PART NR

AIR COOLERS
40620 (P= 43 Bar ; Ps
THICKNESS IN FIN PIPES
HIGH PRESSURE VESSEL
ASME VIII - Division 1 (UG 27)
Outer Diameter = 15.87 mm Working Pressure [Pt]
Actual Shell thickness= 2.41 mm Pressure design [Ps or
Hydrostatic test Pressure [Pt] = 72 kg/cm² ASTM A 210 A-1 Max.
Actual Inner Radius [R] = 5.53 mm Corrosion Allowance [C
Joint efficience [E] = 0.6 Conversion factor [f] =
Coefficient [y] = 0.4 Pipe Thickness correc

1- Circunferential Stress Joint efficience {E]=

W*R
t (min)=
(f*S*E) - (1,5*y*W)

48.0 * 5.5
t (min)=
10.0 * 118.0 * 1.0 - 1.5

t (min)= 0.730 mm

2- Longitudinal Stress

W*R
t (min)=
(2*f*S*E) + (y*W)

48.0 * 5.5
t (min)=
2.0 * 10.0 * 118.0 * 0.6

t (min)= 0.685 mm

Conclusion: ADOPTED ASTM A 210 Gr. A-1 Ø5/8"[1

HIGH PRESSURE AIR COOLER DESIGN CALCULATIO

NONE CIRCULAR CROSS SECTION
ASME VIII - Division 1 (APPENDIX XIII - 13-7)
NOTE: As the original formulae are for English units, all the data are converted to these units, and the res

Main Data

S Material: ASTM SA-36 = 1162 kg/cm2 16534

t1 = 26 mm 1.024
t2 = 21 mm 0.827
t5 = 48 mm 1.890
L2 = 21.5 mm 0.846
R = 28 1.102
P = 48 Bar 696.2
γ = L2/R = 0.768
 α2 = I 2 / I1 = 0.527
A =R(2γ+π*α2) = 3.517
C1 =R (2γ2+3*γ*π*α2+12*α2)
2
= 13.748
c1 = 0.512
c2 = 0.413
H = 56 mm 2.205
h = 43 mm 1.693
K = (I2 / I1)α = 0.686

Bending stress w/no reinforcement

b = 1.000
I1 =bt1 /12
3
= 0.089
I2 = bt2 /12
3
= 0.047

Bending stress w/reinforcement

b =
I1 = bt1 /12
3
=
I2 = bt23 /12 =

Single Holes
p (pitch holes t1) = 38.1 mm 1.500
p (pitch holes t1) = 38.1 1.500
p (pitch holes t2) = 38.1 mm 1.500
p (pitch holes t2) = 38.1 mm 1.500
c (respect t1) = 0.512
c (respect t2) = 0.413
d single (t1) = 1.000
d single (t1) = 1.000
d single (t2) = 16 mm 0.630
d single (t2) =

000 14/11/2011 J.H.D. G.A.G 002

NIVEL FECHA REALIZO VºBº NIVEL
FORM Nº
 PART NR
AIR COOLERS
40620 (P= 43 Bar ; Ps
Multidiameter Holes
p side A pitch holes respect t1 = 38.1 mm 1.500
p side B pitch holes respect t1 =
p side A pitch holes respect t2 = 38.1 mm 1.500
p side B pitch holes respect t2 = 0 mm 0.000
do (respect t1 holes) = 25.4 mm 1.000
d1 (respect t1 holes) = 17.5 mm 0.689
To (respect t1 holes) = 2 mm 0.079
T1 (respect t1 holes) = 19 mm 0.748
DE (respect t1 holes) = N/A N/A
DE (respect t2 holes) = 18.25 0.719

Membrane Ligament Efficiency

em (t1) Mult.Ø = N/A
em (t2) Mult.Ø = 0.521
em (t1) Single = N/A
em (t2) Single = 0.580

Bending Ligament Efficiency

bo (bending stress) = 12.7 mm 0.500
b1 (bending stress) = 20.6 mm 0.811
[[bo*To((To/2)+T1)+b1*T1*(T1/2)]
X = 0.399
(bo*To+b1*T1)-1=

ci = 0.399
ci = 0.428
I = 0.035
co = -0.428
co = -0.399
eb (t1) Single = 0.580
eb (t1) Multipl = 0.521

