GROUPWIDE MASTER SERVICE AGREEMENT (MSA) FOR INTEGRATED

TURNAROUND MAIN MECHANICAL & MAINTENANCE MECHANICAL STATIC

(TA4MS)

STS EDAC SOLUTION SDN BHD Contractor Doc. No STSEDAC-QC-SRP-UF-01 Rev: 0

Doc. Title SPECIFIC REPAIR PROCEDURE 6 Page

COMPANY NAME:
STS EDAC MAINTENANCE SERVICE SDN BHD

TITLE:
REPAIR PROCEDURE FOR THREADED
ELBOW LEAK COMPRESSOR A
line no:20-AOC-4300-00532-1C136DA-N

CLIENT:
UTILITIES FACILITIES (UF)
 Document Issue Record

0 1/10/2019 Issued for Approval

Prepared Reviewed Reviewed Endorsed Approved

Rev Issue Date Description by by by by by

CONTRACTOR OWNER

TABLE OF CONTENT

1.0 INTRODUCTION 1

2.0 PURPOSE 1

3.0 SPECIFICATION 1

a. Material Specification

b. Welding Procedure Specification

4.0 APPLICABLE CODES & STANDARD 1

5.0 PREPARATION WORK 1

6.0 SAFETY 2

7.0 WORKFLOW 2

8.0 ACCEPTANCE CRITERIA 3

8.0 ATTACHMENT 3

a. Weld Map

b. WPS

c. Welder Qualification Record

d. Welding Inspection Control Sheet (WICS)

1. INTRODUCTION

a. This procedure provides guideline for execution of welding connection in accordance with client’s requirement.
b. The welding works sequence shall approved by client.

2. PURPOSE

a. This procedure provides guideline for execution of welding connection in accordance with client’s requirement.
b. To replace the threaded joint to the welding joint by GTAW To perform fillet weld on existing threaded joint.

3. SPECFICATION

a. Materials Specification

ITEM BASE METAL 1 BASE METAL 2

Part PIPE ELBOW

Material Gred SA 106 Gr.B SA 106 Gr.B

P.No 1 1

Material Size 1/2”inch sch 40 1/2”inch sch 40

b. Welding Procedure Specification

ITEM PQR NO P-NO RANGE PROCESS

STS/WPS/(M)/001 STS/PQR/(M)/001 P1 to P1 GTAW

4. Applicable Code & Standard

a. PTS 15.12.01 : Welding for Chemical, Oil, and Gas Industries

b. ASME B.31.3 : Process Piping

c. ASME Code Section II : Part A Ferrous Material Specification

d. ASME Code Section V : Nondestructive Examination

e. ASME Code Section IX : Qualification Standard for Welding, Brazing, and Fusing Procedures

5. PREPARATION WORK

a. Submit Welding Inspection Control Sheet (WICS) together with WPS,WQT & Specific Repair Procedure to PRPC UF
for review and approval.

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 b. Welding work shall be performed as per approved WPS by qualified welder and shall be monitored by supervisor
(before, during and after).

c. Sharp edges shall be removed. Extra care should be given not to damage the adjacent area.

2 layer of fillet weld by GTAW Process.

d. The client representative shall witness MPT/DPT activity to confirm that there are no defects present and repair work
is accepted. If the result of NDT is unacceptable, remove the defect by grinding, repair and carry out NDT again.

6. SAFETY

a. All condition must comply with Permit to Work (PTW).

b. All conditions stated in the Job Safety Analysis (JSA) must be followed.
c. All personnel working on the job site shall be informed of the safety awareness by attending the safety induction
conducted by client representative prior to commencing work.
d. Full PPE and fire watcher is required to ensure personnel safety whilst working at site.

7. WORKFLOW

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8. ACCEPTANCE CRITERIA

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a. Acceptance criteria for Visual inspection and MPT/DPT as per table Table 341.3.2, ASME B31.3.

9. ATTACHMENT
a. Welding Procedure Specification
b. Weld Map
c. Welder Qualification Record
d. Welding Inspection Control Sheet (WICS

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 Weld Map WELDING JOINT

Joint No Description Size Sch Rating Weld Type FW/SW

FWF1 Pipe to Elbow 3/4” 40 160 Threaded Weld Field Weld

FWF01

Joint Detail

GTAW

EXISTING PIPE

Remark

FW - FIELD WELD

SW - SHOP WELD STS EDAC ENGINEERING SDN BHD

TESTING REQUIRED

Radiography Testing (RT)

Penetrant Testing (DPI) X

Hydrostatic

Painting

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Prepare by: Review / Approved:

Mohd As Shahiddin Jafri