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Strontium Sulfate Scale Control by

Inhibitor Squeeze Treatment in the Fateh Field


Alain J. Essel, * SPE, Dubai Petroleum Co.
B.L. Carlberg, Conoco Inc.

Summary
Strontium sulfate scale in the Fateh field results from generally accepted. Brower and Renault's data 4 as a
mixing incompatible waters. Precipitation squeezes with function of temperature can be combined with
phosphonate scale inhibitors were shown to be effective solubilities reported by Booth and Bidwell 8 to give a
in laboratory studies and field use of precipitation solubility-temperature curve in water (Fig. 1).
squeezes confirmed this. Continued use has resulted in
additional operating and performance data. Laboratory Studies
With the expectation of strontium sulfate scale deposi-
Introduction tion in producing wells as a result of waterflood opera-
In May 1974 Dubai Petroleum Co. started the injection tions, laboratory studies were initiated. These included
of seawater in the Fateh Mishrif reservoir. The first in- evaluation of scale inhibitors as well as adsorption
dication of the strontium sulfate precipitation problems isotherms for possible application to the inhibitor
to come was seen in laboratory compatibility studies be- squeeze treatment.
tween Arabian Gulf and Mishrif waters. These results
were confirmed several years later when strontium Scale Inhibitor-Performance of
sulfate deposits were identified in Fateh producing Commercial Treating Chemicals
wells. Scale inhibitor evaluations were carried out in glass-
lined stainless steel bombs containing a 50/50 mixture of
Strontium Sulfate Solubility Arabian Gulf water and Mishrif formation water. Scale
Solubility of strontium sulfate in waters and brines as inhibitor at 0- to 30-mg/L concentrations was added
reported in the literature varies rather markedly. For in- before the two waters were mixed. The bombs then were
stance, solubilities in sodium chloride solutions as deter- closed and maintained at the bottomhole temperature of
mined by Lucchesi 1 are significantly less than results 230°F (110°C) for 24 hours. At the end of this time, the
reported by Collins and Davis,2 Culberson et al., 3 and liquid from the bomb was filtered hot under pressure to
Brower and Renault. 4 Similarly, solubility product data remove any precipitated strontium sulfate. The filtrate
collected by Sillen s scatter widely as a function of then was analyzed for residual strontium concentration.
temperature. Nancollas and Campbell 6 suggest that Loss of strontium during the test was used to calculate
problems in determining true solubility can be attributed the effectiveness of the inhibiting chemical. A minimum
to impurities in the water. Enustun and Turkevich 7 effectiveness of 95 % protection at 5 mg/L chemical was
credit interfacial tension between the water and the requested before an inhibitor was considered for further
crystallite with responsibility for the problem. Under the use.
latter explanation, minute crystals tend to be more highly
soluble than larger crystals of strontium sulfate. The Inhibitor Adsorption/Desorption
solubility data reported by Collins and Davis,2 even Normal squeeze techniques rely on a physical adsorption
though limited to 109°F (77°C), seem to be most of chemical onto the rock. Adsorption isotherms were
prepared with the procedure outlined by Kerver and
• Now with Total Co. Fran~aise des petroles. Heilhecker 9 -e.g., Fig. 2. Very few phosphate ester
0149-2136/82/0006-9628$00.25
compounds were used in these tests because of the reser-
Copyright 1982 Society of Petroleum Engineers of AIME voir temperature limitations [230°F (l100C)]. Phos-

1302 JOURNAL OF PETROLEUM TECHNOLOGY


phonates and polymers were predominant. In each case,
crushed limestone from the Mishrif formation was used
for the test. Several such compounds were recommended
for field tests in a formation squeeze application.
Precipitation Squeeze Treatments
Squeeze treatments in these wells were complicated by
the very thick producing zones [approximately 150 ft (46
m)] and the high volume of produced fluids [8,000 BID
(1270 m 3 /d)]. Normal adsorption squeeze procedures
resulted in limited squeeze life. The precipitation
squeeze process 10 offered promise of success under
these unfavorable conditions. In this process, the in-
hibitor is precipitated within the interstices of the forma-
tion. When the well is returned to production, re-solution _'c
of the precipitate takes place slowly over an extended
period of time to provide the necessary active inhibition Fig. 1-Strontium sulfate solubility in water.
as these incompatible waters are mixed within the
wellbore. The phosphonate inhibitor in acid solution is
injected into the producing zone. Once there, the acid is
allowed to spend itself on the limestone, thus bringing 110

the necessary calcium ions into solution. When the acid 100 -. ROOM TEMP.

