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BRITISH STANDARD BS EN

442-1:1996
Incorporating
Amendment No. 1

Specification for
radiators and
convectors —
Part 1: Technical specifications and
requirements

The European Standard EN 442-1:1995, with the incorporation of


amendment 1:2003, has the status of a British Standard

ICS 91.140.10

12&23<,1*:,7+287%6,3(50,66,21(;&(37$63(50,77('%<&23<5,*+7/$:
BS EN 442-1:1996

Committees responsible for this


British Standard
The preparation of this British Standard was entrusted to Technical
Committee RHE/6, Air or space heaters or coolers without combustion, upon
which the following bodies were represented:
Aluminium Federation
Association of British Health-Care Industries
Boiler and Radiator Manufacturers’ Association Limited
Building Services Research and Information Association
Chartered Institution of Building Services Engineers
Hevac Association
Institute of Domestic Heating Engineers
Institute of Refrigeration
Manufacturers’ Association of Radiators and Convectors Limited
National Association of Plumbing, Heating and Mechanical Services
University of Portsmouth
Coopted members

This British Standard, having


been prepared under the
direction of the Engineering
Sector Board, was published
under the authority of the
Standards Board and comes
into effect on
15 July 1996 Amendments issued since publication

© BSI 26 February 2004 Amd. No. Date Comments

14861 26 February 2004 Changes to EN foreword and see national


foreword
The following BSI references
relate to the work on this British
Standard:
Committee reference RHE/6
Draft for comment 94/711410 DC

ISBN 0 580 25776 2


BS EN 442-1:1996

Contents
Page
Committees responsible Inside front cover
National foreword ii
Foreword 2
Text of EN 442-1 3

© BSI 26 February 2004 i


BS EN 442-1:1996

National foreword

This British Standard has been prepared by Technical Committee RHE/6 and is
the English language version of EN 442-1:1995, Radiators and convectors —
Part 1: Technical specifications and requirements, including amendment 1:2003,
published by the European Committee for Standardization (CEN).
The start and finish of text introduced or altered by amendment is indicated in
the text by tags !". Tags indicating changes to CEN text carry the number of
the CEN amendment. For example, text altered by CEN amendment A1 is
indicated by !".
EN 442-1 was produced as a result of international discussion in which the UK
took and active part.
BS EN 442-1 and BS EN 442-2 supersede BS 3528:1977 which is withdrawn.
It should be noted that in 5.1.3 reference is made to alloy AlSi9Cu (N.46 000
and N.46 001) with a Footnote. These references related to a draft from
CEN/TC 132, now available as prEN 1706 which has yet to be published and it is
envisaged that the references in this standard will be revised by amendment after
publication.
Cross-references
The British Standards which implement international or European publications
referred to in this document may be found in the BSI Catalogue under the section
entitled “International Standards Correspondence Index”, or by using the
“Search” facility of the BSI Electronic Catalogue or of British Standards Online.
This publication does not purport to include all the necessary provisions of a
contract. Users are responsible for its correct application.
Compliance with a British Standard does not of itself confer immunity
from legal obligations.

1)

Summary of pages
This document comprises a front cover, an inside front cover, pages i and ii,
the EN title page, pages 2 to 13 and a back cover.
The BSI copyright notice displayed in this document indicates when the
document was last issued.

1) The European Standard refers to ISO 31-4:1978 which has been superseded by ISO 31-4:1992.

ii © BSI 26 February 2004


EUROPEAN STANDARD EN 442-1
NORME EUROPÉENNE December 1995

EUROPÄISCHE NORM +A1


September 2003

ICS 91.140.10

Descriptors: Space heaters, heat radiators, convectors, specifications, mechanical strength, calorific power, marking, labelling

English version

Radiators and convectors —


Part 1: Technical specifications and requirements
(includes amendment A1:2003)

Radiateurs et convecteurs — Radiatoren und Konvektoren —


Partie 1: Spécifications et exigences techniques Teil 1: Technische Spezifikationen und
(inclut l’amendement A1:2003) Anforderungen
(enthält Änderung A1:2003)

