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SERVICE MANUAL
DIGITAL A/V RECEIVER SYSTEM
SERVICE MANUAL
CAUTION
BEFORE SERVICING THE UNIT, READ THE “SAFETY PRECAUTIONS”
IN THIS MANUAL.
1-1
SECTION 1
SUMMARY
CONTENTS
PRODUCT SAFETY SERVICING GUIDELINES FOR DIGITAL A/V RECEIVER PRODUCTS ............... 1-3
1-2
PRODUCT SAFETY SERVICING GUIDELINES
FOR DIGITAL A/V RECEIVER PRODUCTS
IMPORTANT SAFETY NOTICE
This manual was prepared for use only by properly trained audio-video service
technicians.
When servicing this product, under no circumstances should the original design be
modified or altered without permission from LG Corporation. All components should
be replaced only with types identical to those in the original circuit and their physical
location, wiring and lead dress must conform to original layout upon completion of
repairs.
Special components are also used to prevent x-radiation, shock and fire hazard.
These components are indicated by the letter “x” included in their component des-
ignators and are required to maintain safe performance. No deviations are allowed
without prior approval by LG Corporation.
Circuit diagrams may occasionally differ from the actual circuit used. This way,
implementation of the latest safety and performance improvement changes into the
set is not delayed until the new service literature is printed.
TIPS ON PROPER INSTALLATION
CAUTION : Do not attempt to modify this product in any way. Never perform cus-
1. Never install any receiver in a closed-in recess, cubbyhole, or closely fitting shelf
tomized installations without manufacturer’s approval. Unauthorized modifications
space over, or close to, a heat duct, or in the path of heated air flow.
will not only void the warranty, but may lead to property damage or user injury.
2. Avoid conditions of high humidity such as: outdoor patio installations where dew
Service work should be performed only after you are thoroughly familiar with these
is a factor, near steam radiators where steam leakage is a factor, etc.
safety checks and servicing guidelines.
3. Avoid placement where draperies may obstruct venting. The customer should
GRAPHIC SYMBOLS also avoid the use of decorative scarves or other coverings that might obstruct
The exclamation point within an equilateral triangle is intended to ventilation.
alert the service personnel to important safety information in the
service literature. 4. Wall- and shelf-mounted installations using a commercial mounting kit must
The lightning flash with arrowhead symbol within an equilateral follow the factory-approved mounting instructions. A product mounted to a shelf
triangle is intended to alert the service personnel to the presence of or platform must retain its original feet (or the equivalent thickness in spacers) to
noninsulated “dangerous voltage” that may be of sufficient magnitude provide adequate air flow across the bottom. Bolts or screws used for fasteners
to constitute a risk of electric shock. must not touch any parts or wiring. Perform leakage tests on customized instal-
The pictorial representation of a fuse and its rating within an equi- lations.
lateral triangle is intended to convey to the service personnel the 5. Caution customers against mounting a product on a sloping shelf or in a tilted
following fuse replacement caution notice: position, unless the receiver is properly secured.
CAUTION : FOR CONTINUED PROTECTION AGAINST RISK 6. A product on a roll-about cart should be stable in its mounting to the cart.
OF FIRE, REPLACE ALL FUSES WITH THE SAME TYPE AND Caution the customer on the hazards of trying to roll a cart with small casters
RATING AS MARKED NEAR EACH FUSE. across thresholds or deep pile carpets.
SERVICE INFORMATION 7. Caution customers against using extension cords. Explain that a forest of exten-
While servicing, use an isolation transformer for protection from AC line shock. After sions, sprouting from a single outlet, can lead to disastrous consequences to
the original service problem has been corrected, make a check of the following: home and family.
FIRE AND SHOCK HAZARD
1. Be sure that all components are positioned to avoid a possibility of adjacent
component shorts. This is especially important on items trans-ported to and from
the repair shop.
2. Verify that all protective devices such as insulators, barriers, covers, shields,
strain reliefs, power supply cords, and other hardware have been reinstalled per
the original design. Be sure that the safety purpose of the polarized line plug has
not been defeated.
