoring function. (Code: 18800
Related infor-
Condi- tion of WIF sensor)
mation

Defective water-in-fuel sen- troubleshooting without turning starting switch ON.
1
sor P47 (female) Resistance
2 Max. 10 z
or defective contact in con- – P47 (male) (1) tance
Max. 10 z
– JC02 – P47 (male) (2) tance
Possible causes
and standard
Short circuit in wiring har- troubleshooting without turning starting switch ON.
value in normal
state 3 ness (with another wiring Wiring harness between CE01 (female) (14)
tance kz
Connecting parts between water-in-fuel sensor – engine wiring har-
connector
Between (14) – (47) Max. 10 z
10 PC200, 220-8
Circuit diagram related to water-in-fuel sensor
Failure code [CA429] Water in Fuel Sensor Low Error
User code Failure code Water-in-fuel sensor low error
Trouble
Contents of
• Low voltage was detected in signal circuit of water-in-fuel sensor.
trouble
Action of
controller
Problem that
appears on • Water separator monitor does not display normally.
machine
• Condition water-in-fuel sensor signal can be checked with monitoring function. (Code: 18800
Related infor-
Condi- tion of WIF sensor)
mation

Defective water-in-fuel sen- P47 (female) Resistance
1
sor
– P47 (male) (1) tance kz
and standard
value in normal Resis- Min. 100
harness) – each of CE01 (female) pins (With all wiring
state tance kz
Connecting parts between water-in-fuel sensor – engine wiring har-
connector
Between (14) – (47) Max. 10 z
Circuit diagram related to water-in-fuel sensor
Failure code [CA435] Eng Oil Press Sw Error
User code Failure code Engine oil pressure switch error
Trouble
Contents of
• There is error in signal circuit of engine oil pressure switch.
trouble
Action of
controller
Problem that
• Engine protection function based on engine oil pressure does not work.
appears on
• Engine oil pressure monitor does not display normally
machine
Related infor-
• Method of reproducing failure code: Turn starting switch ON or start engine.
mation

Defective engine oil pressure troubleshooting without turning starting switch ON.
1
switch OIL PRESSURE SWITCH (male) Resistance
Between (1) – chassis ground Max. 10 z
Disconnection in wiring har- a Prepare with starting switch OFF, then carry out
ness (Disconnection in wiring troubleshooting without turning starting switch ON.
2
or defective contact in con- Wiring harness between CE01 (female) (17) Resis-
nector) Max. 10
– OIL PRESSURE SWITCH (male) (1) tance
z
state tance kz
Connecting parts between engine oil pressure switch – engine wir-
ing harness – engine controller may be defective. Check them
4
Circuit diagram related to engine oil pressure switch

Failure code [CA441] Battery Voltage Low Error
User code Failure code Battery voltage low error
Trouble
Contents of
• There is low voltage in controller power supply circuit.
trouble
Action of
controller
Problem that
• Engine stops.
appears on
machine
Related infor-
mation

Looseness or corrosion of
1 Battery terminal may be loosened or corroded. Check it directly.
battery terminal
a Prepare with starting switch OFF, then keep starting switch OFF
and start engine and carry out troubleshooting in each case.
2 Low battery voltage Battery (1 piece) Starting switch Voltage
Between (+) – (–) OFF Min. 12 V
terminals START Min. 6.2 V
3 Defective fuse No. 19 If fuse is broken, circuit probably has ground fault. (See Cause 6)
this time, replaced relay is defective.
Disconnection in wiring har- Wiring harness between F01-19 – R23, R24 Resis-
Max. 10 z
ness (Disconnection in wiring (female) (3) tance
Possible causes 5
or defective contact in con- Wiring harness between R23, R24 (female) Resis-
and standard
nector) Max. 10 z
(5) – CE03 (female) (3) tance
value in normal
state Wiring harness between CE03 (female) (1) – Resis-
Max. 10 z
Ground fault in wiring har-
Wiring harness between F01-19 – R23, R24 Resis- Min. 100
(female) (3) tance kz
circuit)
Wiring harness between R23, R24 (female) Resis-
Max. 10 z
Resis- Min. 100
CE03 (female) (1) pin (with battery terminal
tance kz
Short circuit in wiring har- disconnected)
each of CE02 (female) pins (With battery
tance kz
terminal disconnected)
Resis- Min. 100
each of CE02 (female) pins (With battery
tance kz
terminal disconnected)
Connecting parts between fuse No. 19 – machine wiring harness –
connector
Possible causes • Corrosion, bend, breakage, push-in, or expansion of pin
and standard • Moisture or dirt in connector or defective insulation
value in normal a Prepare with starting switch OFF, then turn starting switch ON
state and start engine and carry out troubleshooting in each case.
9 Defective engine controller CE03 (female) Starting switch Voltage
ON Min. 24 V
Between (3) – (1)
START Min. 12 V
Circuit diagram related to engine controller power supply
Failure code [CA442] Battery Voltage High Error
User code Failure code Battery voltage high error
Trouble
Contents of
• There is high voltage (36 V or higher) in controller power supply circuit.
trouble
Action of
controller
Problem that
appears on • Engine may stop.
machine
Related infor-
mation

1 Defective battery voltage
Battery Voltage
Between (+) – (–) terminals Max. 32 V
Possible causes a Prepare with starting switch OFF, then start engine and carry
and standard out troubleshooting.
value in normal 2 Defective alternator E12 (male) Engine speed Voltage
state Between (1) – chas-
Medium or higher 27.5 – 29.5 V
sis ground
CE03 (female) Voltage
Between (3) – (1) Max. 32 V
Failure code [CA449] Rail Press Very High Error
User code Failure code Common rail pressure very high error
Trouble
Contents of
• There is high pressure error in common rail circuit.
trouble
Action of
controller
Problem that
• Engine sound becomes large when no or light load is applied.
appears on
machine
• Common rail pressure can be checked with monitoring
Related infor-
function. (Code: 36400 Common rail pressure)
mation

There may be air in low pressure circuit. Check it directly according
to the following procedure.
2 Air in low pressure circuit 1) Remove pressure pickup plug (outlet side) of fuel main filter.
2) Operate feed pump of fuel pre-filter.
3) Check pressure pickup plug for leakage of fuel and air.
a For check of fuel return circuit pressure, see Testing and
Defect in fuel return circuit adjusting, Checking fuel pressure.
3
parts Fuel return circuit Low idle running or Max. 0.02 MPa
Possible causes pressure cranking {Max. 0.19 kg/cm2}
and standard a Prepare with starting switch ON, then keep starting switch ON
value in normal and carry out troubleshooting in each case.
state
Monitoring code
Defective common rail pres- Monitoring information
4 (Machine monitor)
sure sensor
36400
While engine is 0 ± 0.39 MPa
Common rail
stopped {0 ± 4 kg/cm2}
pressure
a For check of leakage through pressure limiter, see Testing
and adjusting, Checking fuel return rate and leakage.
5 Defective pressure limiter
Leakage through
During low idle 0 cc (No leakage)
pressure limiter
6 Defective supply pump If causes 1 – 5 are not detected, supply pump may be defective.
Failure code [CA451] Rail Press Sensor High Error

User code Failure code Common rail pressure sensor high error
Trouble
Contents of
• There is high voltage in signal circuit of common rail pressure sensor.
trouble
Action of
controller
Problem that
appears on
• Engine speed or output lowers.
machine
• Signal voltage of common rail pressure sensor can be checked with monitoring
Related infor-
function. (Code: 36401 Common rail pressure sensor voltage)
mation

Defective sensor power sup- If failure code [CA227] is also displayed, carry out troubleshooting
1
FUEL RAIL PRESS Voltage
Defective common rail pres-
2 Between (3) – (1) Power supply 4.75 – 5.25 V
sure sensor
Voltage Max. 1 V
Possible causes – FUEL RAIL PRESS (female) (2)
harness) – FUEL RAIL PRESS (female) (2) and Resis- Min. 100
between CE01 (female) (37) – JC01 – FUEL tance kz
RAIL PRESS (female) (3)
Connecting parts between common rail pressure sensor –
engine wiring harness – engine controller may be defective.
Defective wiring harness Check them directly.
5
CE01 Voltage
22 PC200, 220-8
Circuit diagram related to common rail pressure sensor
Failure code [CA452] Rail Press Sensor Low Error
User code Failure code Common rail pressure sensor low error
Trouble
Contents of
• There is low voltage in signal circuit of common rail pressure sensor.
trouble
Action of
controller
Problem that
appears on
• Engine speed or output lowers.
machine
• Signal voltage of common rail pressure sensor can be checked with monitoring
Related infor-
function. (Code: 36401 Common rail pressure sensor voltage)
mation

1
FUEL RAIL PRESS Voltage
Defective common rail pres-
sure sensor
Ground fault in wiring har- and carry out troubleshooting.
Possible causes – FUEL RAIL PRESS (female) (2) tance kz
harness) – FUEL RAIL PRESS (female) (2) and Resis- Min. 100
between CE01 (female) (47) – JC02 – FUEL tance kz
RAIL PRESS (female) (1)
Connecting parts between common rail pressure sensor –
engine wiring harness – engine controller may be defective.
Defective wiring harness Check them directly.
5
CE01 Voltage
Circuit diagram related to common rail pressure sensor
Failure code [CA488] Chg Air Temp High Torque Derate
User code Failure code Charge air temperature high torque derate
Trouble
Contents of
• Temperature signal of boost pressure/temperature sensor exceeded control upper temperature limit.
trouble
Action of
controller
Problem that
machine
Related infor- • Boost temperature can be checked with monitoring function. (Code: 18500 Boost temperature)
mation • Method of reproducing failure code: Start engine.

Cooling performance of aftercooler may be low. Check following
points directly.
Lowering of cooling perfor-
Possible causes 1 • Looseness and breakage of fan belt.
mance of aftercooler
and standard • Insufficiency of cooling air
value in normal • Clogging of aftercooler fins
state Abnormal rise of turbo- Outlet temperature of turbocharger may be abnormally high. Check
2
charger outlet temperature related parts directly.
Failure code [CA553] Rail Press High Error

User code Failure code Common rail pressure high error
Trouble
Contents of
• There is high pressure error in common rail circuit.
trouble
Action of
machine monitor
Problem that
• Engine sound becomes large when no or light load is applied.
appears on
machine
Related infor-
mation

Ground terminal may be connected defectively. Check following ter-
Possible causes minals directly.
and standard Defective connection of • Ground terminal of machine ((–) terminal of battery)
value in normal 2
ground terminal • Ground terminal of engine
state • Ground terminal of engine controller
• Ground terminal of starting motor
Breakage of O-ring of supply
3 O-ring of supply pump actuator may be broken. Check it directly.
pump actuator
Failure code [CA559] Rail Press Low Error
User code Failure code Common rail pressure low error
Trouble
Contents of
• There is low pressure error in common rail circuit.
trouble
Action of
controller
Problem that • Engine does not start at all or does not start easily.
appears on • Exhaust gas becomes black.
machine • Engine output lowers.
• Common rail pressure can be checked with monitoring function. (Code: 36400 Common rail
Related infor-
pressure)
mation