1- Membrane Stress

- Semicylindrical Sections:

P.R 696.20 * 1.10

(I) Sm (B) = =
T1 1.024

P . (R + L2) 696.20 * ( 1.10

( Ii ) Sm c = =
T1 1.024

- Side plates: (for single diametral hole)

P.R 696.20 * 1.10

( III ) Sm = =
t2 . em 1 * 0.83

(for multiple diametral hole)

 P.R 696.20 * 1.10
( III ) Sm = =
t2 . em 1 * 0.83

2- Bending Stress

- Semicylindrical Sections:

P . L2 . c 696.20 * 0.846
( IV ) (Sb)B = * [ 3*L2 - ( C1 / A ) ] =
6 I1 6.00 * 0.0894

P . L2 . (-c) 696.20 * 0.846

( IV ) (Sb)B = * [ 3*L2 - ( C1 / A ) ]
6 I1 6.00 * 0.0894

P . L2 . c 696.20 * 0.846
(V) (Sb)C = * [ 3*(L2 + 2R)- ( C1 / A ) ] =
6 I1 6.00 * 0.0894

P . L2 . (-c) 696.20 * 0.846

(V) (Sb)C = * [ 3*(L2 + 2R)- ( C1 / A ) ] =
6 I1 6.00 * 0.0894

- Side plates: (for single diametral holes)

P . L 2 . C1 . c 696.20 * 0.846
( VI ) (Sb)A = =
6 . A . I2 6.00 * 3.517

696.20 * 0.846
=
6.00 * 3.517

000 14/11/2011 J.H.D. G.A.G 002

NIVEL FECHA REALIZO VºBº NIVEL
FORM Nº
 PART NR
AIR COOLERS
40620 (P= 43 Bar ; Ps

P . L2 . c 696.20 * 0.846
( VII ) (Sb)B = * ( 3 * L2 ) - (C1/A) =
6 . I2 0.580 * 6.00

696.20 * 0.846
=
0.580 * 6.00

- Side plates: (for Multidiametral holes)

c = co

c = ci

P . L 2 . C1 . c 696.20 * 0.846
( VI ) (Sb)A = =
6 . A . I2 6.00 * 3.517

696.20 * 0.846
=
6.00 * 3.517

P . L2 . c 696.20 * 0.846
( VII ) (Sb)B = * ( 3 * L2 ) - (C1/A) =
6 . I2 0.521 * 6.00

696.20 * 0.846
=
0.521 * 6.00

3- End Plates [UG-34] & 13-4(f)

2.4 * d
Z = 3.4 - = 3.4 - 2.4
D

Z * C * P * d2
S = = 78.9263724 [ UG-34 ]
t2 * E

4- Total Stress
- Semicylindrical Sections:

( VIII ) (ST)B = Eq ( I ) + Eq ( IV ) = 749.75 + 770.47

( IX ) (ST)C = Eq ( II ) + Eq ( V ) = 1325.46 + 2949.46

- Side plates: (for single diametral holes)

(X) (ST)A = Eq ( III ) + Eq ( VI ) = 1600.31 + 5810.29

( XII ) (ST)B = Eq ( III ) + Eq ( VII ) = 1600.31 + 2036.08

- Side plates: (for Multidiametral holes)

 ( XII ) (ST)A = Eq ( III ) + Eq ( VI ) = 1600.31 + 6247.77

( XIII ) (ST)B = Eq ( III ) + Eq ( VII ) = 1600.31 + 2344.90

4- Conclusions

The maximun allowable stress for

ASTM SA-36 16534 PSI

The Allowable design Stress SE for membrane Stress is

E= 1 (not welding stress)

SE= 16534
Conclusión 1

All of the membrane stresses calculated meet the allowable design stresses

The Allowable design Stress 1.5SE for membrane Stresses + Bending stresses are:

E= 1 (not welding stress)

1.5*S*E= 24801

The location of the significant membrane plus bending stresses are at point A:
(ST)A = 7848.09 PSI <

Conclusión 2

All of the membrane + bending stresses calculated meet the allowable design stresse

