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CURRICULUM
Sector:
Page
A._Course Design................................................................................................1-5
B._Module of Instructions..................................................................................6-85
___
BASIC COMPETENCIES 6
o Utilizing specialized communication skills.........................................7-10
o Developing team and individual needs............................................11-15
o Planning and organizing work.........................................................16-20
o Identifying possible solution ...........................................................21-24
o Applying problem solving techniques in the workplace..................25-28
o Collecting, analyzing and organizing information............................29-33
o Promoting environmental protection...............................................34-37
COMMON COMPETENCIES 38
o Applying safety practices.................................................................39-44
o Interpreting drawing and sketches..................................................45-48
o Performing industry calculation.......................................................49-53
o Contributing to quality system.........................................................54-56
o Using handtools...............................................................................57-61
o Preparing weld materials.................................................................62-67
o Setting-up welding equipment.........................................................68-71
o Fitting-up weld materials.................................................................72-74
o Repairing weld.................................................................................75-79
CORE COMPETENCIES 80
o Performing groove welding on alloy steel pipe ..............................81-85
COURSE DESIGN
QUALIFICATION LEVEL : NC IV
COURSE DESCRIPTION :
This course is designed to enhance the knowledge, desirable attitudes and skills of a
WELDER in accordance with industry standards. It covers core competencies such as;
weld alloy steel pipes using SMAW. This includes common competencies; apply safety
practices, interpret drawing and sketches, perform industry calculations, contribute to
quality system, use hand tools, prepare weld materials, setup welding equipment, fit up
weld materials and repair welds. It also includes competencies such as, utilize
communication skills, develop teams and individuals, apply problem solving techniques in
the workplace, collect, analyze and organize information, plan and organize work and
promote environmental protection.
ENTRY REQUIREMENTS:
BASIC COMPETENCIES
(30 hours)
CORE COMPETENCIES
(56 hours)
UNIT OF NOMINAL
LEARNING OUTCOMES
COMPETENCY MODULE TITLE DURATION
1. Weld alloy steel 1.1 Performing 1.1.1 Weld alloy steel pipes in 56 hours
pipes using groove welding flat position (1G)
SMAW on alloy steel 1.1.2 Weld alloy steel pipes in
pipe horizontal position (2G)
1.1.3 Weld alloy steel pipes in
fixed pipe horizontal
position (5G)
1.1.4 Weld alloy steel pipes in
fixed, pipe inclined at 45
position (6G)
ASSESSMENT METHODS:
Written examination
Demonstration of practical skills
Direct observation
Interview
COURSE DELIVERY:
Modular
Demonstration
Lecture
Discussion
Dual training
Self-paced learning
TRAINER’S QUALIFICATIONS:
BASIC COMPETENCIES
MODULE DESCRIPTOR : This module covers the knowledge, skills and attitudes
required to use specialized communication skills to meet
specific needs of internal and external clients, conduct
interviews, facilitate group discussion, and contribute to the
development of communication strategies.
QUALIFICATION LEVEL : NC IV
LO1. Apply communication strategies to meet specific needs of internal and external
client.
ASSESSMENT CRITERIA:
1. Specific needs of client and colleagues were identified and met.
2. Different strategies were used to meet communication needs of clients and
colleagues.
3. Conflict was addressed in a timely way and in a manner which does not
compromise the standing of the organization.
4. Strategies for external and internal dissemination of information were developed,
promoted, implemented and reviewed as required.
5. Channel of communications were reviewed and established regularly.
6. Coaching in effective communication was provided.
7. Work related network and relationship were maintained.
8. Negotiation and conflict resolution strategies were used.
9. Communication with client's colleagues was appropriate to individual needs and
organizational objectives.
CONTENTS:
Communication process
Full range of communication
Active listening
Feedback
Interpretation
Role boundaries setting
Negotiation
Establishing empathy
CONDITIONS:
The students/trainees must be provided with the following:
Equipment
- video tapes
- LCD projector/OHP
- Personal computers
Learning materials
- learning element
- books and manuals
- transparencies
- slides
METHODOLOGIES:
Discussion
Role playing
Observation
ASSESSMENT METHODS:
Written examination
Direct observation
ASSESSMENT CRITERIA:
CONTENTS:
Presentation techniques
Developing a presentation
Multi-media utilization in presentation
CONDITIONS:
Equipment
- video tapes
- LCD projector/ OHP
- Personal computers
Learning materials
- learning element
- books and manuals
- transparencies
- slides
METHODOLOGIES:
Discussion
Role playing
Observation
ASSESSMENT METHODS:
Written examination
Direct observation
MODULE DESCRIPTOR : This module covers the knowledge, skills and attitudes
required to determine individual needs and develop team for
a work group.
