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Manual
All rights reserved. This notice applies to all copyrighted materials included with this product,
including, but not limited to, this manual and software embodied within the product. This manual is
intended for the sole use of the persons to whom it was provided, and any unauthorized distribution
of the manual or dispersal of its contents is strictly forbidden. This manual may not be reproduced in
whole or in part by any means whatsoever without the expressed written permission of
MAGNETEK MATERIAL HANDLING ELECTROMOTIVE SYSTEMS.
DANGER
DANGER indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury. This signal word is to be limited to the most extreme situations.
WA R N I N G
WARNING indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided, could result in
minor or moderate injury. It may also be used to alert against unsafe practices.
WA R N I N G
Chapter 2: Installation
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Mounting the Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Chapter 3: Wiring
IMPULSE®•P3 Series 2 Wiring Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Standard Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Terminal Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Chapter 7: Troubleshooting
Drive Faults and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Power Section Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
Power Off Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
IMPULSE•P3 Series 2 Advanced Instruction Manual –February 2008
2
Appendix
Appendix A: Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
Appendix B: IMPULSE®•P3 Series 2 External Resistor Specifications . . . . . . . . . B-1
Appendix C: IMPULSE•P3 Series 2 Parameter Listing . . . . . . . . . . . . . . . . . . . . . . . . C-1
Introduction
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Introduction
The IMPULSE•P3 Series 2 drive is the next generation of Electromotive Systems drives, providing
compact and economical crane control. This drive offers a unique option to the customer of
maintaining the look and feel of the original IMPULSE•P3 drive or utilizing the expanded
capabilities of the IMPULSE•P3 Series 2 drive. As a default setting from the factory, IMPULSE•P3
Series 2 programming and operation remains identical to the original IMPULSE•P3 drive, providing
an easy transition from the original IMPULSE•P3 to the IMPULSE•P3 Series 2.
With the IMPULSE•P3 Series 2 drive configured to operate as an IMPULSE•P3, the familiar control
capabilities of this drive are readily accessible. These include:
• Volts/Hertz Control
• X-Press Programming
• Swift-Lift
• Reverse Plug Simulation
• Quick Stop
However, by the adjustment of a single parameter, the IMPULSE•P3 Series 2 can be reconfigured to
utilize many additional control features, including:
• Open-Loop Vector Control
• Micro-Speed Control
• Up to 16 Discrete Speed References
• End of Travel Limit Selection
• Load Check
• Expanded Programmable Input/Output Capabilities
• RS-485 Communications
This manual will provide support for the advanced IMPULSE•P3 Series 2 software. For information
on the basic IMPULSE•P3 Series 2, please consult instruction manual 005-1069.
460V Class
Model
4001 4002 4003 4004 4008 4014 4018
Rated current (A) 1.2 1.8 3.4 4.8 8.6 14.8 18.0
Capacity (kVA) 0.9 1.4 2.6 3.7 7 11 14
Horsepower (Ref. Only) 0.5 0.75 2.0 3.0 5.0 7.5 10.0
Installation
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Mounting
WA R N I N G
• The IMPULSE•P3 Series 2 drive generates heat. For the most effective cooling possible,
mount vertically.
• When mounting units in an enclosure, install a fan or other cooling device to keep the
enclosure air temperature below 122°F (50°C).
460 Volt
Overall Dimensions Mounting Dimensions
in inches and (mm) in inches and (mm) Total Heat Loss
Figure 2-2
Figure 2-3
A A
AIR
3.94 in.
(100mm)
Wiring
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IMPULSE®•P3 Series 2 Wiring Practices
WA R N I N G
Before you wire the drive, review the following practices to ensure that your system is wired
properly.
* A 120VAC interface is standard. 24VAC and 48VAC interface cards are optional and must be specified.
+2, +1 DC reactor connection When connecting optional DC reactor, remove the main circuit
short-circuit bar between +2 and +1.
+1, (–) DC power supply input DC power supply input (+1: positive –: negative)
Grounding Ground to local grounding codes
S1 Multi-function input selection FWD run when closed, stop when open Photo-coupler
1 insulation
S2 Multi-function input selection REV run when closed, stop when open 24VDC,
2 8mA.
