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Installation Manual
Flexi Power Rectifier
CS7000030
FPRB
Author
e-mail: mailto:Ferdinand.Sisracon@artesyn.com
This document, and the information it contains, are the property of ARTESYN EMBEDDED
TECHNOLOGIES, INC. and are protected by law. Both must be held in strictest confidence at all times.
No license or right to copy, use or disclose this document, or the information it contains, is granted either
expressly or by implication.
History
Date
Version Author Change Notes
DD.MM.YYYY
Table of Contents
List of Figures
List of Tables
List of Terms
A Ampere
AC Alternative current
AWG American Wire Gauge
BAT Battery
BR Battery Return
BTS Base Transceiver Station
°C Temperature in degrees Celsius
CSA Cross Section Area
CU Control unit
DC Direct current
EAC External Alarm and Control
EMC Electromagnetic Compatibility
ESD Electrostatic Discharge
FPRB Flexi Power Rectifier
GND Ground
GUI Graphical User Interface
IE Internet Explorer
IP Ingress Protection
TCP/IP Transmission Control Protocol (TCP) and Internet Protocol (IP)
Internet Protocol
Preface
Symbol Description
Reference Documents
The documents of the FPRB contain:
Artesyn Embedded
Document Technologies
File No.
The FPRB also includes a Power Distribution Assembly (PDA) with integrated battery
protection LVD, load/battery circuit breakers, battery current shunt and alarm signals to
the BTS EAC interface.
Although it has been proven that there will be no any damage in the event of accidental
using the Global FPRB on US application and Vice versa, it is still be a must for the
installer to check the correct version of the FPRB versus the customer requirement in the
field. For detailed shelf version conversion please refer to Figure 12 and Figure 13. For
detailed Matrix configurations please refer to Table 21 and Table 22.
1.1.1 Specification
• Main specifications
(1)
Ambient -40 23 55 Max output
temperature 6kW
(°C) (2)
Start up -40 -- --
(3)
Ambient Operation -40 23 50 Max output 9kW
temperature
(2)
(°C) Start up -40 -- --
Note:
(1) The 6kW configuration of the FPRB unit is fully compliant with the operational and power
output requirements outlined within the Product Specification at the maximum
ambient temperature 55°C (plus solar load).
(2) At -40°C external ambient start up and after a period of 15minutes operation, the FPRB is
fully compliant with the operational and power output requirements outlined within
the Product Specification.
3) The 9kW configuration of the FPRB unit is fully compliant with the operational and power
output. Requirements outlined within the Product Specification at the maximum
external ambient temperature of 50°C (+ solar load). An increase in external
ambient temperature above 50°C up to 60°C (abnormal operating temp) can result
in the system output power being derated.
Battery is disconnected by the LVD contactor from the –48V power supply during the
FPRB cold-start at -40°C.
• AC input
The rated input voltage of the FPRB is 180~276VAC (200~230 VAC –10%/+20%). The
rectifiers can be connected as single-phase 230 VAC inputs or as 400 VAC (phase to
phase) 3-phase Star or as 200 VAC (phase to phase) 3-phase Delta.
Table 6 shows the various rated inputs that the FPRB are applicable and allowed for.
Table 6 – Applicable rated input voltage for all types of the FPRB
The FPRB is designed to operate with extended operation input main voltage, at the
low range between 90 ~180 VAC (with derated output power, see Figure 1 for 6kW
FPRB and Figure 2 for 9kW FPRB) and at upper range between 276~310 VAC.
The FPRB accepts, without damage, single phase AC input voltage of up to 350VAC at
frequency of 45~66Hz, for a duration of up to 60s.
Controller
VAC / V Status EAC Alarm
LED
Note:
(1) Here indicates the 180 VAC has a +/–5 VAC tolerance.
(2) “Yes” /”No” means that the PDA sends /not sends the EAC alarm. The illustration
is available for all same expressions in this table.
(3) Refer to Table 12 for the detailed EAC alarms.
(4) Please refer to Table 8 for the maximum allowable cables size for AC input and
Grounding cables.
AC Cable 17 ~ 18 ±0 mm
Note: N+1 (failure) defines the condition that one of the three rectifiers has failures,
and only two rectifiers operate normally to support the load.
• DC output
The –54VDC output, here referred to as V48N, is with respect to V48RTN (positive)
which is either grounded or isolated within the FPRB.
See Table 9 for 6kW and Table 10 for 9kW FPRB for more details about the DC
output.
(1)
-54± 2 Nominal output voltage
Output Voltage (VDC)
-57~-45 Output voltage range
(1)
-54± 2 Nominal output voltage
Output Voltage (VDC)
-57~-45 Output voltage range
(1)
-54± 2 Nominal output voltage
Output Voltage (VDC)
-57~-45 Output voltage range
(1)
-54± 2 Nominal output voltage
Output Voltage (VDC)
-57~-45 Output voltage range
Efficiency (4)
Nominal AC input range, Table 6
>95%
Max output 9kW
Note:
(1). The values in the table shall be met for all input voltages and frequencies within the rated
and extended input ranges, and all valid output load conditions.
(2). Maximum output ripple voltage at -40°C start up shall not be greater than 4% of the FPRB
output voltage factory set point -53.3Vdc during the 15 minutes warming up period.
(3). AA25000L-A (NSN Code CS7000021) can meet a typical 95% efficiency at 230Vac input
condition from 50% to 100% full load.
(4). AA27530L (NSN Code CS7000031) can meet a typical 95% efficiency at 230Vac input
condition from 50% to 100% full load.
(5) Refer to Table 11 for maximum allowable cable sizing for output cables.
1.1.2 Properties
The FPRB has the following properties:
• High-integrated power system.
The FPRB integrates the rectifiers, the AC and DC distribution, and supervisor
and communication functions.
• Modularized design.
The modularized design of the FPRB leads to easier installation, maintenance
and troubleshooting.
• Flexible applications.
The FPRB supplies the user with a varied output power of 2/4/6kW for 6kW
FPRB and 3/6/9kW for 9kW FPRB by means of installing 1/2/3 rectifier modules.
Also the 3 battery back-up channels and 2 load channels of the FPRB provides
the user with flexible battery and load applications.
• Variable AC power connections.
The FPRB can be used with different AC power types mentioned in Table 6 by
means of reconfiguring the internal AC terminal block.
• Easy to control.
The user can control and supervise the operation of the FPRB via the GUI after
connecting the FPRB to a user PC.
• SNMP Function
It also provides SNMP for control and communication by the upstream system.
• Remote Genset Start function
The FPRB has an additional feature to control and monitor the starting and
stopping of the diesel generators as per battery charging needs.
• UV Compliant and UL Certified
The FPRB NSN PN: (CS7000030.XX) is UV compliant and UL certified product.