QUALIFICATION LEVEL : NC IV
ASSESSMENT CRITERIA:
1. Learning and development need were systematically identified and implemented
in line with organizational requirements.
2. Learning plan to meet individual and group training and development needs was
collaboratively developed agreed to and implemented.
3. Individual were encouraged to self evaluate performance and identify areas for
improvement.
4. Feedback on performance of team members were collected from relevant service
and compared with established team learning process.
CONTENTS:
Quality assurance and/or procedures manuals
Goals, objectives, plans, system and process
Legal and organization policy/guidelines and requirements
Safety policies, procedures and programs
Confidentiality and security requirements
Ethical standards
Business and performance plans
Quality and continues improvement processes and standards
Formal/informal performance appraisal
Obtaining feedback from superior and colleagues
Personal reflective behavior strategies
Routine, organization methods for monitoring service delivery
CONDITIONS:
The students/trainees must be provided with the following:
Equipment
- personal computers
- simulated work area
Learning materials
- manuals for organizational requirements
- quality assurance and procedures
- work ethics manual
- personality development
Supplies and materials
- Office supplies, (pen, pencil, paper/bond paper)
METHODOLOGIES:
Discussion
Role playing
Observation
ASSESSMENT METHODS:
Written examination
Direct observation
ASSESSMENT CRITERIA:
1. Learning and development program goals and objectives were identified to match
specific knowledge and skills requirements of competency standards.
2. Learning delivery methods were appropriate to the learning goals, the learning
style of participants and availability of equipment and resources.
3. Workplace learning opportunities and coaching and mentoring assistance were
provided to facilitate individual and team achievement of competencies.
4. Resources and timelines required for learning activities were identified and
approved in accordance with organizational requirements.
CONTENTS:
CONDITIONS:
Equipment
- personal computers
Learning materials
- Coaching and mentoring principles manual
- Learning and development program goals and objectives
- Learning activity methods
Supplies and materials
- Office supplies, (pen, pencil, paper/bond paper)
METHODOLOGIES:
Problem solving
Formal course participation
On the job coaching/mentoring
Presentation/demonstration
Conference and seminar attendance
ASSESSMENT METHODS:
Direct observation
Case studies (Defense)
Demonstration
ASSESSMENT CRITERIA:
CONTENTS:
Coaching and mentoring principles
Methods and techniques for eliciting and interpreting feedback
Methods for identifying and prioritizing personal development opportunities and
options.
Knowledge of career paths and competency standards in industry
CONDITIONS:
Equipment
- personal computers
- simulated work area
Learning materials
- manuals for organizational requirements
- quality assurance and procedures
- work ethics manual
- personality development manual
Supplies and materials
- Office supplies, (pen, pencil, paper/bond paper)
METHODOLOGIES:
ASSESSMENT METHODS:
Written examination
Direct observation
ASSESSMENT CRITERIA:
CONTENTS:
CONDITIONS:
Equipment
- personal computers
- simulated team
Learning materials
- manuals for organizational requirements
- quality assurance and procedures
- work ethics manual
- personality development
Supplies and materials
- Office supplies, (pen, pencil, paper/bond paper)
METHODOLOGIES:
ASSESSMENT METHODS:
ASSESSMENT CRITERIA:
CONTENTS:
Understanding how to work effectively with team members who are divers work
styles, aspirations, cultures and perspective
Understanding how to facilitate team development and improvement
Communication skills including receiving feedback and reporting, maintaining
effecting effective relationship & conflict management
Quality assurance and/or procedures
CONDITIONS:
Equipment
- personal computers
- simulated work area
Learning materials
- manuals for organizational requirements
- quality assurance and procedures
- work ethics manual
- personality development
Supplies and materials
- Office supplies, (pen, pencil, paper/bond paper)
METHODOLOGIES:
Discussion
Role playing
On-the- job coaching
Conference seminars
ASSESSMENT METHODS:
Written examination
Direct observation
interview
MODULE DESCRIPTOR : This module covers knowledge, skills and attitudes required
to plan and organize work.