Fuel may be leaking to outside. Check it directly (Check visually
1 Fuel leakage to outside
while running engine at low idle).
a For check of pressure in fuel low pressure circuit, see Testing
and adjusting, Checking fuel pressure.
During cranking (if
0.3 – 1.1 MPa
Defect in low pressure cir- engine cannot be
2 {3.1 – 11.3 kg/cm2}
cuit parts Pressure in fuel low- started)
pressure circuit During low idle (if
0.5 – 1.3 MPa
engine can be
{5.1 – 13.3 kg/cm2}
started)
a For check of leakage through pressure limiter, see Testing
and adjusting, Checking fuel return rate and leakage.
3 Defective pressure limiter
Leakage through
Possible causes During low idle 0 cc (No leakage)
pressure limiter
and standard
a For check of return rate from injector, see Testing and
value in normal
adjusting, Checking fuel return rate and leakage.
state
During cranking (if
Defective injector (including engine cannot be Max. 90 cc/min.
4
high pressure piping in head) Return rate from started)
injector During low idle (if
engine can be Max. 180 cc/min.
started)
a For check of return rate from supply pump, see Testing and
adjusting, Checking fuel return rate and leakage.
During cranking (if
engine cannot be Max. 140 cc/min.
5 Defective supply pump
Return rate from sup- started)
ply pump During low idle (if
engine can be Max. 1,000 cc/min.
started)
Failure code [CA689] Eng Ne Speed Sensor Error
User code Failure code Engine Ne speed sensor error
Trouble
Contents of
• There is error in signal from engine Ne speed sensor.
trouble
Action of
• Continues control with signal from engine Bkup speed sensor.
controller
Problem that • Engine hunts.
appears on • Engine does not start easily.
Related infor-
mation

Defective Ne speed sensor If failure code [CA238] is also displayed, carry out troubleshooting
1
CRANK SENSOR Voltage
Defective engine Ne speed
sensor
Breakage or improper clear-
Engine Ne speed sensor may be broken or may have improper
3 ance of engine Ne speed
clearance. Check it directly.
sensor
Breakage of rotation sensor
4 Rotation sensor wheel may be broken. Check it directly.
wheel
Possible causes 5
and standard nector) Max. 10 z
– CRANK SENSOR (female) (3) tance
value in normal
– CRANK SENSOR (female) (3) tance kz
Voltage Max. 1 V
– CRANK SENSOR (female) (3)
– CRANK SENSOR (female) (3) or between Resis- Min. 100
CE01 (female) (16) – CRANK SENSOR tance kz
8 ness (with another wiring (female) (1)
harness)
– CRANK SENSOR (female) (3) or between Resis- Min. 100
CE01 (female) (48) – CRANK SENSOR tance kz
(female) (2)
Connecting parts between engine Ne speed sensor – engine wiring
Possible causes connector
and standard
value in normal • Moisture or dirt in connector or defective insulation
state a Prepare with starting switch OFF, then turn starting switch ON
CE01 Voltage
Circuit diagram related to engine Ne speed sensor

Failure code [CA731] Eng Bkup Speed Sens Phase Error
User code Failure code Engine Bkup speed sensor phase error
Trouble
Contents of
• Phase error was detected in signals from engine Ne speed sensor and engine Bkup speed sensor
trouble
Action of
• Continues control with signal from engine Ne speed sensor.
controller
Problem that • Engine does not start at all or does not start easily.
appears on • Idle speed is unstable.
machine • Exhaust gas becomes black.
Related infor-
mation

Breakage of engine Ne
1 Engine Ne speed sensor may be broken. Check it directly.
speed sensor
Breakage of engine Bkup
2 Engine Bkup speed sensor may be broken. Check it directly.
speed sensor
Rotation sensor wheel on crankshaft side may be installed defec-
tively or broken. Check it according to the following procedure.
Defective installation or
1) Set No. 1 cylinder at compression top dead center (Match
3 breakage of rotation sensor
stamped mark).
wheel on crankshaft side
2) If center of oblong hole of rotation sensor wheel is at tip of
Ne speed sensor, rotation sensor wheel is installed normally.
Possible causes Rotation sensor ring on camshaft side may be installed defectively
and standard or broken. Check it according to the following procedure.
value in normal Defective installation or 1) Set No. 1 cylinder at compression top dead center (Match
state 4 breakage of rotation sensor stamped mark).
ring on camshaft side 2) Remove Bkup speed sensor.
3) If 2 grooves (1 crest) of rotation sensor ring are seen through
sensor mounting hole, rotation sensor ring is installed
normally.
Defective timing of crank- Timing of crankshaft and camshaft may be defective. Check it
5
shaft and camshaft directly.
Ground terminal may be connected defectively. Check following ter-
minals directly.
Defective connection of • Ground terminal of machine ((–) terminal of battery)
6
ground terminal • Ground terminal of engine
• Ground terminal of engine controller
• Ground terminal of starting motor
Failure code [CA757] All Continuous Data Lost Error

User code Failure code All continuous data lost error
Trouble
Contents of
• All data in engine controller are lost.
trouble
Action of
controller
Problem that
• Engine may stop and may not be started again.
appears on
• Monitoring function of machine monitor (engine controller system) may not work normally.
machine
Related infor-
mation

Looseness or corrosion of
2 Battery terminal may be loosened or corroded. Check it directly.
battery terminal
a Prepare with starting switch OFF, then keep starting switch OFF
3 Low battery voltage Battery (1 piece) Starting switch Voltage
Between (+) – (–) OFF Min. 12 V
terminals START Min. 6.2 V
4 Defective fuse No. 19 If fuse is broken, circuit probably has ground fault.
this time, replaced relay is defective.
and standard troubleshooting without turning starting switch ON.
value in normal
state Disconnection in wiring har- Wiring harness between F01-19 – R23, R24 Resis-
Max. 10 z
ness (Disconnection in wiring (female) (3) tance
6
or defective contact in con- Wiring harness between R23, R24 (female) Resis-
nector) Max. 10 z
Wiring harness between CE03 (female) (1) – Resis-
Max. 10 z
Connecting parts between fuse No. 19 – machine wiring harness –
connector
8 Defective engine controller CE03 (female) Starting switch Voltage
ON Min. 24 V
Between (3) – (1)
START Min. 12 V
32 PC200, 220-8
Failure code [CA778] Eng Bkup Speed Sensor Error
User code Failure code Engine Bkup speed sensor error
Trouble
Contents of
• There is error in signal from engine Bkup speed sensor.
trouble
Action of
• Continues control with signal from engine Ne speed sensor.
controller
Problem that
appears on
machine
Related infor-
mation

1
CAM SENSOR Voltage
Defective engine Bkup
speed sensor
Breakage or improper clear-
Engine Bkup speed sensor may be broken or may have improper
3 ance of engine Bkup speed
clearance. Check it directly.
sensor
Breakage of rotation sensor
4 Rotation sensor ring may be broken. Check it directly.
ring
Possible causes 5
and standard nector) Max. 10 z
– JC03 – CAM SENSOR (female) (3) tance
value in normal
– JC03 – CAM SENSOR (female) (3) tance kz
Voltage Max. 1 V
– JC03 – CAM SENSOR (female) (3)
– JC03 – CAM SENSOR (female) (3) or Resis- Min. 100
between CE01 (female) (37) – JC01 – CAM tance kz
8 ness (with another wiring
SENSOR (female) (1)
harness)
– JC03 – CAM SENSOR (female) (3) or Resis- Min. 100
between CE01 (female) (47) – JC02 – CAM tance kz
SENSOR (female) (2)
Connecting parts between engine Bkup speed sensor – engine wir-
9
Possible causes connector • Looseness of connector, breakage of lock, or breakage of seal
and standard • Corrosion, bend, breakage, push-in, or expansion of pin
value in normal • Moisture or dirt in connector or defective insulation
state
CE01 Voltage
Circuit diagram related to engine Bkup speed sensor

Failure code [CA1633] KOMNET Datalink Timeout Error
User code Failure code KOMNET Datalink timeout error
Trouble
E0E CA1633 (Engine controller system)
Contents of • Engine controller detected communication error in KOMNET communication circuit between
trouble pump controller and machine monitor.
Action of • Continues operation in default mode.
Problem that
• Information may not transmitted normally by KOMNET communication and machine may not
appears on
operate normally. (Trouble phenomenon depends on failed section.)
machine
Related infor-
mation

Disconnection in wiring har- Wiring harness between CM02 (female) (8),
Resis-
ness (Disconnection in wiring (9) – C01 (female) (45), – CE02 (female) Max. 1 z
1 tance
or defective contact in con- (46), – K02 (female) (A)
nector) Wiring harness between CM02 (female) (10)
Resis-
– C01 (female) (64), – CE02 (female) (47), – Max. 1 z
tance
K02 (female) (B)
Wiring harness between CM02 (female) (8),
Ground fault in wiring har- Resis-
(9) – C01 (female) (45), – CE02 (female) Min. 1 Mz
2 ness (Short circuit with GND tance
(46), – K02 (female) (A), – N08 (male) (3)
circuit)
Possible causes Wiring harness between CM02 (female) (10)
Resis-
and standard – C01 (female) (64), – CE02 (female) (47), – Min. 1 Mz
tance
value in normal K02 (female) (B), – N08 (male) (10)
Max.
Hot short (Short circuit with (9) – C01 (female) (45), – CE02 (female) Voltage
3 5.5 V
24V circuit) in wiring harness (46), – K02 (female) (A), – N08 (male) (3)
Wiring harness between CM02 (female) (10)
Max.
– C01 (female) (64), – CE02 (female) (47), – Voltage
5.5 V
K02 (female) (B), – N08 (male) (10)
Defective CAN terminal troubleshooting without turning starting switch ON.
4 resistance (Internal short cir-
K02 (male) Resistance
cuit or disconnection)
Between (A) – (B) 120 ± 12 z
If causes 1 – 4 are not detected, engine controller may be
5 Defective pump controller
defective. (Since trouble is in system, troubleshooting cannot be
carried out.)
Circuit diagram related to CAN communication
Failure code [CA2185] Throt Sens Sup Volt High Error
User code Failure code Throttle sensor supply voltage high error
Trouble
Contents of
• High voltage (5.25 V or higher) was detected in throttle sensor power supply circuit.
trouble
Problem that
machine
Related infor-
mation

Short circuit in wiring har- Wiring harness between CE02 (female) (22)
Resis- Min. 100
1 ness (with another wiring – each of CE02 (female) pins (With P20 dis-
tance kz
harness) connected)
Possible causes
Wiring harness between CE02 (female) (22) Resis- Min. 100
and standard
– CE03 (female) (3) (With P20 disconnected) tance kz
value in normal
state Connecting parts between fuel control dial – machine wiring har-
connector

Failure code [CA2186] Throt Sens Sup Volt Low Error
User code Failure code Throttle sensor supply voltage low error
Trouble
Contents of
• Low voltage was detected in throttle sensor power supply circuit.
trouble
Problem that
machine
Related infor-
mation

– P20 (female) (1) tance kz
Possible causes
and standard Resis- Min. 100
harness) each of CE02 (female) pins (With P20 dis-
value in normal tance kz
state connected)
connector

Failure code [CA2249] Rail Press Very Low Error
User code Failure code Common rail pressure very low error
Trouble
Contents of
• There is low pressure error in common rail circuit.
trouble
Action of
controller
Problem that • Engine does not start easily.
appears on • Exhaust gas becomes black.
Related infor-
mation

and standard
value in normal 1 Carry out troubleshooting for failure code [CA559].
state
Failure code [CA2311] IMV Solenoid Error

User code Failure code IMV solenoid error
Trouble
Contents of
• Resistance of supply pump actuator circuit is abnormally high or low.
trouble
Action of
controller
Problem that
machine
Related infor-
mation

Defective supply pump actu- CP3 PUMP REGULATOR (male) Resistance
2
ator
ness (Disconnection in wiring Wiring harness between CE01 (female) (2) – Resis-
3 Max. 5 z
or defective contact in con- CP3 PUMP REGULATOR (female) (1) tance
Possible causes Max. 5 z
– CP3 PUMP REGULATOR (female) (2) tance
and standard
state 4 ness (Short circuit with GND
CP3 PUMP REGULATOR (female) (1) tance kz
connector
42 PC200, 220-8
Failure code [CA2555] Grid Htr Relay Volt High Error
User code Failure code Grid heater relay volt high error
Trouble
Contents of
• Disconnection was detected in drive circuit of intake air heater relay.
trouble
Action of
controller
Problem that
• Intake air heater does not work (Engine does not start easily and exhaust gas becomes white at
appears on
low temperature).
machine
Related infor- • Method of reproducing failure code: Turn starting switch ON when engine coolant temperature
mation is below –4°C.