This European Standard was approved by CEN on 1995-05-04; amendment A1


was approved by CEN on 7 June 2003. CEN members are bound to comply with
the CEN/CENELEC Internal Regulations which stipulate the conditions for
giving this European Standard the status of a national standard without any
alteration.
Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the Central Secretariat or to any
CEN member.
This European Standard exists in three official versions (English, French,
German). A version in any other language made by translation under the
responsibility of a CEN member into its own language and notified to the
Central Secretariat has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Czech
Republic, Denmark, Finland, France, Germany, Greece, Hungary, Iceland,
Ireland, Italy, Luxembourg, Malta, Netherlands, Norway, Portugal, Slovakia,
Spain, Sweden, Switzerland and United Kingdom.

CEN
European Committee for Standardization
Comité Européen de Normalisation
Europäisches Komitee für Normung

Central Secretariat: rue de Stassart 36, B-1050 Brussels

© 1995 All rights of reproduction and communication in any form and by any means reserved in all
countries to CEN and its members. Ref. No. EN 442-1:1995 + A1:2003 E
EN 442-1:1995

Foreword Contents
This European Standard has been prepared by Page
Technical Committee CEN/TC 130, Space heating 0 Introduction 3
appliances without integral heat sources, of which
1 Scope 3
the Secretariat is held by UNI.
2 Normative references 3
This European Standard shall be given the status of
a national standard, either by publication of an 3 Definitions, symbols and units of
identical text or by endorsement, at the latest by measurement 3
June 1996, and conflicting national standards shall 4 Pretreatment and paint 4
be withdrawn at the latest by June 1996. 5 Dimensional tolerances and pressure
This document has been prepared under a mandate tightness 4
given to CEN by the European Commission and the 6 Thermal output 6
European Free Trade Association, and supports 7 Catalogue data 6
essential requirements of EU Directive(s).
8 Marking and labelling 7
For relationship with EU Directives, see Annex ZA (informative) Clauses of this European
informative Annex ZA, which is an integral part of Standard addressing the provisions of the
this document. EU Construction Products Directive 8
According to the CEN/CENELEC Internal Bibliography 13
Regulations, the following countries are bound to
implement this European Standard: Austria,
Belgium, Denmark, Finland, France, Germany,
Greece, Iceland, Ireland, Italy, Luxembourg,
Netherlands, Norway, Portugal, Spain, Sweden,
Switzerland and the United Kingdom.

Foreword to amendment A1
This document EN 442-1:1995/A1:2003 has been
prepared by Technical Committee CEN/TC 130,
Space heating appliances without integral heat
sources, the Secretariat of which is held by UNI.
This Amendment to the European Standard
EN 442-1:1995 shall be given the status of a
national standard, either by publication of an
identical text or by endorsement, at the latest by
March 2004, and conflicting national standards
shall be withdrawn at the latest by March 2004.
This document has been prepared under a mandate
given to CEN by the European Commission and the
European Free Trade Association, and supports
essential requirements of EU Directive(s).
For relationship with EU Directive(s), see
informative Annex ZA, which is an integral part of
this document.
According to the CEN/CENELEC Internal
Regulations, the national standards organizations
of the following countries are bound to implement
this European Standard: Austria, Belgium, Czech
Republic, Denmark, Finland, France, Germany,
Greece, Hungary, Iceland, Ireland, Italy,
Luxembourg, Malta, Netherlands, Norway,
Portugal, Slovakia, Spain, Sweden, Switzerland and
the United Kingdom.

2 © BSI 26 February 2004


EN 442-1:1995

0 Introduction
This European Standard of radiators and convectors consists of the following parts:
— Part 1: Technical specifications and requirements;
— Part 2: Testing and rating methods;
— Part 3: Evaluation of conformity.

1 Scope
This European Standard defines the technical specifications and requirements of radiators and convectors
to be installed in central heating systems in residential buildings.
Radiators and convectors are components for installation in a permanent manner in construction works.
This European Standard covers radiators and convectors fed with water or steam at temperatures below
120 °C, supplied by a remote heat source.
This European Standard does not apply to independent heating appliances.
This European Standard also defines the additional common data that the manufacturer shall provide to
the trade in order to ensure the correct application of the products.