QUALIFICATION LEVEL : NC IV
ASSESSMENT CRITERIA:
CONTENTS:
CONDITIONS:
Training materials
- Organizational policies and procedures
- Reference materials on organizational planning
- Pen, paper
Students project
METHODOLOGIES:
Brainstorming
Discussion
Case studies
Role playing
Small group work
ASSESSMENT METHODS:
Written
Direct observation
Interview
ASSESSMENT CRITERIA:
CONTENTS:
GANTT chart
Consultation and negotiation with stakeholders
Prioritizing and managing work loads
CONDITIONS:
Equipment
- Computers
Training materials
- GANTT charts
- Reference materials on organizational planning
- Pen, paper
Students projects
METHODOLOGIES:
Brainstorming
Discussion
Case studies
Role playing
Small group work
ASSESSMENT METHODS:
Written
Direct observation
Interview
ASSESSMENT CRITERIA:
1. Work plans were implemented with set time frame, resources and required
standards of the organization
2. Work activities were monitored and reviewed against the set objectives of the
organization.
3. Deviations from work activities were reported and recommendations were
obtained / negotiated with appropriate personnel.
4. Reporting requirements were complied with recommended format.
5. Files record were established and maintained
CONTENTS:
CONDITIONS:
Equipment
- computers
Training materials
- Work plan schedules
- Monitoring tools and materials
- Pen, paper
- Plant/enterprises
- Students projects
METHODOLOGIES:
Brainstorming
Discussion
Case studies
Role playing
Small group work
ASSESSMENT METHODS:
Written
Direct observation
Interview
ASSESSMENT CRITERIA:
CONTENTS:
Report writing
Collecting information/data gathering
Feedback
Performance appraisal
CONDITIONS:
Equipment
- Computers
Training materials
- Reporting formats
- Performance appraisal format
- Reference materials on research techniques
- Pen, paper
Plant/enterprises (simulation)
- Students projects
METHODOLOGIES:
Brainstorming
Discussion
Case studies
Role playing
Small group work
ASSESSMENT METHODS:
Written
Direct observation
Interview
MODULE DESCRIPTOR : This module cover the knowledge, skills and attitude required
to identify all possible options, for to solve workplace
problem through analysis.
QUALIFICATION LEVEL : NC IV
ASSESSMENT CRITERIA:
CONTENTS:
CONDITIONS:
Equipment
- OHP
- Computers
Instructional materials
- Reference books
- Sample of process and other problems
- Learning guides
METHODOLOGIES:
Direct observation
Simulation/ role playing
ASSESSMENT METHODS:
Written
Practical/performance test
Case studies (defense)
ASSESSMENT CRITERIA:
CONTENTS:
CONDITIONS:
Equipment
- OHP
- Computers
Instructional materials
- Reference books
- Sample of process and other problems
- Learning guides
METHODOLOGIES:
Direct observation
Simulation/ role playing
ASSESSMENT METHODS:
Written
Practical/performance test
Case studies (defense)
ASSESSMENT CRITERIA:
CONTENTS:
CONDITIONS:
Equipment
- OHP
- Computers
Instructional materials
- Reference books
- Sample of process and other problems
- Learning guides
METHODOLOGIES:
Direct observation
Simulation/ role playing
ASSESSMENT METHODS:
Written
Case study (defense)
MODULE DESCRIPTOR : This module cover the knowledge, skills and attitudes
required to; recommend and implement solutions to a
problem using structured process improvement which is
typically performed by an experienced technician, team
leader or supervisor.
QUALIFICATION LEVEL : NC IV
ASSESSMENT CRITERIA:
1. Draft (hand written) report for corrective actions to the problem was prepared
2. Draft (hand written) report and documents were reviewed in accordance with
standard format.