(Troubleshooting for relay unit)
R18 (male) Resistance
Defective automatic pre-
Between (1) – (2) 300 – 600 z
1 heater relay (Internal discon-
nection) a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting. (Troubleshooting by
replacement)
Replace automatic preheater relay (R18)) with another relay and
perform reproducing operation. If "E" of failure code goes off at this
time, replaced relay is defective.
Possible causes 2 Max. 10 z
or defective contact in con- – R18 (female) (1) tance
and standard
value in normal Max. 10 z
state – R18 (female) (2) tance
– each of CE02 (female) pins (With R18 dis-
tance kz
connected)
Connecting parts between automatic preheater relay – machine wir-
4
Between (40) – (42) 300 – 600 z
Circuit diagram related to engine preheater/starting motor/charging system
Failure code [CA2556] Grid Htr Relay Volt Low Error
User code Failure code Grid heater relay volt low error
Trouble
Contents of
• Short circuit was detected in drive circuit of intake air heater relay.
trouble
Action of
controller
Problem that
• Intake air heater does not work (Engine does not start easily and exhaust gas becomes white at
appears on
low temperature).
machine
Related infor- • Method of reproducing failure code: Turn starting switch ON when engine coolant temperature
mation is below –4°C.

Defective automatic pre-
Between (1) – (2) 300 – 600 z
1 heater relay (Internal discon-
nection) a Prepare with starting switch OFF, then turn starting switch ON
replacement)
Replace automatic preheater relay (R18)) with another relay and
perform reproducing operation. If "E" of failure code goes off at this
time, replaced relay is defective.
Possible causes 2 ness (Short circuit with GND
and standard circuit) Wiring harness between CE02 (female) (40) Resis- Min. 100
value in normal – R18 (female) (1) tance kz
– each of CE02 (female) pins (With R18 dis-
tance kz
connected)
Connecting parts between automatic preheater relay – machine wir-
4
Between (40) – (42) 300 – 600 z
Failure code [D19JKZ] Personal Code Relay Abnormality
User code Failure code Personal code relay abnormality
Trouble
E01 D19JKZ (KOMTRAX system in machine monitor)
Contents of
• Disconnection or short circuit was detected in personal code relay circuit.
trouble
• None in particular (when disconnection is detected).
• Turns output to personal code relay OFF (when short circuit is detected).
Action of
• If cause of failure disappears, system resets itself (when disconnection is detected).
controller
• Even if cause of failure disappears, system does not reset itself until starting switch is turned
OFF (when disconnection is detected).
Problem that
appears on
machine
• This failure code is displayed only when engine lock function is effective.
Related infor-
• Method of reproducing failure code: Turn starting switch ON (Disconnection). Trouble cannot
mation
be reproduced on machine (Short circuit).

1 Defective fuse No. 3 If fuse is broken, circuit probably has ground fault (See cause 4).
Defective personal code Between (1) – (2) (300 – 600 z)
2 relay (Internal disconnection
or short circuit) a Prepare with starting switch OFF, then turn starting switch ON
replacement)
Replace personal code relay (R07)) with another relay and perform
reproducing operation. If "E" of failure code goes off at this time,
Possible causes replaced relay is defective.
state
ness (Disconnection in wiring Wiring harness between F01 (3) – R07 Resis-
3 Max. 1 z
or defective contact in con- (female) (1) tance
nector) Wiring harness between R07 (female) (2) – Resis-
Max. 1 z
CM01 (female) (6) tance
Wiring harness between F01 (3) – R07 Resis-
4 ness (Short circuit with GND Min. 1 Mz
(female) (1) tance
circuit)
Wiring harness between R07 (female) (2) – Resis-
Min. 1 Mz
CM01 (female) (6) tance
If causes 1 – 4 are not detected, machine monitor (KOMTRAX)
Defective machine monitor
5 may be defective. (Since trouble is in system, troubleshooting
(KOMTRAX section)
cannot be carried out.)
Failure code [D862KA] GPS Antenna Discon
User code Failure code GPS antenna disconnection
Trouble
— D862KA (KOMTRAX system in machine monitor)
Contents of
• Disconnection was detected in GPS antenna circuit.
trouble
Problem that
appears on • GPS cannot measure position.
machine
Related infor-
mation

and standard Possible causes are defective GPS antenna, disconnection or
value in normal Defective GPS antenna or
1 short circuit in antenna cable, and defective connection of antenna
state antenna cable
cable connector (GPS).
Configuration drawing
Failure code [DA22KK] Pump Solenoid Power Low Error
User code Failure code Lowering of solenoid power supply voltage
Trouble
E0E DA22KK (Pump controller system)
Contents of
• Solenoid power supply voltage of controller is below 20 V.
trouble
• While this failure code is displayed, detection of failure codes (disconnection/short circuit) of all
Action of
the solenoid systems is stopped.
controller
• Even if cause of failure disappears, system does not reset itself until starting switch is turned OFF.
Problem that
appears on • Since no solenoid valve is driven normally, machine does not operate normally.
machine
Related infor-
mation

Defective fusible link F04 or If fusible link or fuse is broken, circuit probably has ground fault.
1
fuse No. 2 (See Cause 3.)
Disconnection in wiring har- Wiring harness between C02 (female) (116), Resis-
Max. 1 z
ness (Disconnection in wiring (118), (121) – F01-2 tance
2
or defective contact in con- Wiring harness between F01-1A – F04 Resis-
nector) Max. 1 z
(male) (2) tance
Wiring harness between F04 (male) (1) – Resis-
Max. 1 z
R03 tance
Possible causes
state Wiring harness between C02 (female) (116), Resis-
Ground fault in wiring har- Min. 1 Mz
(118), (121) – F01-2 tance
circuit) Wiring harness between F01-1A – F04 Resis-
Min. 1 Mz
(male) (2), – circuit branch end tance
Wiring harness between F04 (male) (1) – Resis-
Min. 1 Mz
R03 tance
4 Defective pump controller C01 (female), C02 (female) Voltage
Between C02 (116), (118),
20 – 30 V
(121) – C01 (2), (5)
Circuit diagram related to pump controller power supply
Failure code [DA25KP] 5V Sensor 1 Power Abnormality
Overload alarm monitor non-display specification
User code Failure code 5V sensor power supply output 1 abnormality
Trouble
— DA25KP (Pump controller system)
Contents of
• Voltage of 5V sensor power supply output 1 circuit is below 2.5 V or above 6.0 V.
trouble
Action of • Turns output of 5V sensor power supply output 1 OFF.
controller • Even if cause of failure disappears, system does not reset itself until starting switch is turned OFF.
Problem that • Automatic gear shifting function does not work (pump pressure sensor system).
appears on • Auto-decelerator keeps working and is not reset or fine control performance of work equipment
machine is lowered (PPC pressure sensor system).
Related infor-
mation

Bucket CURL PPC
P01
pressure sensor
Swing LEFT PPC
P03
pressure sensor
Arm IN PPC pressure
P04
sensor
Disconnect sensors at right in
Defective pressure sensor order and carry out operation to Bucket DUMP PPC
1 P05
(Internal short circuit) reproduce trouble. If "E" of failure pressure sensor
code goes off when a sensor is Boom RAISE PPC
P06
disconnected, that sensor is pressure sensor
defective. Swing RIGHT PPC
P07
pressure sensor
F pump pressure
P25
sensor
Possible causes
and standard R pump pressure
P26
value in normal sensor
Wiring harness between C01 (female) (9) –
Resis-
J06 – P01 (female) (3) Min. 1 Mz
tance
[Bucket CURL PPC pressure sensor system]
Resis-
tance
[Swing LEFT PPC pressure sensor system]
2 ness (Short circuit with GND Resis-
circuit) tance
[Arm IN PPC pressure sensor system]
J06 – P05 (female) (3) Resis-
Min. 1 Mz
[Bucket DUMP PPC pressure sensor sys- tance
tem]
Resis-
tance
[Boom RAISE PPC pressure sensor system]
Resis-
tance
[Swing RIGHT PPC pressure sensor system]
Ground fault in wiring har- Wiring harness between C01 (female) (9) –
Resis-
2 ness (Short circuit with GND J06 – P25 (female) (3) Min. 1 Mz
tance
circuit) [F pump pressure sensor system]
Resis-
tance
[R pump pressure sensor system]
J06 – P01 (female) (3) Voltage Max. 1 V
Possible causes
and standard Wiring harness between C01 (female) (9) –
value in normal J06 – P04 (female) (3) Voltage Max. 1 V
state [Arm IN PPC pressure sensor system]
P05 (female) (3)
Hot short (Short circuit with [Bucket DUMP PPC pressure sensor sys- Voltage Max. 1 V
3
24V circuit) in wiring harness tem]
[F pump pressure sensor system]
If causes 1 – 3 are not detected, pump controller may be defective.
Circuit diagram related to pump controller 5V sensor power supply output 1 (Overload alarm
monitor non-display specification)
Overload alarm monitor display specification
User code Failure code 5V sensor power supply output 1 abnormality
Trouble
— DA25KP (Pump controller system)
Contents of
• Voltage of 5V sensor power supply output 1 circuit is below 2.5 V or above 6.0 V.
trouble
Action of • Turns output of 5V sensor power supply output 1 OFF.
Problem that • Automatic gear shifting function does not work (pump pressure sensor system).
appears on • Since no solenoid valve is driven normally, machine does not operate normally.
machine • Overload alarm monitor does not display normally (Overload alarm pressure sensor system)
Related infor-
mation

Bucket CURL PPC
P01
pressure sensor
Swing LEFT PPC
P03
pressure sensor
Arm IN PPC pressure
P04
sensor
Bucket DUMP PPC
Disconnect sensors at right in P05
Defective pressure sensor pressure sensor
1 order and carry out operation to
(Internal short circuit) reproduce trouble. If "E" of failure Boom RAISE PPC
P06
code goes off when a sensor is pressure sensor
disconnected, that sensor is Swing RIGHT PPC
defective. P07
pressure sensor
F pump pressure
P25
sensor
R pump pressure
Possible causes P26
sensor
and standard
value in normal Overload alarm pres-
P46
state sure sensor
Resis-
tance
Resis-
tance
2 ness (Short circuit with GND Resis-
circuit) tance
[Arm IN PPC pressure sensor system]
J06 – P05 (female) (3) Resis-
Min. 1 Mz
[Bucket DUMP PPC pressure sensor sys- tance
tem]
Resis-
tance
Resis-
tance
Resis-
Ground fault in wiring har- tance
circuit) Resis-
tance
Resis-
tance
[Overload alarm pressure sensor system]
Possible causes Wiring harness between C01 (female) (9) –
and standard J06 – P04 (female) (3) Voltage Max. 1 V
value in normal [Arm IN PPC pressure sensor system]
state
P05 (female) (3)
Voltage Max. 1 V
[Bucket DUMP PPC pressure sensor sys-
tem]
Hot short (Short circuit with
3
24V circuit) in wiring harness Wiring harness between C01 (female) (9) –
[Overload alarm pressure sensor system]
Circuit diagram related to pump controller 5V sensor power supply output 1 (Overload alarm
monitor display specification)
Failure code [DA29KQ] Model Selection Abnormality