3. Soldering must be inspected to discover possible cold solder joints, solder
splashes, or sharp solder points. Be certain to remove all loose foreign par-
ticles.
4. Check for physical evidence of damage or deterioration to parts and compo-
nents, for frayed leads or damaged insulation (including the AC cord), and
replace if necessary.
5. No lead or component should touch a high current device or a resistor rated at 1
watt or more. Lead tension around protruding metal surfaces must be avoided.
6. After reassembly of the set, always perform an AC leakage test on all exposed
metallic parts of the cabinet (the channel selector knobs, antenna terminals,
handle and screws) to be sure that set is safe to operate without danger of
electrical shock. DO NOT USE A LINE ISOLATION TRANSFORMER DURING
THIS TEST. Use an AC voltmeter having 5000 ohms per volt or more sensitivity
in the following manner: Connect a 1500 ohm, 10 watt resistor, paralleled by a
.15 mfd 150V AC type capacitor between a known good earth ground water pipe,
conduit, etc.) and the exposed metallic parts, one at a time. Measure the AC volt-
age across the combination of 1500 ohm resistor and .15 mfd capacitor. Reverse
the AC plug by using a non-polarized adaptor and repeat AC voltage measure-
ments for each exposed metallic part. Voltage measured must not exceed 0.75
volts RMS. This corresponds to 0.5 milliamp AC. Any value exceeding this limit
constitutes a potential shock hazard and must be corrected immediately.
1-3
SERVICING PRECAUTIONS
CAUTION: Before servicing the DIGITAL A/V RECEIVER cov- Electrostatically Sensitive (ES) Devices
ered by this service data and its supplements and addends, Some semiconductor (solid state) devices can be damaged
read and follow the SAFETY PRECAUTIONS. easily by static electricity. Such components commonly are
NOTE: if unforeseen circumstances create conflict between called Electrostatically Sensitive (ES) Devices. Examples of
the following servicing precautions and any of the safety typical ES devices are integrated circuits and some field effect
precautions in this publications, always follow the safety pre- transistors and semiconductor chip components.
cautions. The following techniques should be used to help reduce the
Remember Safety First : incidence of component damage caused by static electricity.
2. Do not spray chemicals on or near this DIGITAL A/V 3. Use only a grounded-tip soldering iron to solder or unsolder
RECEIVER or any of its assemblies. ES devices.
3. Unless specified otherwise in this service data, clean elec- 4. Use only an anti-static solder removal device. Some solder
trical contacts by applying an appropriate contact cleaning removal devices not classified as “anti-static” can generate
solution to the contacts with a pipe cleaner, cotton-tipped electrical charges sufficient to damage ES devices.
swab, or comparable soft applicator.
Unless specified otherwise in this service data, lubrication of 5. Do not use freon-propelled chemicals. These can generate
contacts is not required. an electrical charge sufficient to damage ES devices.
4. Do not defeat any plug/socket B+ voltage interlocks with 6. Do not remove a replacement ES device from its protective
whitch instruments covered by this service manual might be package until immediately before you are ready to install
equipped. it. (Most replacement ES devices are packaged with leads
electrically shorted together by conductive foam, aluminum
5. Do not apply AC power to this DIGITAL A/V RECEIVER foil,or comparable conductive material).
and / or any of its electrical assemblies unless all solidstate
device heat sinks are correctly installed. 7. Immediately before removing the protective material from
the leads of a replacement ES device, touch the protective
6. Always connect the test instrument ground lead to an material to the chassis or circuit assembly into which the
appropriate ground before connecting the test instrument device will be installed.
positive lead. Always remove the test instrument ground
lead last. Caution: Be sure no power is applied to the chassis or cir-
cuit, and observe all other safety precautions.