3. Communication/Documentation report was finalized based on standard format &
SOP’s
CONTENTS:
CONDITIONS:
Equipment
- OHP
- Computers
Instructional materials
- Reference books
- Corrective actions
- Statement/ reports
- Learning guides
METHODOLOGIES:
Direct observation
Simulation/ role playing
ASSESSMENT METHODS:
Written examination
case study (defense)
ASSESSMENT CRITERIA:
CONTENTS:
Oral communication
Receiving and finalization of instructions
Organizational protocol
CONDITIONS:
Equipment
- OHP
- Computers
Instructional materials
- Reference books
- Recommendation report
- Learning guides
METHODOLOGIES:
Direct observation
Simulation /role playing
ASSESSMENT METHODS:
Written examination
case study (defense)
ASSESSMENT CRITERIA:
CONTENTS:
Setting of objectives
Statutory and vendor requirements
Ergonomic and environmental factors
Identification of timelines
CONDITIONS:
Equipment
- OHP
- Computers
Instructional materials
- Reference books
- Recommendation report
- Learning guides
METHODOLOGIES:
Direct observation
Simulation/ role playing
Distance education
ASSESSMENT METHODS:
Written examination
Case study (defense)
CERTICATE LEVEL : NC IV
ASSESSMENT CRITERIA:
CONTENTS:
CONDITIONS:
Reference book
Handouts/modules/printed materials
Forms
METHODOLOGIES:
Lectures
Discussions
Demonstrations
ASSESSMENT METHODS:
ASSESSMENT CRITERIA:
CONTENTS:
Data processing
Research method
Problem solving
CONDITIONS:
PC
Reference book
Handouts/modules/printed materials
Data processing software (MS WORD, EXCEL, etc.)
METHODOLOGIES:
Lectures
Discussions
Demonstrations
Reporting
ASSESSMENT METHODS:
ASSESSMENT CRITERIA:
CONTENTS:
CONDITIONS:
PC
Reference book
Handouts/modules/printed materials
Desktop publishing software
METHODOLOGIES:
1. Lectures
2. Discussions
3. Demonstrations
ASSESSMENT METHODS:
ASSESSMENT CRITERIA:
CONTENTS:
CONDITIONS:
PC
Reference book
Handouts/modules/printed materials
METHODOLOGIES:
Lectures
Discussions
Demonstrations
ASSESSMENT METHODS:
MODULE DESCRIPTOR : This module covers the knowledge, skills and attitude
required in adhering to environmental protection principles,
strategies and guidelines.
CERTICATE LEVEL : NC IV
ASSESSMENT CRITERIA:
CONTENTS:
CONDITIONS:
METHODOLOGIES:
Discussion – demonstration
Research and reporting
ASSESSMENT METHODS:
ASSESSMENT CRITERIA:
CONTENTS:
CONDITIONS:
METHODOLOGIES:
Lectures
Discussions
Demonstrations
Reporting
Role playing
ASSESSMENT METHODS:
ASSESSMENT CRITERIA:
CONTENTS:
Communicating effectively
Performing research and analysis
Reading/ interpreting data and information
Problem solving
CONDITIONS:
Personal computer
Reference book
Handouts/modules/printed materials
Statistical package
Workplace/ assessment location
METHODOLOGIES:
Demonstrations
Reporting
ASSESSMENT METHODS:
COMMON COMPETENCIES
ASSESSMENT CRITERIA:
CONTENTS:
CONDITION:
METHODOLOGIES:
Lecture/demonstrations
Self pace learning
Group discussion
ASSESSMENT METHODS:
Written/oral
Direct observation
Interview
ASSESSMENT CRITERIA:
CONTENTS:
CONDITION:
METHODOLOGIES:
Lecture/demonstrations
Self pace learning
Group discussion
ASSESSMENT METHODS:
Written/oral
Direct observation
Interview
ASSESSMENT CRITERIA:
CONTENTS:
CONDITION:
Equipment/accessories
- Hard hat
- Safety shoes
- Gloves
- Goggles
- Welder apron
Instructional materials:
- Reference book
- Learning modules/manuals
- Safety standards
- Enterprise safety policies/guidelines
METHODOLOGIES:
Lecture/demonstrations
Self pace learning
Group discussion
ASSESSMENT METHODS:
Written/ oral
Direct observation
Interview
ASSESSMENT CRITERIA:
CONTENTS:
CONDITION:
Equipment
- First aid kit (different types)
- Oxygen
- Stretcher
Medicine
Learning materials
- Video tape, CD’s, transparencies
Directory hotline number and offices
METHODOLOGIES:
Lecture/demonstrations
Self pace learning
Group discussion
ASSESSMENT METHODS:
Written/ oral
Direct Observation
Interview
Demonstration
ASSESSMENT CRITERIA:
CONTENTS:
CONDITION:
Equipment
- Fire extinguishers (different types)
- Fire hydrants
- Video players/monitors
Learning materials
- Types of fires/sources
- Types of fire fighting equipment and its operations
- Manuals on fire protection regulations
- Video tape, CD’s, transparencies
- Report cards/checklist
METHODOLOGIES:
Lecture/demonstrations
Self pace learning
Group discussion
ASSESSMENT METHODS:
Written/ oral
Direct observation
Interview
Demonstration
MODULE DESCRIPTION : This module covers knowledge, skills and attitudes required
to interpret drawing and sketches in accordance with work
plan specifications.