is neutralized, the combination of calcium and ---0 170·F

phosphonate is precipitated as desired. 90

Cowan and Weintritt 11 have listed typical calcium 80

phosphonate solubility curves. Such a curve, as deter-


70
mined in our laboratory, is shown in Fig. 3. Our in-
hibitor concentrations for precipitation squeezes have 60

been approximately 10% of the chemical as received. 50


For the typical scale inhibitor phosphonate, this results
40
in a concentration of approximately 2 % active ingredient
in the treating solution. Precipitation then requires a 30 _-- 8
minimum of "" 320 mg/L calcium in solution. This con-
centration is increased slightly by acidic conditions
within the treating area. For preparation of the curves we
used the Hach 2100 N turbidimeter to detect the limits
M

of solubility. FINAL CONCENTRATION. mo/l11er

Much of our laboratory work has been based on the


use of limestone columns within which the precipitate Fig. 2-Adsorption on Mishrif core, Inhibitor D (phosphate
ester).
has been formed. These columns, V2 in. (l cm) in
diameter and usually 30 in. (75 cm) long, were filled
with crushed limestone, sieved to limits of 0.04 to 0.09 IOQOOO

in. (1 to 2.4 mm). Inhibitor solutions were pumped into


these columns at rates varying from 2 to 5 mUmin [ "" 1
to 5 B/min (0.16 to 0.79 m3/min)] in Mishrif wells.
Reaction of the acidic system with the limestone caused
precipitation within the column. Effectiveness of this
precipitation then was verified in two separate ways. The
first procedure was to flood the treated column with
brine and to measure the phospho nate concentration in
the discharge liquid. This is, of course, similar to :;OLU8l~ II<i'>Oll8LE

desorption curves run when the squeeze is based on an


10,000

adsorption technique. A typical curve is shown in Fig. 4.
The second and most frequently used technique in our
work was the analysis of the rock itself. Following the
squeeze, the column was divided into I-in. (2.5-cm)
segments of crushed limestone, which then were ana-
lyzed to determine the amount of precipitated
phosphonate. A typical curve of precipitated
phosphonate vs. penetration of the column is shown in
Fig. 5. It is to be expected that the life of a precipitation ',0001-----------'0,..-----------::::"'0
COl, ..",., Concenl.ohon (QU"Olenls/M,U,on
squeeze would be a function of the distance from the
well bore at which precipitation takes place. Within cer- Fig. 3-Solubility curve in calcium solutions [pH 6, 109°F
tain limits, the greater the distance from the wellbore (77°C)).

