Flatpack2 6KW 48V 15U OD, Fan&Filter

User's Guide
FP2 6kW 15U OD Fan
Outdoor System
.
356816.033
Information in this document is subject to change without notice and does not represent a commitment on
the part of Eltek Valere.
No part of this document may be reproduced or transmitted in any form or by any means — electronic or
mechanical, including photocopying and recording — for any purpose without the explicit written
permission of Eltek Valere.
Copyright ©: Eltek Valere, Norway 2008
Certificate no: 900005E Certificate no: 900005Q
”FP2 6kW 15U OD Fan” has Eltek Valere PN C20315.001
356816.033 Issue 03, 2008 November

Published 2008-11-20
TS
2 User's Guide Outdoor Cabinet, Type 2 ~ 356816.033, Issue 03, 2008

Table of Contents
1. Welcome..................................................................................... 6
About this Guide ............................................................................................. 7
Definitions....................................................................................................... 7
Abbreviations.................................................................................................. 7
2. System Description................................................................... 8
General........................................................................................................... 8
Applicable standards ...................................................................................... 8
Electrical Safety .........................................................................................................8
EMC ...........................................................................................................................8
Environment ...............................................................................................................8
System Modules - General Arrangement ....................................................... 9
Cabinet.......................................................................................................................9
Heat Management System (HMS) ...........................................................................10
Fan Filter / Forced air cooling - FAC .................................................................................10
Cable Management..................................................................................................11
Cable glands / entries .......................................................................................................11
Cable strain relief ..............................................................................................................12
Cable support ....................................................................................................................12
System Options / Kits ................................................................................... 13
Kit: Wall / Pole Mounting ..........................................................................................13
Kit: Floor Mounting ...................................................................................................15
Kit: 2-Pole AC Breaker .............................................................................................15
Kit: Surge Protection Device ....................................................................................15
Kit: Heater ................................................................................................................16
Kit: MetroSite BTS Breaker 2x16A...........................................................................16
Power System – Brief System Description ................................................... 16
I/O Monitor ...............................................................................................................17
Alarm Relays & Digital Inputs .............................................................................................. 20
Changing I/O Monitor setup................................................................................................. 21
FP2 system 6kW 3U ................................................................................................22

Operating the FP2 and Smartpack Monitoring Unit .................................................23
Front Keys and display, menus, etc ..................................................................................23
Communication ........................................................................................................24
Installing PowerSuite – PC Application .............................................................................24
Plug-and-Play Rectifiers ...................................................................................................... 25
User's Guide Outdoor Cabinet, Type 2 ~ 356816.033, Issue 03, 2008 3

About AC and DC Earthing of Systems................................................................................25
Distribution ...........................................................................................................................26
Breakers’ Parallel Linking Bars- Details ...............................................................................26
System weight ......................................................................................................... 27

Battery compartment ............................................................................................... 27
3. Installation ................................................................................28
Safety Precautions ....................................................................................... 28
General Precautions ................................................................................................ 28
Precautions during Installation................................................................................. 29
Site Preparations .......................................................................................... 33
1. Site requirements..................................................................................................33
2. Unpacking .............................................................................................................33
3. Required installation tools and equipment............................................................33
Mechanical Installation ................................................................................. 33
4. Cabinet placement and mounting details .............................................................34
5. Remove lifting brackets ........................................................................................38
6. Cable entry / Cable sizes......................................................................................39
7. AC Connections ....................................................................................................40
8. Battery Connections..............................................................................................40
9. Grounding .............................................................................................................41
10. Remove Condensation stopper ..........................................................................41
Electrical Installation..................................................................................... 42
Installation Steps .......................................................................................... 43
4. Commissioning ........................................................................45
Pre-Start Check ............................................................................................ 45
Commissioning Steps, Startup ..................................................................... 46
Startup and No-Load Adjustments .........................................................................................1
Load Adjustments...................................................................................................................1
Troubleshooting FP2 System ....................................................................... 48

5. Maintenance .............................................................................50
Replacement of Fan Filter ....................................................................................... 51
6. Appendix ..................................................................................53
Drawings.................................................................................................................. 53
Installation Check List................................................................................................ 1
Commissioning Procedure......................................................................................... 1
Maintenance Procedure........................................................................................... 56
Mechanical Drawings............................................................................................... 57

General Assembly Drawing......................................................................................61
General Assembly Drawing with Options.................................................................62
Schematic Diagram FP2 6kW 15U OD Fan.............................................................63
Smartpack Set-Up....................................................................................................64

1. Welcome
“FP2 6kW 15U OD Fan” is a fan cooled outdoor cabinet that comes with a 6kW 48V DC
power system and space for one up to 100Ah 48V battery bank. The outdoor cabinet is a
compact cabinet designed for use in a wide temperature range and with ingress protection IP55.
It is referred to as the “outdoor cabinet” or “system” in the rest of this document.
The durable construction of the outdoor cabinet secures long lifetime and good protection under
various environmental conditions. The cabinet can be equipped with a plinth for floor mounting,
or with brackets for mounting on a pole or a wall.
ü Note! Do not make any modifications or changes to the cabinet without

consulting Eltek Valere.
ü Note! The cabinet may be equipped with more/less functions than described in
this document.

About this Guide
This guide will provide you with the required information for installation, commissioning and
maintenance of the “FP2 6kW 15U OD Fan” outdoor cabinet system.
Operating instructions on the Smartpack controller, Flatpack2 rectifier modules and the I/O
monitoring unit are also included in this guide.
For user instructions on the PowerSuite PC software (on CD-ROM) it is possible to utilize the
Help function in the PowerSuite program.
Definitions
ü WARNING: Text highlighted in this way provides the installer with information that
it will be DANGEROUS for people (including possible loss of life) and extensive
damage to the equipment if not all of the instructions in this special notice are
followed.
ü CAUTION: Text highlighted in this way provides the installer with information that it may
damage the equipment not to follow the instructions stated in this special notice.
ü Note: Text highlighted in this way signifies that the installer will be given additional
information or special instructions which are essential for the equipment or when
installation is being performed.
Abbreviations
CB - Circuit Breaker
FAC - Forced Air cooling
FP2 - Flatpack 2
HMS - Heat Management System
MCB- Magnetic Circuit Breaker
OD - Outdoor
SPD - Surge Protection Device
VRLA- Valve Regulated Lead Acid battery

2. System Description
General
The Outdoor Cabinet is a cost effective enclosure solution for outdoor applications where the
equipment inside needs protection from outside environment.
The Cabinet door is lockable and prevents unauthorized access to the inner compartment.
Eltek Valere’s Smartpack based product range utilizes the Smartpack controller and Flatpack2
rectifiers as building blocks for implementing effective DC power systems, suitable for a wide
range of applications and power ratings.
Applicable standards
Electrical Safety
IEC 60950
UL 60950
CAN CSA-C22.2 No. 60950-1-03
EMC
ETSI EN 300 386 V.1.4.1 (2008-4) EMC for Telecommunication network equipment
EN 61000-6-1 (2007-01) Immunity for light industrial environments
EN 61000-6-2 (2005-01) Immunity for industrial environments
EN 61000-6-3 (2007-01) Emission for light industrial environments
EN 61000-6-4 (2007-01) Radiated and conducted emission
FCC part 15B Subpart 109 Radiated and conducted emission
Environment
ETS 300 019 2.1 Storage, 2.2 Transport, 2.4 Operation
Ingress protection: EN60529
2002/95/EC RoHS Compliant
WEEE compliant

System Modules - General Arrangement
Pole bracket
Cabinet
Wall
Filter bracket
Plinth
Heat Management system
Battery Shelf
Cable glands
Figure 1 – Cabinet Overview (example showing the Fan Filter solution in the door)
Cabinet
The cabinet is an aluminum single skinned outdoor enclosure for mounting on wall, pole or base
assembly. It is designed with adapters to fit 19” components and equipment. The cabinet
accommodates a dust protection rating of IP5x and a water protection rating depending of
cooling system. For a fan cooled door assembly the water protection is 5. The cable entry is
located at the bottom of the cabinet by means of a cable gland plate and cable tie brackets.
The Eltek Valere cabinet is designed with an over-pressure system to minimize the consequences
of leakage of dust and water into the cabinet caused by possible damages to gaskets or cable
glands.
ü Note! The rating of the heat management system within the cabinet is based on
the color that the cabinet was delivered with. If the color is altered with paint, dirt
etc the cooling may depreciate.

The cabinet is lockable and can be equipped with a door lock (profile Euro half cylinder). The
door can be hinged either left or right and the door can open to a maximum angle of 120°.
The Heat Management System will always be integrated in the door.
Heat Management System (HMS)

The cabinet is delivered with “Fan Filter / Forced air cooling” (FAC) heat management system
(HMS).
The setup of the cooling system is done from the factory to maintain the specified heat
dissipation and thermal requirements, and must not be modified without consulting Eltek
Valere’s service or technical support department.
Fan Filter / Forced air cooling - FAC

Output Filter
Equipment
Input Filter
Batteries
Fan
Or
Equipment
Figure 2 – Cooling principle – Free Cooling

The free cooling principle is an open loop system that is based on pulling cool air from the
outside and into the cabinet through the lower part of the filter in the door. The hot air is pushed
out through the upper part of the door filter due to overpressure in the cabinet. The Flatpack 2
rectifier’s fans are pushing air from back to front and thereby also contributing to the air flow.
The free cooling has the advantage that a large amount of air can be exchanged, giving very high
cooling performance with low power consumption.
The temperature inside the cabinet will always be higher than outside. (+∆t)

To prevent dust and other particles from entering the cabinet the air input and output has to be
filtered. The filter change interval will depend on filter type, thermal requirements, heat
dissipation, solar load and pollution on the site. The filter has to be changed when the cabinet is
no longer able to maintain the desired temperature level (high temperature alarm).
ü Note! It is of great importance that ONLY Eltek Valere original filters are used
when changing the filter. To keep the level of dust and water protection for the
equipment inside the cabinet.
With moderate ambient temperatures or low power dissipation the fans will be running at low
speed. As the ambient temperature or internal power dissipation increases, the fan speed will
increase.
The system controller provides linear control of the fans where the fan speed will be dependent
on the internal cabinet temperature.
Cable Management
Cable glands / entries
The basic cabinet has cable glands making it possible to enter with a wide range of cable sizes.
The cabinet is delivered with the Multigate MC 25 as standard. However it is possible to use
other cable gland plates with FL21 size like Multigate MC 3 and Roxtec Comseal products. For
details on other optional cable glands/entries refer to their respective data sheets/documentation.
Figure 3 – Multigate MC 25 IP65/67; Multigate MC 3 and Roxtec Comseal.
The Multigate MC 25 standard cable gland plate can receive the following cable/conductor
dimensions:
1 x 20-26 mm
12 x 10-14 mm
4 x 05-07 mm
4 x 14-20 mm
4 x 08-12 mm
The Multigate MC 25 is suitable for leading through both low and medium power current cables
as well as various types of tubing.

Cable strain relief
Cable tie brackets
Figure 4 – Cable tie bracket
At the cable entrance (bottom of cabinet) there is placed two cable tie brackets (one on the
outside and one on the inside) for cable strain relief.
Note! Orientation/direction of the cable tie brackets may differ from the picture above.
Cable support
Figure 5 – Cable support (inside wall)
The OD cabinet has beams on the

sidewalls with holes where cables and
conductors can be supported using
cable ties, strips or similar.

System Options / Kits
Several Optional items can be ordered with the system or later. All kits can be installed at a later
stage. The following chapter will give a functional description of all available kits.
Kit: Wall / Pole Mounting
Wall fixing brackets
Figure 6 – Wall fixing bracket
The Kit for Wall / Pole Mounting contains parts for fixing the OD cabinet securely to a wall or a
pole. The kit is designed to support the cabinet with one or two battery banks (MAX 400kg).
Make sure that the wall is able to hold the weight of the cabinet.
The screws/anchors (M8) for fixing the cabinet to the wall are not included in this kit due to
different material of wall (i.e. wood, steel, concrete etc).