PC200, 200LC-8
User code Failure code Model selection abnormality
Trouble
— DA29KQ (Pump controller system)
Contents of
• Model code signal for model which is not registered in controller is input.
trouble
Action of • Changes input model code to code of default model (PC200) and continues control.
Problem that
appears on • Since control is carried out on assumption that model is PC200, no particular problem occur.
machine
• Model code of pump controller can be checked with monitoring
function. (Code: 00200 Controller model code)
Related infor-
• Condition of model selection signal can be checked with monitoring
mation
function. (Code: 02201 Switch input 2)

Defective model selection
1 connector (Internal discon- S30 (female) Resistance
nection or short circuit) Between (1), (2), (4), (7) – (8) Min. 1 Mz
ness (Disconnection in wiring Wiring harness between C01 (female) (77) – Resis-
2 Max. 1 z
or defective contact in con- S30 (male) (3) tance
nector) Wiring harness between S30 (male) (8) – Resis-
Max. 1 z
J05 – chassis ground (T07) tance
and standard troubleshooting without turning starting switch ON.
value in normal iring harness between C01 (female) (40) – Resis-
Min. 1 Mz
state S30 (male) (1) tance
Ground fault in wiring har- Wiring harness between C01 (female) (21) – Resis-
3 ness (Short circuit with GND S30 (male) (2) Min. 1 Mz
tance
circuit)
Wiring harness between C01 (female) (58) – Resis-
Min. 1 Mz
S30 (male) (4) tance
Min. 1 Mz
C01 (female) Resistance
Between (21), (39), (40), (58) –
Min. 1 Mz
chassis ground
60 PC200, 220-8
Circuit diagram related to model selection connector (PC200, 200LC-8)
PC220, 220LC-8
User code Failure code Model selection abnormality
Trouble
— DA29KQ (Pump controller system)
Contents of
• Model code signal for model which is not registered in controller is input.
trouble
Action of • Changes input model code to code of default model (PC200) and continues control.
Problem that
appears on • Since control is carried out on assumption that model is PC200, power or speed is low.
machine
• Model code of pump controller can be checked with monitoring
function. (Code: 00200 Controller model code)
Related infor-
• Condition of model selection signal can be checked with monitoring
mation
function. (Code: 02201 Switch input 2)

Defective model selection
1 connector (Internal discon- S30 (female) Resistance
nection or short circuit) Between (2), (4), (7) – (8) Min. 1 Mz
Between (1), (3) – (8) Max. 1 z
Disconnection in wiring har- Wiring harness between C01 (female) (40) – Resis-
Max. 1 z
ness (Disconnection in wiring S30 (male) (1) tance
2
or defective contact in con- Wiring harness between C01 (female) (77) – Resis-
nector) Max. 1 z
Wiring harness between S30 (male) (8) – Resis-
Possible causes Max. 1 z
J05 – chassis ground (T07) tance
and standard
value in normal
state
Ground fault in wiring har- Min. 1 Mz
circuit) Wiring harness between C01 (female) (58) – Resis-
Min. 1 Mz
Min. 1 Mz
4 Defective pump controller Between (21), (39), (58) – chas-
Min. 1 Mz
sis ground
Between (40), (77) – chassis
Max. 1 z
ground
Circuit diagram related to model selection connector (PC220, 220LC-8)
© 2006 KOMATSU
All Rights Reserved
64
SEN00242-01
HYDRAULIC EXCAVATOR
PC200-8
PC200LC-8
PC220-8
PC220LC-8

PC200-8 300001 and up
PC200LC-8 300001 and up
PC220-8 70001 and up
40 Troubleshooting
Failure code [DA2RMC] CAN Discon (Pump Con Detected)...............................................................4
Failure code [DAFGMC] GPS Module Error......................................................................................... 6
Failure code [DAFRMC] CAN Discon (Monitor Detected)....................................................................8
Failure code [DGH2KB] Hydr Oil Sensor Short..................................................................................10
Failure code [DHPAMA] F Pump Press Sensor Abnormality..............................................................12
Failure code [DHPBMA] R Pump Press Sensor Abnormality.............................................................14
Failure code [DHS3MA] Arm Curl PPC Press Sensor Abnormality....................................................16
Failure code [DHS4MA] Bucket Curl PPC Press Sensor Abnormality...............................................18
Failure code [DHS8MA] Boom Raise PPC Press Sensor Abnormality..............................................20
Failure code [DHSAMA] Swing RH PPC Press Sensor Abnormality..................................................22
Failure code [DHSBMA] Swing LH PPC Press Sensor Abnormality..................................................24
Failure code [DHSDMA] Bucket Dump PPC Press Sensor Abnormality............................................26
Failure code [DHX1MA] Overload Sensor Abnormality (Analog).......................................................29
PC200, 220-8 1
Failure code [DW43KA] Travel Speed Sol Discon..............................................................................32

Failure code [DW43KB] Travel Speed Sol Short................................................................................34
Failure code [DW45KA] Swing Brake Sol Discon...............................................................................36
Failure code [DW45KB] Swing Brake Sol Short.................................................................................38
Failure code [DW91KA] Travel Junction Sol Discon...........................................................................40
Failure code [DW91KB] Travel Junction Sol Short.............................................................................42
Failure code [DWA2KA] Service Sol Discon......................................................................................44
Failure code [DWA2KB] Service Sol Short......................................................................................... 45
Failure code [DWK0KA] 2-stage Relief Sol Discon............................................................................46
Failure code [DWK0KB] 2-stage Relief Sol Short..............................................................................48
2 PC200, 220-8

Failure code [DA2RMC] CAN Discon (Pump Con Detected)
User code Failure code CAN disconnection (Pump controller detected)
Trouble
E0E DA2RMC (Pump controller system)
Contents of • Pump controller detected communication error in CAN communication circuit between machine
trouble monitor and engine controller.
Action of • Continues operation with information of CAN communication just before detection of error.
Problem that
• Information may not transmitted normally by CAN communication and machine may not operate
appears on
normally. (Trouble phenomenon depends on failed section.)
machine
Related infor-
mation

Resis-
1 tance
Resis-
tance
K02 (female) (B)
(46), – K02 (female) (A), – N08 (male) (3)
circuit)
Resis-
tance
Max.
3 5.5 V
Max.
5.5 V
K02 (female) (B), – N08 (male) (10)
Between (A) – (B) 120 ± 12 z
4 PC200, 220-8
40 Troubleshooting SEN00242-01
PC200, 220-8 5
Failure code [DAFGMC] GPS Module Error

User code Failure code GPS module operation error
Trouble
— DAFGMC (KOMTRAX system in machine monitor)
Contents of • Position data is not sent from GPS module (in machine monitor) to KOMTRAX
trouble communication MODEM in 50 seconds after KOMTRAX is started.
Problem that
appears on
machine
Related infor- • Method of reproducing failure code: Turn starting switch ON (At least 50 seconds after starting
mation switch is turned ON).

and standard
value in normal GPS module of machine monitor may be defective. (Since trouble is
1 Defective machine monitor
state in system, troubleshooting cannot be carried out.)
6 PC200, 220-8
Failure code [DAFRMC] CAN Discon (Monitor Detected)
User code Failure code CAN disconnection (Monitor detected)
Trouble
E0E DAFRMC (Machine monitor system)
Contents of • Machine monitor detected communication error in CAN communication circuit between pump
trouble controller and engine controller.
Action of
• If cause of failure disappears, system resets itself.
machine monitor
Problem that
• Information may not transmitted normally by CAN communication and machine may not operate
appears on
normally. (Trouble phenomenon depends on failed section.)
machine
Related infor-
mation

Resis-
1 tance
Resis-
tance
K02 (female) (B)
(46), – K02 (female) (A), – N08 (male) (3)
circuit)
Resis-
tance
Max.
3 5.5 V
Max.
5.5 V
K02 (female) (B), – N08 (male) (10)
Between (A) – (B) 120 ± 12 z
If causes 1 – 4 are not detected, machine monitor may be
5 Defective machine monitor
defective. (Since trouble is in system, troubleshooting cannot be
carried out.)
PC200, 220-8 9
Failure code [DGH2KB] Hydr Oil Sensor Short

User code Failure code Hydraulic oil temperature sensor short
Trouble
— DGH2KB (Pump controller system)
Contents of
• Ground fault was detected in hydraulic oil temperature sensor circuit.
trouble
Action of • Fixes hydraulic oil temperature value at 40°C and continues operation.
Problem that
• While hydraulic oil temperature rises normally, hydraulic oil temperature gauge does not move
appears on
from top of white range (bottom of green range).
machine
• Signal voltage of hydraulic oil temperature sensor can be checked with monitoring
Related infor-
function. (Code: 04402 Hydraulic oil temperature sensor voltage)
mation

Defective hydraulic oil tem-
1 perature sensor (Internal dis- P22 (male) Resistance
connection or short circuit) Between (1) – (2) 3.5 – 90 kz
Between (2) – chassis ground Min. 1 Mz
and standard Ground fault in wiring har- troubleshooting without turning starting switch ON.
value in normal 2 ness (Short circuit with GND
state circuit) Wiring harness between C01 (female) (29) – Resis-
Min. 1 Mz
P22 (female) (2) tance
3 Defective pump controller C01 (female) Resistance
Between (29) – (46) 3.5 – 90 kz
Circuit diagram related to hydraulic oil temperature sensor
10 PC200, 220-8
Failure code [DHPAMA] F Pump Press Sensor Abnormality
User code Failure code F pump pressure sensor abnormality
Trouble
— DHPAMA (Pump controller system)
Contents of
• Signal voltage of F pump pressure sensor circuit is below 0.3 V or above 4.5 V.
trouble
Action of • Fixes F pump pressure at 0 MPa {0 kg/cm2} and continues control.
Problem that
• Automatic gear shifting function does not work.
appears on
• Straight travel performance or steering performance lowers.
machine
a If 5V circuit (3) and ground circuit (1) of pressure sensor are connected inversely, pressure sensor
Related infor- will be broken. Accordingly, take extreme care when checking.
mation • F pump pressure can be checked with monitoring function. (Code: 01100 F pump pressure)

Defective 5V sensor power a If failure code [DA25KP] is also displayed, carry out trouble-
1
supply 1 system shooting for it first.
a Prepare with starting switch OFF, then turn starting switch ON or
start engine and carry out troubleshooting in each case.
P25 Voltage
Defective F pump pressure Between (3) – (1) Power supply 4.5 – 5.5 V
2
sensor (Internal defect) Between (2) – (1) Signal 0.3 – 4.5 V
If voltage is abnormal, replace F pump pressure sensor with R
pump pressure sensor and check failure code. (If "E" of failure code
goes off at this time, F pump pressure sensor is defective.)
Possible causes Wiring harness between C01 (female) (18) – Resis-
Disconnection in wiring har- Max. 1 z
and standard P25 (female) (1) tance
ness (Disconnection in wiring
value in normal 3
state Max. 1 z
nector) P25 (female) (2) tance
Max. 1 z
J06 – P25 (female) (3) tance
Min. 1 Mz
5
Voltage Max. 1 V
P25 (female) (2)
Circuit diagram related to F pump pressure sensor
PC200, 220-8 13
Failure code [DHPBMA] R Pump Press Sensor Abnormality
User code Failure code R pump pressure sensor abnormality
Trouble
— DHPBMA (Pump controller system)
Contents of
• Signal voltage of R pump pressure sensor circuit is below 0.3 V or above 4.5 V.
trouble
Action of • Fixes R pump pressure at 0 MPa {0 kg/cm2} and continues control.
Problem that
• Automatic gear shifting function does not work.
appears on
• Straight travel performance or steering performance lowers.
machine
Related infor- will be broken. Accordingly, take extreme care when checking.
mation • R pump pressure can be checked with monitoring function. (Code: 01101 R pump pressure)