JUNE 1982 1303


where precipitation takes place, the longer should be the
period of returns. On this basis, we studied techniques
TABLE 1-WATER ANALYSIS
by which precipitation could be moved further into the
Seawater Mishrif Water column. Injection rates were varied from 1 to 5 mLimin.
(mg/L) (mg/L) We varied inhibitor concentrations from 1 to 10%, using
Total dissolved solids 44,000 141,000 a chemical as received. Various methods for controlling
Chloride 24,500 86,900 pH were used, and the total volume of chemical injected
Sulfate 3,400 340 into the column was varied over a wide range. From this
Bicarbonate 159 244
Sodium 13,700 43,700
we found that (1) injecting rapidly caused greater
Magnesium 1,670 2,010 penetration before precipitation and (2) the greatest
Calcium 576 7,920 quantity of inhibitor precipitated resulted when the
Strontium o 610 greatest quantity was injected. The greatest peak concen-
Barium o 13 tration within the column resulted when injection rate
pH 7.8 5.6
was slow but a substantial quantity of chemical was in-
jected.
Then, within limits, we could control the placement of
the chemical and the quantity precipitated. However, in-
jection rate is not always a controllable factor. Thus we
looked for other methods for improving this penetration.
One of these was to substitute weak acids for the
hydrochloric previously used in conjunction with the
phosphonate inhibitor. The best combination was the un-
neutralized phosphonate inhibitor available from the
chemical supplier. The process of manufacturing
phosphonate inhibitors results in an acidic product, a
phosphonic acid that normally is neutralized with caustic
to provide the common phosphonate inhibitor. By using
this phosphonic acid material, we had the somewhat
weaker acid desired for better penetration. Squeezes
based on this material have been used with success not
only in the Arabian Gulf area but also within the con-
tinental U. S. In some cases, this acidic squeeze product
Fig. 4-lnhibitor in effluent following laboratory precipitation
has been combined with acid retarders to enhance further
squeeze test. the penetration of the chemical into the producing zone.
Field Problems
When a tubing is scaled up with SrSO 4 scale, the chance
of cleaning it by solvent treatment is limited. Scale in-
hibitor squeeze jobs are expensive; current costs are
about $60,000 for chemicals and boat charges, and 4
days' production loss. Our goal is to reduce these
squeeze jobs to a minimum to minimize downtime and
operating costs. We are faced with the problems of (1)
when to start squeezing a well, (2) how to squeeze, (3)
how to monitor the squeeze efficiency, and (4) when to
stop squeezing.

• Basic Parameters
• •• The incompatibility problem and the resulting scale
deposition is not surprising when the analyses of the for-

••
mation water and of the seawater are considered (Table
1). Mishrif water contains approximately 600 mg/L
strontium, while the seawater includes 3500 mg/L
• sulfate. On the basis of solubility data, theoretical scal-
I • ing tendencies have been calculated (Fig. 6). IO Normal-
ly all water mixtures from 0 to 98 % seawater are poten-
tially scale-forming. The total amount of scale is, of
10
course, also a function of the water production. A low
CQuJ,... PENETRATION ItlcI'l~S scaling index associated with a high water production
may be as dangerous as a lower water production
Fig. 5-lnhibitor precipitated in Column. associated with a high scaling tendency. The ratio of the
actual strontium value to the calculated saturated value
has been plotted on Fig. 6. This curve presents a max-
1304 JOURNAL OF PETROLEUM TECHNOLOGY
SrS04 SCALING POTENTIAL

M!5HRIF
WOler Wo••
100 Cu.
"to'"
Totol
90 FluuS.

80

0.6 70

0.5 4 60
~ Start
Wot.,Flood
~ 0.4 50
8'
'"_ E~
3 <II
c 40
~
0.3 0
"'~
0'" 0.2 ,
0
30
c
.
;r 0.1 ..<>,
0
20

10
'"
100% 50% 100%
Formation Sea Water 1974 1975 1976 1977 1978 1979 1980
Water

Fig. 6-Supersaturation and potential scale as a function of Fig. 7-Well F-1 water production history.
injection water cut.