Insulation Checking Procedure
Disconnect the attachment plug from the AC outlet and turn 8. Minimize bodily motions when handling unpackaged
the power on. Connect an insulation resistance meter (500V) replacement ES devices. (Normally harmless motion such
to the blades of the attachment plug. The insulation resistance as the brushing together of your clothes fabric or the lifting
between each blade of the attachment plug and accessible of your foot from a carpeted floor can generate static elec-
conductive parts (Note 1) should be more than 1Mohm. tricity sufficient to damage an ES device.)
Note 1 : Accessible Conductive Parts include Metal panels,
Input terminals, Earphone jacks,etc.
1-4
SERVICE INFORMATION FOR EEPROM
POWER ON
NAME HEX
1-5
HOW TO UPDATE AUDIO MICOM & DVD PROGRAMS
1. How to update AUDIO MICOM program.
[Update using USB]
1. Change the filename to download as “AR805_(Version).HEX”. Only upper cases are permitted.
ex) AR805 : “AR805_0709081.HEX”
2. Copy the file to the root folder of USB storage.
3. After Home-menu is displayed on Screen of SET, Put the USB into the SET.
Then the upgrade process will be started with the upgrade information.
4. If the upgrade process is complete, the set will be rebooted with “Complete” message.
1-6
SPECIFICATIONS
• GENERAL
• INPUTS / OUTPUTS
• TUNER
• AMPLIFIER
1-7
• SPEAKERS
Front speaker
Type: 2 Way 2 speaker
Impedance: 4Ω
Rated Input Power: 100 W
Max. Input power: 200 W
Net Dimensions (W x H x D): 230 x 905 x 335 mm
Net Weight: 13.8 kg
Rear speaker
Type: 2 Way 2 speaker
Impedance: 4Ω
Rated Input Power: 100 W
Max. Input power: 200 W
Net Dimensions (W x H x D): 175 x 453 x 249 mm
Net Weight: 3.4 kg
Center speaker
Type: 2 Way 3 speaker
Impedance: 4Ω
Rated Input Power: 100 W
Max. Input power: 200 W
Net Dimensions (W x H x D): 515 x 175 x 254 mm
Net Weight: 5.0 kg
Subwoofer
Type: 1 Way 1 speaker
Impedance: 3Ω
Rated Input Power: 150 W
Max. Input power: 300 W
Net Dimensions (W x H x D): 275 x 377 x 319 mm
Net Weight: 6.8 kg
1-8
SECTION 2 ELECTRICAL
CONTENTS
ELECTRICAL TROUBLESHOOTING GUIDE ............................................................................................... 2-2
1. POWER SUPPLY ON SMPS BOARD .................................................................................................... 2-2
2. FRONT BOARD ...................................................................................................................................... 2-6
3. NO AUDIO CHECK ................................................................................................................................. 2-8
4. NO VIDEO CHECK ............................................................................................................................... 2-10
5. HDMI NO AUDIO/VIDEO CHECK ........................................................................................................ 2-11
2-1
ELECTRICAL TROUBLESHOOTING GUIDE
1. POWER SUPPLY ON SMPS BOARD
No 3.7 VA
YES
NO
Is F901 normal? Replace F901(same fuse).
YES
NO
Is TH901 normal? Replace TH901.
YES
NO
Is BD901 normal? Replace BD901.
YES
Is the Vcc NO
(13 V~27 V) supplied to IC911 Is D911 normal?
pin5?
YES
2-2
ELECTRICAL TROUBLESHOOTING GUIDE
No 5.6 VA
YES
Is the NO
Vcc supplied to IC911 Check D911.
pin5?
YES
Is there NO
3.3V at IC911 Check 3.3 V output.
pin4?
YES
NO
Is D953 normal? Replace IC954.
YES
Check soldering
connector PN901.
No 12 V
YES
Is the NO
Vcc supplied to IC911 Check D911.
pin5?
YES
Is there NO
3.3V at IC951 Check 3.3 V output.
pin4?
YES
Check NO
signal IC951 Check or replace IC951.
pin?
YES
Check soldering
Connector CN901.