Defective 5V sensor power If failure code [DA25KP] is also displayed, carry out troubleshooting
1
supply 1 system for it first.
P26 Voltage
Defective R pump pressure Between (3) – (1) Power supply 4.5 – 5.5 V
2
sensor (Internal defect) Between (2) – (1) Signal 0.3 – 4.5 V
If voltage is abnormal, replace R pump pressure sensor with F
pump pressure sensor and check failure code. (If "E" of failure code
goes off at this time, R pump pressure sensor is defective.)
Possible causes Wiring harness between C01 (female) (18) – Resis-
Disconnection in wiring har- Max. 1 z
and standard P26 (female) (1) tance
value in normal 3
state Max. 1 z
nector) P26 (female) (2) tance
Max. 1 z
Min. 1 Mz
5
Voltage Max. 1 V
P26 (female) (2)
Circuit diagram related to R pump pressure sensor
Failure code [DHS3MA] Arm Curl PPC Press Sensor Abnormality
User code Failure code Arm curl PPC pressure sensor abnormality
Trouble
— DHS3MA (Pump controller system)
Contents of
• Signal voltage of arm curl PPC pressure sensor circuit is below 0.3 V or above 4.5 V.
trouble
Action of • Fixes arm curl PPC pressure at 0 MPa {0 kg/cm2} and continues control.
Problem that
• Automatic decelerator cannot be reset.
appears on
• Arm curl performance lowers.
machine
will be broken. Accordingly, take extreme care when checking.
Related infor-
• Arm curl PPC pressure can be checked with monitoring function.
mation
(Code: 07200 Arm curl PPC pressure)

1
P04 Voltage
Defective arm curl PPC pres-
2 Between (2) – (1) Signal 0.3 – 4.5 V
sure sensor (Internal defect)
If voltage is abnormal, replace arm curl PPC pressure sensor with
another PPC pressure sensor and check failure code. (If "E" of fail-
ure code goes off at this time, arm curl PPC pressure sensor is
defective.)
Possible causes
and standard Disconnection in wiring har- Wiring harness between C01 (female) (18) – Resis-
Max. 1 z
value in normal ness (Disconnection in wiring P04 (female) (1) tance
3
state or defective contact in con- Wiring harness between C01 (female) (17) – Resis-
nector) Max. 1 z
Max. 1 z
Min. 1 Mz
5
Voltage Max. 1 V
P04 (female) (2)
Circuit diagram related to arm curl PPC pressure sensor
Failure code [DHS4MA] Bucket Curl PPC Press Sensor Abnormality
User code Failure code Bucket curl PPC pressure sensor abnormality
Trouble
Contents of
• Signal voltage of bucket curl PPC pressure sensor circuit is below 0.3 V or above 4.5 V.
trouble
Action of • Fixes bucket curl PPC pressure at 0 MPa {0 kg/cm2} and continues control.
Problem that
appears on
• Bucket curl performance lowers.
machine
Related infor-
• Bucket curl PPC pressure can be checked with monitoring function.
mation
(Code: 07300 Bucket curl PPC pressure)

1
P01 Voltage
Defective bucket curl PPC Between (3) – (1) Power supply 4.5 – 5.5 V
2 pressure sensor (Internal Between (2) – (1) Signal 0.3 – 4.5 V
defect)
If voltage is abnormal, replace bucket curl PPC pressure sensor
with another PPC pressure sensor and check failure code. (If "E" of
failure code goes off at this time, bucket curl PPC pressure sensor
is defective.)
Possible causes
Max. 1 z
3
nector) Max. 1 z
Max. 1 z
Min. 1 Mz
5
Voltage Max. 1 V
P01 (female) (2)
Circuit diagram related to bucket curl PPC pressure sensor
Failure code [DHS8MA] Boom Raise PPC Press Sensor Abnormality
User code Failure code Boom raise PPC pressure sensor abnormality
Trouble
Contents of
• Signal voltage of boom raise PPC pressure sensor circuit is below 0.3 V or above 4.5 V.
trouble
Action of • Fixes boom raise PPC pressure at 0 MPa {0 kg/cm2} and continues control.
Problem that
appears on
• Boom raise performance lowers.
machine
Related infor-
• Boom raise PPC pressure can be checked with monitoring
mation
function. (Code: 07400 Boom raise PPC pressure)

1
P06 Voltage
Defective boom raise PPC Between (3) – (1) Power supply 4.5 – 5.5 V
defect)
If voltage is abnormal, replace boom raise PPC pressure sensor
failure code goes off at this time, boom raise PPC pressure sensor
is defective.)
Possible causes
Max. 1 z
3
nector) Max. 1 z
Max. 1 z
Min. 1 Mz
5
Voltage Max. 1 V
P06 (female) (2)
Circuit diagram related to boom raise PPC pressure sensor
Failure code [DHSAMA] Swing RH PPC Press Sensor Abnormality
User code Failure code Swing right PPC pressure sensor abnormality
Trouble
— DHSAMA (Pump controller system)
Contents of
• Signal voltage of swing right PPC pressure sensor circuit is below 0.3 V or above 4.5 V.
trouble
Action of • Fixes swing right PPC pressure at 0 MPa {0 kg/cm2} and continues control.
Problem that
• Automatic decelerator and swing holding brake cannot be reset.
appears on
• Swing right performance lowers.
machine
Related infor-
• Swing right PPC pressure can be checked with monitoring function.
mation
(Code: 09002 Swing right PPC pressure)

1
P07 Voltage
Defective swing right PPC Between (3) – (1) Power supply 4.5 – 5.5 V
defect)
If voltage is abnormal, replace swing right PPC pressure sensor
with another PPC pressure sensor and check failure code. (If "E"
of failure code goes off at this time, swing right PPC pressure
sensor is defective.)
Possible causes
Max. 1 z
3
nector) Max. 1 z
Max. 1 z
Min. 1 Mz
5
Voltage Max. 1 V
P07 (female) (2)
Circuit diagram related to swing right PPC pressure sensor
Failure code [DHSBMA] Swing LH PPC Press Sensor Abnormality
User code Failure code Swing left PPC pressure sensor abnormality
Trouble
— DHSBMA (Pump controller system)
Contents of
• Signal voltage of swing left PPC pressure sensor circuit is below 0.3 V or above 4.5 V.
trouble
Action of • Fixes swing left PPC pressure at 0 MPa {0 kg/cm2} and continues control.
Problem that
• Automatic decelerator and swing holding brake cannot be reset.
appears on
• Swing left performance lowers.
machine
Related infor-
• Swing left PPC pressure can be checked with monitoring
mation
function. (Code: 09002 Swing left PPC pressure)

1
P03 Voltage
Defective swing left PPC Between (3) – (1) Power supply 4.5 – 5.5 V
defect)
If voltage is abnormal, replace swing left PPC pressure sensor with
another PPC pressure sensor and check failure code. (If "E" of fail-
ure code goes off at this time, swing left PPC pressure sensor is
defective.)
Possible causes
Max. 1 z
3
nector) Max. 1 z
Max. 1 z
Min. 1 Mz
5
Voltage Max. 1 V
P03 (female) (2)
Circuit diagram related to swing left PPC pressure sensor
Failure code [DHSDMA] Bucket Dump PPC Press Sensor Abnormality
User code Failure code Bucket dump PPC pressure sensor abnormality
Trouble
— DHSDMA (Pump controller system)
Contents of
• Signal voltage of bucket dump PPC pressure sensor circuit is below 0.3 V or above 4.5 V.
trouble
Action of • Fixes bucket dump PPC pressure at 0 MPa {0 kg/cm2} and continues control.
Problem that
appears on
• Bucket dump performance lowers.
machine
Related infor-
• Bucket dump PPC pressure can be checked with monitoring
mation
function. (Code: 07301 Bucket dump PPC pressure)

1
P05 Voltage
Defective bucket dump PPC Between (3) – (1) Power supply 4.5 – 5.5 V
defect)
If voltage is abnormal, replace bucket dump PPC pressure sensor
failure code goes off at this time, bucket dump PPC pressure
sensor is defective.)
Possible causes
Max. 1 z
3
nector) Max. 1 z
Max. 1 z
Min. 1 Mz
5
Voltage Max. 1 V
P05 (female) (2)
Circuit diagram related to bucket dump PPC pressure sensor
Failure code [DHX1MA] Overload Sensor Abnormality (Analog)

Overload alarm monitor non-display specification
User code Failure code Overload sensor (analog)
Trouble
— DHX1MA (Pump controller system)
Contents of
• Monitor which is not set to be displayed (Overload alarm monitor) is displayed.
trouble
Problem that
appears on
machine
Related infor-
Method of reproducing failure code: Turn starting switch ON.
mation

and standard
value in normal Pump controller may be defective. (Since trouble is in system, trou-
state bleshooting cannot be carried out.)
PC200, 220-8 29
Overload alarm monitor display specification
User code Failure code Overload sensor (analog)
Trouble
— DHX1MA (Pump controller system)
Contents of
• Signal voltage of overload alarm pressure sensor circuit is below 0.3 V or above 4.4 V.
trouble
Action of • Outputs overload alarm constantly.
Problem that
appears on • If display of overload alarm monitor is set, overload alarm monitor is displayed constantly.
machine
• Overload alarm pressure sensor is installed to only machine on which display of overload
alarm monitor is set.
a If 5V circuit (3) and ground circuit (1) of pressure sensor are connected inversely, pressure
Related infor- sensor
mation
• Overload alarm pressure (Boom cylinder bottom pressure) can be checked with monitoring
function. (Code: 15900 Boom bottom pressure)

1
P46 Voltage
Defective overload alarm Between (3) – (1) Power supply 4.5 – 5.5 V
defect)
If voltage is abnormal, replace overload alarm pressure sensor with
F pump pressure sensor or R pump pressure sensor and check
failure code. (If "E" of failure code goes off at this time, overload
alarm pressure sensor is defective.)
Possible causes
Max. 1 z
3
nector) Max. 1 z
Max. 1 z
Min. 1 Mz
5
Voltage Max. 1 V
P46 (female) (2)
Circuit diagram related to overload alarm pressure sensor
Failure code [DW43KA] Travel Speed Sol Discon
User code Failure code Travel speed solenoid system disconnection
Trouble
— DW43KA (Pump controller system)
Contents of
• When output to travel speed shifting solenoid was turned ON, disconnection was detected in circuit.
trouble
Action of • None in particular. (Since no current flows, solenoid does not operate.)
• PC200: Speed is low at High travel speed position (Machine monitor is set to High but actual speed
Problem that
is about Middle).
appears on
• PC220: Speed is low at High and Middle travel speed position (Machine monitor is set to High
machine
or Middle but actual speed is about Low).
• Operating condition of travel speed shifting solenoid can be checked with monitoring
Related infor-
function. (Code: 02300: Solenoid 1)
mation
• Method of reproducing failure code: Start engine + Set travel speed to High + Operate travel lever.

