Doc. No.

SPECIFICATION FOR IPB-OCS-KEA-MEC-SPE-0009

CHEMICAL INEJCTION PACKAGE Revision: B Doc. Status: IFR
Discipline : MEC Document type: SPE Rev. Date :11-01-19 Page 1 of 17
OCS Job No: R1948

INGENIUM II
PRODUCTION BARGE
REFURBISMENT
KRISENERGY (APSARA) LTD

DETAILED ENGINEERING DESIGN (DED)

SPECIFICATION FOR CHEMICAL

INJECTION PACKAGE

DAVE/MARC/
B 11-01-19 Re - Issued for Review ES SS RR
ROB
DAVE/MARC/
A 30-11-18 Issued for Review ES SS RR
ROB
APP DATE
REV DATE DESCRIPTION BY CHK APP
KE APP.

STATUS CODE : 1= Approved, 1= Reviewed with Comments, 3= Rejected,

IFI= Issued For Information

© This document is copyright.

No part may be reproduced or used without the written permission of Kris Energy (Apsara) LTD

SPECIFICATION FOR
CHEMICAL INJECTION PACKAGE
Discipline : MEC
OCS Job No: R1948
Doc. No.
IPB-OCS-KEA-MEC-SPE-0009
Revision: B Doc. Status: IFR
Document type: SPE Rev. Date :11-01-19 Page 2 of 17

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 Doc. No.
SPECIFICATION FOR IPB-OCS-KEA-MEC-SPE-0009
CHEMICAL INJECTION PACKAGE Revision: B Doc. Status: IFR
Discipline : MEC Document type: SPE Rev. Date :11-01-19 Page 3 of 17
OCS Job No: R1948

TABLE OF CONTENTS
1. SCOPE .....................................................................................................4

1.1 General ......................................................................................................................................4

1.2 Codes and Standards ...............................................................................................................4

1.3 Related Engineering Specification ............................................................................................4

1.4 Abbreviations and Definitions ....................................................................................................5

2. GENERAL REQUIREMENTS ....................................................................6

3. SCOPE OF SUPPLY .................................................................................7

4. DESIGN REQUIREMENTS........................................................................8

4.1 Chemical Injection Pumps.........................................................................................................8

4.2 Tank ..........................................................................................................................................8

4.3 Instrumentation..........................................................................................................................8

4.4 Piping ........................................................................................................................................8

5. MATERIAL ...............................................................................................9

6. PROTECTIVE COATING ........................................................................ 10

7. SPARE PARTS AND TOOLS................................................................... 11

7.1 Installation spares ...................................................................................................................11

7.2 Commissioning spares ............................................................................................................11

7.3 One Year Spares ....................................................................................................................11

7.4 Tools ........................................................................................................................................11

8. INSPECTION AND TESTING .................................................................. 12

9. START UP ASSISTANCE ....................................................................... 13

10. MATERIAL IDENTIFICATION ................................................................ 14

10.1 Identification for main unit .......................................................................................................14

10.2 Identification for spare parts and tools ....................................................................................14

11. PREPARATION FOR SHIPMENT ............................................................ 15

12. GUARANTEE ......................................................................................... 16

13. EQUIPMENT(S) LIST ............................................................................. 17

 Doc. No.
SPECIFICATION FOR IPB-OCS-KEA-MEC-SPE-0009
CHEMICAL INJECTION PACKAGE Revision: B Doc. Status: IFR
Discipline : MEC Document type: SPE Rev. Date :11-01-19 Page 4 of 17
OCS Job No: R1948

1. SCOPE
This Specification covers the minimum requirements governing the design, materials, fabrication,
inspection and testing of chemical injection unit, complete with start-up, one (1) year spare parts and
vendor data.

1.1 General
It shall be supplement by and shall be read in conjunction with the Codes and Standards necessary
to meet applicable Government and other Regulatory & Statutory requirements as stated in this
document.

Terms stated in this report are defined as follows,

Company KrisEnergy

Project Production Barge (Ingenium II) Cambodia (Apsara) Block “A” Field Development

Contractor Offshore Construction Specialist Pte Ltd.

Vendor or A company who performs design and/or fabrication and/or supply of the material
and/or equipment and/or construction services for the Project under a supply or
subcontract agreement with Contractor/Purchaser

Sub-Vendor A company who supports Vendor for the Project

Inspector Any personnel(s) engaged by and acting on behalf of Purchaser to conduct inspection
of the material and/or equipment supplied by Vendor and/or its Sub-Vendor for the
Project. Purchaser Inspector is not to be construed as Authorized Inspector assigned
for compliance with governmental rules or regulations

1.2 Codes and Standards

The requirement and recommendations of the latest revisions of the following listed international
Standard/ Code/ COMPANY’s general specifications and project document shall apply.