Notes:
1- The Allowable design Stress is SE for ends plates with equations gives in UG-34. The term C in
2- The ligaments efficiencies em (for membrane & bending stressea) have already used in calculati

000 14/11/2011 J.H.D. G.A.G 002

NIVEL FECHA REALIZO VºBº NIVEL
FORM Nº
 PART NR
AIR COOLERS
40620 (P= 43 Bar ; Ps

A A

EXTRACT
DETAIL t5=48
33
t5=48

37 p=38,1 t1=26

L2=21,5
t2=21

BA
H=56

C
t2=21

37 26 38

SECTION A-A
98

354
 SECTION A-A

98
354

000 14/11/2011 J.H.D. G.A.G 002

NIVEL FECHA REALIZO VºBº NIVEL
FORM Nº
 AIR COOLERS HEADS Sheet 1 of 4

(P= 43 Bar ; Ps= 48 Bar)

THICKNESS IN FIN PIPES
HIGH PRESSURE VESSEL
ASME VIII - Division 1 (UG 27)
Working Pressure [Pt] = 43 kg/cm²
Pressure design [Ps or W] = 48 kg/cm²
ASTM A 210 A-1 Max.Allowable Stress [S] = 118 N/mm2
Corrosion Allowance [C] = 0.5 mm
Conversion factor [f] = 10
Pipe Thickness correction [Tc] = 0 %

Joint efficience {E]= 1 seamless pipe construction

W*R
+ C + Tc =
(f*S*E) - (1,5*y*W)

+ 0.5 + 0.000 =
* 0.4 * 48.0

W*R
+ C + Tc =
(2*f*S*E) + (y*W)

+ 0.5 + 0.000 =
+ 0.4 * 48.0

ADOPTED ASTM A 210 Gr. A-1 Ø5/8"[15.87 mm] thickness: [2.41 mm]

E AIR COOLER DESIGN CALCULATION (HEADS)

ONE CIRCULAR CROSS SECTION
ME VIII - Division 1 (APPENDIX XIII - 13-7)
units, all the data are converted to these units, and the results are reconverted to metric units.-

PSI at 176ºC according to Table 1A (ASME Section II, Part D

inch
inch
inch
inch
inch
PSI
A 13-5
 A 13-5
inch A 13-5
inch2 A 13-5
inch A 13-5
inch A 13-5
inch A 13-5
inch A 13-5
A 13-5

inch A 13-5 (note 2)

inch4 A 13-5 (note 2)
inch4 A 13-5 (note 2)

inch A 13-5 (note 2)

inch4 A 13-5 (note 2)
inch4 A 13-5 (note 2)

inch
inch
inch
inch
inch
inch
inch
inch
inch
inch

19/11/2012 A.G.P.
FECHA REALIZO VºBº
 AIR COOLERS HEADS Sheet 2 of 4

(P= 43 Bar ; Ps= 48 Bar)

inch
inch
inch
inch
inch
inch
inch
inch
inch A 13-6 (a)
inch UG-53

UG-53
A 13-6 (b)
A 13-4 (g)
UG-53

inch
inch A 13-6 (a)

inch A 13-6 (b)

inch A 13-6 (b)

inch A 13-6 (b)
inch4
inch Adopted the larger A 13-6 (b)
inch
A 13-6 (b)
A 13-6 (b)

= 749.75 psi

+ 0.846
= 1325.46 psi

= 1600.31 psi
* 0.580
 = 1781.92 psi
* 0.521

* 0.512 13.75
* ( 2.53937 - )= 770.47 psi
3.52
tension

* -0.512 13.75
* ( 2.53937 - )= -770.47 psi
3.52
compression

* -0.512 13.75
* ( 9.15354 - )= 2949.46 psi
3.52
tension

* 0.512 13.75
* ( 9.15354 - )= -2949.46 psi
3.52
compression

* 13.748 * 0.41
5810.29 psi
* 0.047 * 0.580
tension

* 13.748 * -0.41
-5810.29 psi
* 0.047 * 0.580
compression
19/11/2012 A.G.P.
FECHA REALIZO VºBº
 AIR COOLERS HEADS Sheet 3 of 4

(P= 43 Bar ; Ps= 48 Bar)