S3 Multi-function input selection
3
S4 Multi-function input selection
4
S5 Multi-function input selection Inputs are programmable
5
S6 Multi-function input selection
6
S7 Multi-function input selection
Multi-function contact output Frequency reference Sequence
7
SC Multi-function input selection Common for control signal
common
FS Power for frequency setting +12V (permissible current 20mA max.)
FR Master speed frequency 0 to +10VDC (20kΩ), 4 to 20mA (250Ω) or 0 to 20mA (250Ω)
reference
FC Frequency reference common 0V
Input
communications
CAUTION:
The following guidelines are only suggested values. Always conform to NEC and your
local electrical codes and wiring practices.
Make sure to ground the ground terminal according to the local grounding code. Never ground the
IMPULSE•P3 Series 2 in common with welding machines, motors, or other electrical equipment.
When several IMPULSE•P3 Series 2 units are used side by side, ground each unit as shown in
examples. Do not loop the ground wires.
(When Used)
To prevent the motor from overheating, IMPULSE•P3 Series 2 can be programmed to provide motor
overload protection.
When multiple motors are being operated in parallel using a single IMPULSE•P3 Series 2 , separate
thermal overload relays may be used to provide motor overload protection for each motor. In this
case, programmable, electronic motor overload protection may be disabled.
A thermal overload relay is not required when the motor(s) has thermal detector(s) embedded in its
windings. Because operating fan-cooled motors at low speeds may overheat the motor (even at rated
current), the use of thermal detectors in the motor is recommended when using IMPULSE•P3 Series
2 with fan cooled motors. Although this is not the case with non-ventilated type motors, thermal
detectors will always provide a level of protection not available with conventional thermal overload
relays. It is recommended that programmable overload protection be enabled when motor thermal
detectors are provided.
Due to variations in the physical dimensions of the drives with different ratings, two different
interface cards are available.
Drive Model Number Interface Card Drive Model Number Interface Card
2001-P3S2 P3-2IF2 4001-P3S2 P3-2IF1
2003-P3S2 P3-2IF2 4002-P3S2 P3-2IF1
2005-P3S2 P3-2IF2 4003-P3S2 P3-2IF1
2008-P3S2 P3-2IF1 4004-P3S2 P3-2IF1
2011-P3S2 P3-2IF1 4008-P3S2 P3-2IF1
2017-P3S2 P3-2IF1 4014-P3S2 P3-2IF2
2025-P3S2 P3-2IF2 4018-P3S2 P3-2IF2
2033-P3S2 P3-2IF2
Switch (SW1) can be changed according to the sequence input signal (S1 to S7) polarity.
NOTE: Switch (SW1) must remain at NPN setting for use with 120V interface cards.
Switch (SW2) sets the mode of speed reference input on terminals FR and FC.
SW2
X
X
X
X
X
R/L1 S/L2 T/L3 +1 U/T1 V/T2 W/T3
X
— +2 B1 B2
— +1 +2 X
X
X
X
X
X
X
R/L1 S/L2 T/L3 B1 B2 U/T1 V/T2 W/T3
Models 2008-P3S2, 2011-P3S2, 4001-P3S2 thru 4004-P3S2
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Wiring Inspection
After wiring is complete, check the following:
• Wiring is properly connected.
• Wire clippings or screws are not left inside the unit.
• Screws are securely tightened
• Bare wires in the terminal do not come in contact with other terminals.
FS
PC
P2
P1
P3S2-OUT2
Keypad Operation
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Using The Keypad
All functions of the drive are accessed using the keypad. The operator can enter information into the
drive memory to configure the drive’s application, by using the Function LEDs.
Keypad Functions
The keypad has a 4-digit LED display. Both numeric and alpha-numeric data can appear on the
display.
Data display
section
Function
LEDs
Press to switch
between function
LEDs.
Displays data
to be changed
or monitored
and enters new Press to run the motor.
data.
Press to increase
parameter no./data Status indicator
value. Press to stop the motor, or
Press to decrease reset a drive fault.
parameter no./data
value.
Local/Remote Selection
This toggles between the Local (keypad) and Remote modes of operation. This affects
LO/RE both the start/stop functions, as well as the frequency reference.