ASME (American Society of Mechanical Engineers)

ASME B31.3 Process Piping

ASME B16.5 Steel Pipe Flanges and Flanged Fittings

API (American Petroleum Institute)

API 675 Positive Displacement Metering Pumps

1.3 Related Engineering Specification

IPB-OCS-KEA-MEC-SPE-0014 General Requirement for Mechanical Packaged Equipment

IPB-OCS-KEA-PIP-SPE-0001 Specification for Piping Material

IPB-OCS-KEA-PIP-SPE-0006 Specification for Painting & Coating

 Doc. No.
SPECIFICATION FOR IPB-OCS-KEA-MEC-SPE-0009
CHEMICAL INJECTION PACKAGE Revision: B Doc. Status: IFR
Discipline : MEC Document type: SPE Rev. Date :11-01-19 Page 5 of 17
OCS Job No: R1948

APS-OCS-PBJ-EL-SP-0005 Specification for Low Voltage Induction Motor

1.4 Abbreviations and Definitions

NPS Nominal Pipe Size

RMS Root Mean Square

NPT Nominal Pipe Threaded

ITP Inspection Test Procedure

 Doc. No.
SPECIFICATION FOR IPB-OCS-KEA-MEC-SPE-0009
CHEMICAL INJECTION PACKAGE Revision: B Doc. Status: IFR
Discipline : MEC Document type: SPE Rev. Date :11-01-19 Page 6 of 17
OCS Job No: R1948

2. GENERAL REQUIREMENTS
The purpose of this specification and referenced codes, standards, general specifications and project
documents is to establish a minimum level of acceptable quality. Alternate standard designs of equal
or superior quality may be proposed, provided all exceptions are listed and written approval for all
exceptions are obtained from COMPANY.

In case of conflict between the documents, Vendor shall submit the discrepancy to COMPANY for
final resolution. In his Bid Document, Vendor shall provide for the more stringent requirement unless
otherwise instructed in writing by the COMPANY.

Equipment specified by this specification shall be complete in all details and ready for installation.

This specification shall normally be utilized in conjunction with COMPANY supplied vessel outline
drawings. Outline drawings will indicate critical major dimensions, design and operating conditions. It
shall be Vendor's responsibility to perform detailed mechanical design of and prepare all necessary
detailed fabrication drawings for the vessels.

In cases where a process guarantee is requested, it shall be Vendor's responsibility to perform all
necessary process calculations for the vessel based on COMPANY supplied operating parameters
and fluid properties.

Equipment shall be designed for continuous use in an exposed, tropical, offshore, salt laden,
corrosive atmosphere with minimum/maximum 22C/34C ambient temperatures and 100% relative
humidity.
 Doc. No.
SPECIFICATION FOR IPB-OCS-KEA-MEC-SPE-0009
CHEMICAL INJECTION PACKAGE Revision: B Doc. Status: IFR
Discipline : MEC Document type: SPE Rev. Date :11-01-19 Page 7 of 17
OCS Job No: R1948

3. SCOPE OF SUPPLY
Chemical injection unit shall include the following listed major components which shall be assembled
onto a single skid package and fully shop tested prior to shipment from the Vendor facilities:
 Three (3) chemical storage tanks complete with ball valves.
 Six (6) chemical injection pumps.
 Three (3) calibration gauge for the chemical pumps
 Three (3) pressure indicators complete with discharge check valves and ball valves for each.
 Three (3) discharge nozzles complete with piping in the package.
 One (1) suction ball valve, air suction nozzle complete with piping and air header pipe.
 One (1) structural skid.
 Doc. No.
SPECIFICATION FOR IPB-OCS-KEA-MEC-SPE-0009
CHEMICAL INJECTION PACKAGE Revision: B Doc. Status: IFR
Discipline : MEC Document type: SPE Rev. Date :11-01-19 Page 8 of 17
OCS Job No: R1948

4. DESIGN REQUIREMENTS
4.1 Chemical Injection Pumps
All pumps shall be metering pumps. The pump's capacity range and discharge pressure shall be
specified on the chemical injection pump data sheets.
The pumps shall be air driven type. Regulated air pressure indicated in the pump data sheet shall be
converted to adjustable pneumatic output pulses (1 to 45 strokes per minute) to drive the pump.
Pump volumetric output shall be adjustable by varying the stroke length and/or the stroke frequency.
Accuracy of volumetric output shall be within 1% of full injection range.
To protect the piping system, with the given air pressure the pump's discharge pressure shall not
exceed the maximum pressure stated in the chemical injection pump data sheet.
Pump and package materials shall be suitable for the chemical handled.
Pump lubrication shall be by silicone oil lubricator.