Defective travel speed shift- troubleshooting without turning starting switch ON.
1 ing solenoid (Internal discon-
V04 (male) Resistance
nection)
Between (1) – (2) 20 – 60 z
Possible causes Disconnection in wiring har- troubleshooting without turning starting switch ON.
and standard ness (Disconnection in wiring Wiring harness between C02 (female) (87) – Resis-
2 Max. 1 z
value in normal or defective contact in con- V04 (female) (1) tance
state nector) Wiring harness between C02 (female) (115), Resis-
Max. 1 z
(117), (120) – V04 (female) (2) tance
Between (87) – (115), (117),
20 – 60 z
(120)
Circuit diagram related to travel speed shifting solenoid
Failure code [DW43KB] Travel Speed Sol Short
User code Failure code Travel speed solenoid system short
Trouble
— DW43KB (Pump controller system)
Contents of
• When output to travel speed shifting solenoid was turned ON, short circuit was detected in circuit.
trouble
Action of • Turns output to travel speed shifting solenoid OFF.
• PC200: Speed is low at High travel speed position (Machine monitor is set to High but actual speed
Problem that
is about Middle).
appears on
• PC220: Speed is low at High and Middle travel speed position (Machine monitor is set to High
machine
or Middle but actual speed is about Low).
• Operating condition of travel speed shifting solenoid can be checked with monitoring
Related infor-
mation
• Method of reproducing failure code: Start engine + Set travel speed to High + Operate travel lever.

Defective travel speed shift-
1 ing solenoid (Internal discon- V04 (male) Resistance
nection) Between (1) – (2) 20 – 60 z
and standard
value in normal Wiring harness between C02 (female) (87) – Resis-
circuit) Min. 1 Mz
state V04 (female) (1) tance
Between (87) – (115), (117),
20 – 60 z
(120)
Circuit diagram related to travel speed shifting solenoid
Failure code [DW45KA] Swing Brake Sol Discon
User code Failure code Swing holding brake solenoid system disconnection
Trouble
E03 DW45KA (Pump controller system)
Contents of
• When output to swing holding brake solenoid was turned OFF, disconnection was detected in circuit.
trouble
Problem that
appears on • Machine cannot swing (Swing holding brake is not reset).
machine
• If solenoid and wiring harness are normal, operator can swing machine by setting swing
holding brake release switch in release position (Swing holding brake does not work, however,
when machine stops).
Related infor- • Keep swing lock switch in OFF position and swing holding brake release switch in release
mation position during troubleshooting.
• Operating condition of swing holding brake solenoid can be checked with monitoring

Defective swing holding troubleshooting without turning starting switch ON.
1 brake solenoid (Internal dis-
connection)
Between (1) – (2) 20 – 60 z
Defective assembled-type troubleshooting without turning starting switch ON.
2 diode D01 (Internal discon-
D01 (male) Digital circuit tester Continuity
nection)
Between (7) – (3) Diode mode There is continuity
Defective swing lock switch S04 (male) Swing lock switch Resistance
3
(Internal disconnection)
OFF Max. 1 z
Between (3) – (4)
Possible causes ON Min. 1 Mz
state
Wiring harness between C02 (female) (101) Resis-
Max. 1 z
– D01 (female) (7) tance
ness (Disconnection in wiring Wiring harness between D01 (female) (3) – Resis-
4 Max. 1 z
or defective contact in con- J02 – S04 (female) (3) tance
nector) Wiring harness between S04 (female) (4) – Resis-
Max. 1 z
V03 (female) (1) tance
Wiring harness between C02 (female) (115), Resis-
Max. 1 z
(117), (120) – V03 (female) (2) tance
5 Defective pump controller C02 (female) Disconnect D01 and Resistance

connect pins (3) and
Between (101) – (7) on female side 20 – 60 z
(115), (117), (120) directly.
Circuit diagram related to swing holding brake solenoid
Failure code [DW45KB] Swing Brake Sol Short
User code Failure code Swing holding brake solenoid system short
Trouble
E03 DW45KB (Pump controller system)
Contents of
• When output to swing holding brake solenoid was turned ON, short circuit was detected in circuit.
trouble
Action of • Turns output to swing holding brake solenoid OFF.
Problem that
appears on • Machine cannot swing (Swing holding brake is not reset).
machine
• If solenoid and wiring harness are normal, operator can swing machine by setting swing
holding brake release switch in release position (Swing holding brake does not work, however,
when machine stops).
Related infor- • Keep swing lock switch in OFF position and swing holding brake release switch in release
mation position during troubleshooting.
• Operating condition of swing holding brake solenoid can be checked with monitoring
• Method of reproducing failure code: Start engine + Swing with left work equipment control lever.

Defective swing holding
1 brake solenoid (Internal short V03 (male) Resistance
circuit or ground fault) Between (1) – (2) 20 – 60 z
Possible causes
and standard 2
or defective contact in con- Wiring harness between C02 (female) (101) Resis-
value in normal – D01 – J02 – S04 – V03 (female) (1), – S25 Min. 1 Mz
nector) tance
state (female) (14)
3 Defective pump controller Disconnect D01 and
Between (101) –
connect pins (3) and 20 – 60 z
(115), (117), (120)
(7) on female side
Between (101) – directly. Min. 1 Mz
chassis ground
Circuit diagram related to swing holding brake solenoid
Failure code [DW91KA] Travel Junction Sol Discon
User code Failure code Travel junction solenoid system disconnection
Trouble
— DW91KA (Pump controller system)
Contents of
• When output to travel junction solenoid was turned ON, disconnection was detected in circuit.
trouble
Problem that
appears on • Machine is not steered easily during travel.
machine
• Operating condition of travel junction solenoid can be checked with monitoring
Related infor-
function. (Code: 02300 Solenoid 1)
mation
• Method of reproducing failure code: Start engine + Steer machine with right and left travel levers.

Defective travel junction troubleshooting without turning starting switch ON.
1 solenoid (Internal disconnec-
tion)
Between (1) – (2) 20 – 60 z
and standard ness (Disconnection in wiring Wiring harness between C02 (female) (110) Resis-
2 Max. 1 z
value in normal or defective contact in con- – V05 (female) (1) tance
Max. 1 z
(117), (120) – V05 (female) (2) tance
Between (110) – (115), (117),
20 – 60 z
(120)
Circuit diagram related to travel junction solenoid
Failure code [DW91KB] Travel Junction Sol Short
User code Failure code Travel junction solenoid system short
Trouble
— DW91KB (Pump controller system)
Contents of
• When output to travel junction solenoid was turned ON, short circuit was detected in circuit.
trouble
Action of • Turns output to travel junction solenoid OFF.
Problem that
appears on • Machine is not steered easily during travel.
machine
• Operating condition of travel junction solenoid can be checked with monitoring
Related infor-
mation
• Method of reproducing failure code: Start engine + Steer machine with right and left travel levers.

Defective travel junction
1 solenoid (Internal short cir- V05 (male) Resistance
cuit or ground fault) Between (1) – (2) 20 – 60 z
and standard
value in normal Wiring harness between C02 (female) (110) Resis-
circuit) Min. 1 Mz
state – V05 (female) (1) tance
Between (110) – (115), (117),
20 – 60 z
(120)
Circuit diagram related to travel junction solenoid
Failure code [DWA2KA] Service Sol Discon
User code Failure code Service solenoid disconnection
Trouble
— DWA2KA (Pump controller system)
Contents of
• When output to service solenoid is turned OFF, disconnection was detected in circuit.
trouble
Problem that
appears on • Hydraulic circuit for attachment does not change to single operation circuit.
machine
• Operating condition of service solenoid can be checked with monitoring
Related infor- function. (Code: 02301 Solenoid 2)
mation • Method of reproducing failure code: Turn starting switch ON + Set machine in mode other
than breaker mode (B).

Defective service solenoid troubleshooting without turning starting switch ON.
1
(Internal disconnection) V06 (male) Resistance
Between (1) – (2) 20 – 60 z
and standard
ness (Disconnection in wiring Wiring harness between C02 (female) (86) – Resis-
value in normal 2 Max. 1 z
or defective contact in con- V06 (female) (1) tance
state
nector) Wiring harness between V06 (female) (2) – Resis-
Max. 1 z
Between (86) – chassis ground 20 – 60 z
Circuit diagram related to service solenoid

Failure code [DWA2KB] Service Sol Short
User code Failure code Service solenoid short
Trouble
— DWA2KB (Pump controller system)
Contents of
• When output to service solenoid is turned ON, short circuit was detected in circuit.
trouble
Action of • Turns output to service solenoid OFF
Problem that
appears on • Hydraulic circuit for attachment is not does not change to single operation circuit.
machine
• Operating condition of service solenoid can be checked with monitoring
Related infor-
mation
• Method of reproducing failure code: Turn starting switch ON + Set machine in breaker mode (B).

Defective service solenoid
1 (Internal short circuit or V06 (male) Resistance
ground fault) Between (1) – (2) 20 – 60 z
Possible causes Between (1) – chassis ground Min. 1 Mz

value in normal Ground fault in wiring har- troubleshooting without turning starting switch ON.
state 2 ness (Short circuit with GND
Min. 1 Mz
Between (86) – chassis ground 20 – 60 z
Circuit diagram related to service solenoid

Failure code [DWK0KA] 2-stage Relief Sol Discon
User code Failure code 2-stage relief solenoid disconnection
Trouble
— DWK0KA (Pump controller system)
Contents of
• When output to 2-stage relief solenoid is turned OFF, disconnection was detected in circuit.
trouble
Problem that
• Power maximizing function does not work.
appears on
• Travel power is low.
machine
• Operating condition of 2-stage relief solenoid can be checked with monitoring
Related infor-
mation
• Method of reproducing failure code: Turn starting switch ON + Set machine in mode other than (L).

Defective 2-stage relief sole- troubleshooting without turning starting switch ON.
1
noid (Internal disconnection) V02 (male) Resistance
Between (1) – (2) 20 – 60 z
2 Max. 1 z
Max. 1 z
(117), (120) – V02 (female) (2) tance
Between (109) – (115), (117),
20 – 60 z
(120)
Circuit diagram related to 2-stage relief solenoid
Failure code [DWK0KB] 2-stage Relief Sol Short
User code Failure code 2-stage relief solenoid short
Trouble
— DWK0KB (Pump controller system)
Contents of
• When output to 2-stage relief solenoid is turned ON, short circuit was detected in circuit.
trouble
Action of • Turns output to 2-stage relief solenoid OFF.
Problem that
• Power maximizing function does not work.
appears on
• Travel power is low.
machine
• Operating condition of 2-stage relief solenoid can be checked with monitoring
Related infor-
mation
• Method of reproducing failure code: Turn starting switch ON + Set machine in working mode (L).

