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Sr.

Item Unit Sec-I Sec-II Sec-II


1 Shuttering Plate 1X1.25 Sqm Sqm 4978 5618 4218
2 Shuttering Plate 0.5X1.25 Sqm Sqm 899 1155 812
3 Shuttering Plate 0.3X1.25 Sqm Sqm 84 126 84
Total Shut. Plate Sqm 5961 6899 5113
4 Soldier (150 mm Thick Slotted, length 1.5m eachRmt 1991 2147 1671
5 ISMB 200 Rmt 2460 3690 2460
6 W- Beam (100mm Thick Back to Back, ) Rmt 3480 3330 2760
7 U-Jack for Wall (700mm long) Nos 5478 6327 4758
8 Base Plate/Jack (700mm Long) Nos 3798 3807 3078
9 Turn Buckle/City Prop (Adjustable), Size (1.5 m t Nos 3798 3807 3078
10 MS Pipe 40 mm Dia Rmt 57800 31746 30824
11 Brakets (1250X1250 MM) Nos 280 420 280
12 Channel ISMC 100 Rmt 7324 9096 6604
13 Slotted Angle (65*65*6mm) Rmt 1260 1890 1260
14 MS Squire Pipe 100 mm Rmt 1221 1832 1221
15 Crips 500X500 mm Rmt 648 972 648
16 ISMB 300 Rmt 108 162 108
17 MS Chali (2.5mX0.45m) Nos 168 252 168
18 ISMB 150 Rmt 1710 990 990
Total
14813
1505
336
16654
1110
3318
1330
4221
1701
1701
2926
420
7308
1470
1425
756
126
196
3690
SECTION-I
Shuttering Material Summary Sec-I Sec-II Sec-II
Sr. Item Size/Dia Unit Qty Total Qty
A PUP Box Type For 1 Set 6 6 6
1 Shuttering Plate 1X1.25 Sqm Nos 113 678 678 678 2034
2 Shuttering Plate 0.5X1.25 Sqm Nos 16 96 96 96 288

3 Soldier (150 mm Thick Slotted, length 2.5m each) Rmt 80 480 480 480 1440

4 W- Beam (75mm Thick Back to Back, Length 3m each) Rmt 180 1080 1080 1080 3240
5 U-Jack for Wall (700mm long) Nos 180 1080 1080 1080 3240
6 Base Plate/Jack (700mm Long) Nos 180 1080 1080 1080 3240
7 Turn Buckle/City Prop (Adjustable), Size (1.5 m to 3m) Nos 180 1080 1080 1080 3240
8 MS Pipe 40 mm Dia Rmt 1458 8748 8748 8748 26244
9 ISMB 150 Rmt 75 450 450 450 1350
10 Channel ISMC 100 Rmt 180 1080 1080 1080 3240

B LVUP Box Type For 1 Set 3 2 1 Total Qty


1 Shuttering Plate 0.5X1.25 Sqm Nos 152 456 304 152 912
2 Shuttering Plate qm Nos 35 105 70 35 210

3 Soldier (150 mm Thick Slotted, length 2.5m each) Rmt 80 240 160 80 480

4 W- Beam (75mm Thick Back to Back, Length 3m each) Rmt 180 540 360 180 1080
5 U-Jack for Wall (700mm long) Nos 180 540 360 180 1080
6 Base Plate/Jack (700mm Long) Nos 180 540 360 180 1080
7 Turn Buckle/City Prop (Adjustable), Size (1.5 m to 3m) Nos 180 540 360 180 1080
8 MS Pipe 40 mm Dia Rmt 6744 20232 13488 6744 40464
9 ISMB 150 Rmt 180 540 360 180 1080
10 Channel ISMC 100 Rmt 180 540 360 180 1080

C MNB Box type For 1 Set 4 1 2 Total Qty


1 Shuttering Plate 1X1.25 Sqm Nos 152 608 152 304 1064
2 Shuttering Plate 0.5X1.25 Sqm Nos 35 140 35 70 245
3 Soldier (150 mm Thick Slotted, length 2.5m each) Rmt 80 320 80 160 560

