Programmable Logic Controller

 INTRODUTION
 Organization Details
 Basics Of PLC
 PROGRRAMING LANGUAGES
 Plc Operation
 HMIs
 SCADA
 Project Discription
A programmable logic controller (PLC) is a
digital computer used for automation of
electromechanical processes, such as control
of machinery on factory assembly lines,
control of amusement rides, or control of
lighting fixtures.
 ‘AutoSys Indore’ is an ISO 9001:2008 certified Industrial
Automation Company-cum-training Center, providing Automation
services in INDORE from year 2007. It provide engineering, consultancy
and system integration services for Industrial Automation projects to
various Industries arround Indore
Its services comprises of practical oriented
trainings on Industrial Automation to trainees with ease and core
concepts.
It is known for providing quality automation services
along with Home Automation and professionally trained manpower in
PLC automation to various organizations.
 Types
of
PLCs

Fixed Modular
BRAND NAME SOFTWARE USED

 Allen bardlley  RS logix 5000

 Mitshubhishi  Gx Devloper
 Messung  Codesys V2.3
 Schnider  Zelio soft/twido soft
 Ceco eletronics  Ceco client
 Siemens  Step7 Microwin
 Omron  Cx programming
 Delta  Wpl soft
 Fatek  Win Pro ladder
 Ge fannu  Proficy Machine Eddition
 Basics Of PLC
Overview
 Prossecer
 Memory unit
 Power Supply unit
 Input/Output Module
 Programming unit
• CPU: Its the unit containing the microprocessor.

• Power supply unit:Its needed to convert the

mains A.C. voltage to low D.C. Voltage(Normally
Internal)
• Input-output sections:
are where the processor receives information from
external devices and communicates information to
external devices.
• Expansion Modules:

The S7-200 PLCs are expandable. Expansion

modules contain additional inputs and outputs.
These are connected to the base unit using a
ribbon connector.
• Memory unit: is where the
program is stored that is to
be used for control actions.

• Programming device:
is used to entered the
required program into the
memory of the processor.
 CONTACTOR

PLC

OUTPUTS
 LD/LAD(Ladder diagram)
 FBD(Function block diagram)
 IL(Instruction list)
 ST(Structure text)
 CFC(Continous function chart)
 SFC(Squential funtion chart)
PLC Operation: 1.The PLC program is executed
as part of a repetitive process
referred to as a scan.
2. Scans:- :Left to Right
Top to Bottom
3.Scan cycle:- 800-1000scan/sec
Example:

The Ladder Diagram

Selecting a PLC:

Criteria:
 Number of logical inputs and O/P.
 Memory.
 Number of special I/O modules
 Scan Time.
 Communications.
 Software.
HMI (Human Machine Interface) is a medium for information exchange
and mutual communication between electromechanical system's and
the user. It allows the user to complete settings through touchable
images or keys on the user-friendly window. This not only offer's fast
and convenient control of manufacturing automation, but also has
replaced traditional controlling panel's which need extensive wiring
XBT N401

XBT RT500
 Introduction (What Is SCADA?)
1. Stands for supervisory control And data
acquisition.
2. SCADA systems are used in industrial
processes: steel making, power generation
(conventional and nuclear) and distribution.
3.There Are 4 Components In the SCADA
System.
 SCADA Components
 Field Instrumentation.
 Sensors, devices to control.
 Remote Terminal Units.
 RTU Vs. PLC
 Communications Network.
 Equipment needed to transfer data to and from different sites
 Central Monitoring Station
Collecting information gathered by the remote stations to
generate the necessary action
 PLC Vs Computer
 Plc
 Designed for extreme
industrial environments
 Can operation in high
temperature and humidity
 High immunity to noise
 Integrated command
interpreter (proprietary)
 No secondary memory
available (in the PLC)
 Optimized for Single task
 Computer
 Designed mainly for data
processing and
calculation
 Optimized for speed
 Can’t operate in extreme
environments
 Can be programmed in
different languages
 Lost of secondary
memory available
 Multitasking capability
Why PLC ?
 The controller is designed in modular form, so
that sub-assemblies could be removed easily for
replacement or repair.

 The control system needs the capability to

pass data collection to a central system.

 The system becomes reusable.

 The method used to program the controller is

simple, so that it can be easily understood by
plant personnel.
 Advantages of PLCs:
 Less wiring.

 Wiring between devices and relay

contacts are done in the PLC program.

 Easier and faster to make changes.

 Trouble shooting aids make programming

easier and reduce downtime.

 Reliable components make these likely

to operate for years before failure
 Areas of Application
 Manufacturing/Machining
 Food/beverage
 Metals
 Power
 Mining
 Petrochemical/Chemical