ASSESSMENT CRITERIA:
CONTENTS:
CONDITION:
Equipment/accessories
- OHP/transparencies
- Computer
- Video/multi-media materials
Training materials
- Reference book,
- Learning modules
- Blueprint (sample)
- Writing instrument
- Drawing instrument
METHODOLOGIES:
Lecture/ demonstrations
Self-paced instruction
Presentation
ASSESSMENT METHODS:
Written
Direct observation
Interview/ oral
ASSESSMENT CRITERIA:
CONTENTS:
CONDITION:
Equipment/accessories
- OHP/transparencies
- Computer
- Video/multi-media materials
Training materials
- Reference book,
- Learning modules
- Blueprint (sample)
- Writing instrument
- Drawing instrument
METHODOLOGIES:
Lecture/ demonstrations
Self-paced instruction
Presentation
ASSESSMENT METHODS:
Written
Direct observation
Interview/ oral
ASSESSMENT CRITERIA:
CONTENTS:
CONDITION:
Equipment/accessories
- OHP/transparencies
- Computer
- Video/multi-media materials
Training materials
- Reference book,
- Learning modules
- Blueprint (sample)
- Writing instrument
- Drawing instrument
METHODOLOGIES:
Lecture/ demonstrations
Self-paced instruction
Presentation
ASSESSMENT METHODS:
Written
Direct observation
Interview/ oral
MODULE DESCRIPTION : This module covers knowledge, skill and attitude required to
compute/calculate quantity /size/cost of materials/parts, and
convert systems of measurements using formulas and other
methods. This also includes measuring instruments and its
applications.
ASSESSMENT CRITERION:
CONTENTS:
Mathematical operations
- Subtraction
- Addition
- Multiplication
- Division
Industrial mathematics
Computation formulas finding areas of:
- Plane
- Circles
- Triangles
- Other geometrical figures
CONDITION:
Equipment/ accessories
- Calculators
Supplies/ materials
- Pencil/ paper
- Reference books
- Learning materials/module
- OHP/ transparencies
- Video/ multi-media materials
METHODOLOGIES:
Lecture/ demonstrations
Self pace learning
Group discussion
ASSESSMENT METHODS:
Written/ oral
Direct observation
Interview
Demonstration
ASSESSMENT CRITERIA:
1. Units are converted to the required figure using the given formulae
2. English measurements are converted to metric measurements according to
procedure.
CONTENTS:
Units
- Fractions
- Mixed numbers
- Decimal
Conversion of English to metric (vise versa)
CONDITION:
Equipment/ accessories
- Calculators
Supplies/ materials
- Pencil/ paper
- Reference books
- Learning materials/module
- OHP/ transparencies
- Video/ multi-media materials
METHODOLOGIES:
Lecture/ demonstrations
Self pace learning
Group discussion
ASSESSMENT METHODS:
Written/ oral
Direct observation
Interview
Demonstration
ASSESSMENT CRITERIA:
CONTENTS:
CONDITION:
Equipment/ accessories
- Calculators
Supplies/ materials
- Pencil/ paper
- Reference books
- Learning materials/module
- OHP/ transparencies
- Video/ multi-media materials
METHODOLOGIES:
Lecture/ demonstrations
Self pace learning
Group discussion
ASSESSMENT METHODS:
Written/ oral
Direct observation
Interview
Demonstration
ASSESSMENT CRITERIA:
CONTENTS:
CONDITION:
Equipment/ accessories
- Calculators
Supplies/ materials
- Pencil/ paper
- Reference books
- Learning materials/ module
- OHP/ transparencies
- Video/ multi-media materials
METHODOLOGIES:
Lecture/demonstrations
Self pace learning
Group discussion
ASSESSMENT METHODS:
Written/ oral
Direct observation
Interview
Demonstration
MODULE DESCRIPTION : This modules covers knowledge, skill and attitude required to
inspect work against specification and standards and apply
quality standards to work.
