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0021-8634 / 96 / 060109 1 10 $18.00 / 0 ÷ 1996 Silsoe Research Institute
110 J. C. C. SAAD ; J. A. FRIZZONE
Initially (Pleban and Amir;2 Oron and Karmeli;3 model is applicable to flat areas and will be the main
Benami and Ofen;4 Oron and Karmeli;5 Karmeli and reference for the development of the present work.
Oron;6 Oron and Walker7), the optimization objec- The purposes of this paper are (1) to develop a
tive was to minimize the total cost. This consisted of non-linear model that provides the optimization of
two opposing factors: the cost of the investment and lay-out, design and management of trickle irrigation
the operational cost. The investment included the cost systems in both flat and sloping areas, to maximize
of all network components, while the operational cost crop profit; and (2) to illustrate the capability of the
included mainly labour and energy. Generally, larger model by means of a sensitivity analysis of the annual
pipe diameters for a given length and discharge, net benefit for a citrus field located in Limeira, Sao
increase capital costs but, at the same time, decrease Paulo, Brazil, by varying area, micro-sprinkler dis-
the energy requirements. On the other hand, smaller charge, ground slope and shape of the field.
pipe diameters decrease capital costs but increase the
energy requirements.
Linear programming was utilized to optimize the 2. Model development
pipe network, when the lay-out and operation of
permanent irrigation systems were defined (Pleban The trickle irrigation system optimization model
and Amir;2 Oron and Karmeli;3 Benami and Ofen4). consists of an objective function that maximizes profit
Another optimization method, referred to as geo- at the farm level, subject to appropriate constraints.
metric programming associated with the ‘‘branch and The basic assumptions in the model are as follows (see
bound technique’’, was used when the lay-out, design also, Fig. 1 and Fig. 2 ): (1) the area must be
and management of the solid-set pressurized irrigation rectangular; (2) the slope must be uniform in both
system were not defined (Oron and Karmeli;5 Karmeli directions; (3) the pump and control stations are
and Oron;6 Oron and Walker7). placed at the middle of one edge of the field (in the x
Allen and Brockway8 pointed out that the best direction); (4) the lateral lines are polyethylene and
criterion for irrigation system optimization was the the others are polyvinyl chloride (p.v.c.); (5) there
maximization of the net economic benefit, and not the must be at least one subunit working in each submain
minimization of the total cost. Holzapfel et al.9 line during the effective period of irrigation; (6) the
developed a non-linear optimization model for the total number of subunits must be equal to or a
design and management of drip irrigation systems multiple of the number of subunits working simul-
which maximized profit from the irrigated crop. Their taneously; (7) the ratio of the total number of subunits
y
Submain Main
Pump and control station
x
Fig. 1 . Basic configuration adopted by the trickle irrigation system optimization model (with main line)
112 J. C. C. SAAD ; J. A. FRIZZONE
Valves
Subunit direction, submains will all be either uphill or down-
hill. There are two basic configurations: one with main
Micro-sprinkler
line (Fig. 1 ) and another without it (Fig. 2 ). The
others possible configurations are obtained by simple
Lateral
multiplication of the above subunits.
Manifold
2.1 . Objectiy e function
S D
x
Y ETa
Fig. 2. Basic configuration adopted by the trickle irrigation 12 5 Ky 1 2 (4)
system optimization model (without main line) Ym ETs
Then
f e 1
nt e t s
(7)
fields the lateral, manifold and main pipelines will be
Thus
laid uphill and downhill. The exception is the sub-
main. Because the control and pump stations are
placed at the middle of one edge of the field in the x
F
Ba 5 PYm 1 2 K y 1 K y S If Se S1 ETs
DG
3600E a E nt Q e It Is
(8)
OPTIMIZATION OF TRICKLE IRRIGATION SYSTEMS 113
where Se 5 distance between emission points in a where Nsu 5 total number of subunits in the field;
lateral or distance between plants (or trees) in a row, C9 5 constant.
in m; S1 5 distance between laterals or between rows The cost (US$) of the control panel expressed as a
of plants (or trees), in m; E a 5 water application function of the total number of subunits is given by
efficiency; E nt 5 number of emitters per emission
point; Q e 5 average emitter discharge in m3 / s; It 5 Cpc 5 C 10(Nsu)C11 (15)
number of irrigation hours per set of subunits working where C10 and C 11 are constants.