2 Normative references
This European Standard incorporates by dated or undated reference, provisions from other publications.
These normative references are cited at the appropriate places in the text and the publications are listed
hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply
to this European Standard only when incorporated in it by amendment or revision. For undated references
the latest edition of the publication referred to applies.
EN 442-2:1996, Radiators and convectors — Part 2: Testing and rating methods.
!EN 442-3:2003, Radiators and convectors — Part 3: Evaluation of conformity."
EN 573-3, Wrought aluminium and aluminium alloys — Chemical composition and forms of products —
Part 3: Chemical composition.
EN 10130, Cold rolled low carbon steel flat products for cold forming; Technical delivery conditions.
EN 10131, Cold rolled uncoated low carbon and high yield strength steel flat products for cold forming on
dimensions shape.
!EN 13501-1, Fire classification of construction products and building elements — Part 1: Classification
using test data from reaction to fire tests."
EN 45001, General criteria for the operation of testing laboratories.
ISO 31-4:1978, Quantities and units — Part 4: Heat.
ISO 185:1988, Grey cast iron — Classification.
ISO 2409:1992, Paints and varnishes — Cross-cut test.

3 Definitions, symbols and units of measurement


See EN 442-2:1996.

© BSI 26 February 2004 3


EN 442-1:1995

4 Pretreatment and paint


The pretreatment and paint processes used, shall provide a protective coating to all external surfaces in
contact with the air which shall:
— give protection against corrosion in normal storage and installation conditions (as demonstrated by
absence of surface corrosion after 100 h humidity test according to !a technical specification valid in
the country of destination;"
— be resistant to minor impact damage as demonstrated by a 2 mm cross-hatch test with a single blade
cutting tool manually operated according to ISO 2409:1992.
The test result shall be within the first three steps (0-1-2) of Table 1 of ISO 2409:1992.
!The paint shall not contain any chemical substances the use of which is not allowed in building
products2).
The compliance with the relevant Directive shall be stated by the manufacturer of the
radiator/convector."

5 !Dimensional tolerances and pressure tightness"


The dimensional tolerances shall not be greater than those in the manufacturer’s drawings. In any case
they shall not be greater than those given in Table 2 of EN 442-2:1996.
5.1 Material specification and wall thickness of wet heating surface
The following values for material thickness for steel radiators, tubular radiators and finned tube convectors
shall be measured before pressing or fabrication. Wall thickness of cast-iron, cast aluminium or extruded
aluminium radiators refers to the nominal drawing dimensions minus all admissible tolerances.
5.1.1 Steel radiators (radiators manufactured from steel sheet or coil)
The wet heating surface materials of steel radiators shall be low carbon steel sheet, which is free from scale
or rust and which complies with EN 10130 grade Fe PO1 and with EN 10131.
The thickness of the steel used for wet surfaces shall not be less than 1,11 mm.
The compliance with this requirement shall be verified by measuring.
5.1.2 Cast-iron radiators
Cast-iron radiators shall be manufactured from grey cast-iron complying with ISO 185.
The wet wall thickness shall not be less than 2,5 mm.
!The minimum wall thickness shall be ensured" by periodic controls of the casting equipment and
daily random production checks.
Compliance with this requirement shall be verified by measurement.
5.1.3 Cast aluminium radiators
Cast aluminium alloy radiators shall be manufactured from alloy AlSi9Cu3):
— (N. 46 000 and N. 46 001).
The wet wall thickness shall not be less than 1,5 mm.
!The minimum wall thickness shall be ensured" by periodic controls of the casting equipment and
daily random production checks.
Compliance with this requirement shall be verified by measurement.

2) !Also in relation to Directive 76/769/EEC, as amended."


3) prEN 1706 is under preparation by CEN/TC 132/WG1. See Table 1.