• IP65
The FPRB NSN PN: (CS7000030.XX) is an IP65 rated and designed to meet IP
class 65 rating without the fitment of front and rear covers and also IP class 65
once front and rear covers are in place. The Ethernet interface cable from FPRB
to BTS System Module is also IP65 certified.
• Operation with or without Battery
The FPRB can also be operated without connecting any battery.
The FPRB comprises of one PDA and one to three identical 2kW rectifiers OR one
PDA and one to three identical 3kW rectifiers working in a parallel mode. The
schematic diagram of the FPRB is as shown in Figure 3.
LOADs BATs
PDA
AC
AC DC
Distributor Distributor REC1
DC
Busbar
REC2
Display
MCU
REC3
RJ45 RS485
RS422
PC
FPRB
FPRA
Figure 4 presents the general view of the FPRB with the cables breaking out from the
system right side. Depending on the field application, all the cables can break out
from left or right or both sides of the FPRB.
The FPRB has a dimension of 447 X 423.5 X 128.7 (W X D X H) mm. (Not including
the Cable Gland)
Figure 5 shows the back view of the FPRB after installing all the rectifiers.
• Genset Function.
The PDA has an added feature to control and monitor the starting and stopping of
diesel engine generators depending on the battery charging needs.
The GUI provides the customer interface function to monitor and set the data logging
of the power delivered by the FPRB to the customer system.
The PDA has a built-in potential free relay which provides the signal to turn On /Off
the diesel generators.
It has an Alarm input signal which will be coming from the ATS so that the FPRB can
detect if the power is fed through Grid or through Generator.
• Network connection based on LAN.
The PDA can be connected to a user PC via the internal RJ45 interface. The user
can monitor the whole system via a web-based GUI.
• SNMP for ease of managing equipments in the IP networks.
The PDA can configure / down load and Upload information from the FPRB locally or
remotely via an Ethernet / IP protocol, interface port & SNMP protocol. The SNMP
protocol allows users to access all alarms, counters and configuration data.
Main phase #1 Mains phase failure indicates any single phase voltage of the
3-phase FPRB power source configuration that is below 85VAC
Main phase #2
Main phase #3
The PDA has a dimension of 176.2 X 364.0 X 119.5 (W X D X H) mm. Figure 6 shows the
general view of the PDA before the installation.
(5)
(4)
(2)
(9)
(1)
(3)
(11)
(6)
(10) (8)
(7)
(1) Top cover (2) Sub cover (3) Restricted area (4) BR bus bar (5) –54V bus bar
(6) Front panel (7) Drawer (8) RS 485 cable (9) Window of the breakers (10) PE of the PDA
(11) Pressing Plate
(4) (6)
(3) (5) (7)
(2)
(1)
(10)
(9)
(8)
(15)
(13)
(14) (12)
(11)
(1) LCD (2) Red LED (3) Yellow LED (4) Green LED (5) Up button (6) Middle button
(7) Down button (8) AC cable inlet (9) Alarm Out (10) Alarm In (11) To PSU (12) From
PSU (13) Temperature (14) Ethernet interface (15) DC grommet
The LEDS on the PDA front panel will have any of the status listed in Table 13.
• Fault
F/MA • Major EAC alarm (refer to Table 12)
ON
/ Red
• Mains / phase failure (refer to Table
12)
• Message
M/MA
ON
/ Yellow • Minor EAC alarm (refer to Table 12)
SYSOK
ON System OK
/ Green
Turn on
simultaneously and
All LEDS turn off after about System initialization
20 seconds
• Efficiency. The rectifier has over 95% efficiency at the nominal AC input voltage.
Refer to below.
AA25000L-A (NSN code: CS7000021can meet a typical 95%
efficiency at 230Vac input condition from 50% to 100% full load).
AA27530L (NSN Code: CS7000031) can meet a typical 95%
efficiency at 230Vac input condition from 50% to 100% full load).
• Over current protection. The rectifier shuts down once an over current is
detected, and recovers automatically when the fault is no longer present.
• Over voltage protection. The rectifier shuts down once an over voltage is
detected for the first time, and recovers automatically when the fault is no
longer present. If the over voltage is detected for the second time, the rectifier
will shuts down for ever until the AC power supply re-powers up to restart the
rectifier.
• Monitoring function. The rectifier monitors different parameters such as input
voltage, input power, output voltage, output power, etc., and sends out a
corresponding alarm signal in case it detects a fault.
• Self-cooling function. Each rectifier is forced convection cooled. The fan at its
back is replaceable.
• RS485 interface. The rectifier can be connected to the PDA via the internal
RS485 interface. In this way, user can monitor and control three rectifiers via
the GUI.
96.00%
Percentage Efficiency
95.00%
94.00%
93.00%
92.00%
91.00%
90.00%
Percentage Loading
(8)
(5)
(6)
(1)
(9)
(10)
(7)
(3)
(2)
(4)
(1) Rectifier front panel (2) AC input connector (3) RS485 interface (4) connector screw
hole (5) –54V bus bar (6) BR bus bar (7) Case (8) Fan cover (9) Handle (10) LED
Yellow (amber) /
ON Minor EAC alarm (refer to Table 12)
Message
• Rectifier failure
• Fan failure
Red / Alarm ON
• AC input phase voltage less than 80V
• Low output voltage
Figure 11 2kW Rectifier (IP65 Version – Black handle) and 3kW Rectifier (IP65
Compliant – Gray handle) for Reference only
Chapter 2 Preparation
• The power supply system has no in-line fuse, For safety operation, an external
UL listed circuit breaker with adequate rating, max.70A must be employed as
input line protective device before Single-phase installation; an external UL listed
circuit breaker with adequate rating, max.25A must be employed as input line
protective device before 3-phase star(3Y) installation; and an external UL listed
circuit breaker with adequate rating, max.50A must be employed as input line
protective device before 3-phase delta(3∆) installation
• The Output terminal should not be touched during operation.
• In case of failure, the power supply system must be returned to Astec
• Authorized Service Station for servicing to ensure compliance with safety
requirements.
• The surface of the power supply system should not be touched during it
operating for the high touch (leakage) current (exceed 3.5mA).
Symbol Description
DC Voltage Hazard:
There is DC voltage at the indicated position.
Hot surface:
To avoid being burnt, user shall not touch the product when it is in
operation.
ESD caution:
Means user should wear a well-grounded ESD wrist strap to avoid
product damage.
Recycle:
User cannot dispose of this electronic product in the trash. To protect
the environment, please recycle.
Tool kit:
• Allen key (hex key): 8 mm (0.31 in.)
