PLASTICS

INDUSTRY
ARADA | BULATAO | CABUNGCAL | DUFF
 PLASTICS?
Plastics is the term commonly used to describe a wide range of
synthetic or semi-synthetic materials that are used in a huge and
growing range of applications. The term ‘’plastic’’ is derived from the
Greek word ''plastikos'', meaning fit for moulding. This refers to the
material’s malleability, or plasticity during manufacture, which allows it to
be cast, pressed, or extruded into a variety of shapes - such as films,
fibres, plates, tubes, bottles, boxes, and much more.

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HISTORY OF
PLASTICS

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HISTORY OF
MANLY
PLASTICS
Manly Plastics stands as
the largest provider of
end-to-end plastic
product solutions in the
Philippines - capable of
everything from mold
engineering to
fabrication, mass
production to decoration.

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 SUBSIDIARIES
AND AFFILIATES

PLANT 📌
LOCATIONS
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CERTIFICATIONS

AWARDS
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USES OF PLASTICS
● Primary Packaging

● Material Handling

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● Furniture ● Appliances

● Automotive plastic products ● Sheets

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CLIENTS

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ECONOMICS

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ECONOMICS

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ECONOMICS

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LEADING COMPANIES
Philippines Globally

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Manly Plastics now stands as the largest provider of
end-to-end plastic product solutions in the
Philippines - capable of everything from mold
engineering to fabrication, mass production to
decoration. It is regularly supplying plastic parts and
products to top Asian and American brands from a
wide spectrum of industries.
 POLYPROPYLENE (PP)

- is a thermoplastic “addition polymer”

made from the combination of
propylene monomers. It is used in a
variety of applications to include
packaging for consumer products, plastic
parts for various industries
 POLYETHYLENE (PE)

- is a thermoplastic polymer with

variable crystalline structure and an
extremely large range of applications
depending on the particular type. It is
one of the most widely produced
plastics in the world
 COLORANT
- are substances used to confer color in a substrate
 - Organic or inorganic compounds
insoluble in plastic materials, and
Pigments normally supplied as agglomerates of
powder.
 Dyes
- Organic compounds soluble in plastic materials, and normally supplied as agglomerates of
powder.
 - used to create hollow plastic
Blow parts by inflating a heated plastic
tube until it fills a mold and forms
Molding the desired shape.
 - molten plastic material is
Injection injected into a mold. When the
plastic hardens it takes the shape
Molding of the mold.
 Extrusion
Molding
- used to produce products with a fixed cross
sectional profile like tubes, sheets or films.
Manufacturing Processes
Receiving
Supplier
Delivery

Not
Incoming Good Return to
Inspection
Supplier
(QAE)

Good
 Storage

Requisition of Raw
Material/Packaging Accessories

Loading of Raw Material

 Blow
Molding

Not
Set- Up Good Hold Product
Evaluation for Mass
(QAE) Production

Good
 Not
100% Good Rejected
Inspection Products to
(FP) Rejection Bin

Good

Packing
 Not
In-process Good Hold Production
Inspection Lot for
(QAE/QCI) Rework/Disposal

Harvesting
 Storag
e

Finishing Process
 Not
Outgoing Good Hold Production
Inspection Lot for
(QAE) Rework/Disposal

Good

Delivery to
Customer
COMMON
MANUFACTURING
PROBLEMS
(and their proposed solutions)

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OFF-CENTER GATE
a) adjust stretch
speed control valve

b) replaced stretch
rod tip

c) clean cooling
water channels in
injection cores and
injection cavity.

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CLOUDINESS AT PRODUCT GATE
a) materials dry for
appropriate length
of time

b) replace hot
runner nozzle

insulating papers
c) increase
injection speed
setting.

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POOR PRODUCT CLARITY
a) carry out
maintenance on the
dryer, and clean or
replace the filter

b) clean out hopper

c) clean cooling water

channels in injection
cores and injection
cavity

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PRODUCT SHAPE IMPROPERLY
FORMED
a) check blow air valve

b) clean air vents in

blow cavity

c) set blow air pressure

to the pressure
provided in the
molding parameter
sheet.

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AIR BUBBLES IN PRODUCT

a) dry materials for

appropriate length of
time

b) replace material
inside the hopper

c) clean hopper,
hoses and filters

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PROCESS &
PRODUCT
INNOVATION

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MOLD ENGINEERING
Manly Plastics can
engineer the molds;
from high-cost low
volume to low-cost
high volume
productions.

They help define the

necessary
requirements and
create the well-
designed molds the
costumer needs to
ensure your mold’s
return-on-investment 44
MOLD ENGINEERING

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MOLD FABRICATION
Manly Plastics can manufacture
molds with a high degree of
accuracy using a combination of
state-of-the-art equipment and
time-tested expertise to meet
shorter product lifecycles.

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INJECTION MOLDING
Manly Plastics has become a trusted source of
injection molding services

With 4 injection molding facilities, 115 injection

molding machines ranging from 50 to 3000
tons, they can accommodate any size of
product and production quantity for an
extensive array of plastic products.
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INJECTION MOLDING
The injection moulding has
seen steady growth since its
beginnings in the late 1800's.
1868: John Wesley Hyatt
invented a way to make
billiard balls by injecting
celluloid into a mould
1872: John and his brother
Isaiah Hyatt patented the
injection moulding machine
1946 - present: James Hendry
built the first screw injection
moulding machine with an
auger design to replace
Hyatt's plunger. The auger is
placed inside the cylinder and
mixes the injection material
before pushing forward and
injecting the material into the
mould.
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BLOW MOLDING
The invention of the plastic soda
container was one of the first
products to utilize the potential
of plastic blow molding fully.

The use of blow molding has not

only cut down on the production
time for many plastic products,
but also plastic waste, due to the
small amount of plastic waste
created in the molding process.

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PRE-FORM

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REJECTED
PLASTIC
PRODUCTS TO
TEXTILE

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THANK YOU FOR
LISTENING

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QUIZ

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1) What is the Greek word for plastic?
a)Plasticmo b)Plastisiko c)Plastikos
2) Substance used to confer color in a substrate
a)Colorant b)Dyes c)Pigments
3) Used to create hollow plastic parts by inflating a heated plastic tube
until it fills a mold and forms the desired shape.
a)Extrusion Molding b)Blow Molding c)Injection Molding
4) built the first screw injection moulding machine with an auger design
to replace Hyatt's plunger.
a) James Hendry b)James Gunn c)James Bond

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5-7)Three types of molding
8-10) Common manufacturing problems

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