simultaneously, during an irrigation interval; Is 5 The cost (US$) of the control station expressed as a
number of irrigation days during the season and function of the actual discharge is given by
If 5 number of days in the irrigation interval (irriga-
tion frequency). C cs 5 C 12 1 (C 13 Qt) (16)
The cost of the investment and energy, Cie,
(US$ / ha) where C12 and C 13 are constants and Q t is the total
discharge (m3 / s) at the pump outlet, given by
Cie 5
h[(Ce E t) 1 (C pe Ltl) 1 (C pvn Ltn) 1 (C pvs Lts) Q t 5 2Q e E nt E l On Nsus (17)
1 (C pvm Ltm) 1 Cv 1 C cp 1 C cs 1 C ps]Fcr 1 C eej10 000 where El 5 number of emission points in a lateral;
A On 5 number of outlets in the manifold and Nsus is the
(9) number of subunits working simultaneously. The fac-
where Ce 5 emitter cost, in US$; E t 5 total number of tor 2 is used because there are lateral lines on both
emitters; C pe 5 cost (US$ / m) of polyethylene pipe sides of the manifold line. The same factor appears in
expressed as a function of the diameter (m); Ltl 5 total a number of other equations, such as Eqns (18), (20),
length of lateral in m; C pvn 5 cost (US$ / m) of p.v.c. (47) and (48).
pipe expressed as a function of the manifold diameter The cost (US$) of the pump station expressed as a
(m); C pvs 5 cost (US$ / m) of p.v.c. pipe expressed as a function of the required power is given by
S2000Q E E75OhN D
function of the submain diameter (m); C pvm 5 cost (hm 1 Ht) C15
e nt l n sus
(US$ / m) of p.v.c. pipe expressed as a function of the Cps 5 C 14 (18)
main diameter (m); Ltn 5 total length of manifold in
m; Lts 5 total length of submain in m; Ltm 5 total where hm is the average emitter pressure, in m; h is
length of main line in m; C v 5 cost (US$) of valves; the pump efficiency; C 14 and C15 are constants and Ht
Ccp 5 cost (US$) of control panel; C cs 5 cost (US$) of is the total head losses plus the total difference in
control station; C ps 5 cost (US$) of the pump station; elevation, in m, given by
Fcr 5 capital recovery factor; C ee 5 annual cost
(US$ / yr) of electric energy and A 5 total area, m2.
Ht 5 [(Hlu 1 Hnu 1 Hs 1 Hmu 1 Hcs)1?05]
The pipe cost expressed as function of line diameter
are expressed by regression equations as follows 1 [(Ll d y) 1 (Ln dx) 1 (Ls d y) 1 (Lm d x)] (19)
Cpe 5 C 1(Dlu 1 Dld) 2 C 2 (10) where Hlu 5 uphill lateral head losses (m); Hnu 5 uphill
manifold head losses (m); Hs 5 submain head losses
C pvn 5 C 3[(Dnu)C4 1 (Dnd)C4] (11)
(m); Hmu 5 head losses in the uphill main line (m);
Cpvs 5 C 5(Ds) C6
(12) Hcs 5 head losses in the control station, m; Ll 5 lateral
C pvm 5 C 7[(Dmu) 1 (Dmd) ]
C8 C8
(13) line length, in m; d y 5 ground slope in y direction
(m / m); Ln 5 manifold line length, in m; d x 5 ground
where Dlu is the uphill lateral line diameter, in m; Dld slope in x direction (m / m); Ls 5 submain line length,
is the downhill lateral line diameter, in m; Dnu is the m and Lm 5 main line length in m. The factor 1?05 is
uphill manifold line diameter, in m; Dnd is the adopted to compensate head losses produced by
downhill manifold line diameter, in m; Ds submain valves, registers, emitter connections and others.
line diameter, in m; Dmu is the uphill main line The annual cost (US$ / yr) of electric energy ex-
diameter, in m; Dmd is the downhill main line dia- pressed as a function of the consumption is given by
meter, in m; C 1 , C 2 , C 3 , C 4 , C 5 , C 6 , C 7 and C 8 are
constants.
The cost (US$) of valves expressed as a function of
Cee 5 C kwS2Q E E O N
e nt l n sus 9?80665It Is Nsu(hm 1 Ht)
hNsus If
D
the total number of subunits is given by (20)
C v 5 C 9 Nsu (14) where Ckw is cost of kWh, in US$.
114 J. C. C. SAAD ; J. A. FRIZZONE
The amount of each item in a trickle irrigation The Darcy – Weisbach equation is used to determine
system can be obtained using the following equations. the pipe head losses. For use with smooth plastic pipes
and hoses less than 0?125 m in diameter, this equation
AE nt
Et 5 (21) is given by (Keller and Bliesner1)
Se Sl
Q 1?75
A A Hf 5 7?89 3 1024L (34)
Ltl 5 2 (22) D 4?75
Sl 2El Sl
in which Hf 5 head loss due to pipe friction (m);
A A
Ltm 5 2 (23) L 5 length of pipe (m); Q 5 flow rate in the pipe
2El Se 4El Se On (m3 / s) and D 5 inside diameter of the pipe (m).