ASSESSMENT CRITERIA:
CONTENTS:
CONDITION:
METHODOLOGIES:
Lecture/ demonstrations
Self pace learning
Group discussion
ASSESSMENT METHODS:
Written/ oral
Direct observation
Interview
Demonstration
ASSESSMENT CRITERIA:
CONTENTS:
Quality standard/ISO
Work inspection techniques/procedures
Record maintenance
Communication process
CONDITION:
METHODOLOGIES:
Lecture/ demonstrations
Self pace learning
Group discussion
ASSESSMENT METHODS:
Written/ oral
Direct observation
Interview
Demonstration
ASSESSMENT CRITERIA:
CONTENTS:
CONDITION:
METHODOLOGIES:
Lecture/ demonstrations
Self pace learning
Group discussion
ASSESSMENT METHODS:
Written/ oral
Direct observation
Interview
Demonstration
MODULE DESCRIPTION : This modules covers knowledge, skills and attitude required
to use hand tools
ASSESSMENT CRITERIA:
CONTENTS:
CONDITION:
Hand tools
o Hacksaws
o Hammers (ball peen, chipping)
o Punches
o Screwdrivers
o Wrenches
o Scrapers
o Chisels
o Gouges
o Files
o Clamps
Supplies/ materials
- Pencil /paper
- Reference books
- Learning materials/ module
- OHP/ transparencies
- Video/ multi-media materials
METHODOLOGIES:
Lecture/ demonstrations
Self pace learning
Group discussion
ASSESSMENT METHODS:
Written/ oral
Direct observation
Interview
Demonstration
ASSESSMENT CRITERIA:
1. Hand tools are used to produce the desired outcomes to job specifications.
2. Task performed in accordance with company or industry safety procedure
CONTENTS:
CONDITION:
Hand tools
o Hacksaws
o Hammers (ball peen, chipping)
o Punches
o Screwdrivers
o Wrenches
o Scrapers
o Chisels
o Gouges
o Files
o Clamps
Supplies/ materials
- Pencil/ paper
- Reference books
- Learning materials/module
METHODOLOGIES:
Lecture/ demonstrations
Self pace learning
Group discussion
ASSESSMENT METHODS:
Written/ oral
Direct observation
Interview
Demonstration
ASSESSMENT CRITERIA:
CONTENTS:
Routine maintenance
o Lubricating
o Tightening
o Simple tool repair
o Hand sharpening
o Cleaning
Proper storage of hand tools
CONDITION:
Hand tools
o Hacksaws
o Hammers (ball peen, chipping)
o Punches
o Screwdrivers
o Wrenches
o Scrapers
o Chisels
o Gouges
o Files
o Clamps
Supplies/ materials
- Pencil/ paper
- Reference books
- Learning materials/ module
METHODOLOGIES:
Lecture/ demonstrations
Self pace learning
Group discussion
ASSESSMENT METHODS:
Written/ oral
Direct observation
Interview
Demonstration
MODULE DESCRIPTION : This modules covers knowledge skills and attitude required
in preparing weld materials.