imum for a 50% seawater/50% formation water mixture When to Stop Squeezing
that corresponds approximately to the beginning of our On the basis of the theoretical scaling tendency, scale in-
scale problem. hibitor squeeze treatments were stopped on two wells
History on the wells currently producing formation when the produced water contained 92 % seawater.
water/ seawater mixtures is another parameter that is used These wells started to build up SrSO 4 scale when we had
as a guideline and contradicts somewhat the ther- a 50/50 seawater/formation water mixture. Since then,
modynamic calculations. A typical well, Well F-1 in gauge ring runs have indicated no further scale buildup.
Fateh field (Fig. 7), began to produce 500 BID (80
m 3 /D) water in June 1976, when SrS04 was detected When to Start Squeezing
for the first time in the producing tubing. The well was Since the basic thermodynamic and kinetic data fail to
producing a mixture of 60% seawater and 40% Mishrif explain why all seawater-producing wells do not build up
water. The first squeeze job was implemented in Dec. scale and since unnecessary jobs should be avoided,
1976 and the tubing was pulled in July 1977. Scale regular gauge ring runs and water analyses are con-
thickness was 0.5 in. (1.3 cm) at the bottom of the tubing ducted. From the chloride value of the produced water,
[at 8,000 ft (2438 m)] and decreased progressively to nil the seawater/formation water ratio and the theoretical
at 5,500 ft (1676 m). Analysis indicated that the scale strontium value for this mixture can be calculated.
was pure strontium sulfate. Since that time, the well has Samples of the produced water are taken at the wellhead,
been squeezed regularly and scale buildup is under con- Versene'" is added to redissolve all SrS04 scale that may
trol. Another Fateh well, Well D-3, followed the same have formed and did not stick on the tubing, and stron-
pattern as Well F-1 as far as seawater/formation water tium content is measured by atomic absorption. From
ratio and daily water production are concerned but has these analyses and the consideration of the basic
never scaled up. Water analysis of Well D-3-produced parameters, a gauge run schedule is established to check
water for strontium content indicates that no scale for scale building. Gauge ring run frequency varies from
buildup is occurring in the formation. No variation of the 1 to 6 months. In order to minimize downtime, a
skin factor has been detected in any of the wells produc- schedule is established incorporating all wireline work
ing seawater. Fateh and Southwest Fateh fields contain including scale determination, gas lift valve modifica-
54 Mishrif producers, all of which are potential scale tions, subsurface safety valve checks, etc. Though im-
problem wells. Currently, 13 of them are producing perfect, this method is quite reliable and no tubing
seawater. Of these, three are producing around 10% strings have had to be pulled during the past 3 years.
water and are not scaling up; three are producing about
25 % seawater with one being squeezed; five are produc- Squeeze Jobs
ing about 75 % seawater with two being squeezed; and A typical squeeze job procedure is given in Table 2.
the remaining three do not indicate scale buildup. Two of Three types of chemicals have been tested.
them are producing more than 90% seawater and are no
longer producing scale, although they have in the past. Phosphate Esters
In conclusion it seems (1) that scale buildup starts The first squeeze jobs implemented without spearhead
when a mixture of 50% seawater/50% formation water is lasted approximately 3 weeks. Formation of 'emulsion
reached and that not all wells are affected by this prob- preventing good adsorption of the chemical on the for-
lem, and (2) that skin factor measurements and water mation was suspected. By incorporating a spearhead of
analysis indicate that we have no scale deposition on the surfactant, we increased the squeeze life to- 2 months.
formation face or in the formation. Scale buildup is max- The squeeze procedure was modified to include a wet-
imum at the bottom ofthe tubing. ting agent in the treating solution to enhance the adsorp-
JUNE 1982 1305
--40
Spearhead
TABLE 2-SQUEEZE PROCEDURE

500 bbl seawater + surfactant 0.1 %

Treatment Scale inhibitor 5% solution in seawater


Chemical amount: 1 % of daily water production
'"
Overflush Seawater + surfactant 0.1 %
20 Total volume: 100% of daily water production