• Awl: diameter of 2mm
• Hex Screwdriver 4mm
• ESD wrist strap and cable
• TORX screwdriver set: T10, T20, T25
• Flat screwdriver
• Cross screwdriver
• Wrench 8 mm (5/16 inch)
• Folding knife
• Adjustable (monkey) wrench
• Side cutters
• Lint-free swab or wipe and 99% alcohol for cleaning optical connectors
• Cable ties for routing cables
• Tape measure
• Flashlight, pocket lamp or torch
• Hammer drill
• Marker pen or comparable tool
• Pliers
• Wire-stripper
Test Equipment
• PC (optional)
• Multi-meter: FLUKE 170 or equivalent
• DC Current clamp: FLUKE I410 or equivalent
Customer Configuration
IP65 - Flexi Power Rectifier
6kW FPRX
(Note 3)
Note:
Figure 13 shows the product tree of the customer system with FPRB Shelf and 3kW
Rectifiers
Customer Configuration
IP65 - Flexi Power Rectifier
9kW FPRX
Note:
One FPRB may adopt one or two or three rectifiers to meet the user’s requirement.
The Transient Protection Unit is optional for the user, and is supplied independently
with the FPRB.
The part number listed in Table 17 is based on the present materials used, and
Artesyn may change some materials and corresponding part numbers in future.
Therefore the user should contact Artesyn for updated information in time.
Since FPRB is a Global version, it can handle all kinds of PDA. The GROUND bus
bar can be configured to accommodate global applications. Default setting of the
GROUND bus bar is it has a rubber cover to isolate the -54V RTN to the Earth.
Customer can connect it to the chassis by removing the rubber cover then screw it to
the chassis. (Refer to Figure 14 Global version FPRB is by default shipped as US
version)
If by mistake Global one used in US and vice versa, there shall be no any damaged
will caused to the FPRB.
Note 1 Note 2
Note 1: US/ Global version with only sleeve attached, isolating the GND
connection. (Default configuration)
Note 2: Non-US version with M4 screw mounted.
SPD ground
SPD ground link to Chassis 1 750-000988-
link
000X
SPD sense
SPD signal cable connecting to 1 750-001004-
cable
the control board 000X
The installation sequence summary of the various system modules described below is
mandatory for first time installation of the FPRB components. The detailed installation
procedure for each module can be found in the appropriate sections further on in this
document.
Torques Summary
M4 1.176 ~1.568 12 ~ 16
M5 1.96 ~ 2.45 20 ~ 25
M6 2.94 ~ 3.43 30 ~ 35
Figure 16 Torque Requirement for PDA Load, Battery Cables and Sub cover
12-18mm
Layer 2
Layer 1
Press
Loosen
Loosen
Pull out
Back Cover
Sub Cover
Loosen
Detach
SPD DIN
Rail
AC terminal
SPD ground block
clamp
AC ground
clamp SPD
Grounding
Screw
PDA earth
cable
AC Cable
Grounding
Screw
Strain-
relief
The AC mains must be switched off prior to accessing all power cables!
A disconnect device must be provided in system to ensure that all power conductors (including
all line and neutral conductors) can be disconnected simultaneously).
Please refer to Figure 25 – AC input CB Rating for 3- Φ Star, Figure 26, Figure 27 – AC input
CB Rating for 3- Φ Delta and Figure 28 – AC input CB Rating for 2- Φ for disconnect device
rating.
SPD is an optional device and is not included in the original delivery of the FPRB.
Verify the AC power system types in field, and make sure the corresponding bridge
configuration is used.
The AC terminal block has been already configured for 3-phase star AC mains before the
shipment. Therefore the user has to change the AC terminal block configuration if required
referring to the actual AC type in field.
2-phase do not included in below connection char, refer to Figure 45 and Figure 46 for
details.
Insert the short bridges and fasten the screws (provided as accessories) to the corresponding
slots on top of the AC terminal block referring to the AC CABLE CONNECTION CHART
located on the chassis (and reproduced in
Figure 29).
Secure the screws with a flat screwdriver, tightening to 1.176 Nm.
There are three AC power system types (see Table 6), and thus three AC configurations of the
AC terminal block:
Tighten
Tighten
Tighten
All the L, N and PE cables from the AC mains must be at least 12AWG for three-phase
star / delta AC connection, 8AWG for single-phase AC connection.
The total CSA of AC mains cable should be less than 18mm; otherwise it cannot pass
through the cable gland or the PDA front panel.
Take care not to break the waterproof of the front panel while inserting the AC cable.
3.3.1 Insert the AC cable through this hole (see Figure 33)
Insert
The SPD (Surge Protective Device) is optional for the user. This manual illustrates the
AC connection without the SPD only.
Refer to the ‘Surge Protective Device for Flexi Power Rectifier – User Manual’ (Artesyn
file NO. 970-009473-0000) for the detailed use of the SPD.
The colors of the AC mains in this manual are for illustration purpose only. However,
the user should verify the AC mains referring to the color-coding in field.
Before the connection, prepare the AC mains cable as per Table 23. This will provide easier
installation in the following steps.
(Tolerance: 3mm)
AC type L1 L2 L3 N PE
A (mm) 140 85 --
2-phase
B (mm) 10 20 --
1) Configure the AC terminal block as per Figure 32 first and then connect the AC mains to the
AC terminal block as per Figure 34.
2) Detach the adjustable Strain-relief from the chassis by loosening the screw ‘C’ (refer to Figure
24 with a TORX screwdriver (T25) (see Figure 35)
Loosen
strain relief
screw
Insert
Insert
9) Fit the L1, L2 and L3 live cables from the AC mains into terminals ‘6’, ‘5’ and ‘4’ respectively
on the AC terminal block, tightening to 1.176Nm with a flat screwdriver (see Figure 37).
10) Fit the N cable from the AC mains into terminals ‘2’ on the AC terminal block, tightening to
1.176Nm with a flat screwdriver (see Figure 37)
Tighten
L1
N L2
L3
11) Fix the AC ground clamp with the PE cable from the AC mains back onto its position on the
chassis. Tighten the screw ‘A’ in
12) Figure 24 to 2.0Nm with a TORX screwdriver (T25) (see Figure 38)
Tighten
9) Restrain the AC cable by fitting the adjustable Strain-relief on the cable socket and tightening
the screw ‘C’ in
9) Figure 24 to 2.0Nm with a TORX screwdriver (T25) (see Figure 39).
Tighten
L1
PE of AC mains L3 L2
PE of AC L
mains
L3 L2
PE of AC
mains L1
L2
N of AC
mains
L1
1 1, 2, 3, 4,5,6,7,8,9,10,11 6~8
Clockwise
Tighten
direction
Sequence
1
Before inserting the cables through the cable gland, the AC mains and battery blocks must
be switched off.
If the cable gland was used, the AC mains cable, DC cables, temperature cable and parallel
cable are mandatory, however the Alarm In and Alarm Out cables are optional to pass
through the cable gland before installing them into the PDA.