ASSESSMENT CRITERIA:
CONTENTS:
CONDITION:
Hand tools
Cutting equipment and accessories
Gases (oxygen, acetylene, LPG)
Supplies/Materials
- Pencil/paper
- Reference books
- Learning materials/module
- OHP/transparencies
- Video/multi-media materials
METHODOLOGIES:
Lecture/ demonstrations
Self pace learning
Group discussion
ASSESSMENT METHODS:
Written/ oral
Direct observation
Interview
Demonstration
ASSESSMENT CRITERIA:
CONTENTS:
CONDITION:
Hand tools
Cutting equipment and accessories
Gases (oxygen, acetylene, LPG)
Air compressor
Shearing machine
Disc cutter
Supplies/ materials
- Pencil/paper
- Reference books
- Learning materials/module
- OHP/ transparencies
- Video/multi-media materials
METHODOLOGIES:
Lecture/ demonstrations
Self pace learning
Group discussion
ASSESSMENT METHODS:
Written/ oral
Direct observation
Demonstration
ASSESSMENT CRITERIA:
CONTENTS:
CONDITION:
Hand tools
Cutting equipment and accessories
Gases (oxygen, acetylene, LPG)
Air compressor
Shearing machine
Disc cutter
Supplies/ materials
- Pencil/paper
- Reference books
- Learning materials/module
- OHP/ transparencies
- Video/multi-media materials
METHODOLOGIES:
Lecture/ demonstrations
Self pace learning
Group discussion
ASSESSMENT METHODS:
Written/ oral
Direct observation
Demonstration
ASSESSMENT CRITERIA:
CONTENTS:
Procedures and techniques of preparing plates and pipe edges for welding
Equipment and tools for preparing plates and pipes edges
Safe working practices
CONDITION:
Hand tools
Cutting equipment and accessories
Mild steel
Carbon steel
Alloy steel
Cutting gases
Gouging electrodes
Grinding/cutting discs
Run on/run off, backing plates/ring
Shearing machine
Disc cutter
Supplies/ materials
- Pencil/paper
- Reference books
- Learning materials/module
- OHP/ transparencies
- Video/multi-media materials
METHODOLOGIES:
Lecture/ demonstrations
Self pace learning
Group discussion
ASSESSMENT METHODS:
Written/ oral
Direct observation
Demonstration
ASSESSMENT CRITERIA:
CONTENTS:
METHODOLOGIES:
Lecture/ demonstrations
Self pace learning
Group discussion
ASSESSMENT METHODS:
Written/ oral
Direct observation
Demonstration
MODULE DESCRIPTION : This modules covers knowledge, skills and attitude required
in setting up welding equipment.
ASSESSMENT CRITERIA:
CONTENTS:
CONDITION:
Tools
- Set of screw driver
- Set of wrenches
Supplies/Materials
- electrical tape
- rubber tape
Instructional materials
- reference book /modules/ learning guides/ video CDs,
- equipment manual
METHODOLOGIES:
Lecture/ demonstrations
Self pace learning
Group discussion
ASSESSMENT METHODS:
Written/ oral
Direct observation
Interview
Demonstration
ASSESSMENT CRITERIA:
CONTENTS:
CONDITION:
Tools
- Set of screw driver
- Set of wrenches
Supplies/ materials
- Electrical tape
- Rubber tape
Instructional materials
- Reference book /modules/ learning guides/ video CDs,
- Equipment manual
METHODOLOGIES:
Lecture/ demonstrations
Self pace learning
Group discussion
ASSESSMENT METHODS:
Written/ oral
Direct observation
Interview
Demonstration
ASSESSMENT CRITERIA:
CONTENTS:
CONDITION:
Welding positioner
Jigs and fixture
Tools
Supplies/ materials
Instructional materials
- Reference book /modules/ learning guides/ video CDs,
- Equipment manual
METHODOLOGIES:
Lecture/ demonstrations
Self pace learning
Group discussion
ASSESSMENT METHODS:
Written/ oral
Direct observation
Interview
Demonstration
MODULE DESCRIPTION : This modules covers knowledge skills and attitude required
in fitting up weld materials.
ASSESSMENT CRITERIA:
CONTENTS:
Kind of tacking
Welding procedure standard requirement
Codes and specification
CONDITION:
METHODOLOGIES:
Lecture/ demonstrations
Self pace learning
Group discussion
ASSESSMENT METHODS:
Written/ oral
Direct observation
Interview
Demonstration
ASSESSMENT CRITERIA:
CONTENTS:
Fit up tolerances
Workpiece alignment procedure
Fit up
CONDITION:
Measuring tools
Work piece
Personal protective equipment
Drawing plan and specification
Instructional materials
- Reference book /modules/ learning guides/ video CDs,
- Equipment manual
METHODOLOGIES:
Lecture/ demonstrations
Self pace learning
Group discussion
ASSESSMENT METHODS:
Written/ oral
Direct observation
Interview
Demonstration
MODULE DESCRIPTION : This modules covers knowledge skills and attitude required
in repairing weld.