Parameter Programming
Selects or reads data using parameter number (nXXX). Data is displayed by pressing the
ENTER key, and can be changed by pressing the “up arrow” or “down arrow” keys. Any
PRGM changes can be saved by again pressing the ENTER key. Pressing the DSPL key exits the
programming mode.
(Green) (Red)
° °
Condition RUN ALARM
Operation Ready (during stop) Blinking Off
Ramp To Stop (during decel) Long Blinking Off
Normal Operation (running) On Off
Alarm Blinking or ON Blinking
Fault Off On
For details of how the status indicator LEDs function during a drive fault, refer to the “Troubleshooting” section.
Monitor Function
When using the Monitor Function, a variety of information can be displayed on the keypad. The Up/
Down arrow keys scroll through each of the U-XX parameters listed below. Pressing the Data/Enter
key will cause the display to show the data in the monitor parameter currently displayed.
Diagram 1 Diagram 2
Fwd/Rev Run
Command (S1/S2)
5th Speed
4th Speed
3rd Speed
Frequency 2nd Speed
1st Speed
Output
In addition to discrete speed control, true infinitely variable speed control can be configured. The
IMPULSE•P3 Series 2 has two ways in which infinitely variable control can be configured, 2-Step
Infinitely Variable and 3-Step Infinitely Variable control. Sample timing diagrams for both methods
are given.
Fwd/Rev Run
Command (S1/S2)
Increase (S3)
Max. Freq.
Hold (S3)
Increase (S4)
Max. Freq.
Initial Data
Parameter Name Data Function Value Range
Variable
5 Analog Reference 5.0 5.0 2 0 17 17 17 17 60.0 16.1/32.2 9.2/18.4
One of the added capabilities of the IMPULSE•P3 Series 2 is the ability to program up to 16 distinct
speed references. This is accomplished by first setting X-Press Programming to 5 Speed Multi-Step
Control. Then, by using binary combinations of the digital inputs, the different speed references are
selected. The following table lists the necessary combinations of the digital inputs and their
corresponding speed reference parameters.
Data/ Initial
Constant Name Bit Function Function Value Data Range
n111 Acceleration Time 1 – – Setting Unit According to n234 * 0.0~25.5
n112 Deceleration Time 1 – – Setting Unit According to n234 * 0.0~25.5
n114 Acceleration Time 2 – – Setting Unit According to n234 1.5 0.0~25.5
n115 Deceleration Time 2 – – Setting Unit According to n234 1.5 0.0~25.5
– 0 S-Curve not provided
Run Command
MFI=06
Accel/Decel
Changeover
n112
n111 n114 n115
n112
Frequency Output n111
Brake Output
Run/Reference Source
The drive’s default setting is to receive both its run and reference from the digital inputs. The drive
may also be configured to receive a reference from analog input, serial communications or from the
keypad. In addition, the run command may also be configured to be generated from the keypad or
from serial communication. If the drive is run from the keypad, the RUN button must be maintained.
When the RUN button is released, the drive will come to an immediate stop.
WA R N I N G
Because of the additional potential hazards that are introduced when any drive is operated
locally, we advise you to avoid operating it this way. If you do operate the drive locally, be
aware that the crane or hoist will move when you press the RUN button. If you have questions
contact Electromotive Systems.
Additionally, DC injection is also utilized at the end of a deceleration ramp to bring the motor to a
complete stop before the brake is set. DC injection is configured using n136-n138.
Run
Command
Micro-Speed 1
Enable
Micro-Speed 2
Enabled
fref x (n230)
fref x (n229)
Frequency
Output
Data/ Initial
Constant Name Bit Function Function Value Data Range
n189 Upper Limit 1 Speed – – Setting Unit =0.01 Hz 6.00 Hz 0.00~25.50 Hz
n190 Upper Limit 1 Decel Time – – Setting Unit =0.1 Sec. 1.0 Sec. 0.0~25.5 Sec.
– 0 Base Block to Stop
n191 Action at Upper Limit 2 *0 0~1
– 1 Decel to Stop by n192
n192 Upper Limit 2 Stopping Time – – Setting Unit =0.1 Sec. 0.5 Sec. 0.0~25.5 Sec.
n193 Lower Limit 1 Speed – – Setting Unit =0.01 Hz 6.00 Hz 0.00~25.50 Hz
n194 Lower Limit 1 Decel Time – – Setting Unit =0.1 Sec. 1.0 Sec. 0.0~25.5 Sec.