4 W- Beam (75mm Thick Back to Back, Length 3m each) Rmt 180 720 180 360 1260
5 U-Jack for Wall (700mm long) Nos 180 720 180 360 1260
6 Base Plate/Jack (700mm Long) Nos 180 720 180 360 1260
7 Turn Buckle/City Prop (Adjustable), Size (1.5 m to 3m) Nos 180 720 180 360 1260
8 MS Pipe 40 mm Dia Rmt 6744 26976 6744 13488 47208
9 ISMB 150 Rmt 180 720 180 360 1260
10 Channel ISMC 100 Rmt 180 720 180 360 1260
Sec-I Sec-II Sec-II
Sr. Item Size/Dia Unit Qty
D Flyover Girder Type For 1 Set 2 3 2
1 Shuttering Plate 1X1.25 Sqm Nos 408 816 1224 816
2 Shuttering Plate 0.5X1.25 Sqm Nos 215 430 645 430
3 Shuttering Plate 0.3X1.25 Sqm Nos 48 96 144 96
4 Soldier (150 mm Thick Slotted, length 1.5m each) Rmt 158.5 317 475.5 317
5 ISMB 200 Rmt 474 948 1422 948
6 W- Beam (100mm Thick Back to Back, ) Nos 190 380 570 380
7 U-Jack for Wall (700mm long) Nos 603 1206 1809 1206
8 Base Plate/Jack (700mm Long) Nos 243 486 729 486
9 Turn Buckle/City Prop (Adjustable), Size (1.5 m to 3m) Nos 243 486 729 486
10 MS Pipe 40 mm Dia Rmt 418 836 1254 836
11 Brakets (1250X1250 MM) Nos 60 120 180 120
12 Channel ISMC 100 Rmt 1044 2088 3132 2088
13 Slotted Angle (65*65*6mm) Rmt 210 420 630 420
14 MS Squire Pipe 100 mm Rmt 203.5 407 610.5 407
15 Crips 500X500 mm Rmt 108 216 324 216
16 ISMB 300 Rmt 18 36 54 36
17 MS Chali (2.5mX0.45m) Nos 28 56 84 56
18
E VUP Girder Type For 1 Set 2 1 4
1 Shuttering Plate 1X1.25 Sqm Nos 356 712 1068 712
2 Shuttering Plate 0.5X1.25 Sqm Nos 167 334 501 334
3 Shuttering Plate 0.3X1.25 Sqm Nos 32 64 96 64
4 Soldier (150 mm Thick Slotted, length 1.5m each) Rmt 158.5 317 475.5 317
5 ISMB 200 Rmt 378 756 1134 756
6 W- Beam (100mm Thick Back to Back, ) Nos 190 380 570 380
7 U-Jack for Wall (700mm long) Nos 483 966 1449 966
8 Base Plate/Jack (700mm Long) Nos 243 486 729 486
9 Turn Buckle/City Prop (Adjustable), Size (1.5 m to 3m) Nos 243 486 729 486
10 MS Pipe 40 mm Dia Rmt 252 504 756 504
11 Brakets (1250X1250 MM) Nos 40 80 120 80
12 Channel ISMC 100 Rmt 724 1448 2172 1448
13 Slotted Angle (65*65*6mm) Rmt 210 420 630 420
14 MS Squire Pipe 100 mm Rmt 203.5 407 610.5 407
15 Crips 500X500 mm Rmt 108 216 324 216
16 ISMB 300 Rmt 18 36 54 36
17 MS Chali (2.5mX0.45m) Nos 28 56 84 56
18
E MNB Girder Type For 1 Set 3 1 1
1 Shuttering Plate 1X1.25 Sqm Nos 356 712 1068 712
2 Shuttering Plate 0.5X1.25 Sqm Nos 167 334 501 334
3 Shuttering Plate 0.3X1.25 Sqm Nos 32 64 96 64
4 Soldier (150 mm Thick Slotted, length 1.5m each) Rmt 158.5 317 475.5 317
5 ISMB 200 Rmt 378 756 1134 756
6 W- Beam (100mm Thick Back to Back, ) Nos 190 380 570 380
7 U-Jack for Wall (700mm long) Nos 483 966 1449 966
8 Base Plate/Jack (700mm Long) Nos 243 486 729 486
9 Turn Buckle/City Prop (Adjustable), Size (1.5 m to 3m) Nos 243 486 729 486
10 MS Pipe 40 mm Dia Rmt 252 504 756 504
11 Brakets (1250X1250 MM) Nos 40 80 120 80
12 Channel ISMC 100 Rmt 724 1448 2172 1448
13 Slotted Angle (65*65*6mm) Rmt 210 420 630 420
14 MS Squire Pipe 100 mm Rmt 203.5 407 610.5 407
15 Crips 500X500 mm Rmt 108 216 324 216
16 ISMB 300 Rmt 18 36 54 36
17 MS Chali (2.5mX0.45m) Nos 28 56 84 56
18
Total Qty