* 0.41
* -1.36992 = -2036.08 psi
* 0.047
compression

* -0.41
* -1.36992 = 2036.08 psi
* 0.047
tension

= -0.428

= 0.399

* 13.748 * 0.40
= 6247.77 psi
* 0.047 * 0.521
tension

* 13.748 * -0.43
= -6691.56 psi
* 0.047 * 0.521
compression

* 0.40
* -1.36992 = -2189.39 psi
* 0.047
compression

* -0.43
* -1.36992 = 2344.90 psi
* 0.047
tension

2.205
* = 1.66581 [ UG-34 ]
3.051

[ UG-34 ]

= 1520.22 psi

= 4274.92 psi

= 7410.609 psi

= 3636.397 psi
 = 7848.088 psi

= 3945.216 psi

(not welding stress)

(not welding stress)

24801 PSI

calculated meet the allowable design stresses

s with equations gives in UG-34. The term C includes the 1.5 factor for bending stresses.
ending stressea) have already used in calculating the applied stresses.

19/11/2012 A.G.P.
FECHA REALIZO VºBº
 AIR COOLERS HEADS Sheet 4 of 4

(P= 43 Bar ; Ps= 48 Bar)

d0=Ø25,4
 d0=Ø25,4
d1=Ø17,5

T0=2

d=Ø16

19/11/2012 A.G.P.
FECHA REALIZO VºBº
 PART NR

100821
1st. STAGE AIR COOLER DESIGN CALCULATION
NONE CIRCULAR CROSS SECTION

ASME VIII - Division 1 (APPENDIX XIII - 13-7)

NOTE: As the original formulae are for English units, all the data are converted to these units, and the results are reconverted to metric units.-

1- Membrane Stress
- Short side plates:

P (R+L2)
(I) (Sm)C = (Sm)D * =
t1
- Long side plates:

P (L1+R)
( II ) (Sm)A = (Sm)B * =
t1
- Corner sections:

P
( III ) (Sm)B--C = * (L22 + L12 + R)1/2 =
T1
2- Bending Stress
- Short side plates:

c [2MA + P.(2RL2-2RL1+L22)]
( IV ) (Sb)C = * =
2 I1

c [2MA + P.(2RL2-2RL1+L12)]
( V) (Sb)D = * =
2 I1
- Long side plates:

MA . c
( VI ) (Sb)A =
I1
 c (2MA + PL22)
( VII ) (Sb)B = *
2I1
- Corner sections:

MA . c
( VIII ) (Sb)B-C =
I1

MA . c ( 2MA+P.{ 2R.[ L2.cosθ -L1.( 1-sen θ ) ] + L22})

( IX ) (Sb)B-C =
I1

- Maximum at:

L1
(X) θ= tan-1 *
L2

2- Total Stress
- Short side plates:

( XI ) (ST)C = Eq ( I ) + Eq ( IV ) =

( XII ) (ST)D = Eq ( I ) + Eq ( V ) =

- Long side plates:

( XIII ) (ST)A = Eq ( II ) + Eq ( VI ) =

( XIV ) (ST)B = Eq ( II ) + Eq ( VII ) =

- Corner sections:

( XV ) (ST)B-C = Eq ( II ) + Eq ( VI ) =

( XVI ) (ST)B = Eq ( II ) + Eq ( VII ) =

- Where:

( XVII ) MA = PK3

( XVIII ) Mr = MA + P. { R [ L2.cosθ -L1.( 1-sen θ )] +L22/2}

( XIX ) K3= L12 + (6ø2α3 - 3πø2 + 6ø2 + α33 + 3α32 - 6ø - 2 + 1.5 πøα32 + 6øα3) * [ 3 (2 α3 + πø + 2)]-1

