Chapter 4

Replacements
Contents

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4:2
Replacement of components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4:3
Change actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4:5
Replacement of Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4:7
List of batteries in AK 200 S and AK 200 ULTRA S . . . . . . . . . . . 4:7
Battery and electronic waste handling . . . . . . . . . . . . . . . . . . . . . . 4:7

HCEN9284 Revision 02.2010 AK 200 S / AK 200 ULTRA S Replacements 4:1

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 General
The actions to carry out after a component replacement in AK 200 S /
AK 200 ULTRA S are brought together in two tables:
- a replacement matrix for the blood monitor (BM)
- a replacement matrix for the fluid monitor (FM)

The numbers in the matrix show which actions and in which order they
will be done. It is important that the actions are done and in correct
order.

This information is a guideline for service technicians, which actions

to perform when a component has been replaced.

A list of all actions and explanations how to execute them is found

further on in this chapter.

Note
• If the fluid path has been opened for troubleshooting, a heat
disinfection must be performed before the machine is ready
for next treatment.
Note

4:2 AK 200 S / AK 200 ULTRA S Replacements HCEN9284 Revision 02.2010

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 Replacement of components

BM components
Replaced BM components

Blood Volume Sensor (BVS) E

Level detector (Air detector)

Venous / System air pump

AK 200 S / AK 200 ULTRA S

Blood pump motor unit

Replacement matrix

Clamp unit complete

Pressure Transducer
Blood pump rotor

Priming detector
Operator's panel
BM CPU board B

Heparin pump
I2c scan 1
C he c k /loa d progra m ( G X D ) 1
T ota l de fa ult 2
L oa d pre s e t file 4
J
2J
J
2J
J
2J
J J
2J
J
Fch 1 2 8 2 1 3 1
S e t time a nd da te 3
Calibrate Level detector
5 (BM 5) 1 (BM 5)
Actions to be done

(Air detector)
C a libra te P riming de te c tor ( B M 6 ) 6 (B M 6) 1 (B M 6) 1 (B M 6)
A A
Calibrate Pressure transducer 2
O c c lus ion 1
S imula te d tre a tme nt 3
BVS test with tool K22281001 4
Test clamp according to
3
the Maintenance manual
P E T -te s t 1 1
ELT-test

PLT-test

Remarks:
A
Not necassary to calibrate if new spare part is installed (factory calibrated)
B
Important to follow the order of the calibrations/actions for machine performance
C
Specify machine type, serial no and running time when ordering
D
Only AK 200 ULTRA S
E
BVS unit and BVS board must have the same serial number
F
Heating vessel: Level detector, stirrer, temp. Transducer
G
Heating vessel: Heating unit complete, inlet unit complete
H
FCH with BiCart
I
FCH in BiCart Select-mode
J
FCH without inlet water (ready when Priming-button is flashing)

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 FM components

4:4 AK 200 S / AK 200 ULTRA S Replacements HCEN9284 Revision 02.2010

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 Change actions
I2C scan Perform actions according to Service
Manual chapter Maintenance support
description, Diagnostic Flow diagram,
FM.
BVS test with tool Perform actions according to instructions
K22281001 in the Maintenance manual.
Calibrate BiCart Select Calibrate according to calibration
Control and Protective instructions in the Service Manual
Pump chapter Calibration manual.
Calibrate BiCart Select Calibrate according to calibration
Level detector instructions in the Service Manual
chapter Calibration manual.
Calibrate Bloodleak Calibrate according to calibration
instructions in the Service Manual
chapter Calibration manual.
Calibrate Conductivity Calibrate according to calibration
Cell A instructions in the Service Manual
chapter Calibration manual.
Calibrate Conductivity Calibrate according to calibration
Cell B instructions in the Service Manual
chapter Calibration manual.
Calibrate FRN Calibrate according to calibration
instructions in the Service Manual
chapter Calibration manual.
Calibrate Internal Calibrate according to calibration
Pressure Regulator instructions in the Service Manual
chapter Calibration manual.
Calibrate Level detector Calibrate according to calibration
(Air detector) instructions in the Service Manual
chapter Calibration manual.
Calibrate pH Calibrate according to calibration
instructions in the Service Manual
chapter Calibration manual.
Calibrate Priming Calibrate according to calibration
Detector instructions in the Service Manual
chapter Calibration manual.
Adjust inlet pressure Adjust inlet pressure regulator according
regulator to Service Manual chapter Calibration
manual.
Calibrate Pressure Calibrate according to calibration
Transducer instructions in the Service Manual
chapter Calibration manual.
Check BPM Check according to BPM test instructions
in the Service Manual, chapter
Maintenance manual.

HCEN9284 Revision 02.2010 AK 200 S / AK 200 ULTRA S Replacements 4:5

Program version 10.xx
 Check conductivity value Check conductivity value according to
hospital laboratory.
Check/Load program Perform actions according to instructions
(GXD) in Service Manual chapter Maintenance
support description.
Download new program version.
Clean the machine from Perform actions according to Operators
calcium and then from manual.
proteins and fats
ELT Perform the Earth Leakage Test (ELT)
according to instructions available in
chapter Electrical safety inspections for
AK-machines.
Fch Start the machine and let it perform a Fch.
Heat disinfection Perform a heating according to the
Operator's Manual.
Load preset file Perform actions according to instructions
in Service Manual chapter Maintenance
support description.
Occlusion Calibrate according to calibration
instructions in the Service Manual
chapter Calibration manual.
PET Perform the Protective Earth Test (PET)
according to instructions available in
chapter Electrical safety inspections for
AK-machines.
PLT Perform the Patient Earth Leakage Test
(PLT) according to instructions available
in chapter Electrical safety inspections
for AK-machines.
Set time and date Set time and date according to
instructions in the Service Manual,
chapter Maintenance support description.
Simulated Treatment Simulate a treatment according to
instructions in Service Manual chapter
Maintenance manual.
Test clamp according to Test the clamps according to instructions
the Maintenance manual in the Service Manual, chapter
Maintenance manual.
Total default Perform actions according to instructions
in Service Manual chapter Maintenance
support description.

4:6 AK 200 S / AK 200 ULTRA S Replacements HCEN9284 Revision 02.2010

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 Replacement of Batteries

List of batteries in AK 200 S and AK 200 ULTRA S

The following batteries are present in AK 200 S and AK 200 ULTRA S:

Description Type Location

Battery to real time clock, CR2025 Below the buzzers at
3V Lithium the BM CPU board,
B1
Battery for power failure alarm, HR6F22 BM
9V NiMH
Battery backed memory, BR1632 BM CPU board.
SRAM IC 65, IC10.
Battery back-up during power LC-R127R2PG1 Below bottom tray on
failure, the monitor stand
12V, Rechargeable Lead battery

Battery and electronic waste handling

Separate collection for electrical and
electronic equipment

Waste handling
Batteries from AK 200 S and AK 200 ULTRA S shall not be discarded
in normal waste, instead separate and proper collection systems must
be used. If improperly disposed, batteries might contaminate the
environment and risk the health of people.

Note
• Follow local legislation applicable for Battery and electronic
waste handling.
Note

HCEN9284 Revision 02.2010 AK 200 S / AK 200 ULTRA S Replacements 4:7

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