– 0 Base Block to Stop
n195 Action at Lower Limit 2 *0 0~1
– 1 Decel to Stop by n196
n196 Lower Limit 2 Stopping Time – – Setting Unit =0.1 Sec. 0.5 Sec. 0.0~25.5 Sec.
Reset limit fault when run
in opposite direction, or
– 0 reset limit fault when
n197 Travel Limit Reset limit input is removed 0 0~1
Reset limit fault when run
– 1 in opposite direction
* When X-Press Programming (n100=6-9, A or B) is set for hoist, constants n191 and n195 have no effect. Stopping
Method when limit 2 is enabled will be base block.
Run (FWD)
Command
Run (REV)
Command
Upper Limit 1
Input (N.O.)
n190
n189
Frequency
Output
Normal Stopping
depending on n119
Run (REV)
Command
Upper Limit 2
Input (N.O.)
Run (FWD)
Command
Run (REV)
Command
Lower Limit 1
Input (N.O.)
Frequency n193
Output
Normal Stopping
Depending on n119
n194
Run (FWD)
Command
Run (REV)
Command
Lower Limit 2
Input (N.O.)
Frequency
Output
n116 Quick Stop Time – – Setting Unit = 0.1 Sec. 1.0 0.0~25.5
Run (FWD)
Command
Run (REV)
Command
n112
n112
n115
Frequency
Output n111 n114
(Reverse Plug)
n115
n114
n112
There are two methods that may be utilized to enable Swift Lift. First, Swift Lift can be enabled to
automatically occur whenever the load permits by setting n113 to 01XX (XX indicates these two bits
have no effect on Swift Lift operation). Swift Lift may also be enabled manually by setting n113 to
10XX. Manual enabling of Swift Lift requires one of the programmable inputs set to 18. If the input
is on then the torque comparison occurs and it is possible to run at the Swift Lift frequency. If the
input is off, the drive will never perform the torque comparison and only run up to the rated
maximum frequency.
11 No Function
n130 Swift Lift Forward Speed – – Setting Unit =1Hz 60 Hz 0~150Hz
n131 Swift Lift Reverse Speed – – Setting Unit =1Hz 60 Hz 0~150Hz
Swift Lift Enabling Current at Setting Unit =1% Inverter
n132 – – 50% 0~100%
Forward Rated Current
Swift Lift Enabling Current at Setting Unit =1% Inverter
n133 – – 0% 0~100%
Reverse Rated Current
n134 Swift Lift Threshold Speed – – Setting Unit =1Hz 60 Hz 0~150Hz
Swift Lift Delay Time at 0~25.5
n135 – – Setting Unit =0.1 Sec. 2.0 Sec.
threshold Speed Sec.
WA R N I N G
Motors and drive machinery must be capable of operating above motor base speed. Consult
the motor/gearbox/hoist manufacturer before enabling Swift Lift function. Failure to observe
this warning may result in damage to equipment and possible injury or death to personnel.
Volts/Hertz Setup
Maintaining the correct relationship between the output voltage and frequency is critical for proper
operation of the motor. Having the correct V/f pattern allows the drive to provide full load torque
across its entire operating range and prevents excessive current and heating in the motor.
If increased starting torque is required, the V/f pattern may be increased to help increase the torque.
Care must be taken to avoid raising the voltage too high as this will result in higher motor currents
and heating. The default V/f patterns for both the traverse and hoisting applications are listed, as well
as a suggested pattern for use when increased starting torque is required.
Max. Volts Max. Freq. Mid Freq. Mid Volts Min Freq. Min. Volts
Application
n162 n163 n164 n165 n166 n167
Traverse 460 60 3.0 32.2 1.5 18.4
Hoist 460 60 3.0 39.0 1.5 25.2
High Torque 460 60 3.0 43.7 1.5 29.9
NOTE: The values listed are for 460V operation. All voltages in the table must be divided by 2 for 230V operation.
