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65-73,2005
© T h e Institution of Engineers, Sri Lanka
Abstract: The construction of high voltage overhead transmission systems is a key element in electricity
infrastructure development in any country. With about 45% of the homes in Sri Lanka yet to be electrified
and the high demand growth in the areas already electrified, we will invariably have many electricity
system development projects in our national electricity network in the near future. Construction of long
lengths of high and medium voltage transmission lines and a large number of grid substations will be an
integral part of this development process.
The development of local expertise in this field of design, manufacturing and construction of high voltage
transmission lines and related electricity transmission and distribution systems and the turnkey
construction of these projects, entirely by Sri Lankan Companies in recent years, have become a great
advantage to the power sector of the nation. Maximizing similar local inputs into power sector
development activities need to be encouraged by the authorities in order to reduce costs and keep
electricity prices down.
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costs, and reducing transmission and distribution Also to minimize the c o n s t r u c t i o n and
losses. operational cost,
For minimizing the transmission losses of power • Length of the Transmission line should
during long distance power transmissions, be minimized.
appropriate voltage levels for transmission have • Cost of c o n s t r u c t i o n s should be
to be selected. The level of voltage will vary minimized.
according to the requirements, such as distance
to be delivered, capacity of transmission line, cost But, to maximize the energy delivering capacity,
of constructions, etc. However, l l k V , 33kV,
• Cross sectional area (Size) of the
132kV and 220kV voltage levels are used in the
conductor can be increased
national electricity power transmission and
distribution network in Sri Lanka. • Higher voltage levels can be used.
Productive cost
Conductors 30 - 40 %
Non-productive cost
Foundations 10 - 20%
Towers 30 - 45%
Fittings, insulators, earth wire, etc. 5 -15%
Land compensations, etc 10 - 1 5 %
Therefore, the non-productive costs are much
higher than the productive cost of the conductor
and the towers and foundations constitute the
major component of the non-productive cost. This
Figue (61)- Selecting a profit of conductor
underlines the importance of cost effective,
optimum designs and construction work, without
compromising on the safety and reliability of the
transmission lines.
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For example, some main clearances that need to a growing need for higher power density and
be taken care of are as follows, compact lines and due to the greater emphasis
being laid on preservation of natural environment
1. M i n i m u m c l e a r a n c e b e t w e e n live many innovative configurations like guyed
conductors and ground, roads, roofs, towers and chainette towers are also available.
buildings, etc.
2. Minimum clearance between two live
conductors in the same line
3. M i n i m u m c l e a r a n c e b e t w e e n live
conductor and other structural parts in
the transmission line itself (such as cross
arms, etc.)
4. Safety of the personnel engaged on
maintenance work.
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structure a c c o r d i n g l y s o that it w o u l d b e h a v e in
Figure (OJ)
the w a y it is e x p e c t e d in the design.
Table (03)
General wind & weight spans for each type of tower
Type of Basic wind span - Allowable maximum weight span (in metres)
tower at normal
condition Normal condition Broken wire condition
(in metres) Maximum Minimum Maximum Minimum
the tower. Therefore the wind span is the main data is taken from the recently completed
deciding factor of the span between any two transmission line, which links one of the hydro
towers in the transmission line. Weight span power generating projects to the national
refers to the total weight of conductor on both electricity grid system in Sri Lanka.
sides that may occur to each of the towers. This
will change according to the profile of the land. When the ordinary suspension (TDL) towers are
[Refer Figure (05)) not strong enough to take the specific wind span
in a transmission line, one of above tension towers
BakSt ( Refer Figure-(06) ) can be used as a heavy
Wind Spoil suspension tower for that location after rechecking
and confirming the design calculations. This type
TtmC of situation frequently arises during the designing
of transmission lines in steep mountainous
terrains.
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Figuer 06 - Wind span vs Angle of 6. Mantifacturing of steel lattice
riiviatinn,
structures / pylons and cables
The required tower heights Basic Tower As a first step of fabrication, a prototype structure
can be obtained by ItO tower)
must be fabricated and erected in the fabrication
using different body . 28.0 m height I
extensions accordingly. factory premises under the design and fabrication
engineers' direct supervision. During this process
(Eg:-l\0^}.+6.+9,U2)\
almost all the fabrication and erection difficulties
and problems can be solved. Then the prototype
tower should be tested and verified for the
various loads and the combinations of loads that
are considered during the designing process.
•6m body
extensk) These full-scale tests are essential not only to
12m body
extension verify the design, but also to check the quality of
different leg
extensions materials, detailing, quality of fabrication,
-1m leg assembly and erection. The testing facility and
-Om leg
•1m leg procedures adopted should give confidence to the
•2m teg 1m H
•3m leg Int. designer, fabricator and the user agency.
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cannot be detected by c a l c u l a t i o n s alone and can T h e optical fiber i n c o r p o r a t e d c o n d u c t o r s and
only be verified in full scale tests. H o w e v e r , the e a r t h w i r e s a r c a l s o u s e d in h i g h voltage
m a s s s c a l e t o w e r p a r t m a n u f a c t u r i n g will b e transmission line s y s t e m s recently. This is found
started only after all these tests are satisfactorily to be a very efficient s y s t e m for c o m m u n i c a t i o n s
completed. b e c a u s e optical fibers do not have electro
magnetic induction and, as a result, there is little
A l m o s t all the structures for transmission lines, or n o interference to s i g n a l s / d a t a resulting from
are invariably hot dip galvanized after fabrication electro m a g n e t i c induction.
to provide maximum protection against
corrosion.
8. Construction of foundations and
erection of steel structures.