2-3
ELECTRICAL TROUBLESHOOTING GUIDE
No FL+ / FL-
YES
Is the NO
Check 3.3 V output & P_CTRL.
P_CTRL OK?
YES
Is NO
D950/ D957 Replace D950/ D957.
OK ?
YES
NO
Is R950 OK? Replace R950.
YES
NO
Is Q952/ Q953 OK? Replace Q952/ Q953.
YES
Check soldering
Connector PN901.
2-4
ELECTRICAL TROUBLESHOOTING GUIDE
No AMP output
YES
Is the NO Is the NO
Vcc supplied to IC912 Check 3.3 V and P_CTRL.
P_CTRL OK?
pin7?
YES YES
Is NO Replace
D914/ Q900/ PC901 D914/ Q900/ PC901.
OK?
YES
Is NO
Q901/ D956 Replace Q901/ D956.
OK?
YES
Check soldering
Connector CN902.
2-5
ELECTRICAL TROUBLESHOOTING GUIDE
2. FRONT BOARD
PN301,
Standby NO NO
CN103 FFC cable Connect 3p Harness cable
LED (LD307)
connection (PN301).
turn on?
OK?
YES
PN301 NO Check
pin24 3.7 VA power
MAIN and SMPS board.
OK?
YES
YES
PN301 NO Check
pin23 status LOW
MAIN and SMPS board.
OK?
YES
NO
Replace TR (Q304). Replace LED (LD307).
YES YES
YES
Check NO
IC301 pin9 Check SMPS board.
VDD.
YES
NO
Replace IC301. Replace VFD (DIG301).
2-6
ELECTRICAL TROUBLESHOOTING GUIDE
Power on.
“WELCOME
PLEASE WAIT” Display
on VFD OK?
YES
YES
Volume LED NO NO
CN301 pin4 Check SMPS board.
(LD301 ~ LD305)
+12 V OK?
turn on?
YES
2-7
ELECTRICAL TROUBLESHOOTING GUIDE
3. NO AUDIO CHECK
YES YES
CN201 NO IC401 NO
pin3,4 I2S input signal Replace CN201. pin23, 24 audio L/R Check JK401.
OK? OK?
YES YES
IC500 NO
pin20, 21 B
I2S output signal Check IC500.
OK?
YES
YES YES
IC201 NO IC404 NO
pin1, 12 audio L/R Check
Check JK201. pin1, 3 I2S signal
OK? OK? JK404 and JK405.
YES YES
B C
COAXIAL1,2 function
YES
IC405 NO
pin1,3 I2S signal Check JK402.
OK?
YES
2-8
ELECTRICAL TROUBLESHOOTING GUIDE
TUNER function.
YES
IC401 NO Check tuner (TU100)
pin21,22 audio L/R and antenna
OK? connection.
YES
IC401 NO Check
B pin42, 43, 44 I2S
clock OK? IC500 and X500.
YES
IC401 NO
pin41 I2S output signal Check IC401.
OK?
YES
IC401 LOW Check
C pin6 LOW
signal? Micom (IC101).
HIGH
IC603 NO
pin31, 30, 40, 41 Check IC601.
signal OK?
YES
IC601 NO
A pin1, 7 signal Check IC6F1.
OK?
YES
IC7F1, NO Check
IC7F3 pin13 signal
OK? IC7F1 and IC7F3.
YES
Q7F8 NO
souce signal Check Q7F8.
OK?
YES
L2F2 NO
sine signal Replace L2F2.
OK?
YES
NO
SET AMP is OK? Check speaker.
2-9
ELECTRICAL TROUBLESHOOTING GUIDE
4. NO VIDEO CHECK
IC407 NO
pin3 video signal Check IC500.
OK?
YES
IC407 NO NO
IC407 pin1
pin4 video signal Check MICOM (IC101).
LOW signal?
OK?
YES
YES YES
Check IC402.
Check JK401.