Pole Mounting Set
Figure 7 – Pole mounting set
By adding 2 crossbars with clamps to the wall mount brackets it is possible to fix the Outdoor
Cabinet securely to a pole. The minimum dimension / size of the pole is 60mmØ and the
maximum size is 115mmØ.
The screws/anchors (M8) for fixing the cabinet to the pole are included with the system.

Kit: Floor Mounting
Figure 8 - Plinth
The Kit for Floor Mounting makes it possible to fix the Outdoor Cabinet securely to the
pad/ground/floor. The kit is designed to support the cabinet with one or two battery banks (MAX
400kg).
The bolts/anchors for fixing the plinth to the pad/ground/floor are not included in this kit because
of the different materials used for pad constructions.
The plinth’s front and right/left side covers are removable for easy access when performing the
installation. These covers may remain withdrawn if cables and conduits are entered here. It is
also possible to open the 4 knock-outs per side and route cables through these holes.
Kit: 2-Pole AC Breaker

This kit consists of a double pole 50A AC breaker for the cabinets mains feed.
The kit comes with a separate installation manual.
Kit: Surge Protection Device

This kit enables you to install a Surge Protection Device into the system.
The surge protection device is an optional unit that protects the system against lightning and
transient overvoltage.

Kit: Heater
The Heater Kit is intended for systems/cabinets situated in cold climates. If the cabinet
temperature drops below a defined temperature the heater will start and heat up the cabinet. This
makes the system, and especially the batteries last longer.
Kit: MetroSite BTS Breaker 2x16A

This kit provides the cabinet with a smaller size load breaker suitable for feeding smaller loads
such as a MetroSite BTS.
Power System – Brief System Description

The FP2 system is a compact, powerful and cost-effective DC power supply system, specifically
developed for the telecom industry.
Alarm Outputs NC-C-NO PowerSuite

Digital Inputs Application
Remote
Monitoring
Smartpack
ctrl. unit USB cable
Fuse Alarm
Power System
CAN Bus
Flatpack2
rectifiers (BF) Telecom
equipment
LVBD
Load MCBs
DC
AC Fuses, distribution
external
AC Supply Temp. Sensor DC Supply

(1ph 230VAC or Battery MCBs 48VDC
3ph-Y 400VAC or
3ph-Δ 230VAC)
Battery string #1
Example of a typical FP2 system for DC power supply of telecom equipment.
The system is fed from an external AC mains supply, and consists of rectifiers, control unit and
DC distribution unit. External battery banks may be connected to the system.

I/O Monitor
The system is equipped with an I/O Monitor located at the left hand side of the DC power
system. It monitors and controls the inside temperature of the cabinet. The I/O Monitor enables
you to decentralize and increase the number of input monitoring and output controlling signals in
your Smartpack based system.
Alarm
DIP switches LED Lamp (red)
Screw head mounting DIN Rail CAN ID address Warning
slot (2x) mounting clip
DIP switch #1 LED Lamp (yellow)
Head’s diameter 5-8mm
Power
CAN port 1&2 LED Lamp (green)
Electrically identical
I/O Monitor
I/O Monitor
Fan Control Inputs & Outputs

Configurable Inputs Relay Outputs
Terminal Block X***
Pin 1 Terminal Block X* Terminal Block X**
Input 6 Relay 1
I/O monitor connections and LEDs
The I/O monitor is operated and powered via the CAN bus. The 2 CAN ports are electrically
identical. The CAN bus has to be terminated with 120 Ohm resistors (60 Ohm bus impedance) at
each end. This is done to avoid data reflection. In the Power system the end-of-line-resistors are
mounted on the rectifier’s back-wiring card and inside a terminal plug on the I/O monitor.
RJ45 CAN bus end

termination plug

The LEDs illumination status is described in the table below.
LED Illumination Description

Indicator Status
OFF The monitor has NO supply

Power
ON green The monitor has supply
OFF No Warning
Warning
ON yellow Warning (Non-critical alarm)
OFF No Alarm
Alarm
ON red Alarm (Critical Alarm)
Green ON & Red Flashing Supply voltage too low
Other
Green OFF & Red Flashing Firmware boot-loading
The DIP switches are used to set the I/O monitor’s address on the CAN bus. The Smartpack
controller registers the I/O Monitor’s ID number which is set by DIP switches. All switches
should be OFF when only one I/O monitor is used. See picture below.
OFF
ON
Switch # 1 Switch # 8
Other systems may have more than one I/O monitor installed. When more than one I/O monitor
is installed their respective addresses are set by individual DIP switch settings (binary
addressing).
I/O monitor number one has all DIP switches OFF. I/O monitor number two has DIP switch 1
ON and the other OFF etc.

The I/O monitor is equipped with 6 configurable inputs and 6 alarm relays. The drawing below
shows the position of the alarm relays when the relay coils are de-energized; i.e. in alarm mode.
The fan control port can monitor and control two temperature sensors, two tachometer input
signals from fans and via two speed control outputs regulate the fan’s speed. The speed control
outputs deliver an analogue signal from 0-10Vdc.
Note! The SPD alarm input is shorted with a wire. This wire will prevent the Smartpack from
signalling an SPD alarm without the optional SPD kit installed. When installing the optional
SPD kit this wire must be removed.
I/O Monitor Connections

Voltage free relay outputs and Configurable monitoring inputs
CAN bus node
From previous
FUNCTION SIGNAL PIN-OUT

I/O Monitor
X:*
– Input Surge Protect. Alarm
Config. Input 1
+
Programmable Inputs
From external equipment

– Input Door Alarm
Config. Input 2
+
– Input Circuit 3
Config. Input 3
+
– Input Circuit 4
RJ45 CAN bus end Config. Input 4
+
termination plug – Input Circuit 5
Config. Input 5
+
– Input Circuit 6
CAN Config. Input 6
port 1&2 +
RJ45, 8 pins X:** Factory default alarm outputs

Relay 1 NO
DIP C Alarm Circuit 1 Relay # 1 Surge Protection alarm
NC
switches Door Alarm
Relay 2 NO
To external equipment
C Alarm Circuit 2
Alarm Relay Outputs
1 NC Relay # 2 Battery High Alarm

2 Relay 3 NO
3 C Alarm Circuit 3 Relay # 3 Battery Low Alarm
NC
4 NO
Relay 4
(5-8 C Alarm Circuit 4 Relay # 4 Fuse Alarm
always NC
OFF) Relay 5 NO Relay # 5 Rectifier Alarm
C Alarm Circuit 5
NC Major Alarm
Relay 6 NO
C Alarm Circuit 6 Relay # 6 Mains Alarm
NC
– To be shorted
Not in use +
X:*** Temp sensor 1
1
Inputs & Outputs
Temperature Sense 1 +
− 2
Fan Control
Temperature Sense 2 + 3 Temp sensor 2

− 4
external fans
Fan Speed Monitor 1

To and from
Tachometer Input 1 5 Fan Speed Monitor 2

Tachometer Input 2 6 Fan Speed Control 1
Speed Control Output 1 7
Fan Speed Control 2
Speed Control Output 2 8
2
1.5 mm , max.
(Customer Connections) wire section
Out In

ü Note! When wiring the IO box, make sure that the wires do
not interfere with the door and its closing mechanism. Use
tie wraps to tie the wires securely and without too much
slack.
Alarm Relays & Digital Inputs
Standard Relays & Digital Inputs The alarm outputs from the I/O Monitor use the Fail-
Safe Operation Mode (relay coils energized in the
system’s normal operation mode). When the system is
Normal mode NO
Relays X
Com + in alarm mode, the alarm relay coils are de-energized.
NC
(Energized coil) —
Alarm mode NO
The figure shows the position of the relay contacts
Relays X (De- Com + when the relay coils are de-energized (PS system in
energized coil) NC
— alarm mode).
Power System
Correct Use of Alarm Outputs (example)
Normal Mode
Digital Input X + External Relay Y
— In order to implement monitored fail-safe digital inputs
(Normal mode) (Energized coil)
Digital Input X
+ Alarm Mode circuits, the external relay coil must be energized and
—
(Activated)
External Relay Y the contacts closed in the system’s normal mode of
(De-energized coil)
operation.
Power System
Correct Use of Digital Inputs (example)

Changing I/O Monitor setup
ü Note! The I/O monitor in this system has a factory default setup. The settings of
the I/O monitor shall not be changed unless agreed upon with Eltek Valere or
your local supplier/representative.
I/O monitor access is via PowerSuite.

Connect a PC to the Smartpack and start the PowerSuite program
to activate and configure the I/O monitor. Read the PowerSuite
program’s Online Help for information on how to configure the
CAN bus node(s).
The connected I/O monitor is displayed in the PowerSuite’s
Power Explorer panel under the Control System Node (see
below).
For configuring the I/O monitor specific settings such as input’s
and output’s software alarm monitors, activation of alarms, fan
control, etc – open the I/O monitor’s icon under the Control
System node.
I/O monitor icon displayed in the Power

Explorer window under the Control
System node.
Overview of the I/O monitor’s technical I/O Monitor (Outdoor)

Inputs 6x Configurable (“digital”)
data. 2x Tacho
2x Temperature probe
Note that the alarm relays 5 and 6 have a
6x Relay – Dry/Form C
higher rating than 1 to 4. Relay 5 and 6 4x signal 1A /60V [no. 1,2,3,4]
should be used for more demanding Outputs 2x power 5A /60V [no. 5,6]
2x Analogue linear speed control (Max. 0-
equipment. 10V)
Functionality Relay Alarming
o Normally activated or deactivated
Configurable inputs
o NO, NC or Diode Matrix
Climate control
o Fan speed regulation and monitoring
Data logging (non-volatile memory)
o 10000 time stamped logs
o 4 user selectable data points
o Default: 2x Temp. 2x Fan Speed
SW Part number 402088.009
Firmware Upload FWLoader v3.25 or newer and IXXAT USB-
tools to-CAN Converter (p/n: 208565)
Max. CAN Power 160mA
consumption

FP2 system 6kW 3U
The integrated power unit contains vertically mounted rectifiers, the Smartpack monitoring
module and a distribution unit. All connections and operation can be done from the front of this
power unit. So it is not recommended to remove this unit from its position. With three rectifiers
installed this power unit can deliver 6000W at 48Vdc. Maximum current is 125A at 48Vdc.
The power unit is equipped with a Low Voltage Battery Disconnector (LVBD). This LVBD
protects the battery bank(s) from deep discharging in the event of a long power outlet.

Operating the FP2 and Smartpack Monitoring Unit
Front Keys and display, menus, etc
Graphical Alarm Warning
Display LED Lamp (red) LED Lamp (yellow)
16 char. x 2 lines Warning
LCD display LED Lamp (yellow)
Power Alarm
LED Lamp (green) LED Lamp (red)
”Enter” key Power
LED Lamp (green)
”Up” arrow key
”Down” arrow key USB
Type B port
Flatpack2 rectifier (BF)

Smartpack control unit
Smartpack Control Unit — front keys, display, etc Flatpack2 Rectifier Module — front panel
Display: is in Status Mode (displays the system’s status) Power LED is OFF (mains unavailable), Flashing
or in Menu Mode (displays the menu structure). (controller accessing information) or ON (powered).
Operation: Press on the key to change from Status Warning LED is ON (de-rating or similar minor
Mode to Menu Mode. Press the or keys to scroll warning), Flashing (over-voltage mode) or OFF (OK)
up or down and navigate to find menu options (function
or parameter). Then press the key to select the Alarm LED is ON (shutdown or similar major alarm)
function. or OFF (OK, no alarm)
Menus: When you “enter” Menu Mode (Level 1), you

access the User Options. You may also scroll down to
password protected Service Options. Default password
<0003> should be changed.
Level 2 Level 3 Level 2 Level 3
User menu <UserOption> Service menu <ServiceOption>
AlarmResetà
The ”XvX” references, if any, on the right hand of the option, are not shown in the display. They only
NomVolt Change Language à English ↓↑ 2v0
BoostVolt NomVolt ↓↑
↓↑
indicate the firmware version (402073.009 XvX) the option was first implemented.
LoBattMaj BoostVolt
VoltageInfo LoBattMin LoBattMaj ↓↑
Firmware 402073.009 2v00 Smartpack,
Firmware 402073.009 2v00 Smartpack, Distributed
HiBattMaj VoltAdjustment LoBattMin ↓↑

HiBattMin HiBattMaj ↓↑
LVBD HiBattMin ↓↑
LVLD 1.1 LVBD ↓↑
DisplayMessagesà Message ↓↑
Distributed
↓↑
Software Menus
LVLD 1.1
SoftwareInfoà VoltCalibration à VoltCal ↓↑
SerialNumberà ChangePassword à Password ↓↑
NoOfRects. nn SetManBoostTime à ↓↑
RectCurrent Start/StopBoost à
Rectifier Info RectSerialNumber Enable/Disable ↓↑ & Threshold
…
Auto Boost Config.