Shut-in period 24 hours


10

Cost $25,000 chemicals + boat charges


4 to 5 days' production loss
20
DAYS

Fig. 8-Chemical return-polymer squeeze. Scale does not form in all wells that are potential scale-
formers. A scientific explanation for this phenomenon
has not been found. Therefore a constant monitoring by
tion of the scale inhibitor. This extended the squeeze life water analysis and gauge ring runs is necessary.
to 3 months. We have concluded that when produced water contains
Phosphonate Salts more than 90% seawater, SrS04 precipitation is no
longer a problem.
Phosphonate salts were injected after acidification with
HCI to form phosphonic acids. This method has been References
termed the precipitation-type squeeze treatment. Three
I. Lucchesi, P.J.: "Radiochemical Investigation of the Dissolution
different chemicals were tested in this manner. Consis- of Strontium Sulfate in Aqueous Media," PhD dissertation, New
tent squeeze life of3 to 3.5 months was obtained. York U., New York City (1954).
2. Collins, A.G. and Davis, J.W.: "Solubility of Barium and Stron-
Polymer tium Sulfates in Strong Electrolyte Solutions," Env. Sci. and
Polymers were found to be very effective in laboratory Tech. (Oct. 1971)5,No. 10, 1039-1043.
experiments and are stable at high temperature. The first 3. Culberson, e.H., Latham, G., and Bates, R.G.: "Solubilities and
Activity Coefficients of Calcium and Strontium Sulfates in Syn-
results in squeeze jobs with this type of chemical were
thetic Seawater at 0.5 and 25°C," 1. Phys. Chern. (1978) 82, No.
disappointing because only 2 months' protection was ob- 25,2693-2699.
tained. Then it was decided to inject the polymer with 4. Brower, E. and Renault, J.: "Solubility and Enthalpy of the
acid. By this method a polymer network can be formed Barium Strontium Sulfate Solid Solution Series," Circular 116,
in situ by pseudoreticulation with the calcium ion, and New Mexico State Bureau of Mines and Mineral Resources,
Socorro, NM (1971) 13-17.
therefore the effect of adsorption can be combined with 5. Sillen, L.G.: "Stability Constants of Metal-Ion Complexes,"
the slow redissolution of the precipitated polymer. More Special Publication No. 17, The Chemical Society, London
than 4 months' protection was obtained by this method (1964).
(Fig. 8) 6. Nancollas, G.H. and Campbell, J.R.: "The Crystallization and
Dissolution of Strontium Sulfate in Aqueous Solutions," J. Phys.
Squeeze Monitoring Chern. (June 1969)23, No.6, 1735-1740.
These chemicals work on a threshold basis-i.e., over a 7. Enustun, B.V. and Turkevich, J.: "Solubility of Fine Particles of
Strontium Sulfate, ,,' J. American Chern. Soc. (Sept. 5, 1960) 82,
limited concentration we are fully protected, and under 4502-4509.
this limit scale deposition is no longer inhibited. Water 8. Booth, H.S. and Bidwell, R.M.: "Solubilities of Salts in Water at
samples are taken daily and checked for chemical return High Temperatures," J. American Chern. Soc. (June 1950) 72,
and strontium concentration. Gauge rings are run on a 2567-2575.
3-month basis to crosscheck for analysis. 9. Kerver, J.K. and Heilhecker, J.K.: "Scale Inhibition by Squeeze
Technique," J. Cdn. Pet. Tech. (Jan.-March 1969) 15-23.
10. Nassivera, M. and Essel, A.: "Fateh Field Seawater Injection,
Future Development Water Treatment Corrosion and Scale Control," paper SPE 7765
Phosphonic acids with acid retarders are being tested. A presented at the SPE Middle East Oil Technical Conference and
better control of the chemical placement should be ob- Exhibition, Bahrain, March 25-29, 1979.
II. Cowan, J.C. and Weintritt, D.J.: Water Formed Scale Deposits,
tained. Gulf Publishing Co., Houston (1976) 360-361.
Until now wells have been resqueezed when the 12. Jacques, D.F., Gollberg, B.J., and Whiteside, W.e.: "Strontium
chemical return concentration was below the threshold. Sulfate Solubility and the Effects of Scale Inhibitors," paper
A recent study 12 indicated that the onset of precipitation presented at the BSE/NACE Middle East Corrosion Conference,
Bahrain, April 15-17, 1979
started 1 hour after the mixing of the two waters with
I-mg/L scale inhibitor, the threshold for this chemical SI Metric Conversion Factors
being 5 mg/L. As the retention time in our producing
bbl x 1.589873 E-Ol = m3
tubings is around 30 minutes, the threshold limit may be
OF (OF-32)/1.8 = °C
too stringent a factor. Field tests will be implemented to
in. X 2.54* E+OO = cm
determine the lowest acceptable limit.
L x l.0* = dm 3
Conclusions *Conversion factor is exact. JPT
Close cooperation between laboratory and field people Original manuscript received in Society of Petroleum Engineers office Jan. 21, 1981.
resulted in a squeeze life increase from 1 to more than 4 Paper accepted for publication Dec. 8, 1981. Revised manuscript received AprilS,
1982. Paper (SPE 9628) first presented at the SPE Middle East Oil Technical Con-
months. ference held in Manama, Bahrain, March 9-12,1981.

1306 JOURNAL OF PETROLEUM TECHNOLOGY

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