The two cable glands are usually used as cable entries or bases on which the front cover of
the FPRB are installed. The user decides either to use the left, right or both cable glands
referring to the placement of the FPRB in field.
If two cable glands are used, the holes in the same position on the two cable glands are
used for the same cable. The use of the right cable gland is for illustration herein.
The cable gland configuration shown herein is recommended for the user; however the user
can distribute the holes in field freely.
Do not strip the end insulator of the cables prior to inserting them through the cable gland to
prevent crisscross.
AC cable
Slot
DC GND
Slot
Puncture the waterproof of the cable gland with an awl (Φ2mm), and insert the corresponding
cable through the hole (see
Figure 49).
Take care not to break the waterproof of the cable gland while inserting the cable.
Insert
Puncture cable into
the rubber slot
on the
slot
Loosen
Pull out
3 DC Terminal Identification
The lower DC terminals and “RTN1~5” are shorted together for the positive earth
connection and connected to the system earth mechanically for Non-US Version.
For the US or Global Version, the positive is isolated from the Earth or Chassis. The upper
DC terminals are for the –48V connection.
DC terminals can be identified by markings on the DC inlet grommet. The DC terminals
internal the PDA and the pre-exit holes on the DC inlet grommet are in the one-to-one
relationship (see Figure 51 and Figure 52)
The names in Figure 51 and Figure 52 are for illustration purpose only. They are not printed
on the DC inlet grommet.
The “+/-” in Figure 51 and Figure 52 indicates the proper polarity of the load or battery string
to be connected.
In the event that the load in field has a protective earth cable, the user can connect this
grounding cable into any of the terminals in the lower row.
BAT2(-)
LOAD2(-)
BAT1(-)
BAT3(-)
LOAD1(-)
Insulator
LOAD
GND
RTN5(+)
RTN1(+)
RTN2(+) RTN3(+) RTN4(+)
LOAD2(-) BAT2(-)
LOAD1(-) BAT1(-) BAT3(-)
Fixing
pole
LOAD
GND
RTN5(-)
Make sure to switch off the battery strings before configuring the DC cables.
In any DC cables configuration, the current passing through each MCB cannot
exceed 63A for Battery terminals and 80A for Load terminals.
When the Load / battery terminals are configured for different loads / batteries, the
short link for load / battery terminals and switch lever bar for load / battery MCB must
be removed.
There are three options for the battery and load cable configuration in field (see Table 25) and
Table 26).
Table 25 – Three typical battery / load cables configurations for Non Global Version
Note:
1) The user determines whether to use the DC load grounding cable referring to the battery
and load conditions in field.
2) It is easier to install the individual DC cable into the indicated DC terminal plug following
the recommended sequence by installing the (lower connection) RTN cables first followed
by the Load and Battery main cables (upper connection)
3) The total CSA of the cables applied in one DC terminal plug cannot exceed 50 mm2. The
user is to choose the proper DC cables in field.
Table 26 – Three typical battery / load cables configurations for Global Version
Note:
1) The user determines whether to use the DC load grounding cable referring to the battery
and load conditions in field.
2) It is easier to install the individual DC cable into the indicated DC terminal plug following
the recommended sequence by installing the (lower connection) RTN cables first followed
by the Load and Battery main cables (upper connection)
3) The total CSA of the cables applied in one DC terminal plug cannot exceed 50 mm2. The
user is to choose the proper DC cables in field.
Do not break the white insulators between the DC terminal blocks (see Figure 51)
while accessing the cables to prevent short circuit.
Check the polarity of the load or battery strings according Figure 51 so as to connect
to the right position.
Ensure the cables go through the side cable gland firstly.
During the installation of the DC cables, the associated breakers must always be in
the OFF position.
The typical DC cables configuration (option 1 in Table 25, however use CSA 35mm2
cables for battery and return) is for illustration in this manual.
Take care not to break the waterproofing rubber while inserting the DC cable through the
grommet.
Keep the front panel about 10cm away from the PDA, for easier access in the following
steps.
2) Cut the opening on the DC Grommet and insert the cable accordingly. Refer to for
detailed cable sizing and cutting of the DC Grommet.
Layer 1
Layer 2
Layer 3
Figure 53 – Inserting the DC load and battery cables through the DC front panel cover
Layer 1
Figure 54 Inserting the DC Cable and Battery cable - Back Panel Grommet
3) Insert the DC cables 15cm from the DC Grommet for easy installation on the terminal lug.
4) After the wire has been inserted, peel the end insulator of the cable with a wire-stripper,
and keep a bare end of about 15mm.
5) Insert the bare end of the cable to DC terminal (refer to Figure 51), and secure the
cable with a Hex screwdriver 4mm, tightening the according with Figure 16)
Tighten the
DC terminal
with Hex
wrench
Insert
1 1, 2, 3, 4 6~8
1 3
Tighten
4
2
Tighten
Cable tie
1 1, 2, 3, 4 6~8
Tighten
4
Wear an ESD wrist strap and make sure it has been well grounded before accessing the
drawer.
Here shows two drawers of old and updated versions, and different installation methods
as well.
Correctly grounding the cable shield is crucial to the electromagnetic compatibility (EMC)
of the entire system.
The drawer of updated version has no significant differences from the old one, except for
adding a punch on the drawer sidewall to fix the communication cables (see Figure 61).
To Rectifer 3
To Rectifer 2
To Rectifer 1
Connector
Gasket
J11 connector
J22 connector
From PSU
To Rect 1
To PSU
To Rect 2
To Rect 3
Alarm In
Alarm Out
Temp
Sensor
Take care not to break the waterproof of the gasket while inserting the communication
cable.
Refer to for cutting the layer of the rubber cone on the Drawer front panel
Cable Size Diameter (mm) Grommet Layer (Front) Grommet Layer (Back)
1. Insert the
alarm cable
2. Cut silicone
rubber
J22 is a “Push fit” terminal block. Press the top button of each jack with a flat
screwdriver to insert the bare end of each wire entirely, and then release the button
to secure the wire.
The vendor has prepared the bare end of each wire.
For updated drawer installation, the temperature cable doesn’t need to go under the
three RS485 cables (see Figure 61)
7 TEM_GND Red
9 TEMP_VCC Black
Put the temperature probe on the body of the battery blocks where might has the
highest temperature (see Figure 65).
Battery Temperature
probe location
The parallel cable is used for the communication between the FPRB units when they are
configured in parallel.
The parallel cable is to be installed when the FPRB units are configured in parallel.
Otherwise it does not need to install the parallel cable.
Refer to section Parallel installation of the FPRB for more details about parallel cable
configuration.
Also refer to the Parallel System Configuration matrix in Table 22
Cut top most layer of the cone of the waterproof marked ‘From PSU’ or ‘To PSU’ on the
drawer gasket to insert the parallel cable like in Figure 63
For each parallel cable, it connects the “From PSU” pins in one drawer and “To PSU” pins in
another drawer (refer to Table 32) to parallel the two systems.