2856
1505
336
1109.5
3318
1330
4221
1701
1701
2926
420
7308
1470
1424.5
756
126
196

2492
1169
224
1109.5
2646
1330
3381
1701
1701
1764
280
5068
1470
1424.5
756
126
196

2492
1169
224
1109.5
2646
1330
3381
1701
1701
1764
280
5068
1470
1424.5
756
126
196
Abt/Wall
PUP Details Single CW Length Median Width Thk
Unit meter 13.4 0.2 5 0.5

A Time Schedule for Construction of PUP one side (LHS or RHS) NOTE: Considering single wall lift pouring
Sr.
Activity Week-1 Week-2 Week-3 Week-4
1 Braking 1
2 Excavation 1
3 PCC 1
4 Raft
(Steel+Shuttering+Concreting)
2

5 Wall
(Steel+Shuttering+Concreting)
3

6 Slab
(Staging+Shuttering+Steel+Concreting)
4
7 De-Shuttering after 10 Days

Channel ISMC 100 180

B Requirement of Shuttering & Staging Sets


I II III
1 Time Period Days 360 360 360
2 No of PUPs 40 36 40
3 For 1 Set 49 49 49
4 Repetation 7 7 7
5 No of Sets 6 6 6

C Shuttering Material
1 Shuttering Plate Sqm Plate Size Nos
Wall Lift 136 1.25 109
Slab Bottom 73 1.25 59
Reuse of Wall Plates 68 1.25 55
Total Plate 1.25x1 m 113
2 Wall Stopper (0.5x1.25) 5 0.625 8
Total Plate 1.25x0.5 m 8
3 Slab Stopper 5 0.625 8
Total Plate 1.25x0.5 m 8

D Soldier (150 mm Thick Slotted, length 2.5m each)


Length m Spacing Nos Face
13.6 2 8 4

E W- Beam (75mm Thick Back to Back, Length 3m each)


Length m Nos Face Total Nos
13.6 3 4 60
F U-Jack for Wall (700mm long) Length m spacing Nos Position
13.6 1 15 3

G Base Plate/Jack (700mm Long) Length m spacing Nos Position


13.6 1 15 3

H Turn Buckle/City Prop (Adjustable), Size (1.5 m to 3m)


Length m spacing Nos Position
13.6 1 15 3

I Staging for Slab (Cuppler system)


Length m Spacing Nos
Verticle (2m) 40mm dia MS Pipe 14.6 1 15
Bracing (1m) 40mm dia MS Pipe 60