4.2 Tank
Tank material shall be 316 stainless steel.
Tank shall be provided with a filler opening, drain valve, overflow, vent and two level glasses
covering the full height of tank. Filler opening shall be provided with a flange for extension by others.
A 20" ø, top located, manhole shall also be provided on each tank.
Tank details will be indicated on each storage tank data sheet.

4.3 Instrumentation
A pressure gauge with isolation valve shall be provided on the discharge of each pump.
A calibration glass with isolation valve shall be provided between the storage tank and the suction
header of the pumps.

4.4 Piping
Skid piping shall be of a material suitable for the operating conditions and chemicals handled and
have to comply with ASME/ANSI B31.3 and IPB-OCS-KEA-PIP-SPE-0001 Specification for Piping
Material.
Pump discharge for each service shall be piped to the edge of the skid. Connection at skid edge shall
be suitably supported.
Each pump shall have isolation valves on suction and discharge piping.
Tank drain and overflow shall be piped to the skid edge.
 Doc. No.
SPECIFICATION FOR IPB-OCS-KEA-MEC-SPE-0009
CHEMICAL INJECTION PACKAGE Revision: B Doc. Status: IFR
Discipline : MEC Document type: SPE Rev. Date :11-01-19 Page 9 of 17
OCS Job No: R1948

5. MATERIAL
Materials shall be new, free from defects and in accordance with the Positive Displacement Pump
data sheets and the chemical storage tank data sheet.
 Doc. No.
SPECIFICATION FOR IPB-OCS-KEA-MEC-SPE-0009
CHEMICAL INJECTION PACKAGE Revision: B Doc. Status: IFR
Discipline : MEC Document type: SPE Rev. Date :11-01-19 Page 10 of 17
OCS Job No: R1948

6. PROTECTIVE COATING
Surface preparation and coating of all exposed metal parts shall be in accordance with IPB-OCS-
KEA-PIP-SPE-0006 Specification for Painting & Coating. Insulation is required only when specified or
indicated on data sheets or outline drawings.
 Doc. No.
SPECIFICATION FOR IPB-OCS-KEA-MEC-SPE-0009
CHEMICAL INJECTION PACKAGE Revision: B Doc. Status: IFR
Discipline : MEC Document type: SPE Rev. Date :11-01-19 Page 11 of 17
OCS Job No: R1948

7. SPARE PARTS AND TOOLS

7.1 Installation spares
Vendor shall include, as part of his bid, a detailed, price list of installation spares which shall be
supplied as part of the original purchase package.

7.2 Commissioning spares

Vendor shall include, as part of his bid, the commissioning spares. These spares shall be supplied as
part of the original purchase package and delivered prior to pre-commissioning commencing.

7.3 One Year Spares

Vendor shall include, as part of his bid, a detailed list of recommended spare parts for one year
continuous operation. These spares shall be costed for separate purchase by COMPANY.

7.4 Tools
The Vendor shall supply one full set of special tools required for the complete disassembly and
reassembly of all items of equipment supplied as part of the unit. Each tool shall be clearly labelled
and identified in the Special Tools List specified in the Data Requirement Sheet.
 Doc. No.
SPECIFICATION FOR IPB-OCS-KEA-MEC-SPE-0009
CHEMICAL INJECTION PACKAGE Revision: B Doc. Status: IFR
Discipline : MEC Document type: SPE Rev. Date :11-01-19 Page 12 of 17
OCS Job No: R1948

8. INSPECTION AND TESTING

Inspection and Testing shall be in accordance with ASME Code.

Safety valves shall be tested and certified in accordance with Local Authority requirements.

The Vendor shall be responsible for inspection and testing of the unit.

The Vendor shall furnish a detailed test procedure for COMPANY review and approval three (3)
months prior to schedule testing.

Following assembly, the unit shall be inspected for completeness, quality of construction, and
appearance.

The testing program shall include, but not be limited to, hydrostatic testing of pump case,
performance test and clearance measurements.

The motor supplied with the unit shall be used for testing.

The Vendor shall notify COMPANY of all inspections and tests at least fourteen (14) days prior to
scheduled factory inspection/test dates such that COMPANY may witness said inspection/test.