2-10
ELECTRICAL TROUBLESHOOTING GUIDE
5. HDMI NO AUDIO/VIDEO CHECK
HDMI IN function.
NO
NO
CN803 soldering OK? Resolder CN803.
YES
IC803 YES
video input signal (pin1~36) Check IC803.
OK?
NO
CN801 YES
pin1,3,4,6,7,9,10,12 TMDS input Check IC803 and X801.
signal OK?
NO
NO
CN801soldering OK? Resolder CN801.
YES
Check CN801
and HDMI cable connection.
2-11
ELECTRICAL TROUBLESHOOTING GUIDE
NO
NO
CN803 soldering OK? Resolder CN803.
YES
IC803 YES
video input signal (pin1~36) Check IC803.
OK?
NO
IC803 YES
video input signal (pin1~36) Check IC803 and X801.
OK?
NO
Check IC500.
2-12
DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING
1. SYSTEM 27 MHz CLOCK, RESET, FLASH R/W SIGNAL
1) MT1389FE/GH main clock is at 27 MHz(X500)
FIG 1-1
2
P_CTRL
3
DVD_RST
4
RESET_IN
FIG 1-2
2-13
3) Flash R/W enable signal during download(Downloading)
5
SF_DI
6 6
SF_DO 5
FIG 1-3
2. SDRAM CLOCK
SDCLK
FIG 2-1
2-14
3. VIDEO PART (100% FULL COLOR-BAR)
8 9
CVBS COMPOSITE
9 8
2-15
4. HDMI PART
10
10
HDMI_SDA
12
11
13
11
HDMI_SCL
12 13
HDMI_CLK HDMI_DATA
2-16
WIRING DIAGRAM
OUT
IN IN OUT 1 2 1 2 F/L S/L C F/R S/R SW SW
TUNER HDMI Optical
COAXIAL
HDMI IC
Audio
MPEG
15P X7
PS9850
AMP P/T
SUB P/T MICOM
MAIN PCB
SMPS PCB B to B 14P
15p
PORT
MIC
USB
FFC Cable 29P
2-17 2-18
BLOCK DIAGRAM
56/&3 IN
"7
V/R
INPUT MODE
DI"%$ HEAD PHONES
TU
$4
MULTI JOG V/R
PT6324
INPUT Block(I/O PCB)
h/p
015*$"-
1 Audio out
3 LPF
$0"9*"- 9.8304MHZ 19.2 MHZ FL
FET FET
2
IR IR
Analog
PWM IC PWM
MC
FET FET
PS9850 4580 FR
IR IR
I2S SPDIF SW”1.2.3.4 MICOM
4052 SANYO 100P
"7
1035"#-&
FET FET
SL
IR IR
27MHZ Analog
FET FET
EEP MC
IR IR
64# SR
IR Driver
MTK1389GH ROM 4580
.*$ 3.3V_M
1.2/3.3V
SPDIF
MPEG I2S(ADATA0/1/2)
CEN
IR IR
One Chip MC SW
1.8/3.3V SW1 VIDEO OUT 4580
SW 3.3V
NAND
FET FET
EEP
IR IR
TMDS
ROM (128MB) SW
"77*%&0 "77*%&0
HDMI IN HDMI out
2-19 2-20
CIRCUIT DIAGRAMS IMPORTANT SAFETY NOTICE
12
11
10
Warning
Parts that are shaded are critical with
1 respect to risk of fire or electrical shock.