n162
n165
n167
Frequency
n166 n164 n163 (Hz)
Figure 6-7
Data/ Initial
Constant Name Bit Function Function Value Data Range
n161 Max. Output Frequency – – Setting Unit = 0.1 Hz 60.0 50.0~ 150.0 Hz
230/460V 0.1~255.0V or
n162 Max. Output Voltage – – Setting Unit = 0.1 V 0.2~510.0V
n163 Frequency at Max. Voltage – – Setting Unit = 0.1 Hz 60.0 0.2~150.0 Hz
n164 Frequency at Mid. Voltage – – Setting Unit = 0.1 Hz 3.0 Hz 0.1~ 149.9 Hz
0.1~255.0V or
n165 Mid Output Voltage – – Setting Unit = 0.1V * 0.2~510.0V
1.5 (V/F) 0.1~10.0 Hz
n166 Frequency at Min. Voltage – – Setting Unit = 0.1 Hz 1.0 (OLV)
0.1~50.0V or
n167 Min Output Voltage – – Setting Unit = 0.1 V * 0.1~100.0V
* Initial value is determined by X-Press Programming tables 5-1 and 5-2.
3. Motor rated current (n102)=Rated current at motor rated frequency (Hz)*1 in amps.
4. Motor no-load current (n210)
*1
No-load current (A) at motor rated frequency (Hz)
= x 100%
Rated current (A) at motor rated frequency (Hz) *1
Set n206 (motor rated slip), n102 (motor rated current), n207 (motor resistance per phase), n208
(motor leakage inductance) and n210 (motor no-load current) according to the motor test report.
When connecting a reactor between the inverter and the motor, set n208 to the value of n208 (motor
leaking inductance) initial value + externally-mounted reactor inductance.
Standard V/f
Volts Volts High Starting Torque V/f
1 3 60 (Hz) 1 3 60 (Hz)
n166 n164 n163 n166 n164 n163
Function Description
These inputs are used to command the different speed references in 2, 3 and 5
Multi-Step Speed Control step multi-step speed control methods.
This input maintains the current frequency reference when operating in 3 step
Speed Hold infinitely variable speed control.
This input is used to accelerate to maximum speed in both 2 and 3 step
Accel Command infinitely variable speed control methods.
This input will cause the 2nd Accel/Decel times to be used when the input is on
Accel/Decel Changeover and the 1st Accel/Decel times to be used when the input is off.
A variety of limit inputs are available to correspond to the input used on the
crane. The ‘Limit 1’ function is utilized to slow down the crane and the ‘Limit
Limit Inputs 2’ function is used to stop the crane. Additionally, it is possible to program the
inputs for either a normally open or normally closed limit switch. The behavior
of the limit functions is controlled by n189-n197.
When one of these inputs is used, the speed reference will be multiplied by the
Micro-speed corresponding gain as programmed by n229 or n230.
This input allows the Swift-Lift feature to only be activated when desired. To
activate Swift-Lift via this input, the automatic Swift-Lift enable needs to be
Swift-Lift Enable off (n113), the Swift-Lift parameters need to be properly programmed (n130-
n135) and then the input must be energized.
A forward and reverse jog feature is available when the programmed input is
Jog Fwd/Rev energized. The drive will operate at the jog frequency (n228).
An input may be programmed to generate a fault or alarm in the drive. In
External Fault/Alarm addition the input may be either normally open or normally closed.
An input may be programmed to reset a fault condition in the drive. In addition
Fault Reset the input may be either normally open or normally closed.
An input may be programmed to generate a base block condition in the drive.
Base Block In addition the input may be either normally open or normally closed.
This input utilizes the programmable analog input to allow a secondary
reference to be selected. When the input is energized and the programmable
Auxiliary Reference Select analog input (n177) is enabled, the reference from the programmable analog
input will be used, otherwise the reference indicated by n118 will be used.
This function allows a secondary digital control to be used. When this input is
on, the run command and frequency reference will come from digital inputs. If
Digital Reference Changeover a run command is given, the drive will run at the first reference as programmed
in n104. If there are other programmable inputs assigned for multi-step speed
control, then additional corresponding frequency references will be available.
When this input is energized, the drive will inject DC current into the motor
DC Injection according to the level set in n136.
Data/ Initial
Constant Name Bit Function Function Value Data Range
n168 Analog Voltage Input Gain – – Setting Unit =1% 100% -255~255%
n169 Analog Voltage Input Bias – – Setting Unit =1% 0% -100~100%
Analog Voltage Input Filter 0.10
n170 – – Setting Unit =0.01 Sec. 0.00~2.00 Sec.