0?5A 0?5Lx E l Se For larger plastic pipe, where the diameter is
Lts 5 2 (24) greater than 0?125 m, the Darcy – Weisbach equation is
On Sl Sl On
given by (Keller and Bliesner1)
Ltm 5 Lx 2 (2On Sl) (25)
Q 1?83
Ll Hf 5 9?58 3 1024L (35)
El 5 1 0?5 (26) D 4?83
Se
The laterals and manifold lines are designed as a
Ln function of the emission uniformity. For design pur-
On 5 1 0?5 (27)
Sl poses, the allowable pressure head variation in a
subunit that will give a reasonable emission uniformity
Lts
Ns 5 (28) (Eu) can be computed by (Keller and Bliesner1)
Ly 2 (El Se)
h v 5 2?5(h m 2 hmin) (36)
Nsu
Os 5 (29) where hv 5 allowable presure head variation in the
2Ns
subunit (m); h min 5 pressure head that will give the
Ns minimum emission rate in the subunit (m).
Om 5 (30)
2 To estimate the emission uniformity for a proposed
design, Karmeli and Keller11 used
where Lx is the length of the field in the x direction, in
m; Ly is the length of the field in the y direction, in m;
Ns is the number of submain lines; Os is the number of S
Eu 5 100 1 2 1?27
E mv
4Ent
D qQ min
e
(37)
outlets in the submain line and Om is the number of
outlets in the main line. in which Eu 5 emission uniformity (expressed as a
decimal); E mv 5 manufacturing variation in emitter
expressed as a coefficient of variation and qmin 5
2.2. Constraints minimum emission rate in the subunit (m3 / s).
The hv value must be divided among the lateral and
The constraints in the present analysis are the manifold lines. Keller and Bliesner1 recommended, as
hydraulic conditions, the irrigation criteria, the geo- a general design guideline, that the allowable subunit
metric limitations and the operational characteristics. head variations should be allocated equally between
the lateral and manifold head variations. Karmeli and
2.2.1. Hydraulic constraints Peri12 found the most economic division is approxi-
In sloping fields, the model solves the design of the mately 55% in the lateral and 45 percent in the
trickle irrigation system assuming that the uphill and manifold. This paper uses limits of 40% and 60% to
the downhill pipes have the same length, but different subdivide hv to find the division that maximizes profit.
diameters. Thus Thus
Hlu 1 (Ll d y) 5 Hld 2 (Ll d y) (31) Hlu 1 (Ll dy) > 0?4h v (38)
Hnu 1 (Ln d x) 5 Hnd 2 (Ln d x) (32) Hlu 1 (Ll dy) < 0?6h v (39)
Hmu 1 (Lm d x) 5 Hmd 2 (Lm d x) (33) Hnu 1 (Ln d x) > 0?4h v (40)
in which Hld 5 downhill lateral head losses (m); Hnu 1 (Ln d x) < 0?6h v (41)
Hnd 5 downhill manifold head losses (m) and Hmd 5
head losses in the downhill main line (m). h v 5 Hlu 1 Hnu 1 (Ll d y) 1 (Ln d x) (42)
OPTIMIZATION OF TRICKLE IRRIGATION SYSTEMS 115
The diameters of the main pipelines and submains are data: the price of the product, production cost, capital
selected so that the flow velocities are maintained recovery factor, energy cost, cost function and cost of
between the limits of 0?2 and 2 m / s. the system components; and (3) design variables:
number of plants (trees) per hectare, number of
2.2.2. Management constraints emitters per emission point, number of irrigated days
The irrigation frequency (If) must be less than the during the cycle, maximum evapotranspiration per
maximum value (Ifx) season at the design of percentage of confidence, peak
evapotranspiration rate, recommended emitter pres-
If < Ifx (43) sure, efficiency of the motor and the pump and emitter
where coefficient of manufacturing variation.
dm
Ifx 5 (44)
ETp
in which Ifx is the maximum irrigation frequency, d; d m 2.4 . Model output
is the maximum net depth of water to be applied per
irrigation, m and ETp 5 average daily evapotranspira- The output data are: (1) net benefit, total cost of the
tion during peak-use period, m / d. For trickle irriga- trickle irrigation system and the cost of each com-
tion dm (in m) is given by ponent; and (2) length and diameter of all pipelines in
the hydraulic network, number of subunits and num-
Mad Pw ber of subunits working simultaneously, emission
dm 5 Wa Z (45)
100 100 uniformity, irrigation frequency, number of irrigation
hours per set, average flow velocity in the submain
where Mad 5 management allowed deficit, %; Pw 5
and main line.
percentage area wetted (the average horizontal area
wetted in the top 15 to 30 cm of the crop root zone as
a percentage of the total crop area); Wa 5 available
water-holding capacity of the soil, m / m and Z 5 plant 2.5. Variables utilized in the sensitiy ity analysis
root depth, m.