MS Pipe (1m to 2m, mix) 40mmdia LS m 30


MS Pipe (6 m length) 40mmdia Nos 8
ISMB 150 mm( length 6 m each) Nos 10
ISMB 150 mm( length 3 m each) Nos 5
Chenal ISMC 100 mm (length 3 m each) Spacing Length Nos
0.5 14.6 60
Cap/Raft Slab Thk No of Lifts @ 2.5 m per lift
Height Thk
2.5 0.5 0.5 1

single wall lift pouring


Week-5 Week-6 Week-7 Week-8Week-9

5
7

Considarations: WP 12 Months
Pouring Single Wall Lift

Shuttering Material Summary


Sr. Item Size/Dia Unit Qty
Total Plate 1.25x1 m 1X1.25 m Nos 113
Total Plate 1.25x0.5 m

Total Nos
32
Wall Face Total Nos
4 180

Wall Face Total Nos


4 180

Wall Face Total Nos


4 180

width Spacing Rows Total Nos


5 1 5 75
20 1200
Week-10 Week-11 Week-12

49

No of Set Total Nos


6 678
Abt/Wall Height Cap/Raft
LVUP Details Single CW Length Median Width Thk Thk
Unit meter 13.4 0.2 12 0.5 4.5 0.55

A Time Schedule for Construction of LVUP one side (LHS or RHS) NOTE: Considering 2 wall lift pouring
Sr.
Activity Week-1 Week-2 Week-3 Week-4 Week-5 Week-6
1 Braking 1
2 Excavation 1
3 PCC 1
4 Raft
(Steel+Shuttering+Concreting)
2 3

5 Wall
(Steel+Shuttering+Concreting)
3 4 5

6 Slab
(Staging+Shuttering+Steel+Concreting)
6
7 De-Shuttering after 10 Days

B Requirement of Shuttering & Staging Sets


I II III
1 Time Period Days 360 360 360 Considarations:
2 No of LVUPs 12 8 4
3 For 1 Set 63 63 63
4 Repetation 5 5 5
5 No of Sets 3 2 1

C Shuttering Material
1 Shuttering Plate Sqm Plate Size Nos
Wall Lift 136 1.25 109
Slab Bottom 175.2 1.25 141
Reuse of Wall Plates 122.4 1.25 98
Total Plate 1.25x1 m 152
2 Wall Stopper (0.5x1.25) 9 0.625 15
Total Plate 1.25x0.5 m 15
3 Slab Stopper 12 0.625 20
Total Plate 1.25x0.5 m 20

D Soldier (150 mm Thick Slotted, length 2.5m each)


Length m Spacing Nos Face Total Nos
13.6 2 8 4 32

E W- Beam (75mm Thick Back to Back, Length 3m each)


Length m Nos Face Total Nos
13.6 3 4 60
F U-Jack for Wall (700mm long) Length m spacing Nos Position Wall Face Total Nos
13.6 1 15 3 4 180

G Base Plate/Jack (700mm Long) Length m spacing Nos Position Wall Face Total Nos
13.6 1 15 3 4 180

H Turn Buckle/City Prop (Adjustable), Size (1.5 m to 3m)


Length m spacing Nos Position Wall Face Total Nos
13.6 1 15 3 4 180

I Staging for Slab (Cuppler system)


Length m Spacing Nos width Spacing
Verticle (2m) 40mm dia MS Pipe 14.6 1 30 12 1
Bracing (1m) 40mm dia MS Pipe 120

MS Pipe (1m to 2m, mix) 40mmdia LS m 72


MS Pipe (6 m length) 40mmdia Nos 20
ISMB 150 mm( length 6 m each) Nos 24
ISMB 150 mm( length 3 m each) Nos 12
Chenal ISMC 100 mm (length 3 m each) Spacing Length Nos
0.5 14.6 60
Slab Thk No of Lifts @ 2.5 m per lift

0.5 2

2 wall lift pouring


Week-7 Week-8 Week-9 Week-1Week-11 Week-12

7
9

WP 12 Months
Pouring 2 Wall Lift

Shuttering Material Summary


Sr. Item Size/Dia Unit Qty No of Set Total Nos
Rows Total Nos
12 360
48 5760
Abt/Wall Height
VUP Details Single CW Length Median Width Thk