Runs the parallel cable under the three RS485 cables and connects the parallel cable to J22
as per the one-to-one relationships listed in Table 32 (see,
Figure 66,
Figure 67).
For updated drawer installation, the parallel cable doesn’t need to go under the
three RS485 cables (see
Figure 66,
Figure 67).
2 RS422RD+ White
3 SGND/F Black
5 RS422TX+ White
6 SGND/F Black
As the user provides its own Alarm In and Alarm Out cables,
The connections of the Alarm In and Alarm Out cables shown in this manual are for
illustration purpose only.
The colors selected to illustrate the Alarm In and Alarm Out wires do not have
significances and are only there to help distinguish the wires.
The user may use one Alarm cable, in which combined the Alarm In and Alarm Out
functional wires together. Connect each wire to the right pin as connecting the Alarm
In and Alarm Out cables separately. Two Alarm cables are for illustration herein.
There are two holes on the drawer gasket for the alarm cable. Any terminal can be
use for Alarm In or Alarm Out cable. Refer to Figure 62
1. Cut the waterproof marked ‘Alarm’ on the drawer gasket with an awl (diameter of 2mm)
to insert the Alarm cable like in Figure 63
2. Runs the Alarm cable under the three RS485 cables and connects the Alarm cable
into J11 as per the one-to-one relationships listed in Table 33 (See Figure 68)
User is permitted to detach the three RS 485 plugs to connect the Alarm cables easily
and then recover the RS 485 cables to the original position.
1 ALARM IN (-)
2 ALARM IN (+)
3 ALARM_COM
4 MAINS 1
5 ALARM_COM
6 MAINS 2
7 ALARM_COM
Reference
8 MAINS 3
9 ALARM_COM
10 CRITICAL
11 ALARM_COM
12 MAJOR
13 ALARM_COM
14 MINOR
3. Connect the Alarm In cable into J11 as per the one-to-one relationships listed in Table
33 (See Figure 68)
4. Connect the Genset signal out cable into J22 pin 13 and pin 14 as per Table 33. (See
Figure 68)
5. Fix the Alarm In cable to position “A” and the Genset signal cable to position “B” on
the drawer. Fix the cable with cable tie as per “C” (see Figure 68)
B – To customer Genset
Cable
tie
Figure 68 – Connecting the Alarm In cable and the Genset signal Cable
14 RELAY_NO Red
6. Connect the Alarm Out cable into J11 as per the one-to-one relationships listed in
Table 33 (See Figure 69)
7. Fix the Alarm Out cable with the bare cable screen to position ‘B’ on the drawer in
Figure 69 with a cable-tie, and make sure the cable screen firmly touches the sidewall
of the drawer (see Figure 69). This provides the grounding of the cable screen.
Cable
screen
For updated drawer, Assemble the Alarm cables and fix them to position ‘C’, the temperature
cable and parallel cables to position ‘D’ in Figure 70 with a cable-tie (see Figure 70).
Figure 70 – Fixing all the communication cables (Photo for Connection Reference Only)
Push the drawer back into its slot horizontally until the drawer fits into the PDA (see
Figure 71)
Tighten
Secure the two thumbscrews on the drawer panel by using a Cross screwdriver with a torque
of 0.6~0.8 kgf-CM (see Figure 71
Push the PDA horizontally along its bottom guide rail until it reaches the end of the shelf (see
Figure 72
Push in
Secure the two thumbscrews on the PDA front panel with a Cross screwdriver, tightening to
12-16 kgf-CM (see
Figure 73).
Tighten
Tighten
Tighten
The FPRB is equipped with an Ethernet cable with built-in rubber sealing to meet IP65 protection
requirement.
1
Remove the cover
Insert the
RJ45
Start the installation of the rectifiers from the first slot on (on your left, when facing the
case):
When only one rectifier is needed, install it into the first slot.
When two rectifiers are needed, install them into the first and second slots.
Before the installation, take off the silicon caps of the rectifier DC bus bar and save them for re-
use.
1
Remove
Figure 78 – Putting the rectifier into the first slot of the case
Tighten
Tighten
1
2
Tighten
Insert
3
Before connection, take off the silicon caps of the AC input connector, the RS485 cable
The pressing plate of the RS485 cable should be properly fastened and installed to the
Rectifier to comply with IP65 requirement. However in some cases, non-IP65 Rectifiers
will be used or installed into the FPRB shelf, an extra pressing plate is included and will
be use when installed in an IP65 shelf. Refer to Table 38 for the correct configuration
between Rectifiers and Shelf.
The cables can break out from left or right or both sides of the FPRB. The cables exit from
the right cable gland is described in detail.
The alarm cable (usually combines the Alarm In and Alarm Out cables together) may exit
from top of the case or through the cable gland. Herein illustrates the alarm cable breaking
out from the system top. In the latter pictures, the alarm cable is defaulted to break out from
the cable gland.
Take off the plastic cover on the case top surface and pull the alarm cable out
through the gap (see Figure 82).
Peel Off
Alarm cable
Figure 82 – Alarm cable exits from top of the case (Reference only)
A B
A’
B’
3 Tighten
Fit the cables in the cable gland and fix them with cable ties (see Figure 84).
Puncture then
Insert the cable
It is optional for the end user to fix the cables to the side cable plate. However the user is
recommended to arrange the cables in the indicated way in this step if required.
Some thin cables such as communication cables can be tied to the thicker cables such as AC
cable, DC cable, etc.
The AC cable can be fixed to the side cable plate with cable restraints. Close the cable
restraints with M3 screws ‘A’ (supplied as accessories), tightening to 0.6Nm (see Figure 85).
1
3
2 4
3.15.10 Fix the other cables to the side cable plate with cable-ties (see
3.15.10 Figure 86).
All the cables may exit from right or left of the FPRB (see Figure 88, Figure 89).
Figure 88 – Cables exit from right of the FPRB (Reference only for cable exit)
Figure 89 – Cables exit from left of the FPRB (Reference only for cable exit)
The cables can also exit from both sides of the FPRB. It is recommended that the AC cable and
the communication cables exit from right and the DC cables and system earth cable exit from left
of the FPRB (see Figure 90).
Figure 90 – Cables exit from both sides of the FPRB (Reference only for cable exit)
The FPRB is IP65 rated with or without front and back covers.
B
A
Tighten
C D
Tighten
Figure 93, Figure 94 and Figure 95 show the general view of the FPRB after completing all the
installation items.