SMPS
EBY60989501, REV3.2
2010. 08. 06
A B C D E F G H I J K L M N O P Q R S T
2-21 2-22
2. MAIN - MICOM CIRCUIT DIAGRAM
12
2 3
11
10
1
: WAVEFORM NUMBER MICOM
EBY60929401(#1), REV7.1
2010. 08. 06
A B C D E F G H I J K L M N O P Q R S T
2-23 2-24
3. MAIN - MPEG CIRCUIT DIAGRAM
12
11
6
10
5
1
5
4
2
1
: WAVEFORM NUMBER MPEG
EBY60929401(#2), REV7.1
2010. 08. 06
A B C D E F G H I J K L M N O P Q R S T
2-25 2-26
4. MAIN - HDMI CIRCUIT DIAGRAM
12
11
10
8 10
12
11
13
7
1
: WAVEFORM NUMBER HDMI
EBY60929401(#3), REV7.1
2010. 08. 06
A B C D E F G H I J K L M N O P Q R S T
2-27 2-28
5. MAIN - ADC / DIR CIRCUIT DIAGRAM
12
11
10
9 8
1
: WAVEFORM NUMBER ADC / DIR
EBY60929401(#4), REV7.1
2010. 08. 06
A B C D E F G H I J K L M N O P Q R S T
2-29 2-30
6. MAIN - PWM CIRCUIT DIAGRAM
12
11
10
1
PWM
EBY60929401(#5), REV7.1
2010. 08. 06
A B C D E F G H I J K L M N O P Q R S T
2-31 2-32
7. MAIN - AMP CIRCUIT DIAGRAM
12
11
10
1
AMP
EBY60929401(#6), REV7.1
2010. 08. 06
A B C D E F G H I J K L M N O P Q R S T
2-33 2-34
8. FRONT CIRCUIT DIAGRAM
12
11
10
1
FRONT
EBY60929501, REV3.2
2010. 08. 06
A B C D E F G H I J K L M N O P Q R S T
2-35 2-36
9. I/O JACK CIRCUIT DIAGRAM
12
11
10
1
FRONT JACK
EBY60929601, REV6.1
2010. 08. 06
A B C D E F G H I J K L M N O P Q R S T
2-37 2-38
10. VOLUME & LED CIRCUIT DIAGRAM
12
11
10
1
VOLUME & LED
EBY60932701, REV3.1
2010. 08. 06
A B C D E F G H I J K L M N O P Q R S T
2-39 2-40
PRINTED CIRCUIT BOARD DIAGRAMS
1. SMPS P. C. BOARD
(TOP VIEW)
2-41 2-42
SMPS P. C. BOARD
(BOTTOM VIEW)
NOTE) Warning
Parts that are critical with respect to risk
of fire or electrical shock.
2-43 2-44
2. MAIN P. C. BOARD
(TOP VIEW)
2-45 2-46
MAIN P. C. BOARD
(BOTTOM VIEW)
2-47 2-48
3. FRONT P. C. BOARD
(TOP VIEW)
(BOTTOM VIEW)
2-49 2-50
4. I/O JACK P. C. BOARD
(TOP VIEW) (BOTTOM VIEW)
2-51 2-52
SECTION 3
CABINET & MAIN CHASSIS
CONTENTS
3-1
MEMO
3-2
EXPLODED VIEWS
1. CABINET AND MAIN FRAME SECTION
NOTES) THE EXCLAMATION POINT WITHIN AN
EQUILATERAL TRIANGLE IS INTENDED
TO ALERT THE SERVICE PERSONNEL
464 TO THE PRESENCE OF IMPORTANT
SAFETY INFORMATION IN SERVICE
LITERATURE.
462
A50
250
CABLE1
D
FRONT
A43 445
A49
VOL
& LED 463 A
SMPS
278 C A47
461
B
A46
446
320
261
264
446
446
446
300
264
264
446
3-3 3-4
MEMO MEMO
3-5 3-6
2. PACKING ACCESSORY SECTION
802 Box
3-7
3. SPEAKER SECTION
3-1. CENTER SPEAKER (SR85TS-C)
A700
Speaker Cables
WIRE80 Front Left
WIRE81 Front Right
WIRE70 Center
WIRE60 Rear Left
WIRE61 Rear Right
3-8
3-2. FRONT SPEAKER (SR85TS-F)
A800
3-9
3-3. REAR SPEAKER (SR85TS-S)
A600
3-10
3-4. PASSIVE SUBWOOFER (SR85TS-W)
A900
3-11
MEMO
3-12