Unit meter 13.4 0.2 20 1 5.5

A Time Schedule for Construction of LVUP one side (LHS or RHS) NOTE: Considering 2 wall lift pouring
Sr.
Activity Week-1 Week-2 Week-3 Week-4 Week-5
1 Braking 1
2 Excavation 1
3 PCC 2
4 Raft
(Steel+Shuttering+Concreting)
2 3 4 5

5 Abutment/Wall
(Steel+Shuttering+Concreting)
4 5
Abutment Cap
Girder Erection
6 Slab
(Staging+Shuttering+Steel+Concreting)
7 De-Shuttering after 10 Days

B Requirement of Shuttering & Staging Sets


I II III
1 Time Period Days 360 360 360 Considarations:
2 No of Flyovers 4 8 6
3 For 1 Set 112 112 112
4 Repetation 3 3 3
5 No of Sets 2 3 2
C Shuttering Material
1 Pile Cap
Shuttering Plate Sqm Plate Area Nos Plate Size
1.25X1 52.8 1.25 43 1.25X1
1.25X0.5 26.4 0.625 43 1.25X0.5
Soldier (150 mm Thick Slotted, length 1.5m each)
Length m Spacing Nos Face
52.8 1.25 44 1
ISMB 200 mm( length 6 m each) Nos 27
Turn Buckle/City Prop (Adjustable), Size (1.5 m to 3m)
Length m spacing Nos Position Wall Face
52.8 1 53 3 1
U-Jack for Wall (700mm long) Length m spacing Nos Position Wall Face

Base Plate/Jack (700mm Long) Length m spacing Nos Position Wall Face
Slotted Angle (65*65*6mm) Length m
Slotted Angle (65*65*6mm)_For Batali Length m
Slotted Angle (65*65*6mm)_For Batali Length m
2 Abutment
Shuttering Plate Sqm Plate Area Nos Plate Size
1.250X1 92.5 1.25 74 1.250X1
Soldier (150 mm Thick Slotted, )
Length m Spacing Nos Face
18.5 5.5 5 1
W- Beam (100mm Thick Back to Back, )
Length m Nos Face
18.5 8 1
MS Squire Pipe 100 mm
Length m Spacing Face Nos
101.75 1 1 18.5
18.5 1 1 5.5

3 Abutment Cap
Crips 500X500 mm Nos Height m
24 4.5
ISMB 200 (3m Each) Nos
8
ISMB 300 (3 m Each Nos
6
W- Beam (75mm Thick Back to Back, 3 m Each )
Length m Nos Face
3 7 2
Shuttering Plate Sqm Plate Area Nos Plate Size Face
1.250X1 7.5 1.25 6 1.250X1 2
1.250X1 35 1.25 28 1.250X1 1
1000X0.5 14 0.5 28 1.000X1 1
Chenal ISMC 100 mm (length 3 m each) Spacing Length Nos
0.6 28 3
Turn Buckle/City Prop (Adjustable), Size (1.5 m to 3m)
Length m spacing Nos Position Face
28 1 28 3 1
U-Jack for Wall (700mm long) Length m spacing Nos Position Wall Face

Base Plate/Jack (700mm Long) Length m spacing Nos Position Wall Face

Slotted Angle (65*65*6mm) Length m Spacing Nos


2 1.5 8
MS Chali (2.5mX0.45m)
4 Slab Bottom
ISMB 200 Length Spacing Nos Bays
2.400 1 30 4
MS Pipe 40 mm Dia 1.16 1 30 12
U-Jack for Wall (700mm long)

Chenal ISMC 100 mm (length 6 m each)


30 2 12
Shuttering Plate Area Plate Area Nos
1250X1000 180 1.25 144
1250X500 90 0.625 144
1250X300 18 0.375 48
Brakets (1250X1250 MM) Spacing Bays Nos
1 2 60
Chenal ISMC 100 mm (length 6 m each)