The available time to irrigate the total field area is a To illustrate the capability of the model, the net
restriction benefit for a citrus field, located in Limeira, Sao
Paulo, Brazil, was evaluated for the following vari-
Nsu It
< Tav (46) ables: total area (8?29 and 23?04 ha); micro-sprinkler
Nsus If discharge (35, 56 and 87 l / h); ground slope (the same
in which Tav 5 number of hours available for irrigation value in x and y directions of 0, 1, 3 and 5%); shape of
per day. the field (field length in x direction / field length in y
The water discharge is restricted by the water direction: ratios of 0?25, 0?44, 1, 2?25 and 4). The
available to the field combination of these variables resulted in 120 possible
configurations. Each model configuration has 67 lines
2Qe E nt E l On Nsus and 59 rows, with 59 decision variables and 216
< Q av (47)
Ea non-zero values. The input data are shown in Table 1.
A
Nsu 5 (48) The optimization model was run on a AT-486
2El On Se Sl microcomputer using the GamsS-Minos package
(Brooks et al.13). This software uses the simplex
method, the quasi-Newton method, the reduced gra-
2.3 . Model inputs dient method and the projected Lagrange method to
solve linear, non-linear and mixed optimization prob-
The model requires basic inputs such as: (1) topog- lems. A configuration is composed by a value of area,
raphic data: total area, field length and ground slope micro sprinkler discharge, ground slope and shape of
along the x and y directions; distance between plants the field. Each model configuration was solved in
in a row and distance between plant rows; (2) cost about 1 min.
116 J. C. C. SAAD ; J. A. FRIZZONE
The final result for any configuration is obtained (except in three cases). This value of benefit is
using an iterative process. The first iteration results in equivalent to a relative yield of unity, that is, the real
non-integer values that are not desirables in some production is equal to the maximum production. So,
variables (for example, the total number of subunits). the variation of the net benefit in the 120 configura-
With these values and with the basic assumptions, it is tions is a function of the variation of the cost of the
possible to establish alternatives with integer values investment and energy. This can be observed by
for the variables where this is necessary. The alterna- comparing Fig. 3 and Fig. 4 . The costs of the
tive that gives the greatest net benefit will be accepted investment and energy are the most sensitive com-
as the final result for that configuration. ponents of the net benefit.
The production cost, in all cases, was The greatest net benefit (US$2946 / ha yr) was ob-
US$1316 / ha yr and the benefit was US$4624 / ha yr tained with the smallest micro-sprinkler discharge
Table 2
Variables for the configurations with the greatest net benefit and smallest net benefit
Total area (A) m2 230 400 82 944 Lateral line discharge (Ql), l / h 1050 783
Length of field in x direction (Lx), Lateral line length (Ll), m 118 34
m 480 192 Main line discharge (Qm), l / h — —
Length of field in y direction (Ly), Main line length (Lm), m — —
m 480 432 Manifold line discharge (Qn), l / h 63 000 18 792
Micro-sprinkler discharge (Qe), l / h 35 87 Manifold line length (Ln), m 236 92
Slope in x direction (d x), % 0 5 Minimum pressure in the subunit
Slope in y direction (d y), % 0 5 (h min), m 11?25 11?27
Allowable pressure head variation Number of emission points in the
in the subunit (h v), m 9?37 9?34 lateral line (El) 30 9
Annual benefit (Ba), US$ / ha yr 4624 4624 Number of outlets in the main line
Annual cost of electric energy (Om) — —
(Cee), US$ / yr 1120 619 Number of outlets in the manifold
Annual cost with investment and line (On) 30 12
energy (Cie), US$ / ha yr 322 536 Number of outlets in the submain
Annual net benefit (Bn), US$ / ha yr 2946 2732 line (Os) 2 6
Average flow velocity in the down- Number of submain lines (Ns) 1 1
hill main line (Vmd), m / s — — Number of subunits working simul-
Average flow velocity in the sub- taneously (Nsus) 1 2