Rect.PrimaryVolt Nxt Test DateTime Date ↓↑ Time
Rectifier Status End Volt ↓↑
Rectifier Temp Batt Test Setup MaxTestDur ↓↑
Rect. OutputVolt Test Int ↓↑
Rectifier SW Ver Guard Time ↓↑
Start/Stop Test à
NoOfPhases nn NoOfRects. ; nn à Reset
Mains Info Mains Status Charge Curr Lim. à Enable/Disable ↓↑ & Max C.Curr
Mains Voltage
Temp Level Infoà Level ↓↑ Battery Setup NumOfString ↓↑
NoOfString Nn CellCap Ah nn ↓↑
BattStringCurr ↓↑ Output Control à VoltageCtrl / TempComp ↓
Battery Info BattStringTemp ↓↑ Change Date/Time à Date ↓↑ Time ↓↑
BattBlockVolt ↓↑ Alarm Output 1 ↑
NOTE: For functionality description refer to the “User Guide RelayTest Alarm Output 2 ↑
Smartpack Controller”, doc 350003.013 and to the PowerSuite Batt Contactor ↑
Help file. Load Contactor ↑
Alarm Output nn ↑
BlockOutputs à Enter OutpBlocked/Exit OutpBlocked 2v0
BattLifeTime Rst à

Communication
Installing PowerSuite – PC Application
The PowerSuite software application enables you to configure and operate your Smartpack
based power supply system from a personal computer running MS Windows XP or Vista.
1. Install PowerSuite
1 Insert the CD in your PC drive, start the PowerSuite installation
and follow & accept the wizard default steps
2. Switch Smartpack ON and plug USB cable (Part 202073)
2 to Smartpack and to any available USB port in the PC
3. Wait for Windows to install USB drivers
Follow & accept the wizard default steps to automatically install
3 New hardware the USB drivers; the wizard runs twice
is ready to use
4. Start PowerSuite and establish connection
Select “Start > All Programs > Eltek Valere> PowerSuite”. On
4 the toolbar, click “Connect” button. On the Connection dialogue
box, click the “Connect” button
If PowerSuite fails communicating via the standard COM port, find the COMx assigned to
Smartpack (My Computer/ Properties/ Hardware/ Device Manager) and configure PowerSuite to
communicate via this COMx (read the instructions in the installation CD).
PowerSuite’s newest version is always available on our FTP server. Call your Eltek Valere’s
contact person.

Plug-and-Play Rectifiers
When a rectifier is hot plugged in the system for the first time, the Smartpack controller
assigns the next available ID number to the rectifier, starting with “01”. The controller registers
the rectifier’s Serial Number and ID number.
When a previously installed (hot plugged) Flatpack2 rectifier is inserted in the system, the
Smartpack controller “recognizes” the module, and assigns the same ID to the rectifier. In other
words, the controller and the rectifier “remember” the assigned ID number, even after removing
and reinserting the rectifier in the system.
To achieve a more controlled ID assignment, you should always insert & hot-plug new
Flatpack2 rectifiers in the indicated power shelf position, one module at a time, starting with
ID numbers 1, 2 and 3.
The power system is normally shipped from factory without rectifiers. The rectifier modules are
shipped in a separate packaging, and you have to install the modules in the correct position in the
system, with respect to their ID number (or CAN bus address). Do not relocate already pre-
installed rectifiers.
For first time installations of rectifiers in power system, follow the scheme below:
1. Insert & hot-plug the rectifiers in the indicated positions (refer to the figures below)
one module at a time, allowing 2 seconds delay between them
and starting with ID number 1, 2 and 3.
About AC and DC Earthing of Systems

To prevent the risk of electric shock the cabinet’s chassis shall be electrically connected to AC
Earth (PE). Also, it is a common practice for telecom equipment to have its common DC output
rail (+) connected to a separate “Telecom Earth” (TE) or DC Earth (-48Vdc systems). Refer to
chapter “Distribution” for details.
PE (Protective Earth)
TE (Telecom Earth)
Earth connections are in particular important Link 2 EG (Exchange Ground)
AC Mains Input
(L1,L2,L3,N)
where frequent lightning might induce high (DC Earth)

Chassis
voltage levels in AC supply and in battery Common
and load cables. AC Mains EG DC Rail TE
(AC Earth) . DC Load

PE Circuit
Cabinet
Chassis
Common DC Rail +
DC Load
—
wires
—
AC Earth (PE) is connected to chassis. DC Earth (TE) is also
—
—
connected to chassis via “Link 2”. Remove the link (“floating
Negative DC
earth”) for compliance with other local earthing systems. Refer
Distribution to your system’s specific drawings to identify how these links
are implemented in your DC power system.
Common Positive DC Output Rail is usual in 48 and 60V DC supply systems: Negative DC
Distribution.

Distribution
All breakers in the distribution are protecting the -48Vdc feeds.
The 60A load breakers F1 and F2 are parallel connected from factory. A screw terminal for up to
35 mm² (1 AWG) cables is connected to these 2 load breakers. The battery breakers are labeled
FB1 to FB3. The two battery breakers FB1 and FB2 are also parallel connected. The screw
terminal for these 2 breakers can fit cables up to 50mm² (0 AWG). The battery breakers are all
rated at 60A and have a slower characteristic than the load breakers.
For positive (0Vdc) connections the common copper rail contains screw terminals for 35 mm²
and one terminal for 50 mm². The lower 35 mm² screw terminal is used for connection from
0Vdc to chassis. The common positive copper rail is connected to chassis.
All cables going to/from the distribution should be fixed with cable ties to the plastic bars or the
fingers on the side panel in order to relief the cables strain.
-48Vdc connection
for the optional
BTS MetroSite kit
-48Vdc connections
on the breakers
Load breakers
Cable strain relief
0Vdc positive
Battery breakers connections on the
copper rail
“TE” link for 0Vdc

positive to cabinet
chassis
Breakers’ Parallel Linking Bars- Details

Linking bar
Toggle switch inserted
load breaker 1
Linking bar
1 Toggle switch
2 Breaker 1 and 2 parallel
load breaker 2 connected
Mounting Detail ~ Load Breakers’ Parallel Linking Bar
Battery breaker 1, 2 and

Toggle switch battery Battery breaker 2 3 parallel connected,
breaker 1 slightly separated (2 linking bars)
1
3
Linking bar
2 Linking bar positioned

Linking bar
Toggle switch battery inserted
in the toggle switches’
breaker 3 holes
Mounting Detail ~ Battery Breakers’ Parallel Linking Bars

System weight
The system weight is 41.2kg without rectifiers, batteries and kits. The total weight of the system
has to be calculated by adding the kits mounted to the system. All weights below are without
packaging material.
Part Description Weight
FP2 6kW 15U OD Fan 41.2kg 91.3lbs
FP2 Rectifier 1.9kg each 4.1lbs each
Kit: Floor Mounting 7.6kg 16.8lbs
Kit: Wall / Pole Mounting 5.7kg / 10.9kg 12.6lbs / 24.0lbs
Kit: 2-Pole AC Breaker 0.4kg 0.9lbs
Kit: Surge Protection Device 0.4kg 0.9lbs
Kit: Heater 1.2kg 2.7lbs
Kit: MetroSite BTS Breaker 2x16A 0.4kg 0.9lbs
Battery PowerSafe 12V92F 28kg each 61.7lbs each
Battery compartment
The battery shelf is designed to accommodate standard 19” batteries. Standard 19” batteries are
approximately 105mm wide. The total width of the battery shelf is 445mm but do not mount
batteries wider than 105mm due to cooling reasons. There should always be a small gap of air
between the batteries for fan / Heater air to circulate.
Maximum depth is 400mm. Batteries deeper than 375mm will stick out in the front of the 19”
side rails. The battery Arrestor has to be removed before lifting the batteries onto the shelf. After
the batteries are placed on the battery shelf the battery arrestor can be mounted in 5 different
positions on the battery shelf and be slid into the front of the batteries. This will prevent the
batteries from moving. If 400mm deep batteries are used the Battery Arrestor is redundant.
Minimum battery depth for using the battery Arrestor is 232mm.
The battery compartment can accommodate maximum to 8U / 356mm high batteries. 8U
batteries will leave a 10mm gap between the top of the batteries and the underside of the DC
power system. There must always be some space between the top of the batteries and the bottom
of the DC Power System for safety reasons. The battery terminals must be at least 10mm from
chassis (0V).
Battery Arrestor bracket

in front of the batteries

3. Installation
This section describes how to install the system. Step by step procedures will guide you through the
installation.
Eltek Valere recommends that the OD system should be installed at least 1000m away from any
coastline. Areas close to agriculture harvesting, heavy traffic, heavy industry etc. should be avoided due
to very rapid clogging of the door filter.
Note! The AC input connection to this cabinet is described in the General Arrangement Drawing
(2040397) at the end of this document for AC input connections.
Note! Installation of optional kits is described in manuals that are supplied with the kits.
Safety Precautions
Follow these precautions during installation, commissioning and general handling of Outdoor
Cabinet.
General Precautions
ü CAUTION: Even though the product incorporates protection circuitry and other
safeguards, it can be damaged, perform poorly or have a reduced lifecycle if it is
exposed to incorrect treatment during transport, installation or service.
ü CAUTION: For safety reasons, the commissioning and configuration of the

equipment is only to be performed by Eltek’s personnel or by authorized and qualified
persons; otherwise the warranty may be invalidated.
Please, read the user documentation carefully before installing and using the
equipment, as installation and operation is to be performed as described in it.
ü CAUTION: The installer is responsible for ensuring that the EMC properties of this
product/ system do not deteriorate during installation, and that it is performed in
accordance with applying regulations.
Installations in USA and Canada must comply with NEC/CEC requirements.
ü WARNING: Opening the equipment may cause terminal injury — even if the mains
AC supply is disconnected. Hazardous voltages may be present inside, as large
capacitors may still be charged.
ü To be installed only in restricted access areas or the like, in accordance with articles
110-16, 110-17, and 110-18 of the National Electrical Code, ANSI/NFPA 70
For supply connectors use wires suitable for at least 75˚C (167˚F)
Type: FEPW, RH, RHW, THHW, THW, THWN, ZHHW, USE, ZX or similar.
Use copper conductors only
ü Installation in USA/Canada must comply with NEC/CEC. For other countries, local or
national requirements may apply.
ü The equipment represents an energy hazard and failure to observe this could cause
terminal injury and invalidate our warranty

ü There are hazardous voltages inside the power system. As the modules incorporate
large charged capacitors, it is dangerous to work inside the system even if the mains
supply is disconnected
ü Products into which our components are incorporated have to comply with a number of
requirements. Installation is to be in accordance with the recommendations herein
ü This system is also designed for IT power distribution systems
ü An AC overvoltage Protection Device (OVP) must be installed on the AC input of the

system. The device must comply to overvoltage category II according to IEC/UL 60950-
1
ü Please read the manual carefully before using the equipment
ü The enclosure must be installed, serviced, maintained, and operated by a qualified

technician who is familiar with electrical wiring, electrical equipment, and enclosure
deployment techniques and best practices for safety
ü The enclosure must remain locked at all times, except when authorized service
personnel are present
ü Remove all conductive jewelry or personal equipment prior to servicing equipment,

parts, connectors, wiring, or batteries
ü Read and follow all installation, equipment grounding, usage, and service instructions
included in this manual
ü Use proper lifting techniques whenever handling the enclosure, equipment, parts, or
batteries
ü Do not roll the cabinets on their sides
Precautions during Installation