5 Diaphram Shuttering
Plate Area Plate Size
1250X1000 133 1.25
Abutme Abutmet
Width
Cap/Raft Thk Slab Thk No of Lifts @ 2.5 m per lift Pile Cap nt Cap
Width Length
1.5 0.23 2 13 8.25 12

nsidering 2 wall lift pouring


Week-6 Week-7 Week-8 Week-9 Week-10Week-11

6 7
6 7 8 9
10

11

Considarations: WP 12 Months
Pouring 2 Wall Lift

Shuttering Material Summary


Total Nos Sr. Item Size/Dia Unit Qty
43
43

Total Nos
44

Total Nos
159
Total Nos
159

Total Nos
159
6
94
94

Total Nos
74

Total Length
92.5

Total Length
148

Total Length
101.75
101.75
203.5

Total Length
108
Total Length
24
Total Length
18

Total Length
42
Total Nos
12
28
28
Total Length
84

Total Nos
84
Total Nos
84

Total Nos
84
Total Length
16
Total Nos
28

Total Length
288
418
Total Nos
360
Total Length
720
Total Nos
144
144
48

60
Total Length
240

Total Nos
107
Abutmen Abutmen
Slab Span Girder Girder Girder Girder
t Cap t Cap Spacing web Nos Depth
depth Width
1.6 2 30 2.75 0.3 5 1.9

Week-12 Week-13 Week-14 Week-15 Week-16 Girder Web-D 0.24


Shut Plat-Thk 0.05
ISMC 100 -D 0.1
U Jack-D 0.15

ISMB 200-D 0.2

Girder Top-W 1.25


Diaphram -L 12.5
Diaphram -W 1

12 13 14
16

No of Set Total Nos


Abt/Wall Height
VUP Details Single CW Length Median Width Thk

Unit meter 13.4 0.2 20 1 5.5

A Time Schedule for Construction of LVUP one side (LHS or RHS) NOTE: Considering 2 wall lift pouring
Sr.
Activity Week-1 Week-2 Week-3 Week-4 Week-5
1 Braking 1
2 Excavation 1
3 PCC 2
4 Raft
(Steel+Shuttering+Concreting)
2 3 4 5

5 Abutment/Wall
(Steel+Shuttering+Concreting)
4 5
Abutment Cap
Girder Erection
6 Slab
(Staging+Shuttering+Steel+Concreting)
7 De-Shuttering after 10 Days

B Requirement of Shuttering & Staging Sets


I II III
1 Time Period Days 360 360 360 Considarations:
2 No of VUPs 4 2 10
3 For 1 Set 112 112 112
4 Repetation 3 3 3
5 No of Sets 2 1 4
C Shuttering Material
1 Pile Cap
Shuttering Plate Sqm Plate Area Nos Plate Size
1.25X1 52.8 1.25 43 1.25X1
1.25X0.5 26.4 0.625 43 1.25X0.5
Soldier (150 mm Thick Slotted, length 1.5m each)
Length m Spacing Nos Face
52.8 1.25 44 1
ISMB 200 mm( length 6 m each) Nos 27
Turn Buckle/City Prop (Adjustable), Size (1.5 m to 3m)
Length m spacing Nos Position Wall Face
52.8 1 53 3 1
U-Jack for Wall (700mm long) Length m spacing Nos Position Wall Face

Base Plate/Jack (700mm Long) Length m spacing Nos Position Wall Face
Slotted Angle (65*65*6mm) Length m
Slotted Angle (65*65*6mm)_For Batali Length m
Slotted Angle (65*65*6mm)_For Batali Length m
2 Abutment
Shuttering Plate Sqm Plate Area Nos Plate Size
1.250X1 92.5 1.25 74 1.250X1
Soldier (150 mm Thick Slotted, )
Length m Spacing Nos Face
18.5 5.5 5 1
W- Beam (100mm Thick Back to Back, )
Length m Nos Face
18.5 8 1
MS Squire Pipe 100 mm
Length m Spacing Face Nos
101.75 1 1 18.5
18.5 1 1 5.5