Figure 93 – General view of the FPRB IP54 version – cables run from right (Reference only for
cable exit)
Figure 94 – General view of the FPRB IP54 version – cables run from left (Reference only for
cable exit)
Figure 95 – General view of the FPRB IP54 version – cables run from both sides (Reference
only for cable exit)
In the event that BTS site configuration exceeds the power rating of a single FPRB unit, the
user can configure up to a maximum of three FPRB units in a parallel mode to share the
battery blocks and support the different loads.
In parallel configuration, two or three FPRB units can be stacked together or positioned
separately within 3 meters of each other. Only the stacked configuration is illustrated in this
manual.
FPRB parallel operation only support by CU firmware R1Bx or later. Parallel operation
is not supported by CU firmware PxAx, RxAx and other former CU firmware.
When upgrade the CU firmware for the paralleled FPRB systems, each FPRB unit
needs to be updated and re-started after the upgrade.
The S/N on the label is also the same of the internal CU.
Mixing of 2kW (NSN Code CS7000001 or CS7000021) with 3kW (CS7000031) is
not allowed. Refer to Table 22
FPRB
FPRA#1#1
S/N: G7083770009
Master
FPRB
FPRA#2#2 FPRB
FPRA#3#3
S/N: G7081500036 S/N: G7074801770
Slave Slave
Figure 97 – Master/slave definition of FPRB units in parallel
The parallel installation of the two FPRB units Figure 99, Figure 100 and
Figure 101 show some parallel configuration examples of the two FPRB units.
The user should choose a proper configuration referring to the actual battery/load conditions in
field.
Figure 98 shows the current sharing between two battery blocks. The load / battery
switch lever bar and terminal short link should be removed when the breakers
supporting separate load / battery. Therefore each battery block will be protected by
MCBs from over current.
In Figure 98, the blue and green arrows indicate that the battery might charge or discharge
from different bus bars via the sharing cable connecting the two or three FPRB systems.
The red arrow indicates the loop current that might happen between the battery blocks.
The current flow in Figure 98, represents all possibilities that will happen in FPRB parallel
configuration.
6KW and 9KW systems cannot be mixed in parallel configurations.
Bus bar
PDA
BAT sharing
BAT cable
PDA
Bus bar
Note: current flow path and direction
Figure 99 shows the two FPRB units parallel configuration with a single battery block feed.
2
The battery string requires a total CSA of 50mm and might be made of separate cables
jointed in one clamp.
RJ45
PC
AC in
Load1
Load2
PDA #1
RS422
Load1
Load2
PDA #2
AC in
Figure 100 shows the two FPRB units parallel configuration with an individual battery block feed with
2
batteries connected in parallel. The battery string requires a total CSA of 50mm and might be made of
separate cables jointed in one clamp.
RJ45
Battery Cabinet
PC
AC in
Load1
Load2
PDA #1
RS422
RS422
Load1
Load2
PDA #2 AC in
Each BAT clamp of the PDA allows only one cable connection in order to keep the
waterproof function. Thus when configuring over 6 BAT strings with separate cable
runs per string for two FPRB systems, the end user must use external terminal blocks
to share current as shown in
Figure 101.
As per Table 25, the battery strings in
Figure 101 should be of CSA 16mm2 or 35mm2 for different load configurations.
The end user should prepare the external terminal block if needed.
External
Battery Cabinet Terminal Block
RJ45
PC
AC in
Load1
PDA #1
Load2
RS422
RS422
Load1
PDA #2
Load2
AC in
Bottom
Top
A’ A
A A
A’ A A
’ A
B
B’ B
’ B
Tighten
B
A
The two parallel cables should pass through the cable glands before installing into the drawers.
J22 #1 J22 #2
11 12
1 4
Parallel cable #1
2 5
3 6
4 1
5 2
Parallel cable #2
6 3
12 11
Parallel
cable #2
Parallel
cable #2
Parallel
cable #1
Parallel
cable #1
Drawer 1 Drawer 2
#1 #2
The FPRB units in parallel can share the same temperature cable, Ethernet cable, Alarm
In cable, and Alarm Out cable. Therefore anyone drawer can be installed the parallel
cable only while the other one is fully installed with all the communication cables (refer to
section Route the Communication cables).
If the Ethernet cable is needed, installed it to the top FPRB.
The cables breaking out from system right is for illustration herein.
Parallel
cable #1
Parallel
cable #2
Parallel
cable #1
Parallel
cable #2
Figure 108 – General view of the two FPRB units in parallel
Figure 98 shows the current sharing between the two battery blocks. The load / battery
switch lever bar and terminal short link should be removed when the breakers supporting
separate load / battery. Therefore each battery block will be protected by MCBs from
over current.
Figure 109 shows the three FPRB units parallel configuration with a single battery block feed. The
2
battery string requires a total CSA of 50mm and might be made of separate cables jointed in one
clamp.
RJ45
PC
AC in
Load1
PDA #1
Load2
RS422
Battery Cabinet
AC in
Load1
PDA #2
Load2
RS422
RS422
Load1
Load2
AC in
PDA #3
Battery Cabinet
RJ45
PC
AC in
Load1
PDA #1
Load2
RS422
AC in
Load1
PDA #2 Load2
RS422
RS422
Load1
Load2
AC in
PDA #3
Each BAT clamp of the PDA allows only one cable connection in order to keep the waterproof
function. Thus when configuring over 5 BAT strings with separate cable runs per string for
three FPRB parallel units, the end user must use external terminal blocks to share the current
as shown in Figure 111.
2 2
As per Table 25, the battery strings in Figure 111 should be of CSA 16mm or 35mm for
different load configurations.
The end user should prepare the external terminal block if needed.
External
Battery Cabinet Terminal Block
RJ45
PC
AC in
Load1
PDA #1
Load2
RS422
AC in
Load1
PDA #2
Load2
RS422
RS422
Load1
PDA #3 Load2
AC in
The parallel installation of three FPRB units is similar with that of the two FPRB units, except
the connection of the three parallel cables (see Figure 112, Figure 113).
J22 #1 J22 #2
11 12
1 4
Parallel cable #1
2 5
3 6
4 1
5 2
6 3
12 11
Parallel Parallel
cable #2 cable #3
J22 #3
11 1 2 3 4 5 6 12
Figure 112 – Parallel cable configuration within the three drawers
Parallel
Parallel Parallel Parallel cable #2
cable #1 cable #1 cable #3
Parallel
cable #3
Parallel 1 2 3
Drawer #3
cable #2
Drawer #1 Drawer #2 Drawer #3
Figure 113 – Paralleling the three drawers
Figure 114 shows the general view of the three FPRB units after completing all the parallel installation
items.
Parallel
cable #1
Parallel
cable #2
Parallel
cable #3
Figure 114 – General view of the three FPRB units in parallel
This chapter describes how to set up the FPRB Control Unit (CU) and the User’s PC, in
order to be able to connect to the CU via the Web-based Graphical User Interface (GUI).
