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  • SOURCE: FAA AMT Airframe Handbook, Aircraft Metal Structural Repair, Chapter 4

    Загружено:

    Mani Rathinam Rajamani
    12 просмотров2 страницы
    This document outlines key parameters for dimensional and product attribute specifications including customer acceptance and rejection criteria, industry standards, measuring processes, and record keeping. It also lists variable factors like environmental conditions, safety requirements, and materials that can impact assembly processes for aerospace components made of metals like aluminum, titanium, and alloys. Maintaining qualified staff through training and ensuring calibration of tools and equipment are noted as important for meeting specifications.

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    factors affecting a process

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    factors affecting a process

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    This document outlines key parameters for dimensional and product attribute specifications including customer acceptance and rejection criteria, industry standards, measuring processes, and record keeping. It also lists variable factors like environmental conditions, safety requirements, and materials that can impact assembly processes for aerospace components made of metals like aluminum, titanium, and alloys. Maintaining qualified staff through training and ensuring calibration of tools and equipment are noted as important for meeting specifications.

    Авторское право:

    © All Rights Reserved
    Скачайте в формате PDF, TXT или читайте онлайн в Scribd
    Отметить как неприемлемый контент
    12 просмотров2 страницы

    SOURCE: FAA AMT Airframe Handbook, Aircraft Metal Structural Repair, Chapter 4

    Загружено:

    Mani Rathinam Rajamani
    This document outlines key parameters for dimensional and product attribute specifications including customer acceptance and rejection criteria, industry standards, measuring processes, and record keeping. It also lists variable factors like environmental conditions, safety requirements, and materials that can impact assembly processes for aerospace components made of metals like aluminum, titanium, and alloys. Maintaining qualified staff through training and ensuring calibration of tools and equipment are noted as important for meeting specifications.

    Авторское право:

    © All Rights Reserved
    Скачайте в формате PDF, TXT или читайте онлайн в Scribd
    Отметить как неприемлемый контент
    из 2

    Product Dimensional Parameters

    Documented Information
    Product Attribute Parameters

    Customer Acceptance Criteria Completeness and adequacy

    Customer Rejection criteria Customer requirements


    Drawings and Specifications
    Industry Acceptance Criteria
    Industry requirements
    (Standards and Specification)
    Measuring Process Parameters

    Monitoring Parameters Rework, Rejection criteria Operation


    VARIABLE FACTORS ATTRIBUTE FACTORS parameters like rpm,
    Record and retention of parameters Operation torque, etc.

    Sample acceptance Calibration


    METHOD
    MEASUREMENT Maintenance
    Hand Tools/
    Equipments
    Temperature & Humidity
    Material removal
    Visibility requirements Environmental operating conditions
    Location
    OSHA Safety requirements Pressure Shop Floor Air supply Tools Special operations
    (Noise, Vibration, etc.)
    Purity/Foreign Object AEROSTRUCTURES MACHINE
    MOTHER NATURE
    Electricity ASSEMBLY PROCESS Coolants, lubricants, Assembly of Aluminium and Titanium
    Cleaning
    Assembly of Aluminium and Stainless Steel

    Assembly of Aluminium and High Temperature /Super Alloys


    Theoretical
    Dissimilar Metals
    Assembly of Stainless Steel and Titanium
    Practical Training & Awareness
    Qualification Metals Aluminium
    On-Job Assembly of Titanium and High Temperature/Super Alloys
    Certification MAN MATERIAL Titanium

    Refresh training and qualification Stainless Steel


    Non-Metals
    High Temperature
    Super Alloys Kevlar

    Graphite
    Composites
    Fibergalss

    Nylon and Rubber Honeycomb


    parts

    Plastics Assembly of Dissimilar composite

    Metal and Non-Metal


    Assembly Assembly Matrix of Metal and Non-Metals Types as above

    SOURCE: FAA AMT Airframe Handbook, Aircraft Metal Structural Repair, Chapter 4
    Threaded

    Hole Diameter Size Tolerance Jobber/Straight shank

    Pilot Hole Drilling Cutting tool type


    Hole Surface finish characteristics

    Hole depth Pre-Final Size Hole Drilling 118 degree


    Cutting Angle Short Stub
    Hole Deburr radius/chamfer 135 degree
    Final Size Hole Drilling 3 inch
    Hole Concentricity 6 Inch
    Reaming Cutting Tool Length
    Hole circumference and roundness 12 inch
    Carbide
    Hole Angularity Countersinking
    Cobalt
    VARIABLE FACTORS ATTRIBUTE FACTORS Cutting Tool Material Special Coating Tipped
    Countersinking Diameter and depth Counter Boring
    High Speed Steel
    Hole cleanliness RPM
    METHOD Reamer Type Straight
    MEASUREMENT Left Flute
    Feed Rate
    Right flute
    Torque Reamer flute Piloted
    Hand Tools
    Temperature & Humidity Counterboring Diameter and depth
    Drilling 3 Flute
    Visibility requirements Environmental operating conditions 4 Flute
    Reaming
    90 degree
    OSHA Safety requirements Pressure Shop Floor Air supply Cutting Tools Countersinking
    (Noise, Vibration, etc.) 100 degree
    Purity of Air HOLE PREPARATION MACHINE
    Counterboring 110 degree
    MOTHER NATURE
    PROCESS Assembly of Aluminium and Titanium
    Coolants, lubricants
    Water based/soluble Assembly of Aluminium and Stainless Steel

    Oil Based/Soluble
    Assembly of Aluminium and High Temperature /Super Alloys
    Theoretical
    Dissimilar Metals
    Assembly of Stainless Steel and Titanium
    Practical Training & Awareness
    Qualification Metals Aluminium
    On-Job Assembly of Titanium and High Temperature/Super Alloys
    Certification MAN MATERIAL Titanium

    Refresh training and qualification Stainless Steel


    Non-Metals
    High Temperature
    Super Alloys Kevlar

    Graphite
    Composites
    Fibergalss

    Nylon and Rubber Honeycomb


    parts

    Plastics Assembly of Dissimilar composite

    Metal and Non-Metal


    Assembly Assembly Matrix of Metal and Non-Metals Types as above

    SOURCE: FAA AMT Airframe Handbook, Aircraft Metal Structural Repair, Chapter 4

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