Time Sec.
n171 Analog Current Input Gain – – Setting Unit =1% 100% -255~255%
n172 Analog Current Input Bias – – Setting Unit =1% 0% -100~100%
Analog Current Input Filter 0.10
n173 – – Setting Unit =0.01 Sec. 0.00~2.00 Sec.
Time Sec.
Multi-Function analog
0
input disabled
Auxiliary frequency
1
Multi-Function Analog reference
n177 – 0 0~4
Input Function Selection 2 Frequency reference gain
3 Frequency reference bias
4 Output voltage bias
NOTE: The analog input connector and cable assembly option is required to interface with CN2
on the keypad.
123
CN2
Black
White
Blue
24 Output Frequency x 24
36 Output Frequency x 36
When connecting peripheral devices the following load limitations must be considered.
Data/ Initial
Constant Name Bit Function Function Value Data Range
0 Output Frequency
1 Output Current
2 DC Bus Voltage
Torque Monitor (O.L.V.
3 only)
Multi-Function Analog 4 Output Power
n153 – 0 0~9
Output
5 Frequency Reference
6 Analog Input Level
7 Pulse Train Monitor
8 Data Output by Memobus
9 No Function
Multi-Function Analog
n154 – – Setting Unit =0.01 1.00 0.00~2.00
Output Gain
Data/ Initial
Constant Name Bit Function Function Value Data Range
Setting unit =0.01Hz
n183 Jump Frequency 1 – – 0.00 0.00~150.0
(<100Hz), 0.1Hz (≥ 100 Hz)
Setting unit =0.01Hz
n184 Jump Frequency 2 – – 0.00 0.00~150.0
(<100Hz), 0.1 Hz (≥100 Hz)
Setting Unit =0.01Hz
n185 Jump Frequency 3 – – 0.00 0.00~150.0
(<100Hz), 0.1Hz (≥ 100Hz)
n186 Jump Frequency Deadband – – Setting Unit =0.01 Hz 0.00 0.00~25.50 Hz.
HZ
n183
n185 n186
n186
HZ
Set Frequency Range
Data/ Initial
Constant Name Bit Function Function Value Data Range
0 Load Check Disabled
n235 Load Check Enable/Disable – 0 0~1
1 Load Check Enabled
n236 Load Check Look Speed 1 – – Setting Unit =0.01 Hz 6.00 Hz. 0.00~150.00 Hz
Load Check Current/Torque Setting Unit =1% Inverter
n237 – – 160% 10~200%
Ref. 1 Rated Current
n238 Load Check Look Speed 2 – – Setting Unit =0.01 Hz 20.00 Hz 0.00~150.00 Hz
Load Check Current/Torque – Setting Unit =1% Inverter
n239 – 160% 10~200%
Ref. 2 Rated Current
n240 Load Check Look Speed 3 – – Setting Unit =0.01 Hz 60.00 Hz 0.00~150.00 Hz
Load Check Current/Torque – Setting Unit = 1% Inverter
n241 – 160% 10~200%
Ref. 3 Rated Current
Load Check Current/Torque – Setting Unit =1% Inverter
n242 – 160% 10~200%
Ref. 4 Rated Current
n243 Load Check Hold Time – – Setting Unit =0.1 Sec. 0.2 Sec. 0.0~25.5 Sec.
n244 Load Check Detect Time – – Setting Unit =0.1 Sec. 0.2 Sec. 0.0~25.5 Sec.
Run
Command
Maximum Current
@ Given Speed
fref n242
n240 n241
n238 n239
Frequency
Output n236 n237
n243 n244
If the fault reoccurs on the new run, the drive will continue to attempt auto resets of the drive up to
the number of fault occurrences programmed in n123. After the fault has reoccurred more
consecutive times than set in n123, the drive will no longer attempt to auto reset, and a reset
command must be given from a terminal, the keypad or power must be cycled. The following table
demonstrates how to configure the auto reset feature utilizing the default setting of 8080.
Not Used
Not Used
O O O O O O C O E G O D
U U C V H L L L E P F F S E
Fault V V 1 2 3 R x V
1 2
NOTE: In the Bin row, assign a 1 to each fault that will be auto reset and a 0 to each fault that will not be auto reset.