7. Conductors and earth wires
;
T h e f o u n d a t o n reactions are generally not high
Economically, the c o n d u c t o r and earth wire
for the com.mon lattice structures in this field.
cables represent b e t w e e n 20 to 4 0 % of the total
T h e r e f o r e , the i n d i v i d u a l pad foundations for
cost of line. T h e r e f o r e , the selection of c o n d u c t o r
each leg are the c o m m o n practice for the a b o v e
and earth w i r e is o f p r i m e i m p o r t a n c e and the
structures and the construction is also a simple
whole concept of electricity transmission and
process. Only where extremely poor soil
distribution also r e v o l v e s a r o u n d the c o n d u c t o r s
conditions are found at t o w e r locations, pre cast
and earth wires.
concrete and pile driving will b e c o m e necessary.
01«CI« KIUAC P I W I I
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companies were involved in this type of projects twisting must be avoided because it can
until recent times. very easily cause d a m a g e s to the
aluminum conductors as well as to the
Although this process slightly differs from site to
pilot wires.
site, the main idea behind the process is as
6. The above lightweight pilot wire can be
follows:
replaced by a heavy duty (steel) pilot wire
1. The cable-stringing programme and by the process of pulling and releasing the
schedule of cable drum usage is to be two winches at the same speed. (Puller
prepared. The conductor cables are the and Tensioner ) . This operation is to be
most costly item in these constructions. done without* the wire touching the
Therefore, cable w a s t a g e s must be ground.(Refer Figure (10). The aluminum
minimized during this process. Cable c o n d u c t o r c a b l e s are also strung
jointing, transporting of heavy winches following the same procedure using the
and cable drums, temporary anchoring of heavy-d.ity pilot wires.
towers, etc. are to be considered and the
locations and m e t h o d o f stringing
Tension
carefully selected. All these items must be Suspension T o m
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10. Testing prior to energizing the new These major developments in the fields of
transmission line engineering and manufacturing in Sri Lanka have
resulted in huge savings to the country in addition
The newly constructed transmission line has to to providing employment opportunities and
be subjected to a series of tests and inspections other benefits to the nation. Encouragement of
before the initial energizing. These tests include the d e v e l o p m e n t of i n d i g e n o u s skills and
visual inspection of cables, cable joints, insulators, expertise, similarly, in other activities in the
getting measurements such as the arcing horn power sector will greatly help to contain the
distances, resistance of j u m p e r loops, line escalation of electricity tariff.
c l e a r a n c e s and w a y l e a v e s , c h e c k i n g the
continuity of total transmission line, etc. These References
types of tests are of prime importance for the high
voltage transmission lines, because any simple 1. American Society of Civil Engineers, "Design
mistake or error can lead to serious accidents as of lattice steel transmission structures" (
well as c o s t l y d a m a g e s during the initial ASCE 10 - 9 7 ) , 1801, Alexander Bell Drive,
energizing. Reston, Virginia, 20191-4400.
2. Dan E. Jakman, "Electrical transmission in
11. Summary and Conclusions the new age" American Society of Civil
Engineers, 1 8 0 1 , Alexander Bell Drive,
The construction of a high voltage overhead Reston, Virginia, 20191-4400.
transmission s y s t e m is a special field of
3. A m e r i c a n S o c i e t y of Civil Engineers,
construction. The construction of transmission
"Guidelines for electrical transmission line
networks in the developed countries has almost
structural loading" (0ASCE Manual No. 74),
reached the saturation point. As a result, there is
1801, Alexander Bell Drive, Reston, Virginia,
a decline in the availability of specialized
20191-4400.
designers, consultants and contractors in this field
4. J . Varnakulasinghe, "132 kV transmission
on an international scale and consequently the
lines - design view points", technical paper
competitiveness has reduced. In the past, these
presented to IESL, Sri L a n k a on 10th
high voltage lines and grid substations were
September 1970.
designed and constructed for us by specialized
foreign companies, and, because of the reasons 5. J. Varnakulasinghe, "A 132kV transmission
stated above, the cost of transmission systems had network" - the paper presented to IESL, Sri
been relatively high.. Lanka on 13th March 1974.
6. P.J. Ryle, "Steel tower economics" paper
The development of local expertise in this field
published in the IEE Journal Vol 93, Part II,
of designing and construction of high voltage
No. 33 and No. 361946.
transmission lines and related e l e c t r i c i t y
7. J.F- Adam, "Overhead lines - some aspects
transmission and distribution systems in recent
of design and construction" paper published
years has come as a great advantage to the power
in the IEE Journal Vol 131, Part I, No. 5,1984.
sector of the nation. S i m u l t a n e o u s l y , the
development of the capability of manufacturing 8. Course document, "Advance course on steel
most of the necessary high voltage conductors, t r a n s m i s s i o n line and c o m m u n i c a t i o n
galvanized steel lattice towers, steel structures, towers", Structural Engineering Research
and other accessories in local factories have Centre, CSIR Campus, Chennai on December
further enhanced the advantages. 2000.
9. John McCombe and F.R. Haigh, "Overhead
The Ceylon Electricity Board has used locally
line practice".
manufactured galvanized steel structures, and
10. S.S. M u r t h y and A . R . S a n t h a k u m a r ,
high voltage aluminum (ACSR) conductors for
"Transmission line structures" McGraw-hill
several 132kV, transmission lines that were
Book Co, New Delhi, India.'
constructed in recent years. (For example, 132kV
t r a n s m i s s i o n line from K u k u l e G a n g a
Hydropower project to Mathugama, Newly
constructed B a l a n g o d a - Ratnapura 132kV
Transmission line, etc.).
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