3 Abutment Cap
Crips 500X500 mm Nos Height m
24 4.5
ISMB 200 (3m Each) Nos
8
ISMB 300 (3 m Each Nos
6
W- Beam (75mm Thick Back to Back, 3 m Each )
Length m Nos Face
3 7 2
Shuttering Plate Sqm Plate Area Nos Plate Size Face
1.250X1 7.5 1.25 6 1.250X1 2
1.250X1 35 1.25 28 1.250X1 1
1000X0.5 14 0.5 28 1.000X1 1
Chenal ISMC 100 mm (length 3 m each) Spacing Length Nos
0.6 28 3
Turn Buckle/City Prop (Adjustable), Size (1.5 m to 3m)
Length m spacing Nos Position Face
28 1 28 3 1
U-Jack for Wall (700mm long) Length m spacing Nos Position Wall Face

Base Plate/Jack (700mm Long) Length m spacing Nos Position Wall Face

Slotted Angle (65*65*6mm) Length m Spacing Nos


2 1.5 8
MS Chali (2.5mX0.45m)
4 Slab Bottom
ISMB 200 Length Spacing Nos Bays
2.400 1 20 4
MS Pipe 40 mm Dia 1.05 1 20 12
U-Jack for Wall (700mm long)

Chenal ISMC 100 mm (length 6 m each)


20 2 12
Shuttering Plate Area Plate Area Nos
1250X1000 120 1.25 96
1250X500 60 0.625 96
1250X300 12 0.375 32
Brakets (1250X1250 MM) Spacing Bays Nos
1 2 40
Chenal ISMC 100 mm (length 6 m each)

5 Diaphram Shuttering
Plate Area Plate Size
1250X1000 127.6 1.25

Reuse of Wall Plates 149.6 1.25 120


2 Total Plate 1.25x1 m #VALUE!
Wall Stopper (0.5x1.25) 22 0.625 36
3 Total Plate 1.25x0.5 m 36
Slab Stopper 9.2 0.625 15
Total Plate 1.25x0.5 m 15

E
W- Beam (75mm Thick Back to Back, Length 3m each)
Length m Nos Face Total Nos
13.6 3 4 60
H
Turn Buckle/City Prop (Adjustable), Size (1.5 m to 3m) Wall Face
Length m spacing Nos Position 4
13.6 1 15 3
I
Staging for Slab (Cuppler system) width
Length m Spacing Nos 20
Verticle (2m) 40mm dia MS Pipe 14.6 1 30
Bracing (1m) 40mm dia MS Pipe 120

MS Pipe (1m to 2m, mix) 40mmdia LS m 120


MS Pipe (6 m length) 40mmdia Nos 32
ISMB 150 mm( length 6 m each) Nos 40
ISMB 150 mm( length 3 m each) Nos 20
Chenal ISMC 100 mm (length 3 m each) Spacing Length Nos
0.5 14.6 60
Abutme Abutmet
Width
Cap/Raft Thk Slab Thk No of Lifts @ 2.5 m per lift Pile Cap nt Cap
Width Length
1.5 0.23 2 13 8.25 12

nsidering 2 wall lift pouring


Week-6 Week-7 Week-8 Week-9 Week-10Week-11

6 7
6 7 8 9
10

11

Considarations: WP 12 Months
Pouring 2 Wall Lift

Shuttering Material Summary


Total Nos Sr. Item Size/Dia Unit Qty
43
43

Total Nos
44

Total Nos
159
Total Nos
159

Total Nos
159
6
94
94

Total Nos
74

Total Length
92.5

Total Length
148

Total Length
101.75
101.75
203.5

Total Length
108
Total Length
24
Total Length
18

Total Length
42
Total Nos
12
28
28
Total Length
84

Total Nos
84
Total Nos
84

Total Nos
84
Total Length
16
Total Nos
28

Total Length
192
252
Total Nos
240
Total Length
480
Total Nos
96
96
32

40
Total Length
160

Total Nos
103
Total Nos
180

Spacing Rows Total Nos


1 20 600
80 9600
Abutmen Abutmen
Slab Span Girder Girder Girder Girder
t Cap t Cap Spacing web Nos Depth
depth Width
1.6 2 20 2.75 0.3 5 1.8