main line (Vs), m / s 1?7 1?7 Submain line diameter (Ds), m 0?114 0?089
Average flow velocity in the uphill Submain line discharge (Qs), l / h 63 000 37 584
main line (Vmu), m / s — — Submain line head losses (Hs), m 4?54 4?73
Cost of control panel (Ccp), US$ 1406 2490 Submain line length (Ls), m 360 396
Cost of control station (Ccs), US$ 8112 5570 Total discharge in pump outlet
Cost of pump station (Cps), US$ 3095 2876 (Qt), l / h 63 000 37 584
Cost of values (Cv), US$ 1614 4641 Total head losses (Ht), m 30?35 50
Downhill lateral head losses (Hld), Total lateral line length (Ltl), m 28 320 9792
m 5?13 5?64 Total main line length (Ltm), m — —
Downhill lateral line diameter Total manifold line length (Ltn), m 944 1104
(Dld), m 0?017 0?012 Total number of micro-sprinklers
Downhill main line diameter (Et) 7200 2592
(Dmd), m — — Total number of subunits (Nsu) 4 12
Downhill main line head losses Total submain line length (Lts), m 360 396
(Hmd), m — — Uphill lateral head losses (Hlu), m 5?13 2?24
Downhill manifold head losses Uphill lateral line diameter (Dlu), m 0?017 0?014
(Hnd), m 4?24 10 Uphill main line diameter (Dmu), m — —
Downhill manifold line diameter Uphill main line head losses
(Dnd), m 0?094 0?042 (Hmu), m — —
Emission uniformity (Eu) 0?80 0?81 Uphill manifold head losses
Irrigation frequency (If), d 3?2 5?3 (Hnu), m 4?24 0?8
Irrigation time per set of subunits Uphill manifold line diameter
working simultaneously (It), h 13?28 8?82 (Dnu), m 0?094 0?071
118 J. C. C. SAAD ; J. A. FRIZZONE
2940
2920
2900 4. Conclusions
2880
All 120 configurations evaluated gave results that
2860 did not violate the basic assumptions of the trickle
irrigation system optimization model, developed for
2840
application in flat and sloping fields. The sensitivity
2820 analysis involving the effect of area, ground slope,
0 1 2 3 4 5
micro-sprinkler discharge and the shape of the field
Ground slope in both directions (%) showed that the greatest net benefit is obtained with
Fig. 5. Annual net benefit (US$ / ha yr) as a function of the the smallest micro-sprinkler discharge, the greatest
ground slope in both directions(%) , for micro -sprinkler
discharge of 35 l / h and Lx / Ly 5 1. m , 8?29 ha; j , 23?04 ha
area, a square field and zero ground slope. The cost of
the investment and energy are the components that
change most in the 120 situations evaluated. The net
(35 l / h), the greatest area (23?04 ha), field length in x benefit per unit area decreases as the ground slope
direction / field length in y direction ratio of 1 and increases and as the micro-sprinkler discharge in-
zero ground slope. The smallest net benefit creases. This optimization model can help engineers to
(US$2732 / ha yr) was given by the greatest slope design trickle irrigation systems.
ground (5%), micro-sprinkler discharge of 87 l / h,
smallest area (8?29 ha), and ratio between field length
in x direction and field length in y direction of 0?44 References
(Table 2). 1
Keller J; Bliesner R D Sprinkle and trickle irrigation.
New York: AVI Book, 1990
2
Pleban S; Amir I An interactive computerized aid for the
3.1. Sensitiy ity analysis of the net benefit design of branching irrigating networks. Transactions
of the ASAE 1981, 24(2): 358 – 361
3
The net benefit per unit area decreased as the Oron G; Karmeli D Solid set irrigation system design
using linear programming. Water Resources Bulletin
ground slope increased (Fig. 5 ) and as the micro 1981, 17(4): 565 – 570
sprinkler discharge increased (Fig. 6 ). The most 4
Benami A; Ofen A Irrigation engineering. Haifa: IESP,
profitable shape of the 8?29 ha field was a square area. 1984
5
For the 23?04 ha area, the ratio field length in x Oron G; Karemli D Procedure for the economical
evaluation of water networks parameters. Water
Resources Bulletin 1979, 15(4): 1050 – 1060
6
Karmeli D; Oron G Analysis of closed conduit irrigation
system and its subdivision. Journal of the Irrigation
2960 and Drainage Division, ASCE, 1979, 105(2): 187 – 196
7
Oron G; Walker W R Optimal design and operation of
Annual net benefit, US$/ha yr