Модель QHY-1500F

Слитер для тиснения и смотки бумаги в рулоны

(Advanced type)

Технические
спецификации

Xi’an Qinhua Machinery Co Ltd

Add: 2km to South of Bell Tower, Huxian County Seat, Xi’an City, Shaanxi, China

Post Code: 710300 Tel: 086-029-84863688

Fax: 086-029-84812388 Http://www.chinaqinhua.com

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I. Вступление

Новый вид слиттера для тиснения и намотки бумаги было разработано нашей
компанией в соответствии со спросом местного рынка, данное оборудование
применимо для прессовки и смотки рулонов бумаги, алюминиевой фольги, а также
тиснения поверхностных рисунков.

II. Основные технические параметры

 Максимальная эффективная ширина материала: 1500mm;

 Максимальная скорость работы оборудования: 150m/min;

 Рабочая скорость: 10~120m/min (зависит от

материала);

 Параметры бумаги: 35g~120g/m2

 Максимальный диаметр намотки Φ1200mm (смотка и подрезание

концов);

 Диаметр разреза и намотки: Φ400mm;

 Ось намотки материала: Φ 76 воздухорасширяющая ось 1 шт;

 Максимальный диаметр размотки: Φ1200mm;

 Ось размотки материала : Φ 76 воздухорасширяющая ось 1 шт;

 Автоматический корректор (производство: Китай);

 Гидравлическая подача материала при размотке и намотке;

 Ширина поверхности ролика: 1550mm;

 Векторный преобразователь для размотки 11KW;

 Контролер для векторного частотного преобразователя размотки

произведен YASKAWA, JAPAN;

 Воздушный цилиндр с низким коэффициентом трения используется для

сенсора натяжения при размотке (импортный);

 Векторный преобразователь для намотки 22KW;

 Контролер для векторного частотного преобразователя произведен

YASKAWA, JAPAN;

 Разогрев тиснильного вала при помощи масла, мощность разогрева 18KW;

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 Контролер натяжения намотки: Slope-type control;

 Основной двигатель: двигатель преобразователя 15KW, контролер для

двигателя преобразователя - производство YASKAWA, JAPAN.

 Meter-counting device: Linear velocity device is digital display control meter, and
the detection head is reliably fixed.

 Gas circuit: China-made high quality product

 General power: Three-phase 380V±10%, 50HZ±2%

 Gross power: 65KW

 Overall dimension (length×width×height): 5200×2680×1750mm

III. Construction

The equipment, mainly used for the embossing, rewinding, and slitting of all kinds of papers
to meet the market requirements, comprises four components, namely, unwinding (overall
deviation rectification) → embossing → slitting → winding

1. Discharge component

 Feeding overall photoelectric deviation rectification (Domestic products);

 Maximum unwinding diameter: Φ1200mm;

 Unwinding axle: One piece of 3 inch air inflatable axle;

 Unwinding vector inverter motor 11KW;

 Unwinding vector inverter controller is produced by YASKAWA, JAPAN;

 Low-friction cylinder (Japan) is applied in the unwinding tension pick-up;

 Fluid power drive is applied in the loading.

2. Deviation rectification system

 Independent photoelectric deviation rectification is applied in the control system

(Domestic products);

 Photoelectric detection is applied in the detection head;

 The deviation rectification system of equipment is located at the complete machine

discharge position to carry out overall deviation rectification in the operating process.
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3. Embossing part (Vertical pressing and winding)

 Three-roller embossing, steel gauge roller in the middle, wool paper roller at the
upper and lower position, diameter of the upper wool paper roller is 3mm larger than
that of the lower wool paper roller, diameter of gauge roller is about Φ190mm,
Positioning gear is arranged between the gauge roller and the lower wool paper
roller.

 Hydraulic cylinder is applied in the embossing pressure.

 Heating of gauge roller medium oil, heating power 18KW.

 Three-roller embossing: By increasing the rigidity of embossing roller, it is possible

to prevent the gauge roller from receiving bending force and thus causing impact on
the embossing quality during the embossing process. The application of three-roller
embossing solves such problem existing in the embossing process of domestic two-
roller embossing press as that the depths of patterns on the surface of extruded
products are not uniform, shadow in the middle and deep at both ends due to the
bending gauge roller, and thus ensures that the depths of patterns are identical in the
direction of material width during high-speed production. Water box is arranged
underneath the wool paper roller, and arc-shaped roller is arranged before the entry
into embossing roller.

 The embossing roller is heated via high-temperature medium, the temperature of

gauge roller can be arbitrarily set by customers according to product requirements
during the embossing process, and the decorative patterns of products can be
stereotyped via the temperature of gauge roller during the embossing process.

 15KW variable-frequency motor is applied in the embossing motor, and the matching
inverter controller is produced by YASKAWA, JAPAN.

 Embossing steel roller and wool paper roller should be produced by the demanding
side (Drawings are to be provided by the supplier).

4. Slitting component

 This component consists of upper and lower cutter shafts, cutter saddle, and iron.

 Upper and lower cutters amount to 14 sets.

 Cutter saddle is fixed on the rocker cutter holder, and the rocker arm moves up and
down according to the diameter changes of materials to be wound and unwound.
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5. Winding component

 The structure of this component is a kind of coiled material winding method

featuring with curly surface and center-based drive. Slope-type control is applied in
the winding tension (The tension increases automatically with the increasing of
winding diameter so as to ensure that the internal and external elasticity of material is
identical in the winding process, and there is no occurrence of core-pulling
phenomenon;

 One piece of 3 inch air inflatable axle;

 Rewinding diameter Φ1200mm;

 Slitting & winding diameter Φ400mm;

 Winding vector inverter motor 22KW;

 Winding vector inverter controller is produced by YASKAWA, JAPAN.

6. Electrical component

 Central computer PLC (Delta, Taiwan) 1 set

 Man-machine interface, (Delta, Taiwan) 1 set

 Main motor (Qufu, Shandong) 1 set

Vector inverter control system imported from YASKAWA, JAPAN 1 set

 Winding motor (Qufu, Shandong) 1 set

Vector inverter control system imported from YASKAWA, JAPAN 1 set

 Winding (Qufu, Shandong) 1 set

 Low-friction cylinder (Import from abroad) 1 set

IV. Accessories Attached to the Machine

1. Inner hexagon spanner 1 set

2. Hook spanner 1 piece

3. Once-through terminal fitting 2 pieces

4. Right-angle terminal fitting 2 pieces

5. Once-through non-terminal fitting 2 pieces

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6. Nylon air pipe Φ10×1 2 meters

7. Circuit diagram 1 set

8. Gas circuit diagram 1 set

9. Vector inverter controller 1 set

10. Operating manual for photoelectric deviation rectification 1 set

11. Quality certificate 1 set

Others

Some structures (more advanced) and parameters are subject to change according to the
design requirements in order to provide you with better equipment.

Xi'an Qinhua Machinery Co Ltd