ü CAUTION: Before you start the electrical installation, you must always disconnect all
external AC supply fuses, as well as internal battery and load fuses/ breakers.
ü WARNING: For safety reasons (high leakage current and high touch current) you
must always connect the AC earth wire (PE) to the terminals, before you connect
the AC input cable(s).
ü WARNING: The batteries represent a major energy hazard. To avoid short-circuit

of battery poles, you must always remove metallic objects — uninsulated tools,
rings, watches, etc. — from the vicinity of the batteries.
Electrical Safety
ü Lethal voltages are present within the power supply and electrical boxes. Never assume
that an electrical connection or conductor is not energized. Check the circuit with a volt
meter with respect to the grounded portion of the enclosure (both AC and DC) prior to
any installation or removal procedure

ü An external electrical service disconnect must be used that is properly sized as required
by the NEC and/or local codes
ü The supply neutral conductor must be bonded to earth ground at the disconnect panel
ü Do not work alone under hazardous conditions
ü A licensed electrician is required to install permanently wired equipment
ü Ensure that utility power is disabled before beginning installation or removal
ü Ensure no liquids or wet clothes contact internal components
ü Hazardous electrically live parts inside the enclosure are energized by batteries even
when the AC input power is disconnected. Make sure the power is removed via the
battery disconnect breaker before servicing any of the equipment
ü The internal equipment may be powered by AC circuits. Make sure power is removed
via the appropriate breaker before servicing any of the equipment
ü Prior to installation, verify that the AC input voltage to the enclosure and its equipment
with respect to voltage and frequency
ü Prior to installation, verify that the output voltage from the enclosure or its equipment
match the voltage requirements of the connected equipment loads
ü Prior to installation, verify that the enclosure’s utility service panel is equipped with a
properly rated circuit breaker for use with the equipment inside. Refer to the
manufacturer’s recommendations
ü Prior to installation, contact local utilities, local building maintenance departments, and
cable/piping locating services to ensure that installation does not interfere with existing
utilities or building cables/piping
ü Fuses/circuit breakers may not be provided with the equipment. Refer to the
documentation for the proper hardware. Use only the parts specified in the
documentation. Installing fuses or circuit breakers not specified for use in this equipment
may result in injury to service personnel or equipment damage
ü Where required for installations in the United States or Canada, use listed/certified
compression connectors to terminate listed/certified field-installed conductors. If the
proper connector for the country of installation is not provided, obtain the appropriate
connectors and follow all manufacturer and local requirements for proper connections
ü Torque the electrical connections to the values specified on labels or in the product
documentation
ü The DC distribution is considered a Safety Extra Low Voltage (SEL V) with the return
side connected to the chassis (earth ground) inside the enclosure
ü The supply neutral conductor must be grounded at the external service supply
disconnect panel
ü Do not use other methods for cable entry than what is specified in the documentation for
this product

ü Ensure proper cable support is used to support the weight of cables and cable conduits
that enter/exit the cabinet
ü Do not drill new holes or use other methods for cable entry than what is described in the
product documentation
Mechanical Safety
ü Keep hands, hardware and tools clear of the fans. Fans are thermostatically controlled
and will turn on automatically as a function of temperature
ü Rectifiers can reach extreme temperatures under load and normal operation
ü Use caution around sheet metal components and sharp edges
ü Do not climb on the enclosure to access the cable entrance. Always use the proper
ladder and safety precautions as dictated by the site conditions
Battery Safety
ü Always wear eye protection, rubber gloves, and a protective vest when working near
batteries. Remove all metallic objects from hands, wrists, and neck
ü Batteries contain dangerous voltages and current, as well as corrosive material. Battery
maintenance, service, and replacement must be performed by authorized personnel
only
ü Never use non-insulated tools or other conductive materials when installing, maintaining,
servicing, or replacing batteries
ü Use special caution when connecting or adjusting battery cables. An improperly

connected battery cable can result in arcing, fire, or possibly an explosion
ü A battery showing signs of cracks, swelling or leaking must be replaced immediately by

authorized personnel using a battery of identical type and make
ü Do not smoke or introduce sparks in the vicinity of a battery
ü Follow the battery manufacturer’s approved transportation and storage instructions
ü Prior to handling the batteries, touch a grounded metal object to dissipate any static
charge that may have developed in your body
ü Batteries contain or emit chemicals known to the State of California to cause cancer and
birth defects or other reproductive harm. Battery post terminals and related accessories
contain lean and lead compounds. Wash hands after handling
ü If any battery emission contacts the skin, wash immediately and thoroughly with water.
Follow your company’s approved chemical exposure procedures
ü Neutralize any spilled battery emission with a special solution contained in an approved
spill kit or with a solution of 1 lb bicarbonate of soda to 1 gallon of water. Report a
chemical spill using your company’s spill reporting procedures and seek medical
attention, if necessary

ü Each individual battery should have at least 0.25 inches of space between it and
surrounding surfaces, or per the battery manufacturer’s specification to allow for
convective cooling
ü Battery cables must be dressed to avoid damage to the conductors. Damage or stress
can be caused by routing around sharp edges or in areas where wires could get pinched
ü Follow battery manufacturer’s approved instructions to set all battery related parameters
accordingly

Site Preparations
1. Site requirements
The site should be suitable and ready for the outdoor cabinet.
Minimum clearance for cabinet access when fixed in its intended position: 70cm in front, 5cm in
rear and 40 cm to the left hand side due to the door and lever action.
2. Unpacking
Unpack the Outdoor cabinet and verify that the received equipment is in accordance with the
parts list. Inspect the cabinet for any physical damage. Report any damage to Eltek Valere
immediately.
3. Required installation tools and equipment
Use insulated tools when performing installation. The following tools are required for a safe
installation of the cabinet:
• Socket wrench.
• Screwdriver sets, regular, pozidrive and torx.
• Torque spanner.
• M12 bolts for cabinet base / wall bracket.
• Standard tools for electricians.
Mechanical Installation
ü WARNING: Do NOT open the cabinet’s door before the cabinet is securely
fastened to the ground, as the door’s weight may overturn the cabinet.
ü CAUTION: Do not step or walk on the cabinet’s roof.
ü Note! Do not install the batteries until the cabinet has been properly fastened

4. Cabinet placement and mounting details
A lifting arrangement can if necessary be used when placing the cabinet. Lock the cabinet door
so the door does not swing during lifting. Fix the 4 eye-bolts (2 on each side) to the top side of
the cabinet and fix straps to these bolts. Torque 3Nm. Lift the cabinet via the straps to the
plinth/wall/pole. Balance the cabinet to prevent it from swinging.
ü Note! Do not lift the cabinet with batteries installed.
ü Note! Make sure that the lifting lugs has shrink tubes as shown in Figure 11 to
prevent scratching the cabinet paint.
Shrink Tubing
Figure 9 – Lift cabinet with lifting lugs

For mounting on floor/ground.
Figure 10 – Plinth dimensions (see cabinet details for dimensions that match the cabinet that has been ordered)
The drawing of the plinth shows the location of the holes.

The cabinet plinth needs to be fastened to the ground before lifting the cabinet into position. Do
not install the batteries until the cabinet has been properly fastened.
Make 4 holes in the floor by the use of the drilling template / plinth. Make sure that the plinth is
level. Mount the plinth to the ground or support beams using M12 bolts with plain and spring
washers. Bolts and washers for fixing the plinth to the ground are not supplied because the fixing
materials will vary from site to site. Use only stainless steel fixing materials (A2 quality or
better) outside the cabinet compartment.
The torque depends on the floor material. Make sure the cabinet is properly fastened.
Place the cabinet on top of the plinth after it is securely fastened, then fasten with the 4 pcs M8
bolts/lock washers (supplied with the kit). Torque 24 Nm.

For mounting on wall.
Figure 11 – Wall bracket dimensions
The wall bracket needs to be fastened to the wall before lifting the cabinet into position.
Figure 12 – Holes for M8 bolts
Enter the four M8 bolts in the available holes on rear side of the cabinet. See Figure 12. Let the
bolts stick out approximately 4-6mm. The wall bracket material is 3mm thick and the bolt heads
have to go into the key holes in the wall bracket and slide into position.

Make holes in the wall by the use of the wall bracket. Mount the bracket to the wall using M10
bolts (bolts for fixing the bracket to the wall are not included). Use only stainless steel fixing
materials (A2 quality or better) outside the cabinet compartment.
Torque – this depends on type of wall. Make sure the cabinet is properly fastened and that the
wall structure is supported correctly to handle the weight installed in the cabinet.
Lift the cabinet to the wall bracket and fix the cabinet to the wall bracket so that all 4 bolts on the
rear side of the cabinet enters the key holes in the wall-bracket. Fix the four M8 bolts on the rear
side of the cabinet with Torque 24 Nm.
Do not install the batteries until the cabinet has been properly fastened.
For mounting on pole.
Figure 13 – Pole mounting dimensions

Pole Bracket
Wall Bracket
Pole Anchor
Figure 14 – Assemble the pole bracket
Mount the two wall brackets together with the two pole anchors by the use of 4 M8 screws,
washers and nuts. Torque 24 Nm.
The pole bracket needs to be fastened to the pole before lifting the cabinet into position.
Enter the four M8 bolts in the available holes on rear side of the cabinet. See Figure 12. Let the 4
bolts stick out about 4-6mm from the rear insert nuts.
Mount the bracket to the pole using M8 bolts and pole bracket that are included with the bracket.
Tighten the screws evenly on both sides. Torque 8 Nm.
Fix the four M8 bolts on the rear side of the cabinet with Torque 24 Nm.
ü Do not install the batteries until the cabinet has been properly fastened.
5. Remove lifting brackets

After mounting the plinth, wall or pole bracket and cabinet, the four lifting brackets (if used)
mounted on top of the cabinet should be removed. The bolts holding the brackets must also be
removed. Keep the brackets and bolts for possible future relocation of the cabinet.

6. Cable entry / Cable sizes
Cable entry for mains, alarms, load, external batteries and main DC ground is done in the bottom
of the cabinet. For easy installation (this only applies for cabinets to be installed with the floor
mounting kit) the plinth’s front and right/left side covers can be removed. These covers can be
used to prevent rodents/vermin from entering the area underneath the cabinet. Each side panel
has 4 knocks-outs for installing cable grommets. Removing the knock-outs will leave a hole with
a diameter of 48mm. Grommets/fittings can be installed in these holes to fit cables/conduits of
various sizes/diameters. There are no grommets/fittings supplied with the floor mounting kit as
the type of grommets/fittings will vary from site to site.
Rear lip to lock in the back section.
Self locking nut

Figure 15 – Remove front plate on plinth and remove side plates
Start with removing the front by open the cabinet door and pull the front plate towards you.
Remove the desired side plate(s) by unfixing the 2 self locking M5 nuts from the inside of the
plinth. Push the side plate away from the cabinet and then pull the side plate towards you.
Using the Multigate cable gland is done in 4 simple steps:

1. Choose the correct size for the corresponding cable.
2. Make a small hole in the membrane (use a screw driver or similar device).
3. Push the cable or conduit through the hole (from beneath and up).
4. Pull the cable or conduit back approx 20mm to lock the gland and ensure full IP
protection.
The standard cable glands can receive cable sizes between 5-26mm in diameter. Refer to the
chapter “Cable Management” for details.
Ensure that all the fixing screws of Marcon 25 Multigate cable entry plate are properly fastened.
For more information on Marcon MC25 or MC3 (option) see www.marcon.fi or
www.trelleborg.com.