4 © BSI 26 February 2004


EN 442-1:1995

5.1.4 Extruded aluminium radiators


Extruded aluminium alloy radiators shall be manufactured from wrought aluminium alloy EN AW-6060
of the EN 573-3 corresponding to the alloy AlMgSi.
The wet wall thickness shall not be less than 1,1 mm.
!The minimum wall thickness shall be ensured" by periodic controls of the extruder and daily random
production checks.
Compliance with this requirement shall be verified by measurement.
5.1.5 Tubular radiators
The material specification and gauge of tubes used in manufacture will be dependent on the tube size and
profile and on the process of assembly.
They shall nevertheless be sufficient to satisfy the general minimum requirements of 5.2 and 5.3 and the
wall thickness of the tube used shall not be less than 0,8 mm.
Compliance with this requirement shall be verified by measurement.
5.1.6 Finned tube convectors
The wall thickness of the tube shall not be less than 0,8 mm.
Compliance with this requirement shall be verified by measurement.
!5.1.7 Reaction to fire
The materials from which radiators and convectors are made (steel, cast iron and aluminium) are
considered to be reaction to fire Class A1 without the need for testing4), provided that any organic part of
the paint or coating is less than 1 % by mass or volume.
If any organic part of the paint or coating exceeds 1 % by mass or volume (whichever is the more onerous),
the material shall be tested and classified according to EN 13501-1 and the resulting class stated.
The percentage of organic part of the paint or coating is referred to the actual operating conditions of the
radiator and convector (i.e. to the mass of the metal and the mass of the water and to the volume obtained
by the product of the overall width, height and length of the radiator).
Only one model is to be tested to assess the reaction to fire of a type.
5.1.8 Other materials"
Materials (grade and thickness) other than those specified in 5.1.1 to 5.1.6 may be used provided that they
have been demonstrated by appropriate tests and/or data to:
— meet the requirements of 5.2 and 5.3;
— ensure at least equivalent performance in terms of !reaction to fire," strength and stability of the
product.
Compliance with this requirement shall be verified by measurement.
5.2 Leak testing
All heating appliances before leaving the manufacturer’s works shall be tested for leaks to a test pressure
equal to at least 1,3 times the quoted maximum operating pressure. The test pressure shall not be less
than 520 kPa.
5.3 Strength pressure testing
Sample heating appliances shall be subjected to a burst test at a pressure 1,3 times the leak testing
pressure, as specified in 5.2.
— The sample under test may deform but shall not rupture.
— The sample radiators shall not be less than 500 mm long. They shall not be sold after testing.
5.4 Surface defects
The heating appliance shall be free from burrs likely to cause personal injury.

4) !Also according to Commission Decision 96/603/EC, as amended."

© BSI 26 February 2004 5


EN 442-1:1995

6 Thermal output
6.1 Test method and laboratory
The thermal output shall be determined with the test methods and test programme specified
!by EN 442-2:1996 in a laboratory," also taking into account the laboratory specific requirements and
harmonization methods as specified by EN 442-2:1996.
6.2 Aim of the test programme
The aim of the test programme is to determine:
— the standard thermal output for comparison of different products;
— the thermal output in different operating conditions to provide standardized technical data for the
design of heating systems.
6.3 Test data
The test programme shall determine:
— the standard characteristic equation of the model or of each model of a type;
— the standard characteristic equation of the type;
— the standard thermal output of all the models of the type;
— the !mass" and water content of all the models of the type.
6.4 Test report
The test report shall be issued according to Clause 7 of EN 442-2:1996.
6.5 Dimensional control by the manufacturer
The manufacturer shall implement a quality control system to ensure that products comply with the
tolerances given in Table 2 of EN 442-2:1996.

7 Catalogue data
7.1 General
This clause of this European Standard specifies the minimum data that the manufacturer or sales agent
shall give in his catalogues for the evaluation, installation and identification of the relevant heating
appliance.
7.2 Identification code of the heating appliance
The data shall refer to the identification code of the model or of the type of heating appliance. This
identification code shall be the same as that used for marking the packaging of the heating appliance
(see Clause 8).
7.3 Thermal output
For all the models in a type, the standard thermal output (∆T = 50 K) and the exponent of the excess
temperature shall be indicated.
The thermal output at other excess temperatures calculated from the regression equation of the type may
be additionally indicated.
If the outputs have been obtained in the standard installation conditions, this shall be indicated.
If the outputs have been obtained in non-standard installation conditions, the relevant conditions shall be
indicated in the test report (see Clause 7.2 of !EN 442-2:1996").
If, besides standard conditions, the outputs have been obtained in other conditions, the standard thermal
output shall be referred to the standard conditions only.

