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3. Reference Standards
5. Rust Distribution
3.1 The standards listed here are referenced only in the
3.1 The
5.1 SPOT RUSTING: Spot rusting occurs when the bulk
Notes, which are not requirements of this specification.
of the rusting is concentr ated in a few localized areas of the
painted surface. The reference photographs depicting this
3.2 The latest issue, revision, or amendment of the
3.2
type of rusting are labeled 9-S through 1-S. (See Note 9.4.)
referenced stand ards in effect on the date of invitation to bid
shall govern unless otherwise specified.
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SSPC- Guide to VIS 2
June 1, 2000
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SSPC-Guide to VIS 2
June 1, 2000
rusted area, shall be considered as visible rust in the rusting have the greatest effect on lowering the rust grade.
determination of the rust grade. A dull putty knife may be The graph of rust grade versus log (percent rust) is a
used to remove loose coating, thereby exposing the rusted straight line from rust grade 10 to rus t grade 4. The slope of
areas. the curve was changed between 10 percent of the area
rusted to 100 percent rusted to permit incl usion of complete
7.4 OTHER CONSIDERATIONS: Care must be exer- rusting on the 0 to 10 rust grade scale. The relationship
cised when determining the percentage of rust on the between the rust grade, R, and the maximum percent of
surface. rusting, P, is approximated closely by the equations:
7.4.1 Some finishes are stained by rust. This staining R = 6 – 2 Log (P) for rusting from 0.01% to 10%
shall not be considered as rust. (rust grades 10 to 4), and
R = 8 – 4 Log (P) for rusting from 10% to 100%
(rust grades 4 to 0).
7.4.2 Accumulated dirt or other material may make
accurate determin ation of the degree of rusting difficult. This
dirt shall not be considered as rust. Rust Grade versus Log (percent rusting)
R
7.4.3 Certain types of dirt that contain iron or iron 10
compounds may cause surface discolor ation that should not
9
be mistaken for corrosion.
8
7
7.4.5 In evaluating surfaces, consideration shall be
given to the color of the finish coating. A light surface that 6
2
7.5 REPORTING: Report the area or item evaluated,
the type or types of rust distribution, the presence of rust 1
-2.0 -1.5 -1.0 -0.5 0.0 0.5 1.0 1.5 2.0 Log (P)
Log (percent rusting)
8. Disclaimer
0.01% 0.03% 0.1% 0.3% 1% 3% 10% 16 33 50 100% P
Percent rusting
While every precauti on is taken to ensure that all infor-
mation furnished in SSPC standards and specific ations is as
9.3 Table 2 compares the rust grad es defined by ISO
accurate, complete, and useful as possible, SSPC cannot
4628-3 with the European rust scale and with the rust
assume responsibil ity nor incur any obligation resulting from
grades defined by this standard.
the use of any materials, coatings, or methods specified
herein, or of the specification or standard itself.
Table 2
9. Notes Approximate Correlation Among SSPC/ASTM, ISO, and
European Rust Grade Scales
Notes are not a requirement of this standard. SSPC-VIS 2/ASTM D 610 ISO*
European Rust
Area Rusted, Rust Area Rusted, Rust Grade**
9.1 The rust grade scale is designed for use in distin- % Grade % Grade
guishing relatively large changes in the percentage of rust <0.01 10 0 Ri 0 Re 0
on the surface. For example, this standard is not intended to 0.03 to 0.1 8 0.05 Ri 1 Re 1
distinguish between 3.5 and 3.6% rust, even if electronic 0.3 to 1 6 0.5 Ri 2 Re 2
scanning equipmen t is used. For low rust levels, the amount 0.3 to 1 6 1 Ri 3 Re 3
of rust must triple before falling to the next rust grade. The 3 to 10 4 8 Ri 4 Re 5
standard photographs and the black and white images aid 33 to 50 1 40/50 Ri 5 Re 7
the inspector in distinguishing between adjacent rust grades.
* ISO 4628-3
** “European scale of degree of rusting for anticorrosive
9.2 The numerical rust grade is a logarithmic function of paints” published by the Comité Européen des associa-
the percent area of rust so that slight amounts of initial tions de fabricants de peintures et d’éncres d’imprimerie
in 1964.
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SSPC- Guide to VIS 2
June 1, 2000
9.4 Spot rusting has been associated with barrier coat- collapsed, it was a fluid filled blister. If liquid flows out and
ings such as epoxy or urethane coatings. General rusting the blister then collapses, it was a fluid filled blister. The hard
has been associated with oil, alkyd, and latex paints. Pin- build-up of rust beneath the paint can usually be felt by
point rusting has been associated with untopcoated zinc- touching the blister, thereby identi fying it as a rust blister. If
rich coatings, thin inadequatel y applied coatings, or as flash these methods are inconclusive, cutting the blister with a
rusting on waterborne primers. knife or carefully scraping it off with a dull putty knife will
make it easy to determine the nature of the blister.
9.5 In addition to this standard, SSPC has visual stan-
dards for blast cleaned steel (SSPC-VIS 1), for hand and 9.7 Fluid filled blisters should not be considered in
power tool cleaned steel (SSPC-VIS 3), and for steel cleaned determining the rust grade. A fluid filled blister may form in
by water jetting (SSPC-VIS 4). a relatively short time and then remain intact for years,
especially in immersion environments. A fluid filled blister
9.6 The nature of a blister can usually be determined may form between coats while the steel substrate is still
visually, by touching it, or by breaking it. If the blister has protected.
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SSPC-Guide to VIS 2
June 1, 2000
Sample Black and White Images from SSPC-VIS 2
Rust Grade 8, 0.01% Rusted Rust Grade 5, 3% Rusted
Spot Distribution
General Distribution
Pinpoint Distribution
41