The web-based GUI is optimized for a resolution of 1024 x 768 pixels or higher.
Microsoft Internet Explorer and Mozilla Firefox browsers are both supported and are
available for download free of charge from their suppliers:
• Microsoft Internet Explorer: www.microsoft.com
• Mozilla Firefox: www.mozilla.com
The CU provides boundless connectivity within private intranets, which includes
connections via Virtual Private Network (VPN). It also supports direct connection between
the User’s PC and the FPRB CU. Following the IEEE rules, each CU has its own unique
MAC address.
There are two ways to change the CU IP-address to connect to the user’s PC in the local
Internet / intranet.
For the browser and CU setup, the unit requires powered up.
Make sure all the protective earth terminals; extension cords, and devices connected to
the FPRB are well grounded. Any interruption in the protective grounding will cause a
potential shock hazard that might injure people.
There must be lightning protection if the setup is carried out outdoors.
FPRB is equipped with Ethernet cable with built-in connector rubber sealing to meet
IP65 protection.
User can use the end equipment in filed -- the BTS as the loads and battery blocks as DC
source for configuration as shown in Figure 115, but make sure:
All the breakers are in the OFF position before powering on the PDA.
The field battery blocks should have a voltage between 43V and 54V.
Verify the polarity of the battery leads and their connection before connecting them to
the PDA.
Verify that there are no shorts between the loads, batteries, and returns strings. Use a
multi-meter to ensure this at the DC cable terminals.
FPRB
Login as the root user (key in the root / default) and enter the GUI home page as shown
in Figure 117.
Now the user can view all the information of the system by clicking the submenu on the
home page.
(2) Chose the Internet Protocol (TCP/IP) menu and select the “Properties” menu (see
also Figure 119).
(3) Within the “General” menu chose the “Use the following IP address” option. The IP-
address must be in the same subnet as the IP-address of the CU and the “Subnet
mask” (e.g.: with the subnet mask “255.255.255.0”).
Each FPRB unit has a same IP-address set in factory before shipment. This IP-
address is “142.120.72.172” with the subnet mask “255.255.255.0”.
User has to change the user’s PC IP-address to “142.120.72.x” (the last digit “x”
should be different with that of the CU IP-address) so as to connect to the CU.
See also Figure 120; change the user’s PC IP-address to “142.120.72.173”, the
subnet mask to “255.255.255.0” and leave the default gateway blank.
After disconnection from FPRB, the user shall restore his/her IP configuration to the
previous settings to maintain integrity of the PC for its regular use.
After changing the IP-address, the user’s PC may disconnect with the local Internet /
Intranet.
After changing the CU IP-address, the user’s PC may disconnect with the CU.
Chapter 5 Commissioning
It is recommended to commission each FPRB individually, before putting it into the cabinet
and connecting it with the other devices to prevent problems or ease any required debugging.
All the commissioning data can also be read through LCD (refer to the ‘Flexi Power Rectifier –
User Manual’, Artesyn file No. 970-009474-0000) in the event that the Ethernet cable is not
applied.
FPRB
User should check the battery voltage with a multi-meter before turn on the battery switch or
battery breakers. If the battery voltage is below 43V, it cannot be connected to the FPRB
directly.
Turn on the battery and load breakers to power the PDA and loads with battery blocks.
Ensure the normally operation through the LED status of the PDA referring to Table 13.
Assume the battery blocks have a voltage of -50V, and load current is -12A. The GUI will
display the battery status as shown in Figure 124, and these values can also be read
through the LCD.
Compare these values with those measured by a multi-meter to verify the normal
operation of the PDA.
The voltage and current measurement has been tested in factory before shipment. Thus
the user can only check the voltage test in field.
Turn on the AC power switch to power the rectifiers and the PDA through the AC source
in field.
Ensure the normally operation through the LED status of the PDA and the rectifiers
referring to Table 13 and Table 14.
Turn on the load breakers to power the load.
Assume the rectifiers have a voltage of -54V, and load current is -30A. The GUI will
display the rectifier status as shown in Figure 129, and these values are also read
through the LCD.
Compare these values with those measured by multi-meter to verify the normal operation
of the rectifier and PDA.
Chapter 6 Maintenance
The maintenance should be taken periodically to ensure the normal operation and extend
the life of the FPRB.
Only qualified personnel shall carry out the maintenance
The following describe issues that might occur during operation of the FPRB:
• Checking the connector seals
Reset the connector seal if there is any looseness to ensure the IP rating.
• Checking the cable connectors
Refit the cable connector if there is any looseness to ensure the normal operation.
• Checking screws
Re-fix the screws to ensure the stability of the whole FPRB system.
• Cleaning rectifier fans
Clear the rectifier fans and the vents to ensure the cooling function.
• Replace the SPD if required
Refer to section 3.2 of the ‘Surge Protective Device for Flexi Power Rectifier – User
Manual’ (Artesyn file 970-009473-0000) for the replacement of the SPD.
• Update the system firmware if required
Refer to the section 2.3 of the ‘Flexi Power Rectifier – User Manual’ (Artesyn file No.
970-009474-0000) for the upgrade of the system firmware.
Chapter 7 Troubleshooting
The end user is able to view the rectifier or system alarms via the GUI. Table 35 and
Table 36 list these alarms and the recommended actions.
The alarm severities in Table 35 and Table 36 are defaulted, and user is allowed to
change them via the GUI (refer to the ‘Flexi Power Rectifier – User Manual’, Artesyn file
No. 009474-0000).
Besides the alarms indicated from GUI, some failures listed in Table 37 are likely to
happen.
The AC mains must be switched off prior to removing the PDA from the case. The battery
can be always switched on to support the load while accessing the PDA.
Some alarms and failures listed in Table 35 through Table 37 may be corrected by simple
action of the end user. More in depth might be referred to the Artesyn Embedded
Technologies service and support people.
The user is forbidden to open the PDA restricted area or rectifier in any case.
Only qualified person can carry out the troubleshooting.
Severity
Rectifier alarm
Trigger condition Recommend action
configuration
Critical
Major
Minor
Warning
Indeterminate
Off
General error X Rectifier internal error Uninstall the rectifier from system, and then install the
rectifier back again. If the error appears again, change
the rectifier
Restart the system.
Input low (AC) X Set alarm when AC lower than 170±5V, clear when AC Check the AC input
higher than 175±5V
Temp Sensor Fail X Temperature<-45°C or temperature>125°C Uninstalled the rectifier from system, and then installed
the rectifier back again. If error appears again, change
the rectifier
Temp High X Set when more than 75°C, clear when lower than 70°C Check there any block in the fan, check the ambient
temperature.