Data/ Initial
Constant Name Bit Function Function Value Data Range
Number of Auto-Reset
n123 – – Setting Unit =1 3 0~10
Attempts
15 – Undervoltage 1 (UV1)
14 – Undervoltage 2 (UV2)
13 – Overcurrent (OC)
12 – Overvoltage (OV)
11 – Overheat (OH)
10 – Overload 1 (OL1)
9 – Overload 2 (OL2)
8 – Overload 3 (OL3)
n124 Auto-Reset Selection 7 – Communications Error (CE) 8080 0000~FFFF
Overtorque Detection
The over torque detection feature is designed to monitor the torque level and compare it against a
programmed set point. The drive can be configured to monitor only during constant speed operation
or while any run command is active. Either a fault or alarm message may be posted as a result of
exceeding the set point for the programmed length of time.
Data/ Initial
Constant Name Bit Function Function Value Data Range
Overtorque Detection
0 disabled
Detected at Constant Speed,
1 Operation continues
Detected at Constant Speed, 0
n127 Overtorque Detection 1 – 2 0~4
Fault Output
Detected at ALL Times,
3 Operation Continues
Detected at ALL Times,
4 Fault Output
n128 Overtorque Detection Level – – Setting Unit =1% *100% 30~200%
Overtorque Detection Delay –
n129 – Setting Unit =0.1 Sec. 0.2 0.0~10.0 Sec.
Time
* n128 is a percentage of the inverter rated output current.
: ON : Blinking : OFF
BB (External baseblock)
bb Baseblock command at multi-function input Check the external circuit.
Blinking terminal is active. The inverter output is shut Check proper programming of
OFF (motor coasting). Fault is cleared when n142–n146.
input is removed.
EF EF (Simultaneous FWD/REV run commands)
Blinking When FWD and REV run commands are Check the control input wiring.
simultaneously input for over 500ms, the
inverter stops according to parameter n119.
Err Setting out of range
Blinking Parameter setting is out of range.
UL2 UL2 (Upper Limit 2)–STOP Indicator. May not require corrective action.
Upper Limit 2 Upper Limit 2–STOP switch status is Check the limit switches location.
Err changed.
Check the limit swtiches condition.
LL1 LL1 (Lower Limit 1)–SLOW DOWN May not require corrective action.
Lower Limit 1 Indicator. Lower Limit 1–SLOW DOWN is Check the limit switches position.
Err input (switch status is changed).
Check the limit switches condition.
LL2 LL2 (Lower Limit 2)–STOP Indicator. May not require corrective action.
Lower Limit 2 Lower Limit 2–STOP is input (switch status is Check the limit switches position.
Err changed).
Check the limit switches condition.
WA R N I N G
Do NOT touch any circuit components while AC main power is on or immediately after the
main AC power is disconnected from the unit. You must wait until the red “CHARGE” lamp
is extinguished. It may take as long as 10 minutes for the charge on the main DC bus
capacitors to drop to a safe level. Failure to adhere to this warning could result in serious
injury.
On-Call Service
If you ever require our assistance, contact us at (866) 624-7378; our fax number is (800) 298-3508.
Technical support is available 24 hours a day, seven days a week, and 365 days a year. If necessary,
we can arrange to have a Service Technician visit your site to evaluate the situation.
Service Policy For Small Drives, DBUs, and Other Electrical Components
Should your IMPULSE product fail during the warranty period, Electromotive Systems will repair or
replace your unit within 72 hours (3 working days). In most cases, we can supply a replacement unit
within 24 hours (1 working day). If the problem is not covered under warranty, you are responsible
for the cost of the repairs and the shipping charges.
To return a failed unit (or part):
1. Request a Return Authorization (RA) from Electromotive Systems’ Service Department, as a
condition for us to repair or replace the unit. Return the failed unit to Electromotive Systems via
pre-paid freight. When you call, please have the serial number of the drive available.
2. A purchase order or credit card is required to cover the cost of the replacement unit or repairs to
a returned unit.
Electromotive Systems will inspect the failed unit and determine if the unit is covered under
warranty.
• If the unit is covered under warranty, Electromotive Systems will credit the cost of the
replacement unit and/or repairs and reimburse for all reasonable freight charges.