6 © BSI 26 February 2004


EN 442-1:1995

7.4 Dimensions
7.4.1 Radiators
The following nominal dimensions shall be given:
— depth;
— height;
— length;
— size, type and position of connections;
— dry !mass";
— water content.
For sectional radiators the dimensions shall define the section.
For modular radiators the dimensions shall define the module.
7.4.2 Convectors
The following nominal dimensions shall be given:
— length;
— size, type and position of connections;
— height of the convective chimney;
— dry !mass";
— water content.
7.5 Maximum operating pressure
The manufacturer shall state the maximum operating pressure to which the heating appliance may be
subjected (see Clause 5.2).
7.6 Maximum operating temperature
The manufacturer shall state the maximum water temperature at which the heating appliance may be
operated.
7.7 Catalogue reference data
All catalogues and any other literature relevant to the heating appliance shall contain the following
reference data:
— number or other identification code;
— date of issue or equivalent code.

8 Marking and labelling


The heating appliance shall be marked with:
a) the name of the manufacturer or his identifying mark;
b) the model number of the heating appliance if the model cannot be identified by means of the
manufacturer’s catalogue.
The associated packaging shall allow identification of the product.

© BSI 26 February 2004 7


EN 442-1:1995

!Annex ZA (informative)
Clauses of this European Standard addressing the provisions of the
EU Construction Products Directive
ZA.1 Scope and relevant characteristics
This European Standard has been prepared under Mandate M/129, Space heating appliances, given to
CEN by the European Commission and the European Free Trade Association.
The clauses of this European Standard shown in this annex meet the requirements of the Mandate given
under the EU Construction Products Directive (89/106/CEE).
Compliance with these clauses confers a presumption of fitness of the construction products covered by this
annex for their intended uses indicated herein.
WARNING. Other requirements and other EU Directives, not affecting the fitness for intended use may be
applicable to the construction products falling within the scope of this standard.

Note:
In addition to any specific clauses relating to dangerous substances contained in this European
Standard, there may be other requirements applicable to the products falling within its scope
(e.g. transposed European legislation and national laws, regulations and administrative
provisions). In order to meet the provisions of the EU Construction Products Directive, these
requirements need also to be complied with, when and where they apply. An informative
database of European and national provisions on dangerous substances is available at the
Construction web site on EUROPA (CREATE, accessed through hhtp://europa.eu.int)

This annex has the same scope as Clause 1 of this standard. It establishes the conditions for the
CE marking of radiators and convectors intended for the use indicated below and the relevant clauses
applicable (see Table ZA.1).
Construction products: Radiators and convectors
Intended use: heat emitters for central heating systems to be supplied with hot water and steam
below 120 °C from a remote heat source (boiler or similar).
The requirement on a certain characteristic is not applicable in those Member States where there are no
regulatory requirements on that characteristic for the intended end use of the product. In this case,
manufacturers placing their products on the market of these Member States are not obliged to determine
nor declare the performance of their products with regard to this characteristic and the opinion
“No performance determined” (NPD) in the information accompanying the CE marking (see Clause ZA.3)
may be used. The NPD option may not be used, however, where the characteristic is subject to a threshold
level."

8 © BSI 26 February 2004


EN 442-1:1995

!
Table ZA.1 — Relevant clauses
Essential characteristics Requirement Clause in Levels and/or classes Notes
this EN
Reaction to fire EN 442-1, 5.1.7 Manufacturer’s statement or initial
type testing when required
(laboratory test)
Release of dangerous EN 442-1, Clause 4 Manufacturer’s statement that the
substances and ZA.1 painting complies with EEC
directives concerning painting
materials to be used in building
products5)
Leak testing on all products before
 EN 442-1, 5.2
 leaving the manufacturer’s work
Pressure tightness  EN 442-1, 5.3 Strength pressure testing on

 samples for initial evaluation
(Laboratory test)