7. AC Connections
The AC connections are located at the bottom distribution in the cabinet. See General
Arrangement drawing (2040397) at the end of this document for detailed position of AC
terminals. Pull the cables through the cable entry. Make sure the cables are long enough to
connect to terminal blocks.
Switch OFF the AC input power before connecting the cable.
Connect external AC ground wire to the protective earth terminal (PE) before connecting mains
connections.
Connect the mains AC cables.
Recommended AC cable size: 10mm2 (8AWG)
Recommended external fuse size: 50A
8. Battery Connections
ü Note! Improper handling of batteries can result in the batteries short-circuiting, which
can result in serious injury due to high energy levels. Excersise care when
working with batteries. This is also because of the batteries weight.
ü Note! Ensure that the battery circuit breakers are off.
Refer to chapter “Distribution” for location of battery breakers.

Place the batteries on the battery shelf. Handle the batteries according to the manufacturer’s
recommendations. Connect the battery cables to the battery terminals; see Appendix or power
system manual for details. Connect all battery inter-cell links. Battery shelf front bar is used as a
stopper.
ü Note! Before turning on the power to the DC equipment, use a mulitmeter and measure
the battery connections to ensure that all are in the correct position.
Normally it is not necessary to fit venting tubes to VRLA batteries in a fan cooled cabinet since
any battery gas will be evacuated with the hot air through the cabinet door. However some
battery manufacturers always recommend installing venting tubs. Follow your battery supplier’s
recommendation.
If venting tubes are recommended please ensure battery manufacturer instructions with regard to
connection of the venting tubes are followed. Pull the tube out through the cabinet cable entry
from the inside and ensure that the tune is not bent or blocked in any way.

9. Grounding
Figure 16 – Insert nuts on the 19” side rails for cabinet grounding.
Connect the grounding cable with a cable lug and M6 screw to one of the grounding points in the
cabinet. There are 4 insert nuts for grounding on both sides of the cabinet. Make sure that the
cables are secured tightly.
10. Remove Condensation stopper

The condensation stopper (yellow plastic but actual colour may differ) prevents humidity from
entering the cabinet during transport/installation and must therefore not be removed before
cabinet is powered up. Humidity before powering up the system may cause serious damage to
the system.
ü Note! Keep the condensation stopper in the cabinet UNTIL the cabinet is
powered up.

Electrical Installation
Mounting or removing Smartpack and Flatpack 2 Modules.
CAUTION:
- The modules may be warm, but do not hand-carry them by their handles
Device - Open the handles before inserting them into the power shelves (hot-pluggable)
hazard The rectifier incorporates a Mains fuse in each line. Double Pole / Neutral Fusing
Hole to release the Note that cables are plugged to the Smartpack’s rear panel.
Smartpack handle’s spring
controller mechanism When mounting the controller, you must plug the cables before
step 2. When removing it, unplug the cables during step 2.
FGFG Warning:
- Only mount rectifiers, part 241115.120, with the fan rotation symbol on the front!
- The modules are mounted vertically (see picture on front page)!
1. Unlock the handles by

Handle in locked inserting a screwdriver into the holes to release the spring
position mechanism
2. Insert or remove the module by
sliding it fully into the power shelf, so that the module makes
proper contact (for Smartpack, plug cables first: standard D-Sub
connectors, RJ45 plugs and 10 pins plug) or
Smartpack controller rear using both handles to pull the module loose. Support from
connections
underneath before the unit is completely free. Unplug the cables,
Flatpack2
when removing the Smartpack module
rectifier, BF 3. Lock the handles by
pushing the handles up into their housings (locked position).
Then, the module will be securely locked in the shelf, or ready
for transport
Electric
4. Mount blind panels in unused module locations shock
Handle in
unlocked position
Screwdriver to
release the locking
tabs Removing Blind Panels
1. Release the panel’s upper and lower right corners by
inserting a small screwdriver into the panel’s upper right gap
and carefully press down and out to release the locking tabs.
Repeat on the lower right gap
2. Remove the blind panel by
using you hand to pull the panel loose
Blind panel’s
locking tabs
Mounting Blind Panels

1. Insert the panel’s right edges by
pressing gently so that its locking tabs engage
2. Lock the panel’s left edges by
pressing with your hand so that the blind panel’s left side
tabs lock into position.

Installation Steps
Check off in the Installation Check List that you find in chapter “Appendix” in this document.
1. Prepare AC Supply: AC input cable(s), fuses, SPD Kit

o Correct type AC supply is available: 230Vac/208Vac single phase.
o AC input cable(s) are sized correctly.
o External AC fuses have correct rating
o If required, install the SPD kit. Follow the guide shipped with the EMC
kit, Doc 356812.033 regaa
External AC Fuses ~ Recommended Ratings The site’s AC supply quality is

AC Mains Type External Fuse of great importance. In general,
Type I max/phase a site with better AC supply
1phase 230Vac/208Vac 50A-C 36.5A, 180VAC quality (stable nominal voltage)
may use smaller breakers
Note: Always replace a rectifier
with blown internal AC fuse with
a new module, and send the
malfunctioning module for
servicing.
General Torque
Recommended tightening torque Carry out following steps sequentially:
Application, Torque 1. Make the system completely voltage free
Type & Size (Nm) o Switch OFF all load fuses, battery fuses (Fb1, Fbx), and
Circuit Breakers the external AC supply fuses
CBI 13 mm, QY, QF, QA 3.0 o Unscrew the Cable Entry Plate and route all cables
Siemens 18mm 5SY 3.5 through their suitable holes. Then, loosen fastening screw
DC Rail Terminals
AKG 35 (M6) 3.5
and extract the “AC Terminals plate” to Maintenance
AKG 70 (M8) 5.0 position.
Screws 2. AC Connections
o Connect the AC Earth wire (PE) to the terminal for AC
M6 5.0 Earth (PE).
M5 4.0
M4 2.0
o Connect the AC input cable(s) to the terminals marked L
M3 1.0 and N. Cable and terminal block labeling are to
correspond.
Mains ”PE” terminal block
WPE 10 2.0 / 0.6*
* Torque on screw for mechanical

connection between terminal and rail
Note: General tolerance: ±10%.

NEC/CEC Requirements

Fastening
slits for
plate
3. DC Connections  Alarm & Signal Circuits
o Connect Alarm Circuit cables to the relay output terminals
Power System
o Connect Signal Circuit cables to the digital input/output terminals
g Connect the temperature sensor with black cable to the battery
bank.
4. DC Connections  Load Circuits
o Terminate DC Earth (TE) and check that the common DC Output
Rail is connected to “Telecom Earth” (TE) at only one place (in
the distribution unit). Se chapter “Distribution” and “About AC,
DC Earthing Systems” for details.
o For the DC load, connect the positive cable to the common
Link 2
positive DC output rail, and the negative cable directly to the
(DC Earth) Chassis negative load MCB; F1/F2.
Common
5. DC Connections  Battery Cables
Battery EG DC Rail Careful! Use correct polarity!
Fuse
For each 48V battery string:
Smartpack a Use inter-cell links to connect in series necessary battery
blocks to form 48V battery strings
b Verify that one end of the (-) battery cable is connected
to the battery MCB Electric
Temp. Sensor cable 1
shock
c Connect the other end of the (-) battery cable to the
battery string’s negative outer terminal (-)
d Verify that one end of the (+) battery cable is connected
to the common positive DC rail
e Connect the other end of the (+) battery cable to the
Temp. sensor
Battery
Cable
battery string’s positive outer terminal (+)
g Fix the temperature sensor (at the end of the cable) to
the warmest area of the installed battery bank
(to the center (width & depth) of the battery string)
- + - + - + - +
—
(-48V) Outer
Terminal
Block Block Block
+
0V Outer
Intercell links Terminal

4. Commissioning
1. Visual Check:
Make sure that the cabinet is level and plumb and make sure that the cabinet is properly
fastened. Verify that the door opens and closes without any problem. Check that all cable
entries are properly sealed and that the installation is done according to this manual.
ü Note! Make sure that the condensation stopper is removed from the filter during
setup.
2. Electrical:
The commissioning of the FP2 system consists of following stages:
I. Perform a pre-start check before the system is switched ON
II. Switch ON the system with disconnected load; adjust output voltage
III. Adjust the nominal output voltage with connected batteries and load
Pre-Start Check
Check off in the Commissioning Procedure, that you find in chapter 6 in this document.
If you have just finished the system installation successfully and the Installation Check List is
completed, jump over the Pre-Start Check and continue with stage II.
Before you switch ON the FP2 system, verify the following:

2. System installation is completed
o Ensure a correctly performed system installation, with correct polarity on all connections, has
Device been carried out (Installation Check List filled in)
hazard
o All cabling and copper bars are securely terminated and supported
o All components, terminal blocks, MCBs/ fuses, etc. are clearly labeled
3. Battery and load fuses are disconnected
o Verify that all battery and load MCBs/ fuses are switched OFF
4. AC input cable(s) and AC Earth wire (PE) are terminated
o Make sure that the AC input cable(s) are connected to correctly configured AC terminals
o Verify that the AC input cable(s) and external AC fuses are sized and rated as specified
o Check that AC Earth (PE) is terminated, and electrically connected to chassis
5. Site specific parameters and settings are known
o Read the system specific documentation and drawings
6. AC supply and all MCBs, fuses are switched OFF
o Make sure that all external AC fuses and internal MCBs/ fuses are switched OFF

Commissioning Steps, Startup
Check off in the Commissioning Procedure, that you find in chapter 6 in this document.
After the Pre-start Check is performed, you can begin with stage II. During this stage, you will
switch ON the system — while the batteries and load are disconnected  then measure the
output voltage, and adjust it if required. Carry out the following:
Startup and No-Load Adjustments Power is ON!
7. Disconnect all rectifier modules, without removing them completely (keep original location)
o Read how to install modules a rectifier addressing in this document. Only rectifiers with the fan
rotation symbol on the front may be installed!
o If Flatpack2 rectifier modules are installed, unlock the handles and pull the modules partially out
(fan housing visible), but do NOT physically remove them from the power shelves
o If Flatpack2 rectifier modules are not yet mounted, release their handles and insert them partially
Device
hazard into the correct position in the shelves
8. Switch ON the system
o Switch ON the AC input supply (external AC fuses) to the power system
9. Measure and verify that the AC input voltage is correct
o Measure the AC input voltage at the system’s AC terminals
o Verify the AC voltage is within range
10. Remove the condensation stopper from the door filter
o Remove the transportation screws at the top and bottom of the filter frame. These 2 screws are
only for transport security and can be removed during installation.
o Open the frame and remove the filter
o Remove the condensation stopper
o Remount the filter
M6x12mm screw
Figure 17 – Extra fixing device for filter frame.
11. Mount all Flatpack2 rectifier modules in the power shelves (keep original location)
o Push all rectifiers firmly inwards  one module at a time, allowing a 2s delay  to plug them in
the same shelf location. Lock their handles.
o Mount blanking panels over unused positions.

12. Ensure that the Smartpack and all rectifier modules are working: LEDs are ON
o Verify correct operation, by monitoring the modules’ LED lamps and display:
No alarms are present on rectifiers; The Smartpack displays fuse alarms and door open.
13. Connect a PC to the FP2 system (to facilitate operation)
o Plug a standard USB A-B cable between the PC and the Smartpack controller
o Start PowerSuite on the PC; select: Start > All Programs > Eltek Valere> PowerSuite
o On the toolbar, click the “Connect” button to establish connection
14. Measure and adjust DC output voltage
o Read the DC output voltage on the controller’s display
o With a multi-meter, measure the DC output voltage at the most accessible point, e.g. between the
common 0V DC rail and the lower connection of one of the load MCBs
o If required, adjust the voltage using the controller’s front keys or via PowerSuite
15. Verify the alarm relays are working correctly (alarm relay test)
o Run the alarm relay test using the controller’s front keys or via PowerSuite
16. Make sure the System Setup is in accordance with configuration
o Verify system settings using the controller’s front keys or via PowerSuite
o Use the opportunity to enter site related information; type of batteries, alarm set-up etc.
Load Adjustments Power is ON!