NOTE: Freight charges incurred from sources other than common ground carriers WILL
NOT be reimbursed unless pre-approved by Electromotive Systems.
• If the unit is not covered under warranty, Electromotive Systems will bill you for the cost of the
replacement unit or the cost of repairs. Electromotive Systems will also bill you for a $125.00
inspection fee (this fee will be waived if repairs are made to the unit) and any freight charges
incurred by Electromotive Systems.
Company’s sole liability shall be to repair at its factory, or replace any item returned to it within two
years from date of shipment, which Company finds to contain defective material or workmanship.
All items to be repaired or replaced shall be shipped to Company (Note: return authorization by
Company is required) within said two year period, freight prepaid, as a condition to repair or replace
defective material or workmanship. Company’s herein assumed responsibility does not cover
defects resulting from improper installation, maintenance, or improper use. Any corrective
maintenance performed by anyone other than the Company during the warranty period shall void the
warranty. Company shall not be liable for damages of any kind from any cause whatsoever beyond
the price of the defective Company supplied items involved. Company shall not be liable for
economic loss, property damage, or other consequential damages or physical injury sustained by the
purchaser or by any third party as a result of the use of any Company supplied items or material.
Company neither assumes nor authorizes any other person to assume for Company any other
liability in connection with the sale or use of items sold by Company.
Materials or items may not be returned for credit, without the prior written consent of the Company.
Any authorized return of materials or items shall be subject to a restocking charge equal to 25% of
the net invoiced amount ($100 minimum charge for all control products) after Company determines
that the material or item is in resalable condition. If upon receipt of the material or items returned,
the Company determines that said material or items cannot be resold without alteration or service,
the Company reserves the right to reject the returned materials or items and to send the same back to
said purchaser at purchaser’s expense.
Any claim for errors in shipment or for material or time shortages must be received by Company
within 30 days of shipment and must be accompanied by copies of the bill of lading and packing slip.
If Electromotive Systems resistors are not used, this table should be used to determine the minimum
resistance values.
Initial
No. Parameter Name Value Ref Page#
n060 Parameter Switchover 0 5-4
n100 X-Press Programming 7 5-4, 5-5
n101 Control Method 0 5-4, 6-12
n102 Motor Rated Current note 1 5-4, 6-12
n103 Access Level 0000 5-4
n104 Freq. Ref. 1 Master Reference note 2 5-6
n105 Freq. Ref. 2 note 2 5-6
n106 Freq. Ref. 3 note 2 5-6
n107 Freq. Ref. 4 note 2 5-6
n108 Freq. Ref. 5 note 2 5-6
n109 Frequency Reference Upper Limit 100% 5-7
n110 Frequency Reference Lower Limit 2% 5-7
n111 Acceleration Time 1 note 2 5-8
n112 Deceleration Time 1 note 2 5-8
n113 Special Functions 0000 6-8, 6-9
n114 Acceleration Time 2 1.5 5-8, 6-8
n115 Deceleration Time 2 1.5 5-8, 6-8
n116 Quick Stop Time 1.0 6-8
n117 Run Signal Selection 1 1 6-3
n118 Frequency Reference Selection 1 note 2 6-3
n119 Terminal/Comm. Mode: Stopping note 2 6-4
Method Selection
n120 STOP Key of Keypad: Stopping 1 6-4
Method Selection
n121 Electronic Thermal Motor 1 6-24
Protection
n122 Thermal Protection Motor Time 5 6-24
Constant
n123 Auto-Reset Attempts 3 6-22
n124 Auto-Reset Selection 8080 6-22
n125 Time Delay for Auto Reset 2.0 Sec. 6-22
n126 S-Curve Accel/Decel Selection 2 5-8
n127 Overtorque Detection 1 0 6-23
n128 Overtorque Detection Level 100% 6-23
n129 Overtorque Detection Delay Time 0.2 Sec. 6-23
n130 Swift Lift Forward Speed 60 Hz 6-9
n131 Swift Lift Reverse Speed 60 Hz 6-9
n132 Swift Lift Enabling Current at 50% 6-9
Forward
n133 Swift Lift Enabling Current at 0% 6-9
Reverse
n134 Swift Lift Threshold Speed 60 Hz 6-9