FORMULAS
Am = greater of Am1 or Am2 h0 = (B * g0) ^ ½
Am1 = Wm1 / Sb K= A/ B
Am2 = Wm2 / Sa L = (te + 1) / T + t^3 / d
B1 = B + g1 f<1 MD = HD * hD
 B1 = B + g0 f >= 1 MG = HG * hG
d = (U / V) * h0 * g0² M T = HT * h T
e = F / h0 R = (C - B) / 2 - g1
H = 0,785 * G² * P Wm1 = 0,785 * G² * P + (2*b * 3,14 *G * m * P)
HD = 0,785 * B² * P Wm2 = 3,14 * b * G * y
HG = W - H M0 = W * (C - G) / 2
Hp = 2 * b * 3,14 * G * m * P SH = (f * M0) / (L * g1² * B)
HT = H - H D SR = ((1,33 * t * e +1) * M0) / (L * t² *B)
hG = (C - G) / 2 ST = ((Y * M0) / (t² * B)) - Z * SR
ht = (R+g1+hG)/2
Datos del Bulón
Ørosca = 16 Paso= 2 cant.= 8
Metric English
Tipo de Brida 2.00 2
Diametro exterior de la brida A 235.00 mm 9.252 in
Sumatoria total de las Áreas del nucleo de Torn. Ab 1152.97 mm² 1.787 sq in
Cross sectional area required for bolts Am 1098.28 mm² 1.702 sq in
Cross sectional area required at root for bolts Am1 1098.28 mm² 1.702 sq in
Cross sectional area required at root for bolts Am2 394.03 mm² 0.6 sq in
Inside Diameter of Flange B 142.00 mm 5.591 in
B1 153.50 mm 6.043 in
B1 153.50 mm 6.043 in
Espesor efectivo de la junta b 5.50 mm 0.217 in
Basic gasket seating width b0 5.50 mm 0.217 in
Bolt Circle Diameter C 202.50 mm 7.972 in
Factor d = U / V. ho . go for integral type flanges
2
d 3.80 3.7995
Factor e = F / ho for integral type flanges e 0.54 0.5406
Hub stress correction factor f 1.00 1.00
Factor for integral type flanges F 0.86 0.8600
Gasket load reaction Diameter G 153.25 mm 6.033 in
Thickness of hub small end g0 11.50 mm 0.453 in
Thickness of hub at back of the flange g1 11.50 mm 0.453 in
Welding neck 5.00 mm
Hub length h 13.00 mm 0.512 in
Total hydrostatic end force H 1050861.49 kg 23640.618 lb
Hydrostatic end force on area inside of flange HD 9194.60 kg 20297.1 lb
Gasket load HG = W - H HG kg 18665.68 lb
Total joint-contact surface compr. Load Hp 829717.72 kg 18665.68 lb
Difference Hyd.end force and HEF inside flange HT 1514.60 kg 3343.5 lb
Radial distance (Bolt circle to HD) hD 24.50 mm 0.965 in
Radial distance (Bolt circle to gasket reaction) hG 24.50 mm 0.965 in
Factor ho 40.41 1.5910
Radial distance (Bolt circle to HT) hT 27.38 mm 1.078 in
Ratio of OD to ID of flange K 1.7
Factor L 1.4301
Component of Moment due to HD MD 225.27 kg*m 19577.936 in-lb
Component of Moment due to HG MG 207.16 kg*m 18004.293 in-lb
Total moment MO 471.93 kg*m 41015.5 in-lb
Total moment Mo 473.89 kg*m 41185.7 in-lb
PART NR

34802-1
Component of Moment due to HT MT 41.46 kg*m 3603.4682 in-lb
Gasket factor m 2.75 2.75
Width (Gasket) N 11.00 mm 0.43 in
Design Pressure P 57.0 kg/cm² 827.3 psi
Radial distance from bolt circle to IP hub/flange R 18.75 mm 0.738189 in