17. Adjust DC output voltage to equal measured battery voltage
o Measure the battery voltage is within range (check that the connections have correct polarity)
o Adjust DC output voltage — using the controller’s front keys or via PowerSuite— to equal the
measured battery voltage. Device
(Important adjustment to avoid arcing when connecting the batteries) hazard
18. Unplug all rectifiers but one, and connect the battery fuses /MCBs
(CAUTION: Have only one rectifier connected, when switching ON the battery fuses.
Thus, avoiding damaging all rectifiers, due to possible incorrect polarity connections, etc.)
o Disconnect all rectifiers but one, by unlocking the handles and pulling them partially out (fan
housing visible). Do NOT physically remove them from the power shelves Device
o Switch ON all battery fuses or MCBs hazard
19. Adjust DC output voltage again to equal the nominal battery voltage
o Adjust DC output voltage — using the controller’s front keys or via PowerSuite — to equal the
nominal battery voltage (or the nominal load voltage, when not using batteries)
20. Plug in again all rectifiers, and verify the rectifiers’ current sharing
o Connect all rectifiers again by pushing them firmly inwards  Repeat step 4, in stage II
o Wait for about 2 min., and check — using the PowerSuite application —that each of the rectifiers
delivers the same output current. A deviation of 1A is acceptable.
21. Connect the load breakers and verify that no alarms are displayed
o Switch ON all load MCBs/ fuses
Verify correct operation: rectifiers and controller display no alarms
3. Heat Management System:

a. Fan Filter (with Controller board):
Turn the Fan breaker off and on.
The fan will at start up run up to maximum set point in ten seconds and then down to
minimum set point in ten seconds before normal operation is established.
b. Fan Filter (On/Off control):
Verify that the fan starts if internal cabinet temperature is above the set point.

Troubleshooting FP2 System
Use the following simple fault finding guide for error identification and correction. Applicable
user guides should also be consulted for complete descriptions, and should problems persists;
qualified service personnel should be consulted.
System Failures
Symptom Possible Error How to Find and Eliminate the Problem
1. All LED’s OFF ü No AC supply or Both input and output are disconnected from
(rectifiers and batteries present power sources.
Smartpack)
• Inspect connections and verify input voltage
and battery circuit breaker states
2. Excessive ü System fan error Locate the noise source.
audible noise
ü Rectifier fan error • If a rectifier module is creating the noise,
replace the rectifier with a new one
• If the system fan is creating the noise,

replace it with a new system fan, and verify
that it spins freely
3. Fan does not ü System fan error • Check the fan fuse; if tripped turn on again or
run as expected replace if the fuse is damaged
• Check the plug connector is correctly
connected also measure the voltage before
and after the fan fuse.
4. Output power is ü Filter may need • Check the filters, and if necessary replace the
derated replacing filter
ü System is • Check system fan fuse and fan condition;
overheating replacing either if necessary
• Check if the cabinet is dirty outside. Clean it if
necessary
5. Load or Battery ü Connection error / • Verify whether or not the load / battery
breakers short circuit current is within the breakers’ rated value
operates
ü Breaker fault • If so, check that the breaker/s are installed
continually
correctly, and all connections are satisfactory
• If no direct cause can be found, remove all
live connections from the system and contact
qualified service personnel
6. All Smartpack ü System not • Verify if there currently is a mains interruption
LEDs are ON, connected to the
and all rectifier mains supply, but is • Check connection links to the mains supply
LEDs are OFF being powered from • Verify that correct mains supply configuration
the batteries is being used.

Module Failures
Symptom Possible Error How to Find and Eliminate the Problem
1. Smartpack ü The Smartpack • Unlock and slide the Smartpack controller
LEDs & display malfunctions out, keeping the cables connected
are OFF,
ü Connection error • Check connections one by one
rectifier GREEN
LEDs are ON • If problem persists, replace Smartpack
2. No USB ü Connection error • Check that all cables are plugged in correctly
connection to
ü Computer • If PowerSuite fails communicating via the
the Smartpack
configuration error standard COM port, find the COMx assigned
ü Unit malfunction to Smartpack (My Computer/ Properties/
Hardware/ Device Manager) and configure
PowerSuite to communicate via this COMx
(read the instructions in the installation CD)
• If the problem persists replace the Smartpack
3. Smartpack RED ü Major Alarm event is • Consult Smartpack display for description
LED and present on the
GREEN LED are system • Verify the alarm condition — using the
ON Smartpack front keys or the PowerSuite
software — and correct if possible
Typical initial alarm events are battery or load
breakers being in an OFF state. Red LED ON, on
individual rectifiers, indicates a rectifier alarm.
4. Smartpack ü Minor Alarm event • Consult Smartpack display for description
YELLOW LED (Warning) is present
and GREEN on the system • Verify the warning condition — using the
LED is ON Smartpack front keys or the PowerSuite
software — and correct if possible
5. Rectifier RED ü Alarm event is • Verify the cause of the error by consulting the
LED is ON present on the Smartpack display, seeing if this is the case
rectifier
• Always remove a faulty rectifier and replace it
with a new one.
6. Rectifier ü Warning event • Consult Smartpack display for warning
YELLOW LED is (abnormal condition) description
ON is present on the
rectifier The unit will continue functioning, but be aware
that it will derate for high temperatures and low
input voltages. Also, see symptom 4 — in the
“System Failures” table — for possible system
errors
7. Single rectifier ü Rectifier failure • Review the AC connections relating to the
has all LEDs specific rectifier position.
ü Incorrect AC supply
OFF
connection • If the problem persists, remove and replace
the malfunctioning rectifier

5. Maintenance
Maintenance should be carried out by following the steps in the Maintenance Procedure in
chapter 6 of this document. This chapter describes general considerations and how to replace the
filter.
This cabinet is constructed with an aluminum skin. However, it is recommended that any
scratches be repaired if possible to prevent rust/oxidation.
It is recommended that once a year it is performed a check of the suspension bolts for the
cabinet. Tighten if necessary.
Check and make sure that the cable gland is unbroken. Damaged glands can decrease the IP
grade of the cabinet.
Gasket
Figure 18 - Gasket
Check and make sure that the gasket on the door is complete.

Replacement of Fan Filter
ü WARNING: You are operating in a live system. Precaution must be taken when
changing filter in front of the fan.
ü Note! It is of great importance that ONLY Eltek Valere original filters are used
when changing the filter, to keep the level of dust and water protection for the
equipment inside the cabinet. Contact your local representative for stock.
Eltek Valere recommends bi-monthly site checks during the first year of operation, to establish
actual filter replacement intervals for each individual site.

Step Action Fig. OK
1. Disconnect the Turn off the breaker for See GA for acutal position of fan MCB.
fan the fan. Wait until the
fan has stopped.
2. Remove the Unscrew the 2 screws See figure 18.
transportation fixing the filter frame
screws during transport.
3. Open the Fan Open the fan filter

Filter Frame frame by pushing the
two knobs on the door
(upper and lower left
side) and (if used) by
removing the two
screws holding the
knob/bracket in place.
4. Replace the Replace the old filter

filter with a new. Make sure
that the smooth side of
the filter faces the
inside of the cabinet.
There are guide pins to
help ensure proper
orientation.
5. Close the Fan Close the fan filter
Filter Frame frame, and re-enter (if
used) the screws
holding the
knobs/brackets in
place.
6. Connect the fan Turn on the breaker for See GA for actual position.
the fan, and verify that
the fan is running.

6. Appendix
Drawings
Installation Check List
Commissioning Procedure
Maintenance Procedure
Mechanical Drawings
General Arrangement (2040397)
General Arrangement with Options (2055377)
Schematic Diagram (2040399)
Smartpack set-up (2054036)

System Data
Installation Check List Flatpack2 PS System
Flatpack2 Power Supply System, type: Article No.:
Site, name:
Serial No.: Software, version No.: Rectifiers, type & number of:
AC Input Voltage, measured: Battery Type: Battery Capacity: Installation carried out by, name:
Site Preparations Power is OFF!

CARRY OUT FOLLOWING: OK
1. Organize the installation site

o
2. Prepare the installation tools
o
3. Prepare AC Supply: AC input cable(s) and fuses
o
Mechanical Installation Power is OFF!
EMC
regard 4. Remove packaging and check equipment
o
5. Position and fasten the cabinet
o
6. Mount the batteries on the shelf
o Do not terminate the battery cables yet! o
o Do not remove the Condensation Stopper!
Electrical Installation Power is OFF!

7. Make the system completely voltage free

o
8. Insert the cables
o
9. AC Connections
o Check AC configuration: The AC terminals are correct configured to the external AC supply o
o Connect the AC Earth wire (PE) to the terminals AC Earth (PE)
o Connect the AC input cable(s) to the terminals. Cable and terminal block labeling are to correspond
10. DC Connections  Load Circuits
o Terminate DC Earth (TE): Common DC Output Rail is connected to TE at only one place o
o For each DC load, connect one of the cables to the common DC output rail, and the other directly to the MCB
11. DC Connections  Alarms and Signal circuits
o Connect alarm outputs from the I/O monitor to external equipment o
12. DC Connections  Battery Cables
o Mount 3 intercell links to connect in series 4 battery blocks
Careful! Use correct polarity.
o
o Check battery cable connections to fuse(s) and common DC rail, and to the shelf’s outer terminals; black (+); blue
(-)
o Fix the black temperature sensor (at the end of the cable) to the middle of the installed battery bank
Approval
Responsible of installation, sign.: Date: Approved by customer, sign.:

Commissioning Procedure
System Data Flatpack2 PS System
Supplier’s Order No.: Flatpack2 Power Supply System, type: Article No.:
Site, name:
AC Input Voltage, measured: Battery Type: Battery Capacity: Commissioning carried out by, name:
Pre-Start Check Power is OFF!

CHECK FOLLOWING: OK
1. Flatpack2 system installation is completed; The Flatpack2 Installation Check List is filled in.
All cabling is securely terminated with correct polarity o
2. All battery and load MCBs/ fuses are disconnected
o
I 3. AC input cable(s) and AC earth wire (PE) are terminated
o
Device
4. Site specific parameters and settings are known
o
hazard 5. AC supply and all MCBs/ fuses are switched OFF
o
Start-up, No-Load & Load Adjustments Power is ON!
1. Disconnect all rectifier modules, without removing them (keep original location)
o
2. Remove the Condensation Stopper
o
3. Switch ON the system (external AC fuses ON)
o
II 4. AC input voltage is correct; Measure and verify
o
5. Insert all Flatpack2 rectifiers in their original locations in the power shelves
o
Device
hazard
6. The Smartpack and all rectifier modules are working, LEDs are ON; Verify
o
7. Connect a PC to the PS system Install the PowerSuite software, if required
o
8. DC output voltage; Measure and adjust
o
9. Alarm relay test; Verify all alarm relays are working correctly
o
10. System Setup is in accordance with configuration Enter site spec. info in PowerSuite
o
11. Adjust DC output voltage to equal measured battery voltage Check correct polarity!
o
12. Unplug all rectifiers but one, and connect all battery fuses/ MCBs
o
13. Adjust DC output voltage to equal nominal battery or load voltage
o
14. Plug in again all rectifiers, and verify the rectifiers’ current sharing
o
15. Connect all load MCBs/ fuses, and verify no alarms are displayed
o
Approval
Responsible of commissioning, sign.: Date: Approved by customer, sign.:

Maintenance Procedure
System Data Flatpack2 PS System
Flatpack2 Power Supply System, type: Article No.:
Site, name:
AC Input Voltage, measured: Battery Type: Battery Capacity: Maintenance carried out by, name:
System Inspection Power is ON!