ASSESSMENT CRITERIA:
CONTENTS:
CONDITION:
METHODOLOGIES:
Lecture/ demonstrations
Self-paced learning
Group discussion
ASSESSMENT METHODS:
Written/ oral
Direct observation
Return demonstration
ASSESSMENT CRITERIA:
CONTENTS:
CONDITION:
METHODOLOGIES:
Lecture/ demonstrations
Self-paced learning
Group discussion
ASSESSMENT METHODS:
Written/ oral
Direct observation
Return demonstration
ASSESSMENT CRITERIA:
CONTENTS:
CONDITION:
Tools
- Chipping hammers
- Steel brush
Supplies/Materials
- Developer
- Penetrant
- Cleaner
- Cloth/ clean rag
Instructional materials
- Reference book/ modules/ learning guides/ video CDs
- Welding charts
- Work plans
- Drawing & specifications relevant to the task
METHODOLOGIES:
Lecture/ demonstrations
Self-paced learning
Group discussion
ASSESSMENT METHODS:
Written/ oral
Direct observation
Return Demonstration
ASSESSMENT CRITERIA:
CONTENTS:
CONDITION:
METHODOLOGIES:
Lecture/ demonstrations
Self-paced learning
Group discussion
ASSESSMENT METHODS:
Written/ oral
Direct observation
Return demonstration
CORE COMPETENCIES
LO3. Weld alloy steel pipes in fixed pipe horizontal position (5G)
LO4. Weld alloy steel pipes in fixed, pipe inclined at 45 position (6G)
ASSESSMENT CRITERIA:
CONTENTS:
Essentials of welding
International welding standards
Weld profile
- Bead profile a minimum flush to base metal
- Ripple regular in appearance
- Smoothness of joints
- Uniformity of finish beads
Safe welding practices
Welding techniques and procedures
METHODOLOGIES:
Lecture/ demonstrations
Self-paced learning
Group discussion
ASSESSMENT METHODS:
Written/ oral
Interview
Direct observation
- 86 - CBC Shielded Metal Arc Welding (SMAW) NC IV
LO2. WELD ALLOY STEEL PIPES IN HORIZONTAL POSITION (2G)
ASSESSMENT CRITERIA:
1. Weldment of workplace is free of defects.
2. Weld size not greater than 2mm for side lap and 3mm for crown height 1mm.
3. Weld profile acceptance according to WPS/industry standard.
4. Penetration minimum of flush to base metal and convexity of not greater than
3mm in height, in accordance with WPS.
CONTENTS:
Essentials of welding
International welding standards
Weld profile
- Bead profile a minimum flush to base metal
- Ripple regular in appearance
- Smoothness of joints
- Uniformity of finish beads
Safe welding practices
Welding techniques and procedures
METHODOLOGIES:
Lecture/ Demonstrations
Self-paced learning
Group discussion
ASSESSMENT METHODS:
Written/oral
Interview
Direct observation
ASSESSMENT CRITERIA:
1. Weldment of workplace is free of defects.
2. Weld size not greater than 2mm for side lap and 3mm for crown height 1mm.
3. Weld profile acceptance according to WPS/industry standard.
4. Penetration minimum of flush to base metal and convexity of not greater than
3mm in height, in accordance with WPS.
CONTENTS:
Essentials of welding
International welding standards
Weld profile
- Bead profile a minimum flush to base metal
- Ripple regular in appearance
- Smoothness of joints
- Uniformity of finish beads
Safe welding practices
Welding techniques and procedures
METHODOLOGIES:
Lecture/ demonstrations
Self-paced learning
Group discussion
ASSESSMENT CRITERIA:
Written/oral
Interview
Direct observation
ASSESSMENT CRITERIA:
1. Weldment of workplace is free of defects.
2. Weld size not greater than 2mm for side lap and 3mm for crown height 1mm.
3. Weld profile acceptance according to WPS/industry standard.
4. Penetration minimum of flush to base metal and convexity of not greater than
3mm in height, in accordance with WPS.
CONTENTS:
Essentials of welding
International welding standards
Weld profile
- Bead profile a minimum flush to base metal
- Ripple regular in appearance
- Smoothness of joints
- Uniformity of finish beads
Safe welding practices
Welding techniques and procedures
METHODOLOGIES:
Lecture/ demonstrations
Self-paced learning
Group discussion
ASSESSMENT METHODS:
Written/oral
Interview
Direct observation
The CBC specifies the outcomes which are consistent with the
requirements of the workplace as agreed through the industry or
community consultations.