The Vendor shall submit to COMPANY reports of all inspections and tests within two (2) weeks
following their completion.

COMPANY shall have free and immediate access to Vendor's facilities to inspect all work pertaining
to COMPANY equipment in all stages of manufacture.
 Doc. No.
SPECIFICATION FOR IPB-OCS-KEA-MEC-SPE-0009
CHEMICAL INJECTION PACKAGE Revision: B Doc. Status: IFR
Discipline : MEC Document type: SPE Rev. Date :11-01-19 Page 13 of 17
OCS Job No: R1948

9. START UP ASSISTANCE
The Vendor shall supply, as part of his initial package, service of component technician who shall
supervise the onsite commissioning start up and operating tests.

The Vendor shall supply, as part of his proposal, a detail costing for the services of the
commissioning/ start-up technician to remain onsite following start-up to assist COMPANY will inform
the Vendor of the need for training prior to mobilizing the technician for commissioning/start-up.

The Vendor shall supply one full set of documentation, as listed in the Data Requirement Sheet,
package with the equipment for installation, commissioning and on site testing.
 Doc. No.
SPECIFICATION FOR IPB-OCS-KEA-MEC-SPE-0009
CHEMICAL INJECTION PACKAGE Revision: B Doc. Status: IFR
Discipline : MEC Document type: SPE Rev. Date :11-01-19 Page 14 of 17
OCS Job No: R1948

10. MATERIAL IDENTIFICATION

10.1 Identification for main unit
Each major equipment component shall have a permanently attached, impression stamped, 316
stainless steel name plate. The nameplate shall include the following information:
10.1.1 Pump
 Manufacturer
 Equipment Tag Number
 Model and Type
 Serial Number
 Date of Manufacture
 Purchase Order Number
 Rated capacity, horsepower, pressure, temperature
 Total package weight
10.1.2 Motor
See IPB-OCS-KEA-ELE-SPE-0005 Specification for Low Voltage Induction Motor for motor tagging
requirements.
10.1.3 Storage tank
 Size
 Design Pressure/Temperature
 Operating Pressure/Temperature
10.1.4 Total Package Weight
Vendor shall provide information a tagging plate for total package weight.

10.2 Identification for spare parts and tools

Spare parts and special tools shall be clearly identified, either stamped or tagged, with the
Manufacturer's part numbers as referenced on the parts and special tools lists per the Data
Requirement Sheet.
 Doc. No.
SPECIFICATION FOR IPB-OCS-KEA-MEC-SPE-0009
CHEMICAL INJECTION PACKAGE Revision: B Doc. Status: IFR
Discipline : MEC Document type: SPE Rev. Date :11-01-19 Page 15 of 17
OCS Job No: R1948

11. PREPARATION FOR SHIPMENT

Equipment shall be prepared for export shipment and shall be created to provide maximum
protection during shipment and extended outdoor storage. Following shop testing, the pumps shall
be drained, evacuated, dehumidified and sealed. Any items which are liable to be damaged during
shipment shall be removed, packed separately and shipped with the unit.

Tools and spare parts shall be packed in metal boxes suitable for long term storage. The boxes shall
be galvanized or coated in accordance with IPB-OCS-KEA-PIP-SPE-0006 Specification for Painting
& Coating.
 Doc. No.
SPECIFICATION FOR IPB-OCS-KEA-MEC-SPE-0009
CHEMICAL INJECTION PACKAGE Revision: B Doc. Status: IFR
Discipline : MEC Document type: SPE Rev. Date :11-01-19 Page 16 of 17
OCS Job No: R1948

12. GUARANTEE
Material and/or equipment shall be guaranteed by Vendor/Manufacturer to perform in accordance
with specification requirements and to be free of defects and poor workmanship including, but not
limited to those caused by inadequate preparation for shipment, as per Section 11.0 of this
document, for a period of one (1) year after material/equipment is placed in service, but not
exceeding eighteen (18) months following delivery to the contracted destination.

Vendor shall repair or replace all defective items during the guarantee period at no cost to
COMPANY.
 Doc. No.
SPECIFICATION FOR IPB-OCS-KEA-MEC-SPE-0009
CHEMICAL INJECTION PACKAGE Revision: B Doc. Status: IFR
Discipline : MEC Document type: SPE Rev. Date :11-01-19 Page 17 of 17
OCS Job No: R1948

13. EQUIPMENT(S) LIST

The equipment(s) data sheet which covered this specification is listed below:

 IPB-OCS-KEA-MEC-DAT-0023 Mechanical Data Sheet for Chemical Injection Package