1. Site specific parameters and settings are known.

User manuals and site specific connection & arrangement drawings are available. o
2. The battery bank has been fully charged in advance.
At least for 12 hours since start-up or mains failure. Enables correct measurements & calibration o
3. The equipment and door filters are free from damage, dust or dirt; verify.
Carefully vacuum clean or remove any accumulation of dust, corrosion or dirt. Perform filter maintenance. o
4. All cabling and copper bars are securely terminated and supported.
Correct any loose connections, excessive cable temperature, defective insulation, etc. o
5. The Smartpack & all rectifier modules are ON, no alarm present; verify.
Otherwise, correct and put the PS system in normal mode of operation. o
6. All rectifier’s functionality & Smartpack’s keys and display work OK; verify
Correct possible abnormalities before continuing. o
7. Connect the PS system to a PC (install the PowerSuite application if required)
The PowerSuite program in the PC enables system configuration from the PC.
8. Rectifiers’ load current sharing; verify.
Use the PowerSuite PC application to check all rectifiers output the same amount of current (±1A)
o
9. Display the stored log of Alarm Messages.
Using the keypad on the Smartpack controller or from the PC. o
System Adjustment
1. DC Output Voltage Calibration; ensure correct display readings.

If measured DC output voltage at the load terminals deviates more than ±1% from the display reading, calibrate the
o
output voltage from the Smartpack’s keypad or the PC.
2. Load & Battery Current Calibration; verify correct display readings.

Measure with a clip-on ammeter the battery current & every load circuit current. Calculate the total load & battery o
current. If the calculated total values deviate more than ±1% from the display readings, calibrate the current from the
PC (calibration value>50% of system’s max. capacity)
3. DC Output Voltage Adjustment; measure and adjust.

Measure and, if required, adjust the output voltage to the nominal voltage recommended by the battery manufacturer. o
(Voltage measurements to be done at the DC rail, with little load current)
4. Alarm Relay Test; verify all alarm relays are working correctly.
From the Smartpack’s keypad or PC use the Relay Test function; verify activation of external equipment o
5. Battery bank control; measure and verify battery specifications.
Follow the recommendations of the actual battery manufacturer. o
Approval
Responsible of maintenance control, sign.: Date: Approved by customer, sign.:

Mechanical Drawings

FP2 6kW 15U OD Fan
I/O Monitor box
6kW Power System in Outdoor cabinet
with fan/filter door
48Vdc – 3 rectifier slots
14U F1 FP2 6kW rectifier module

F2
This Power System consists of:
FB1 - Smartpack – Monitoring/Control unit
BATTERY FUSES
FB2
- 150A LVBD Contactor
FB3
12U - 3 x 60A Battery breakers (FB1-FB3)
- 2 x 60A Load breakers (F1-F2)
- 2A MCB for fan
10U - 8U battery compartment
Battery and load breakers - Mains input terminals for 1ph230Vac TN
-Temp sensor for battery monitoring
User's Guide Outdoor Cabinet, Type 2

8U Smartpack monitoring unit -Temp sensor for door fan operation
6U
Door with fan and filter

4U Bottom distribution
Mains Input Terminal
~ 356816.033, Issue 03, 2008

Blocks for 230/208Vac,
2U 1 phase, 2 wire+PE
(PE, N, L1)
N
N
N
General Assembly Drawing
HxDxW: 736x581x585mm
Door
fan
MCB PE N L
Date Design Draw Approved Scale Projection

02.02.2008 PAGUSK ERBRNO FAMONO -
General Assembly Copyright Eltek Valere.

All rights reserved
02.10.2008 FP2 6kW 15U OD Fan Replace for Replaced by

3 New version
ERBRNO - -
Consultant Format Page Draw. No. Rev.
Sym. Alteration Date/Sign
61
- A4 1 of 1 2040397 3
General Assembly Drawing with Options

DC Earth (TE)
Powermodule pos 1
(Leftmost facing side)
Single backwiring
0V
L1 JP2 + LVBD
N JP1 SH1
- - FB1
PE JP3 - +
HEATER KIT Y X
Con2, pin 1
End term
Con2, pin 2
OPTION - FB2
Powermodule pos 2
Single backwiring
PE L1 JP2 + - FB3
Thermostat N JP1
L N -
ϑ PE JP3
BTS kit
Con2, pin 1
Con2, pin 2
OPTION
Heater BTS Fuse
Heater Fuse
Powermodule pos 3 - F3
(Rightmost facing dist)
Single backwiring
- F4
L1 JP2 + System Connection Board
200625 *X5 - F1
N JP1
- Con 5A* System Connection
15 + 1 - F2
PE JP3 System Connections Power Input
- 2
+ 3 Diode
Battery Current
Con2, pin 1 - 4 Matrix
Con2, pin 2 Battery Fuse Fail + 5
User's Guide Outdoor Cabinet, Type 2

- 6
1
Load Fuse Fail 1 7 TERM 1
2
LVD 1A 8 TERM 2 J1
LVD Common 9 TERM 3
9
LVD 2A 10
LVD Common 11
SPD kit
Blue
Green
White/Blue
CAN Cable
NEG. DIST.
POS. DIST.
NEG. DIST.
POS. DIST.
OPTION JP1 JP2
1 2 3 1 2 3
L PE
11
14
N N
~ 356816.033, Issue 03, 2008

Mains
Rear connections Front connections
MCB kit Smartpack
monitoring and
15 control unit
OPTION CON5
System Connections USB 2.0 type B port USB
15 (PC connection)
CON4 9
Mains Input Fuse Battery connections
1: Optional: RS232
Customer
L
connections
Mains input * 9/15 CON3

T1 Ext. Battery connections
N 1: Optional: RS 232
8/26 CON2
PE Ext. Alarm I/O Connections
2: Optional: Web/SNMP (ENET)
10
CON1
Alarm I/O Connections
8
CAN port
242100.304
8
I/O Monitor
CAN port
CON202*
Ext. Alarm I/O Connections
CON303* 1: Optional 9 pin D-sub RS232 connection.
1 NO Ext. Alarm I/O Connections
Door
2
Can be mounted in front or on rear side of
COM Relay 1 - 1 switch
3 NC Digital Input 1 Smartpack. Replaces ”Ext. Battery Connections”
+ 2
4 NO 11 14 when mounted on the rear side of Smartpack
- 3
5 COM Relay 2 Digital Input 2 + 4
6 NC - 5 2: Optional Web/SNMP (ENET) connection.
7 NO Digital Input 3
+ 6
Schematic Diagram FP2 6kW 15U OD Fan
8 COM Relay 3 Replaces ”Ext. Alarm I/O Connections”

- 7
9 NC Digital Input 4 + 8
10 NO Door FAN
- 9 The Schematic/Connection Drawing shows the position of the
11 COM Relay 4 Digital Input 5
+ 10 Door Fan Fuse
12 NC - 11 Black relay contacts when the Power System is in its alarm mode of
13 NO Digital Input 6
+ 12 -48V
14 COM Relay 5
15
Red 0V operation (relay coils are then de-energized). The relay outputs
NC
16 CON301*
NO Tacho Blue
17 COM Relay 6
Ext. Alarm I/O Connections are preprogrammed from factory (Factory Settings).
18 NC + 1
* Control Yellow
19 Temp Sense 1 T2 Date Design Draw Approved Scale Projection
- - 2
20 LVD Supply FAMONO
+ + 3 21.12.2007 HAHANO ERBRNO
Temp Sense 2
- 4
8 Tach 1 5
CAN port Tach 2 6
8 Speed Control 1 7 Copyright Eltek Valere.
CAN port Speed Control 2 8
SD FP2 6kW 15U OD Fan All rights reserved
* T1 – Temp sense for batteries 2 New version
02.10.2008 Replace for Replaced by
ERBRNO - -
63
T2 – Temp sense for door fan Sym. Alteration Date/Sign
Consultant Format Page Draw. No. Rev.
- A3 1 of 1 2040399 2
Smartpack Set-Up
Smartpack
Prepared by: ErBrNo System Part no.: C20315.001 Smartpack part no.: 242100.110 SW Rev: 3.01 Doc no.: 2054036 Doc rev: 1
Approved by: OlHuNO CTO: Mains input: 1PH 230Vac System type: 48V 24V
Note! If any customer changes are made in this document, they will overwrite the default values in the Smartpack.
Para Site Info DEFAULT VALUE CUSTOMER DEFINE TEXT
1.1 Company <Blank> Nokia Siemens Networks

1.2 Model Flatpack 2 Power System FP2 6kW 15U OD Fan
CUSTOMER DEFINE
Para System Voltage Levels DEFAULT VALUE
Value Function
2.1 Nominal Voltage (float) 53,52V 54,40

2.2 Boost Voltage 54,50V 56,40
2.3 Battery Contactor LVBD Enabled
2.4 Battery Disconnect Voltage - LVBD 43,0V 42
2.5 Battery Reconnect Voltage - LVBD 47,0V
2.6 LVBD Disconnect Delay Timer Disabled (30min) 0
2.7 Load Contactor LVLD 1 Disabled
2.8 Load Disconnect Voltage - LVLD 1 44,0V
2.9 Load Reconnect Voltage - LVLD 1 48,0V
2.10 LVLD1 Disconnect Delay Timer Disabled
2.11 Load Contactor LVLD 2 Not configured
2.12 Load Disconnect Voltage - LVLD 2 Not configured
2.13 Load Reconnect Voltage - LVLD 2 Not configured
2.14 LVLD2 Disconnect Delay Timer Not configured
2.15 Rectifier Current limit Disabled ( 1000Amp )
2.16 Rectifier standby voltage 1,85V/cell 44,40V
2.17 Battery Charge current limit Disabled
2.18 Battery Charge current limit (Mains) 100Amp 18 Enabled
2.19 Battery Charge current limit 100Amp

(Generator)
2.20 Battery test end voltage 1,9V/cell (45,60V) 1,85
CUSTOMER DEFINE
Para Programmable Inputs DEFAULT VALUE New

Descriptio Alarm
n Funtion Group Event
3.1 PROG INPUT 1.1 Disabled Over Voltage Disabled Normally Over Voltage Major Alarm
Device closed Device
3.2 PROG INPUT 1.2 Disabled Door Open Enabled Normally Door Alarm Major Alarm
closed
3.3 PROG INPUT 1.3 Disabled
CUSTOMER DEFINE
DEFAULT ALARM GROUP
Para Set Alarm Levels
VALUE NAME DEFAULT
Value Alarm Group Funtion
4.1 Mains Low Alarm Enabled

4.2 Mains Low Major alarm 2 Phase Mains Alarm
4.3 Mains Low Minor alarm 1 Phase Mains Alarm
4.4 MainsVolt 1 Alarm Enabled
4.5 MainsVolt 1 Major High 280V Mains Alarm
4.6 MainsVolt 1 Minor High 260V Mains Alarm
4.7 MainsVolt 1 Minor Low 100V Mains Alarm
4.8 MainsVolt 1 Major Low 80V Mains Alarm

4.19 Rectifier Current Alarm Disabled
4.20 Rectifier Current Major alarm 5000Amp Major alarm
4.21 Rectifier Current Minor alarm 4000Amp Minor alarm
4.22 Rectifier Error Alarm Enabled
4.23 Rectifier Error Major alarm 2 Units Rectifier Alarm
4.24 Rectifier Error Minor alarm 1 Unit Rectifier Alarm
4.25 Rectifier CommError Alarm Enabled
4.26 Rectifier CommError Major 2 Units Rectifier Alarm
alarm
4.27 Rectifier CommError Minor 1 Unit Rectifier Alarm
alarm
4.28 Rectifier Capasity Alarm Disabled
4.29 Rectifier Capasity Major alarm 95 % Major alarm
4.30 Rectifier Capasity Minor alarm 90 % Minor alarm
4.31 Recitifer CurrentShare Alarm Disabled
4.32 Rectifier CurrentShare Major al 10 % Major alarm
4.33 Rectifier CurrentShare Minor al 5% Minor alarm
4.34 Load Current Alarm Disabled
4.35 Load Current Major alarm 30000Amp Major alarm
4.36 Load Current Minor alarm 20000Amp Minor alarm
4.37 LoadFuse 1 Major Alarm Enabled Fuse alarm
4.38 BatteryVoltage Alarm Enabled
4.39 BatteryVoltage Major High 57,0V Battery High 59
4.40 BatteryVoltage Minor High 56,8V Minor Alarm 58
4.41 BatteryVoltage Minor Low 47,0V Minor Alarm 45
4.42 BatteryVoltage Major Low 46,3V Battery Low 43
4.43 BatteryCurrent Alarm Disabled
4.44 BatteryCurrent Major High 500Amp Major Alarm
4.45 BatteryCurrent Minor High 300Amp Minor Alarm
4.46 BatteryCurrent Minor Low -300Amp Minor Alarm
4.47 BatteryCurrent Major Low -500Amp Major Alarm
4.48 Battery Tempsense 1.1 Enabled
4.49 Battery Tempsense 1.2 Disabled
4.50 BatteryTemp Alarm Disabled
4.51 BatteryTemp Major High 40°C Major Alarm 50
4.52 BatteryTemp Minor High 30°C Minor Alarm Enabled
4.53 BatteryTemp Minor Low -5°C Minor Alarm 0

