SECTION:

TATA CONSULTING ENGINEERS LIMITED FORMAT

TCE.M7-ME-ER-F-003
PROCEDURE QUALIFICATION TEST RECORD (PQR) SHEET 1 OF 2

Project Supporting PQR No.

Client / Job No. Reference Document No.
Contractor Welding Process(es)
PQR NO./ Rev. No./ Date Type: Manual/Semi-Auto/Auto

Joint (QW – 402)

Groove Design of Test Coupon

(For combination qualifications, the deposited weld metal thickness shall be recorded for each filler metal or process used)
Base Metal (QW-403):
Material Spec: __________________________
Type or Grade: __________________________
P.No. ____________ P.No. ________________
Thickness of Test Coupon: ________________
Diameter of Test Coupon: _________________
Other: _________________________________
_________________________________________
_________________________________________
Filler Metals (QW – 404)
SFA Specification:________________________
AWS Classification:_______________________
Filler Material F-No.: ______________________
Weld Metal Analysis A. No.: ________________
Size of Filler Metal: _______________________
Other: _________________________________
Weld metal Thickness: ____________________
Position (QW-405):
Position of groove: _______________________
Weld Progression (Up hill/ Down hill) ________
Other: _________________________________
Pre-heat (QW-406):
Preheat Temperature: ___________________
Inter pass Temperature: __________________
Other: _________________________________
Post Weld Heat Treatment (QW-407)
Temperature: _______________________
Time: _____________________________
Other: _____________________________
__________________________________
Gas (QW-408)
Percentage Composition
Gas(es) Mixture Flow Rate
Shielding
Trailing
Backing
Electrical Characteristics (QW-409)
Current: ___________________________
Polarity: ___________________________
Amps: ___________ Volts: ____________
Tungsten Electrode Size: ______________
Others: ____________________________
_____________________________________
_______________________________
Technique (QW-410):
Travel Speed: _________________________
String or Weave Bead: __________________
Oscillation: __________________________
Multi pass or Single pass (per side): _______
_____________________________________
Single or Multiple Electrodes: _____________
Others: _____________________________

Tensile Test (QW-150)

Specimen Width Thickness Area Ultimate Ultimate Type of Reference Laboratory
Total Unit Failure and Certificate / Report No. /

FILE NAME: M7-ME-ER-F-003 TCE FORM NO.120 R5 ISSUE R6

 SECTION:
TATA CONSULTING ENGINEERS LIMITED FORMAT
TCE.M7-ME-ER-F-003
PROCEDURE QUALIFICATION TEST RECORD (PQR) SHEET 2 OF 2

No. Load stress Location Date

Guided – Bend Test (QW-160)

Type and Figure No. Result Reference Laboratory Certificate /
Report No. / Date
Face Bend 1 & 2
Root Bend 1 & 2
Toughness Test (QW-170)
Specimen Notch Specimen Test Unit Impact Values Drop Weight Reference Lab.
No. Location Size Temp. % Shear Mils Break (Y/N) Cert. / Report
No. / Date

Fillet Weld Test (QW – 180)

Result - Satisfactory: □ Yes □ No Penetration into Parent Metal: □ Yes □ No
Macro - Results _______as per Reference Lab Certificate / Report No. / Date ____________

Other Tests
Type of Test: ________________________________________________________
Deposit Analysis: _____________________________________________________
Other:

Welder’s Name: _____________________ Clock No: __________ Stamp No: ___________

Test Conducted By: __________________ Laboratory Test No. _______________________

We certify that the statements in this record are correct and that the test welds were prepared
welded and tested in accordance with requirements of Section IX of ASME Boiler and
Pressure Vessel Code.
Manufacturer: ________________________________________
Date: ________________ By: ____________________
Remarks :

Contractor TCE Client’s Engineer

Name
Designation
Signature &
Date

FILE NAME: M7-ME-ER-F-003 TCE FORM NO.120 R5 ISSUE R6