Defective 2-stage relief
1 solenoid (Internal short V02 (male) Resistance
and standard
circuit) Min. 1 Mz
Between (109) – (115), (117),
20 – 60 z
(120)
Circuit diagram related to 2-stage relief solenoid
© 2006 KOMATSU
All Rights Reserved
50
SEN00243-01
HYDRAULIC EXCAVATOR
PC200-8
PC200LC-8
PC220-8
PC220LC-8

PC200-8 300001 and up
PC200LC-8 300001 and up
PC220-8 70001 and up
40 Troubleshooting
Failure code [DXA8KA] PC-EPC (F) Sol Discon..................................................................................4
Failure code [DXA8KB] PC-EPC (F) Sol Short.....................................................................................6
Failure code [DXA9KA] PC-EPC (R) Sol Discon..................................................................................8
Failure code [DXA9KB] PC-EPC (R) Sol Short..................................................................................10
Failure code [DXE0KA] LS-EPC Sol Discon......................................................................................12
Failure code [DXE0KB] LS-EPC Sol Short......................................................................................... 14
Failure code [DXE4KA] Service Current EPC Discon........................................................................16
Failure code [DXE4KB] Service Current EPC Short...........................................................................18
Failure code [DXE5KA] Merge-divider Main Sol Discon.....................................................................20
Failure code [DXE5KB] Merge-divider Main Sol Short.......................................................................22
Failure code [DXE6KA] Merge-divider LS Sol Discon........................................................................24
Failure code [DXE6KB] Merge-divider LS Sol Short..........................................................................26
Failure code [DY20KA] Wiper Working Abnormality..........................................................................28
PC200, 220-8 1
Failure code [DY20MA] Wiper Parking Abnormality...........................................................................30

Failure code [DY2CKA] Washer Drive Discon....................................................................................32
Failure code [DY2CKB] Washer Drive Short......................................................................................34
Failure code [DY2DKB] Wiper Drive (For) Short................................................................................36
Failure code [DY2EKB] Wiper Drive (Rev) Short...............................................................................38
2 PC200, 220-8

Failure code [DXA8KA] PC-EPC (F) Sol Discon
User code Failure code PC-EPC (F) solenoid system disconnection
Trouble
E02 DXA8KA (Pump controller system)
Contents of
• When PC-EPC (F) solenoid was driven, disconnection was detected in circuit.
trouble
Action of • None in particular (Since no current flows, solenoid does not operate).
Problem that
appears on • If pump load increases, engine speed lowers largely and engine may stall.
machine
• Drive current of PC-EPC (F) solenoid can be checked with monitoring
Related infor-
function. (Code: 01300 PC-EPC solenoid current (F))
mation

Defective PC-EPC (F) sole- troubleshooting without turning starting switch ON.
1
Between (1) – (2) 7 – 14 z
Emergency pump
S25 (male) Resistance
Defective emergency pump drive switch
2 drive switch (Internal discon- Normal Max. 1 z
nection) Between (3) – (2)
Emergency Min. 1 Mz
Normal Max. 1 z
Between (6) – (5)
Possible causes Emergency Min. 1 Mz
state
Max. 1 z
S25 (female) (3) tance
ness (Disconnection in wiring Wiring harness between S25 (female) (2) – Resis-
3 Max. 1 z
nector) Wiring harness between C02 (female) (115), Resis-
Max. 1 z
(117), (120) – S25 (female) (6) tance
Wiring harness between S25 (female) (5) – Resis-
Max. 1 z
Between (96) – (115), (117),
7 – 14 z
(120)
4 PC200, 220-8
Circuit diagram related to PC-EPC (F) solenoid and PC-EPC (R) solenoid
Failure code [DXA8KB] PC-EPC (F) Sol Short
User code Failure code PC-EPC (F) solenoid system short
Trouble
E02 DXA8KB (Pump controller system)
Contents of
• When PC-EPC (F) solenoid was driven, short circuit was detected in circuit.
trouble
Action of • Turns output to PC-EPC (F) solenoid OFF.
Problem that
machine
• Drive current of PC-EPC (F) solenoid can be checked with monitoring
Related infor-
function. (Code: 01300 PC-EPC solenoid current (F))
mation

Defective PC-EPC (F) sole-
1 noid (Internal short circuit or V11 (male) Resistance
Defective emergency pump Emergency pump
2 drive switch (Internal short drive switch
circuit or ground fault) Between (2), (3) – (4) Min. 1 Mz
Possible causes Between (2), (3) – Normal
and standard Min. 1 Mz
chassis ground
value in normal
3 ness (Contact with GND cir- Min. 1 Mz
S25 (female) (3) tance
cuit)
Min. 1 Mz
Between (96) – (115), (117),
7 – 14 z
(120)
Failure code [DXA9KA] PC-EPC (R) Sol Discon
User code Failure code PC-EPC (R) solenoid system disconnection
Trouble
E02 DXA9KA (Pump controller system)
Contents of
• When PC-EPC (R) solenoid was driven, disconnection was detected in circuit.
trouble
Problem that
machine
• Drive current of PC-EPC (R) solenoid can be checked with monitoring function.
Related infor-
(Code: 01302 PC-EPC solenoid current (R))
mation

Defective PC-EPC (R) sole- troubleshooting without turning starting switch ON.
1
Between (1) – (2) 7 – 14 z
Emergency pump
Defective emergency pump drive switch
2 drive switch (Internal discon- Normal Max. 1 z
nection) Between (9) – (8)
Emergency Min. 1 Mz
Normal Max. 1 z
Between (12) – (11)
Possible causes Emergency Min. 1 Mz
state
Min. 1 Mz
– S25 (female) (9) tance
ness (Disconnection in wiring Wiring harness between S25 (female) (8) – Resis-
3 Min. 1 Mz
nector) Wiring harness between C02 (female) (115), Resis-
Min. 1 Mz
(117), (120) – S25 (female) (12) tance
Min. 1 Mz
Between (104) – (115), (117),
7 – 14 z
(120)
Failure code [DXA9KB] PC-EPC (R) Sol Short
User code Failure code PC-EPC (R) solenoid system short
Trouble
E02 DXA9KB (Pump controller system)
Contents of
• When PC-EPC (R) solenoid was driven, short circuit was detected in circuit.
trouble
Action of • Turns output to PC-EPC (R) solenoid OFF.
Problem that
machine
• Drive current of PC-EPC (R) solenoid can be checked with monitoring function.
Related infor-
(Code: 01302 PC-EPC solenoid current (R))
mation

Defective PC-EPC (R) sole-
Emergency pump
Defective emergency pump S25 (male) Resistance
drive switch
2 drive switch (Internal short
Between (8), (9) –
circuit or ground fault) Min. 1 Mz
(10)
Possible causes Normal
and standard Between (8), (9) –
Min. 1 Mz
value in normal chassis ground
3 ness (Contact with GND cir- Min. 1 Mz
– S25 (female) (9) tance
cuit)
Min. 1 Mz
Between (104) – (115), (117),
7 – 14 z
(120)
Failure code [DXE0KA] LS-EPC Sol Discon
User code Failure code LS-EPC solenoid system disconnection
Trouble
— DXE0KA (Pump controller system)
Contents of
• When LS-EPC solenoid was driven, disconnection was detected in circuit.
trouble
Problem that
• Travel speed is high at Lo and Mi.
appears on
• Work equipment speed and swing speed are high in lifting mode (L).
machine
• Drive current of LS-EPC solenoid can be checked with monitoring
Related infor-
function. (Code: 01500 LS-EPC solenoid current)
mation

Defective LS-EPC solenoid troubleshooting without turning starting switch ON.
1
(Internal disconnection) V19 (male) Resistance
Between (1) – (2) 7 – 14 z
2 Max. 1 z
Max. 1 z
(117), (120) – V19 (female) (2) tance
Between (88) – (115), (117),
7 – 14 z
(120)
Circuit diagram related to LS-EPC solenoid
Failure code [DXE0KB] LS-EPC Sol Short
User code Failure code LS-EPC solenoid system short
Trouble
— DXE0KB (Pump controller system)
Contents of
• When LS-EPC solenoid was driven, short circuit was detected in circuit.
trouble
Action of • Turns output to LS-EPC solenoid OFF.
Problem that
• Travel speed is high at Lo and Mi.
appears on
• Work equipment speed and swing speed are high in lifting mode (L).
machine
• Drive current of LS-EPC solenoid can be checked with monitoring
Related infor-
function. (Code: 01500 LS-EPC solenoid current)
mation

Defective LS-EPC solenoid
1 (Internal short circuit or V19 (male) Resistance
and standard
circuit) Min. 1 Mz
Between (88) – (115), (117),
7 – 14 z
(120)
Circuit diagram related to LS-EPC solenoid
Failure code [DXE4KA] Service Current EPC Discon
User code Failure code Service current EPC solenoid disconnection
Trouble
Contents of
• When service EPC solenoid was driven, disconnection was detected in circuit.
trouble
Problem that
appears on • Attachment does not operate.
machine
• Drive current of service EPC solenoid can be checked with monitoring
Related infor-
function. (Code: 01700 service solenoid current)
mation
• Method of reproducing failure code: Turn starting switch ON + Set in attachment mode (ATT).

Defective service EPC sole- troubleshooting without turning starting switch ON.
1
Between (1) – (2) 7 – 14 z
2 Max. 1 z
Max. 1 z
(117), (120) – V30 (female) (2) tance
Between (97) – (115), (117),
7 – 14 z
(120)
Circuit diagram related to service EPC solenoid
Failure code [DXE4KB] Service Current EPC Short
User code Failure code Service current EPC solenoid short
Trouble
Contents of
• When service EPC solenoid was driven, short circuit was detected in circuit.
trouble
Action of • Turns output to service EPC solenoid OFF.
Problem that
appears on • Attachment does not operate.
machine
• Drive current of service EPC solenoid can be checked with monitoring
Related infor-
function. (Code: 01700 service EPC solenoid current)
mation
• Method of reproducing failure code: Turn starting switch ON + Set in attachment mode (ATT).

Defective service EPC sole-
and standard
circuit) Min. 1 Mz
Between (97) – (115), (117),
7 – 14 z
(120)
Circuit diagram related to service EPC solenoid
Failure code [DXE5KA] Merge-divider Main Sol Discon
User code Failure code Merge-divider main solenoid disconnection
Trouble
Contents of
• When merge-divider main EPC solenoid was driven, disconnection was detected in circuit.
trouble
Problem that
appears on • Single operation speed of work equipment and swing is high in lifting mode (L).
machine
• Drive current of merge-divider main EPC solenoid can be checked with monitoring
Related infor-
function. (Code: 08000 merge-divider main solenoid current)
mation

Defective merge-divider troubleshooting without turning starting switch ON.
1 main EPC solenoid (Internal
disconnection)
Between (1) – (2) 7 – 14 z
2 Max. 1 z
Max. 1 z
(117), (120) – V23 (female) (2) tance
Between (112) – (115), (117),
7 – 14 z
(120)
Circuit diagram related to merge-divider main EPC solenoid
Failure code [DXE5KB] Merge-divider Main Sol Short
User code Failure code Merge-divider main solenoid short
Trouble
Contents of
• When merge-divider main EPC solenoid was driven, short circuit was detected in circuit.
trouble
Action of • Turns output to merge-divider main EPC solenoid OFF.
Problem that
machine
• Drive current of merge-divider main EPC solenoid can be checked with monitoring
Related infor-
function. (Code: 08000 merge-divider main EPC solenoid current)
mation

Defective merge-divider
1 main EPC solenoid (Internal V23 (male) Resistance
short circuit or ground fault) Between (1) – (2) 7 – 14 z
and standard
circuit) Min. 1 Mz
Between (112) – (115), (117),
7 – 14 z
(120)
Circuit diagram related to merge-divider main EPC solenoid
Failure code [DXE6KA] Merge-divider LS Sol Discon
User code Failure code Merge-divider LS solenoid disconnection
Trouble
Contents of
• When merge-divider LS EPC solenoid was driven, disconnection was detected in circuit.
trouble
Problem that
machine
• Drive current of merge-divider LS EPC solenoid can be checked with monitoring
Related infor-
function. (Code: 08001 merge-divider LS solenoid current)
mation

Defective merge-divider LS troubleshooting without turning starting switch ON.
1 EPC solenoid (Internal dis-
connection)
Between (1) – (2) 7 – 14 z
2 Max. 1 z
Max. 1 z
(117), (120) – V24 (female) (2) tance
Between (89) – (115), (117),
7 – 14 z
(120)
Circuit diagram related to merge-divider LS EPC solenoid
Failure code [DXE6KB] Merge-divider LS Sol Short
User code Failure code Merge-divider LS solenoid short
Trouble
Contents of
• When merge-divider LS EPC solenoid was driven, short circuit was detected in circuit.
trouble
Action of • Turns output to merge-divider LS EPC solenoid OFF.
Problem that
appears on • Single operation speed of work equipment and swing is re high in lifting mode (L).
machine
• Drive current of merge-divider LS EPC solenoid can be checked with monitoring
Related infor-
function. (Code: 08000 merge-divider LS EPC solenoid current)
mation

Defective merge-divider LS
1 EPC solenoid (Internal short V24 (male) Resistance
and standard
circuit) Min. 1 Mz
Between (89) – (115), (117),
7 – 14 z
(120)
Circuit diagram related to merge-divider LS EPC solenoid
Failure code [DY20KA] Wiper Working Abnormality
User code Failure code Wiper working abnormality
Trouble
— DY20KA (Pump controller system)
Contents of
• When windshield wiper works, W signal of working ends is not input.
trouble
Action of • Turns working output to wiper motor OFF.
Problem that
appears on • Wiper motor does not work.
machine
• Condition of W contact signal of wiper working area can be checked with monitoring
Related infor-
function. (Code: 02204 switch 5)
mation
• Method of reproducing failure code: Turn starting switch ON + Set wiper switch to INT or ON.