4.54 BatteryTemp Major Low -10°C Major Alarm
4.55 BatteryLifeTime Alarm Disabled
4.56 BatteryLifeTime Major Alarm 100 days Major Alarm
4.57 BatteryLifeTime Minor Alarm 100 days Minor Alarm
4.58 BatteryQuality Alarm Enabled
4.59 BatteryQuality Major Alarm 75 % Major Alarm
4.60 BatteryQuality Minor Alarm 80 % Minor Alarm
DEFAULT ALARM GROUP CUSTOMER DEFINE

Para Set Alarm Levels
VALUE NAME DEFAULT
Value Alarm Group Funtion
4.61 BatteryTotCap Alarm Disabled

4.62 BatteryTotCap Major Alarm 75 % Major Alarm
4.63 BatteryTotCap Minor Alarm 80 % Minor Alarm
4.64 BatteryRemCap Alarm Disabled
4.65 BatteryRemCap Major Alarm 20 % Major Alarm
4.66 BatteryRemCap Minor Alarm 25 % Minor Alarm
4.67 Symmetry Measurement Disabled
4.68 Measure Type Middle (24V)
4.69 Mode Continuous
4.70 Discharge Delay (Min) 0
4.71 Symmetry tolerance Major alarm 1,5V Major alarm

4.72 Symmetry tolerance Minor alarm 1,0V Minor alarm
4.73 BatteryFuse 1.1 Major Alarm Enabled Fuse alarm
4.74 BatteryFuse 1.2 Major Alarm Disabled Fuse alarm
4.75 Battery test (ongoing) None Selected
4.76 Boost (ongoing) None Selected
Alarm Output Relay configuration
Para
Alarm Alarm Battery Load Alarm Alarm Alarm Alarm
output 1 output 2 contactor contactor output 3 output 4 output 5 output6
5.1 Default Relay Config: Normally Normally Latched Latched Normally Normally Normally Normally
activated activated contactor contactor activated activated activated activated
5.2 Customer Relay
Config:
CUSTOMER DEFINE
Para Alarm Groups DEFAULT VALUE
New Description Relay Relay Relay
6.1 Major Alarm Relay 1 Relay 5

6.2 Minor Alarm Relay 1
6.3 Mains Alarm Relay 1 & 2 Relay 6
6.4 Fuse Alarm Relay 1 & 3 Relay 4
6.5 Battery High Relay 1 & 4 Relay 2
6.6 Battery Low Relay 1 & 5 Relay 3
6.7 Rectifier Alarm Relay 1 & 6 Relay 5
6.8 AlarmGroup 8 <None> AC Surge Protection Relay 1
6.9 AlarmGroup 9 <None> Door Alarm Relay 1
6.10 AlarmGroup 10 <None>
6.18 AlarmGroup 18 (Alarms Blocked) <None>
6.19 LVBD Battery Contactor
6.20 LVLD 1 Load Contactor
6.21 <Blank> (Dedicated to LVLD2) <None>
CUSTOMER DEFINE
Para Battery configuration DEFAULT VALUE
Value Function
7.1 Battery type Description Eltek standard PowerSafe 12V92F

7.2 Capacity (Ah pr.string) 100Ah 92
7.3 Number of Batt Banks (No of 1

Smartpacks) (#)
7.4 Number of Battery Strings (#) 1
7.5 Temperatur Compensation Disabled
7.6 Reference voltage ( V/cell ) 2,23V/cell See para 2.1
7.7 Reference temperature (°C ) 20°C 25
Enabled
7.8 Temperature slope ( mV/°C/cell ) 3,00 mV/°C/cell
7.9 Min compensation voltage ( V/cell ) 2,10V/cell
7.10 Max compensation voltage ( V/cell ) 2,35V/cell
7.11 Battery Test Type Normal test
7.12 End voltage (V/cell) End voltage 1,9(V/cell)
7.13 Test duration (min) Disabled (720min)
7.14 Guard time ( hours ) Disabled (12h)
7.15 Max. Discharge (Ah) Disabled (100Ah)
7.16 Automatic test Disabled
7.17 Interval test Disabled
7.18 Next start date 19 juni 2007
7.19 Next start time 12:00
7.20 Interval period (days) 180days
7.21 Manual boost Max duration (min) 120min
7.22 Interval boost Disabled
7.23 Max duration (min) 120min
7.24 Next start date 19 juni 2007

7.25 Next start time 12:00
7.26 Interval period (days) 180days
7.27 Automatic boost Disabled
7.28 Max duration (min) 120min
7.29 Charge factor ( % ) 100 %
7.30 Discharge threshold (Ah) 1Ah
Para Battery table configuration DEFAULT VALUE CUSTOMER DEFINE VALUE
8.1 Battery Table High end volt (ref 1) 1,90 V/cell 1,85
8.2 Battery Table Low end volt (ref 2) 1,75V/cell
Insert Battery Table if available (Amp)
8.3 Min 15 30 60 120 180 240 300 360 420 480 540 600
8.4 Ref 1 157,4 101,7 61,7 35,7 25,4 20,0 16,4 14,0 12,3 11,3 10,2 9,3
8.5 Ref 2 176,5 109,7 64,8 36,6 26,0 20,2 16,6 14,1 12,4 11,5 10,3 9,4
Para System configuration DEFAULT VALUE CUSTOMER DEFINE VALUE
9.1 Temperature scale Celsius

9.2 System polarity Positive
9.3 Critical premises Mains fail
9.4 Current shunt 1 Shunt type (mV) 60mV
9.5 Current shunt 1 Shunt size (A) 200A
9.6 Current shunt 2 Shunt type (mV) 60mV
9.7 Current shunt 2 Shunt size (A) 200A
9.8 Number of mains phases 3 phase
Para CUSTOMER DEFINE OTHER SPECIFICATIONS
10.1 Note! The following paragraphs are set in the I/O monitor: 3.1 and 3.2 (digital inputs for "Door Open" and "AC Surge Protection")
Note! The following paragraphs are set in the I/O monitor: 6.1 and 6.3 to 6.9 (Alarm Relay Outputs). These new descriptions must contain Smartpack
10.2 alarm group configuration as well
Fan control1 settings: Configuration: Low point: Temperature=20ºC, Speed=10%; High point: Temperature=55ºC, Speed=80%;Calibration: Low
10.3 calibration point[A] - Voltage[V]=2, High calibration point[A] - Voltage[V]=10
10.4 Fan speed 81.1 settings: General: disabled Fan config: Max fan speed (RPM)=4000 pulses per revolution (PPR)=2
10.5 Hysteresis=2ºC for all temperature monitors

www.eltekvalere.com
Headquarters:
Eltek Valere Eltek Valere
1303 E. Arapaho Rd, Richardson, TX. 75081, USA Gråterudv. 8, Pb 2340 Strømsø, 3003 Drammen, Norway
Phone: +1 (469) 330-9100 Fax: +1 (469) 330-9101 Phone: +47 32 20 32 00 Fax: +47 32 20 32 10

Flatpack2 6KW 48V 15U OD, Fan&amp;Filter

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User's Guide

FP2 6kW 15U OD Fan

Copyright ©: Eltek Valere, Norway 2008

Certificate no: 900005E Certificate no: 900005Q

”FP2 6kW 15U OD Fan” has Eltek Valere PN C20315.001

356816.033 Issue 03, 2008 November

2 User's Guide Outdoor Cabinet, Type 2 ~ 356816.033, Issue 03, 2008

FP2 system 6kW 3U ................................................................................................22

User's Guide Outdoor Cabinet, Type 2 ~ 356816.033, Issue 03, 2008 3

System weight ......................................................................................................... 27

Troubleshooting FP2 System ....................................................................... 48

4 User's Guide Outdoor Cabinet, Type 2 ~ 356816.033, Issue 03, 2008

User's Guide Outdoor Cabinet, Type 2 ~ 356816.033, Issue 03, 2008 5

ü Note! Do not make any modifications or changes to the cabinet without

6 User's Guide Outdoor Cabinet, Type 2 ~ 356816.033, Issue 03, 2008

User's Guide Outdoor Cabinet, Type 2 ~ 356816.033, Issue 03, 2008 7

8 User's Guide Outdoor Cabinet, Type 2 ~ 356816.033, Issue 03, 2008

User's Guide Outdoor Cabinet, Type 2 ~ 356816.033, Issue 03, 2008 9

Heat Management System (HMS)

Fan Filter / Forced air cooling - FAC

Figure 2 – Cooling principle – Free Cooling

10 User's Guide Outdoor Cabinet, Type 2 ~ 356816.033, Issue 03, 2008

Figure 3 – Multigate MC 25 IP65/67; Multigate MC 3 and Roxtec Comseal.

User's Guide Outdoor Cabinet, Type 2 ~ 356816.033, Issue 03, 2008 11

Cable tie brackets

Figure 4 – Cable tie bracket

Figure 5 – Cable support (inside wall)

The OD cabinet has beams on the

12 User's Guide Outdoor Cabinet, Type 2 ~ 356816.033, Issue 03, 2008

Kit: Wall / Pole Mounting

Wall fixing brackets

Figure 6 – Wall fixing bracket

User's Guide Outdoor Cabinet, Type 2 ~ 356816.033, Issue 03, 2008 13

Figure 7 – Pole mounting set

14 User's Guide Outdoor Cabinet, Type 2 ~ 356816.033, Issue 03, 2008

Kit: 2-Pole AC Breaker

Kit: Surge Protection Device

User's Guide Outdoor Cabinet, Type 2 ~ 356816.033, Issue 03, 2008 15

Kit: MetroSite BTS Breaker 2x16A

Power System – Brief System Description

Alarm Outputs NC-C-NO PowerSuite

AC Supply Temp. Sensor DC Supply

Example of a typical FP2 system for DC power supply of telecom equipment.

16 User's Guide Outdoor Cabinet, Type 2 ~ 356816.033, Issue 03, 2008

Fan Control Inputs & Outputs

I/O monitor connections and LEDs

RJ45 CAN bus end

User's Guide Outdoor Cabinet, Type 2 ~ 356816.033, Issue 03, 2008 17

LED Illumination Description

OFF The monitor has NO supply

18 User's Guide Outdoor Cabinet, Type 2 ~ 356816.033, Issue 03, 2008

I/O Monitor Connections

FUNCTION SIGNAL PIN-OUT

From external equipment

RJ45, 8 pins X:** Factory default alarm outputs

1 NC Relay # 2 Battery High Alarm

Temperature Sense 2 + 3 Temp sensor 2

Fan Speed Monitor 1

Tachometer Input 1 5 Fan Speed Monitor 2

User's Guide Outdoor Cabinet, Type 2 ~ 356816.033, Issue 03, 2008 19

Alarm Relays & Digital Inputs

20 User's Guide Outdoor Cabinet, Type 2 ~ 356816.033, Issue 03, 2008

I/O monitor access is via PowerSuite.

I/O monitor icon displayed in the Power

Flatpack2 6KW 48V 15U OD, Fan&Filter

Flatpack2 6KW 48V 15U OD, Fan&Filter