PPAP/KIT/01

Control Plan (As per Edition IV)

INFORMATION SHEET (This sheet need not be printed)

Info Sheet No.: MEMC / PAP_Info / 200076 - 00 PPAP Date: 01.09.2018

Part Name Fixation Securite Safety Fixation Part Number 200076

Engineering Drawing Change Level 0 Dated 01.09.2018 Part Weight :

Shown on Drawing No. XCH 200076 - AUC Drawing Change Level Dated 01.09.2018

Purchase Order No Packing Quantity

Monthly Production Capacity Average Lead Time

SUPPLIER DETAILS CUSTOMER DETAILS

Master Piece Engineering Mfg Co.
Supplier Name Vendor Code Customer Name / Division

Buyer / Buyer Code

Street Address
Application
Pune MAHARASTRA
City State Zip
Mr. Sandeep Patil, Sandeep and Sudhir
Core Team for PPAP Generation

Document Number Generation: Automatic Manual/ Custom

Sr. Format Name (Click to go) Rev Format Number

1 Checklist 00 CHKLST / 200076 - 00
2 Part Submission Warrant 00 PSW / 200076 - 00
3 Process Flow Diagram 00 PFD / 200076 - 00
5 Control Plan 00 CP / 200076 - 00
 PAP KiT V03

INITIAL SAMPLE ASSURANCE REPORT

Format No: GIL / ISAR / 200076 - 00 To be Filled By Master Piece Engineering Mfg Co.

PART NAME Fixation Securite Safety Fixation RELEASE NO. 0

PART NO. 200076 MODEL 0 EO NO.

Master Piece Engineering Mfg Yes

VENDOR NAME GRADE 0 LIMIT SAMPLE No
Co.
REASON FOR SUBMISSION

NEW DEVELOPMENT CHANGED OF COMPANY TOOLING NOT USED FOR 12 MONTHS

FACTORY SHIFTED CHANGE OF MOLD/DIE SUB VENDOR CHANGED

MATERIAL SPEC CHANGED SURFACE TREATMENT CHANGED MODIFIED PART

PRODUCTION PROCESS CHANGED DESIGN CHANGED QUALITY PROBLEM

Sr Items Judgement Annexure No.

1 Appearance inspection Report Accepted Not Applicable Others

2 Dimension inspection Report Accepted Not Applicable Others

3 Material test Report(M.S) Accepted Not Applicable Others

4 Performance test Report(E.S) Accepted Not Applicable Others

5 Spec changed Accepted Not Applicable Others

6 Limit Sample Accepted Not Applicable Others

7 Process inspection report Accepted Not Applicable Others

8 Outside lab reports Accepted Not Applicable Others

9 Others Accepted Not Applicable Others

Department Vendor's Overall Judgement Accepted Others

Date Prepared by Reviewed by Approved by

01.09.2018

The above part meets all the specification of HMI and it is confirmed by our inspection and testing

To be Filled By
NAME
VD (GIL) TEAM SIGN
(TEL)
Sr Inspection items Judgement Annexure No

1 Fitness & Function

Accepted Rejected Not Applicable ✘ Others
Validation

Team in charge Overall Judgement S.no of Acceptance

Accepted Rejected ✘ Others

Date Prepared by Reviewed by Approved by

This assures that part is validated as per above.

 PPAP/KIT/01

Master Piece Engineering Mfg Co.

CONTROL PLAN
Format No.: F/OPQP/15

Prototype Pre Launch Production

Control Plan Number: CP/4096512 Key Contact/Phone #REF! DATE (Org) : 20/09/2019 DATE (Rev) :
Part No/Latest Change Lev:4096512 Core Team : Mr. Pankaj ,Sudheer Customer Engineering Approval Date(If Reqd)
Part Name/Description : Bracket,Front Engine Supplier/Plant Approval Date Customer Quality Approval date(If Reqd)
Master Piece
Supplier/Plant : Engineering Mfg Co. Other approvalDate(If Reqd) Other Approval Date(If Reqd)
Supplier Code : 0
Process Characteristics / Parameters Methods
Part/
Name/ Machine, Device, Spl. Product/Process Evalution Sample Reaction Plan
Process Process Error Current Process
Operation Jigs, Tools for Mfg. No. Product Char. Class Specification/ Measurements
Number Para./Char. Proofing Controls
Description Tolerance. Technique Size Freq
Return To
10 Raw material Raw Material Quality Plan/ Quantity Mismatch ---- 100% DC/Invoice
Supplier
Return To
20 Inspection Incoming Inspection Report/TC ---- 1Nos Per Lot Inward Inspection
Supplier

1 Face clean ---- -- 275 --- --- 1 Per Lot Reject / Rework
Inprocess
30 Milling VMC-01
Inspection
1 Drill 24 --- 1 Per Lot Reject / Rework

Inprocess
40 Machining VMC-01 1 Ref. --- - 45.7 --- --- 1 Per Lot Inspection
Reject / Rework

1 Drill -- 13.5 Vernier --- 13 Per Lot Reject / Rework

Drilling & 1 Drill -- 30 Vernier --- 1 Per Lot Inprocess

50
Reamer
VMC-01 --- Inspection

1 Reamer -- 14 Plug gauge --- 2 Per Lot Reject / Rework

Drilling & Inprocess

60
Reamer
VMC-02 1 Drill -- 30 Vernier --- 1 Per Lot Inspection
Reject / Rework

Inprocess
70 Spot facining Radial Drill m/c Spot face cutter -- 45 Vernier --- 1 Per Lot Inspection
Reject / Rework

Inform to
supervisor for
80 Deburing Pencil Grinder 1 No sharp edges 100% Final Inspection
100%
segrigation
 PPAP/KIT/01

CONTROL PLAN
Format No.: F/OPQP/15

Responsibility

Inward
Inspector
Inward
Inspector

Prod./ QA

Prod./ QA

Prod./ QA

"

"

"

"

Prod./ QA