M05 (female) Wiper blade Resistance
Defective wiper motor (Inter- Operating range top Max. 1 z
1
nal disconnection)
Between (6) – (5) Other than operating
Min. 1 Mz
range top
Between (1) – (3) All range Max. 20 z
Max. 1 z
Possible causes M05 (male) (6) tance
and standard ness (Disconnection in wiring Wiring harness between M05 (female) (5) – Resis-
value in normal 2 Max. 1 z
or defective contact in con- J04 – chassis ground (T05, T06) tance
state nector) Wiring harness between C02 (female) (114) Resis-
Max. 1 z
– M05 (male) (1) tance
Max. 1 z
C01 (female) Wiper blade Resistance
3 Defective pump controller Operating range top Max. 1 z
Between (56) – chas-
sis ground Other than operating
Min. 1 Mz
range top
Circuit diagram related to windshield wiper and window washer
Failure code [DY20MA] Wiper Parking Abnormality
User code Failure code Wiper parking abnormality
Trouble
— DY20MA (Pump controller system)
Contents of
• When windshield wiper parks, P signal of storage area is not input.
trouble
Action of • Turns parking output to wiper motor OFF.
Problem that
appears on • Wiper motor does not park.
machine
• Condition of P contact signal of wiper parking area can be checked with monitoring
Related infor-
function. (Code: 02204 switch 5)
mation
• Method of reproducing failure code: Turn starting switch ON + Set wiper switch to INT/ON to OFF.

M05 (female) Wiper blade Resistance
Storage area Max. 1 z
Between (4) – (5)
Defective wiper motor (Inter- Working area Min. 1 Mz
1
nal disconnection) Between (1) – (3) All range Max. 20 z
Max. 1 z
Max. 1 z
and standard Wiring harness between C01 (female) (75) – Resis-
value in normal Max. 1 z
M05 (male) (4) tance
state Disconnection in wiring har-
ness (Disconnection in wiring Wiring harness between M05 (female) (5) – Resis-
3 Max. 1 z
or defective contact in con- J04 – chassis ground (T05, T06) tance
nector) Wiring harness between C02 (female) (114) Resis-
Max. 1 z
Max. 1 z
C01 (female) Wiper blade Resistance
4 Defective pump controller Storage area Max. 1 z
Between (75) – chas-
sis ground Working area Min. 1 Mz
Failure code [DY2CKA] Washer Drive Discon
User code Failure code Window washer drive system disconnection
Trouble
— DY2CKA (Pump controller system)
Contents of • When output to window washer drive system was turned OFF (when ground circuit was
trouble connected), disconnection was detected in circuit.
Action of • None in particular (Since no current flows, washer motor does not operate).
Problem that
appears on • Window washer does not operate.
machine
Related infor-
mation

1 Defective fuse No. 4 If fuse is broken, circuit probably has ground fault. (See cause 5.)
Defective washer motor M06 (male) Resistance
2 (Internal short circuit or
Between (1) – (2) 5 – 20 z
ground fault)
Between (1), (2) – chassis
Min. 1 Mz
ground
Defective assembled-type troubleshooting without turning starting switch ON.
3 diode D02 (Internal short cir-
D02 (female) Continuity (Resistance)
cuit)
Between (3) – (7) No continuity (Min. 1 Mz)
and standard Disconnection in wiring har- troubleshooting without turning starting switch ON.
value in normal ness (Disconnection in wiring Wiring harness between F01 (4) – J03 – Resis-
state 4 Max. 1 z
or defective contact in con- M06 (female) (1) tance
nector) Wiring harness between C01 (female) (3) – Resis-
Max. 1 z
J04 – M06 (female) (2) tance
Wiring harness between F01 (4) – J03 – Resis-
5 ness (Short circuit with GND Min. 1 Mz
M06 (female) (1), – D02 (female) (3) tance
circuit)
Min. 1 Mz
J04 – M06 (female) (2), – D02 (female) (7) tance
C01 (female) Voltage
Between (3) – chassis ground 20 – 30 V
Failure code [DY2CKB] Washer Drive Short
User code Failure code Window washer drive system short
Trouble
— DY2CKB (Pump controller system)
Contents of • When output to window washer drive system was turned ON (ground circuit was
trouble disconnected), short circuit was detected in circuit.
Action of • Turns output to washer motor OFF.
Problem that
appears on • Window washer does not operate.
machine
Related infor-
• Method of reproducing failure code: Turn starting switch ON + Turn washer switch ON.
mation

Defective washer motor troubleshooting without turning starting switch ON.
1
(Internal short circuit) M06 (male) Resistance
Possible causes Between (1) – (2) 5 – 20 z
and standard a Prepare with starting switch OFF, then turn starting switch ON
value in normal Hot short (Short circuit with and carry out troubleshooting.
state 2
Voltage Max. 1 V
J04 – M6 (female) (2), – D02 (female) (7)
If causes 1 and 2 are not detected, pump controller may be defec-
3 Defective pump controller tive. (Since trouble is in system, troubleshooting cannot be carried
out.)
Failure code [DY2DKB] Wiper Drive (For) Short
User code Failure code Wiper motor drive forward system short
Trouble
— DY2DKB (Pump controller system)
Contents of
• When output to wiper motor drive forward side was turned ON, short circuit was detected in circuit.
trouble
Action of • Turns output to wiper motor drive forward side OFF.
Problem that
appears on • Windshield wiper does not operate.
machine
Related infor-
mation

Defective wiper motor (Inter-
1 nal short circuit or ground M05 (female) Resistance
fault) Between (3) – (1) There is continuity
Possible causes
and standard
state
circuit) Wiring harness between C02 (female) (119) Resis-
Min. 1 Mz
out.)
Failure code [DY2EKB] Wiper Drive (Rev) Short
User code Failure code Wiper motor drive reverse system short
Trouble
— DY2EKB (Pump controller system)
Contents of
• When output to wiper motor drive reverse side was turned ON, short circuit was detected in circuit.
trouble
Action of • Turns output to wiper motor drive reverse side OFF.
Problem that
appears on • Windshield wiper does not operate.
machine
Related infor-
mation

Defective wiper motor (Inter-
1 nal short circuit or ground M05 (female) Continuity/Resistance
fault) Between (1) – (3) There is continuity
Possible causes
and standard
state
circuit) Wiring harness between C02 (female) (114) Resis-
Min. 1 Mz
out.)
SEN00243-01

© 2006 KOMATSU
All Rights Reserved
40

PC200 8,200LC 8,220 8,220LC 8 Troubleshooting Failure Codes

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PC200 8,200LC 8,220 8,220LC 8 Troubleshooting Failure Codes

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SEN00240-01

Machine model Serial number

Failure code [CA111] EMC Critical Internal Failure............................................................................. 20

a Entry order of items in table

Location of fuse box and fuse Nos.

a Power supply connectors (C01, C02) of pump controller

Cause Standard value in normal state/Remarks on troubleshooting

This drawing is a part of the electric circuit diagram

Possible causes Cause Standard value in normal state/Remarks on troubleshooting

Failure code [989M00] Engine Controller Lock Caution 2

Cause Standard value in normal state/Remarks on troubleshooting

Possible causes Cause Standard value in normal state/Remarks on troubleshooting

Failure code [AA10NX] Air Cleaner Clogging

Cause Standard value in normal state/Remarks on troubleshooting

Cause Standard value in normal state/Remarks on troubleshooting

Cause Standard value in normal state/Remarks on troubleshooting

Failure code [B@BAZK] Eng Oil Level Low

Cause Standard value in normal state/Remarks on troubleshooting

Cause Standard value in normal state/Remarks on troubleshooting

Failure code [B@BCZK] Eng Water Level Low

Cause Standard value in normal state/Remarks on troubleshooting

Cause Standard value in normal state/Remarks on troubleshooting

Failure code [CA111] EMC Critical Internal Failure

Possible causes Cause Standard value in normal state/Remarks on troubleshooting

Possible causes Cause Standard value in normal state/Remarks on troubleshooting

Cause Standard value in normal state/Remarks on troubleshooting

Cause Standard value in normal state/Remarks on troubleshooting

Cause Standard value in normal state/Remarks on troubleshooting

Cause Standard value in normal state/Remarks on troubleshooting

Cause Standard value in normal state/Remarks on troubleshooting

Cause Standard value in normal state/Remarks on troubleshooting

Cause Standard value in normal state/Remarks on troubleshooting

Cause Standard value in normal state/Remarks on troubleshooting

Cause Standard value in normal state/Remarks on troubleshooting

Failure code [CA187] Sens Supply 2 Volt Low Error

Cause Standard value in normal state/Remarks on troubleshooting

Cause Standard value in normal state/Remarks on troubleshooting

Cause Standard value in normal state/Remarks on troubleshooting

Cause Standard value in normal state/Remarks on troubleshooting

Circuit diagram related to sensor power supply 2

Cause Standard value in normal state/Remarks on troubleshooting

Cause Standard value in normal state/Remarks on troubleshooting

Circuit diagram related to engine Ne speed sensor

Cause Standard value in normal state/Remarks on troubleshooting

Circuit diagram related to supply pump actuator (metering unit)

Cause Standard value in normal state/Remarks on troubleshooting

Circuit diagram related to supply pump actuator (metering unit)

Failure code [CA322] Inj #1 (L#1) Open/Short Error

Cause Standard value in normal state/Remarks on troubleshooting

Cause Standard value in normal state/Remarks on troubleshooting

Cause Standard value in normal state/Remarks on troubleshooting

Cause Standard value in normal state/Remarks on troubleshooting

Cause Standard value in normal state/Remarks on troubleshooting

Cause Standard value in normal state/Remarks on troubleshooting

PC200, 220(LC)-8 Hydraulic excavator

Machine model Serial number

Failure code [CA553] Rail Press High Error.......................................................................................26

Possible causes Cause Standard value in normal state/Remarks on troubleshooting

Cause Standard value in normal state/Remarks on troubleshooting

Cause Standard value in normal state/Remarks on troubleshooting

Cause Standard value in normal state/Remarks on troubleshooting

Circuit diagram related to sensor power supply 1

Failure code [CA428] Water in Fuel Sensor High Error