Allowable bolt stress at atmospheric temp. Sa 1712.3 kg/cm² 24852.0 psi

Allowable bolt stress at design temp. Sb 1712.3 kg/cm² 24852.0 psi

Allow. design stress for flange at design temp. Sf 1179.0 kg/cm² 17111.8 psi
Allow. Design stress for nozzle/pipe at D.temp Sn 1179.0 kg/cm² 17111.8 psi
Calculated longitudinal stress in hub SH 1721.2 kg/cm² 25129.5 psi
Calculated radial stress in flange SR 467.7 kg/cm² 6828.2 psi
Calculated tangential stress in flange ST 451.6 kg/cm² 6593.4 psi
Factor involving K (fig. 2-7.1) T 1.6442
Flange thickness t 30.0 mm 1.181 in
Nominal thickness of shell tn 5.5 mm 0.218 in
2 veces el espesor g0 para bridas integradas tx 23.0 mm 0.906 in
Factor involving K (fig 2-7.1) U 4.4 4.4271
Factor for integral type flange (fig 2-7.3) V 0.3800 0.3800
Flange design bolt load (Ver 2-5 e) W 19164.75 kg 42306.29 lb
Minimum required bolt load for opr. Conditions Wm1 1880579.22 kg 42306.29 lb
Minimum required bolt load for gasket seating Wm2 674704.75 kg 15178.44 lb
Width for basic gasket width b0 w 11 mm 0.433 in
Factor involving K (fig 2-7.1) Y 4.0287
Gasket contact-surface unit seating load y 254.93 kg/cm² 3700 psi
Factor involving K (fig 2-7.1) Z 2.1502
Área de Soldadura para Tensión de Corte 22.3 cm²
SUMMARY OF RESULTS
Allowable longitudinal stress in hub < SH 1768.5 kg/cm²

Indicadores
Allowable radial stress in flange SR 1179.0 kg/cm²
Allowable tangential stress in flange ST 1179.0 kg/cm²
Allowable shearing stress in welds 943.2 kg/cm²
Required cross sectional area for bolts Am 1098.3 mm²
Calculated longitudinal stress in hub SH 1721.2 kg/cm² OK
Calculated radial stress in flange SR 467.7 kg/cm² OK
Calculated tangential stress in flange ST 451.6 kg/cm² OK
Calculated shear stress in welds kg/cm²
Actual cross sectional area of bolts Ab 1153.0 mm² OK
 Sheet 1 of 2

are reconverted to metric units.-

* P + (2*b * 3,14 *G * m * P)

e +1) * M0) / (L * t² *B)

(t² * B)) - Z * SR

Remarks
Fig. 2.4

12 x RM16 x 2

2.71654 (6 x g1)
for f < 1
for f >= 1
1.17260394
Table 2-5.2

h/ho 0.321699
Ver tabla 2-7-6
g1/g0 1.0000
Ver tabla 2-7-2
for b0 <= ¼

Gasket seating usar W for gasket conditions??

As per 2-6
Oper. Condit.

Sheet 2 of 2

Table 2-5.1
 Table 2-5.2

AISI 4140 B7

AISI 4140 B7

ASTM A-105
ASTM A-105

Ver tabla 2-7-3

For operation conditions

Table 2-5.2

Table 2-5.1

1,5 * Sf 2-8.a.1.a
Sf 2-8.2
Sf 2-8.3
0,8 * Sn 2-8.c
i q1 dq 1 q2 dq 2 sin q 1 d(sin q 1) sin q 2

1 10 0.5 6 0.5 0.173643 0.008587 0.104525

2 15 0.5 9 0.5 0.258812 0.008419 0.15643
3 20 0.5 12.5 0.5 0.34201 0.008187 0.216433
4 25 0.5 16 0.5 0.422607 0.007893 0.275629
5 30 0.5 19 0.5 0.499987 0.007538 0.325559
6 35 0.5 23 0.5 0.573562 0.007126 0.39072

Valor "n2" promedio = 1.56

Valor "Δn2" promedio = 0.06

Valor de n2 = 1.57±0.06

Error relativo [εr] = 26.73%

Chart Title
1.8
1.6
1.4
1.2
1
Axis Title 0.8
0.6
0.4
0.2
0
1 2 3 4 5 6
Axis Title
0.4
0.2
0
1 2 3 4 5 6
Axis Title
 d(sin q 2) n dn wi wi.n wi (ni -

0.008674 1.661253 0.090828 6,451 9,192 0,029

0.008613 1.654489 0.062433 21,581 32,812 0,017
0.008511 1.580212 0.046338 58,296 85,223 0,053
0.008378 1.533242 0.037013 110,624 162,208 0,074
0.008238 1.535779 0.031393 180,326 268,208 0,004
0.008018 1.46796 0.026257 272,657 411,677 0,086
1,955,396 2,917,709 0,949

itle

sin q1
d(sin q1)
sin q2
d(sin q2)
n
dn

4 5 6
 dn

4 5 6