Temp Low X Set when lower than 0°C, clear when more than 5°C Check the ambient temperature
Except Temp High X Set when more than 90°C, clear when lower than 85°C Check there any block in the fan, check the ambient
temperature
Except Temp Low X Set when low than -5°C, clear when more than 0°C Check the ambient temperature
Element X Communication failure Re-start the PDA and rectifier
Loss/Start
Input High (AC) X Set alarm when AC higher than 282V±5V, clear when Check the AC input
AC lower than 276V±5V
AC UVP X AC lower than 75V±5V Check the AC input
AC OVP X AC higher than 315V±5V Check the AC input
DC OVP X DC output higher than 58.5V±1V, Remove the AC to the rectifier and re-connect the AC
to rectifier again
DC UVP X Set when DC output lower than 40.5V, clear when DC Check whether there is output short circuit
higher than 42.5V
Over Temp X OTP when higher than 105°C, recover when lower Check there any block in the fan, check the ambient
Protect than 84°C (Artesyn model: AA25000L, NSN code: temperature
CS7000001 and AA27530L, NSN code CS7000031).
OTP when higher than 93°C, recover when lower than Check there any block in the fan, check the ambient
73°C (Artesyn model: AA25000L-A, NSN code: temperature
CS7000021).
Input Low Major X Set when AC lower than 150V, clear when more than Check the AC input
151V
Input High Major X Set when AC more than 296V, clear when lower than Check the AC input
295V
Fan Failure X Rectifier Fan fail Check the fan, if fan stop running, or change the fan
Power Limit X Set when output current more than 1 Amp of Check the BTS system load
Power_max /52V, the Power_max is decreased when
power derating occurs
Severity
System alarm
Trigger condition Recommend action
configuration
Critical
Major
Minor
Warning
Indeterminate
Off
General error X CU internal Errors Re-start the PDA, if error appear again, change
the PDA
Battery test fail X Battery discharge test fail Check whether the battery life time reached
Date & Time not set X Date and time is not set in the CU Set the date and time
Circuit Breaker 1 X Circuit breaker 1 open Check whether the breaker connects to load or
not. If no load connected, no action required. If
load connected, check whether there is short
circuit in the load, then close the breaker
Circuit Breaker 3 X Circuit breaker 3 open Check whether the breaker connects to battery
or not. If no load connected, no action required.
If battery connected, check whether there is
short circuit in the battery and load, then close
the breaker.
LVD X Low voltage load disconnected Check AC input and battery voltage
Bat. Temp. High X Battery temperature higher than the battery temperature Check the battery temperature
high set point
Bat. Discon. Temp. X Battery temperature higher than the battery temperature Check the battery temperature
High high disconnect set point
Bat. Temp. Low X Battery temperature lower than the battery temperature Check the battery temperature
low set point
Bat. Discon. Temp. X Battery temperature lower than the battery temperature Check the battery temperature
Low low disconnect set point
Battery Low Voltage X Battery voltage lower than the battery low voltage set point Check the battery voltage
Battery Low Voltage X Battery voltage lower than the battery low voltage warning Check the battery voltage
Warning set point
Alarm In X Alarm in signal trigger Check the customer equipment for alarm in
Surge Protective X Surge protective device is not installed or fail If SPD installed, check the SPD fail or not. If
Device SPD not installed, no action required
Rec. Redundancy Fail X One or more rectifiers originally working in the system has Check the respective Rectifier/s
shutdown Uninstall the Rectifier then re-install it back
Check the AC supply of the Rectifier.
Mixed System X A mix of 2kW and 3kW is detected by the system. Unplug the Rectifier supposed not to be
The PDA will shutdown all the 3kW Rectifiers leaving only installed in the system.
the 2kW Rectifiers working.
Generator Time X Alarm will activate when the Genset reached the Check the Generator time setting in the
Generator time set point. Generator Related Settings in the GUI.
ATS Open X ATS Open alarm will activate when the Power shift from Check the ATS equipment status.
Grid to generator. The signal input will come from the ATS
equipment
Generator On X Generator On alarm activates when the Generator signal is Check the Genset signal wiring in the Drawer
On or the Generator conditions are met board of the PDA.
Generator Fail X Generator fail alarm activates after the AC detection check Check the ATS status
has been done but no any AC applied into the Rectifier Check the Genset signal wiring
during the Generator mode. Check the Generator.
Failing to display the PDA LED or LCD Maybe damages on the internal Refer to Artesyn support people
communication circuit
Large deviation between measured and real data Maybe damages on the internal Refer to Artesyn support people
(Voltage / current, etc.) measurement circuit
Breaker failure, such as failing to turn on / off, etc. Breakers maybe damaged Refer to Artesyn support people
Failing to visit CU via the GUI Ethernet cable poor connection Check the net equipment, such as net card, Ethernet
PDA cable, etc.
Setup error of the PC IP-address Refer to section Chapter 4 Browser and Control Unit
Setup
Failing to display of the other FPRB units via PDA Poor cable connection Check the proper connection of the parallel cables in
LCD or GUI in parallel configuration different drawers
Failing to display temperature or alarms Poor cable connection Check the proper connection of the temperature or
alarm cables
Rectifier Failing to display any LED AC power failure Check the AC power supply and the connection to
rectifier
Rectifier abnormal operation, such as over voltage Maybe rectifier damaged Check AC input, load, environment, etc.
/ current, etc
Failing to be shown via the PDA LCD or GUI Poor connection between rectifier and PDA Check whether the RS485 cable properly connected
Alarm loss of rectifier Poor connection between rectifier and PDA Check the relevant data cable connection between
the rectifier and PDA
Rectifier over temperature Poor cooling or fan failure Check the fan normal movement or replace the fan.
Refer to Artesyn support people for fan replacement if
required.
Modules cannot be inserted into the case Check for any foreign body within the respective
module slot. Check all module plug interfaces are
System clear and in good functional order. Check all
interfaces on the respective module are correct and
undamaged
Abnormal noise Maybe Fan failure Check for any obstruction on the fan
Genset not working ATS signal connection failure. Check if ATS signal connection is OK.
Genset connection failure. Check if the Genset output signal connection is OK.
Check if the button is set to ON
Generator Driving Functionality switch
button is OFF
FPRA (CS7000000.07) (≤)# with FMCA OK (System IP55) OK (System IP55) with Not Applicable
#
470239A.206 (≤) Pressing Plate
#
FPRB (CS7000030.00) (≥) with OK (System IP55) with OK (System IP65) with OK (System IP65)
#
FMCA 470239A.207(≥) OPTIONAL Item Air Deflector Pressing Plate Waste
Plate NSN Code: 821480B
Existing pressing plate on shelf
Types of Shelf
is waste
#
FPRA (CS7000000.08) (≥) with OK (System IP55) With OK (System IP55) with Not Applicable
#
FMCA 470239A.207 (≥) Compulsory Addition of Deflector Pressing Plate
Plate NSN Code: 821480B with
FPRA