Surface temperature No test foreseen The surface temperature is


regarded as the inlet water
temperature
Rated thermal output EN 442-1, Clause 6 To be determined as specified in
the EN 442-1 quoted clause and in
the EN 442-2 supporting Standard
and relevant annexes
Thermal output in EN 442-1, Clause 6
different operating
conditions
(characteristic curve)
Durability EN 442-1, Clause 4 The Standard requires the
compliance to the resistance to
corrosion requirements of the
pre-treatment and paint
5)

ZA.2 Procedures for attestation of conformity of radiators and convectors


ZA.2.1 System of attestation of conformity
The system of attestation of conformity for radiators and convectors indicated in Table ZA.1, in accordance
with the Decision of the Commission as given in Annex III of the mandate for “Space heating appliances”,
is shown in Table ZA.2 for the indicated intended use:
Table ZA.2 — System of attestation of conformity
Products Intended use Level(s) or class(es) Attestation of conformity system
Radiator/convectors In buildings — 3
System 3: See Directive 89/106/EEC (CPD) Annex III.2.(ii), second possibility

The attestation of conformity of the radiators/convectors in Table ZA.1 shall be based on the evaluation of
conformity procedures indicated in Table ZA.3 resulting from application of the clauses of this or other
European Standard indicated therein."

5) !At the time of preparation of this European Standard Directive 76/769/EEC applies."

© BSI 26 February 2004 9


EN 442-1:1995

!
Table ZA.3 — Assignment of evaluation of conformity tasks for radiators/convectors under
system 3
Tasks Content of the task Evaluation of conformity clauses
to apply
Tasks of the Factory Parameters related to all relevant EN 442-3:2003, Clause 5
manufacturer production control characteristics of Table ZA.1
(F.P.C)
Tasks for the Initial type All relevant characteristics of EN 442-1:1995, Clause 4 and
notified bodya testing Table ZA.1 ZA.1 for release of dangerous
substances, EN 442-3:2003,
Clause 4 for pressure
tightness and thermal output;
EN 442-1:1995, Clause 5 for
durability
a For the system of attestation required notified body corresponds to approved laboratory.

ZA.2.2 Declaration of conformity


The manufacturer or his agent in the EEA shall prepare and retain a declaration of conformity which
authorises the affixing of the CE marking. The declaration shall include:
— name and address of the manufacturer of his authorised representative established in the EEA and
the place of production;
— description of the product (type, identification, use, ...) and a copy of the information accompanying
the CE marking;
— provisions to which the product conforms (e.g. Annex ZA of this EN);
— name and address of the laboratory;
— name of, and position held by, the person empowered to sign the declaration on behalf of the
manufacturer or his authorised representative.
ZA.3 CE marking
The manufacturer or his authorised representative established in the EEA is responsible for the affixing
of the CE marking. The CE marking symbol shall be in accordance with Directive 93/68/EEC. The CE
marking shall be affixed either on the product or its packaging and shall be accompanied by:
— the name of the manufacturer or his authorised representative or their identifying marks;
— the model number of the heating appliance.
In addition, the CE marking shall appear on the accompanying commercial documentation (catalogue or
other literature relevant to the heating appliance) and shall be accompanied, in addition to the information
above, with:
— reference to this standard EN 442-1;
— the last two digits of the year in which the CE marking was affixed;
— the model number of the heating appliance;
— the following information related to the characteristics of Table ZA.1:
— maximum operating pressure (bar);
— standard thermal output;
— standard characteristic equation;
— inlet water temperature (products with a protective case only);
— reaction to fire class, if other than Class A1 without testing.
Figure ZA.1 gives an example of the information to be given on the accompanying commercial
documentation."

10 © BSI 26 February 2004


EN 442-1:1995

Figure ZA.1 — Example of CE marking information

"

© BSI 26 February 2004 11


12 blank
EN 442-1:1995

! Bibliography

[1] Directive 76/769/EEC, as amended.


[2] Commission Decision 96/603/EC, as amended."

© BSI 26 February 2004 13


BS EN 442-1:1996

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