Week-12 Week-13 Week-14 Week-15 Week-16 Girder Web-D 0.25


Shut Plat-Thk 0.05
ISMC 100 -D 0.1
U Jack-D 0.15

ISMB 200-D 0.2

Girder Top-W 0.625


Diaphram -L 12.5
Diaphram -W 1

12 13 14
16

No of Set Total Nos


Abt/Wall Height
VUP Details Single CW Length Median Width Thk

Unit meter 13.4 0.2 20 1 5.5

A Time Schedule for Construction of LVUP one side (LHS or RHS) NOTE: Considering 2 wall lift pouring
Sr.
Activity Week-1 Week-2 Week-3 Week-4 Week-5
1 Braking 1
2 Excavation 1
3 PCC 2
4 Raft
(Steel+Shuttering+Concreting)
2 3 4 5

5 Abutment/Wall
(Steel+Shuttering+Concreting)
4 5
Abutment Cap
Girder Erection
6 Slab
(Staging+Shuttering+Steel+Concreting)
7 De-Shuttering after 10 Days

B Requirement of Shuttering & Staging Sets


I II III
1 Time Period Days 360 360 360 Considarations:
2 No of MNBs 8 3 3
3 For 1 Set 112 112 112
4 Repetation 3 3 3
5 No of Sets 3 1 1
C Shuttering Material
1 Pile Cap
Shuttering Plate Sqm Plate Area Nos Plate Size
1.25X1 52.8 1.25 43 1.25X1
1.25X0.5 26.4 0.625 43 1.25X0.5
Soldier (150 mm Thick Slotted, length 1.5m each)
Length m Spacing Nos Face
52.8 1.25 44 1
ISMB 200 mm( length 6 m each) Nos 27
Turn Buckle/City Prop (Adjustable), Size (1.5 m to 3m)
Length m spacing Nos Position Wall Face
52.8 1 53 3 1
U-Jack for Wall (700mm long) Length m spacing Nos Position Wall Face

Base Plate/Jack (700mm Long) Length m spacing Nos Position Wall Face
Slotted Angle (65*65*6mm) Length m
Slotted Angle (65*65*6mm)_For Batali Length m
Slotted Angle (65*65*6mm)_For Batali Length m
2 Abutment
Shuttering Plate Sqm Plate Area Nos Plate Size
1.250X1 92.5 1.25 74 1.250X1
Soldier (150 mm Thick Slotted, )
Length m Spacing Nos Face
18.5 5.5 5 1
W- Beam (100mm Thick Back to Back, )
Length m Nos Face
18.5 8 1
MS Squire Pipe 100 mm
Length m Spacing Face Nos
101.75 1 1 18.5
18.5 1 1 5.5

3 Abutment Cap
Crips 500X500 mm Nos Height m
24 4.5
ISMB 200 (3m Each) Nos
8
ISMB 300 (3 m Each Nos
6
W- Beam (75mm Thick Back to Back, 3 m Each )
Length m Nos Face
3 7 2
Shuttering Plate Sqm Plate Area Nos Plate Size Face
1.250X1 7.5 1.25 6 1.250X1 2
1.250X1 35 1.25 28 1.250X1 1
1000X0.5 14 0.5 28 1.000X1 1
Chenal ISMC 100 mm (length 3 m each) Spacing Length Nos
0.6 28 3
Turn Buckle/City Prop (Adjustable), Size (1.5 m to 3m)
Length m spacing Nos Position Face
28 1 28 3 1
U-Jack for Wall (700mm long) Length m spacing Nos Position Wall Face

Base Plate/Jack (700mm Long) Length m spacing Nos Position Wall Face

Slotted Angle (65*65*6mm) Length m Spacing Nos


2 1.5 8
MS Chali (2.5mX0.45m)
4 Slab Bottom
ISMB 200 Length Spacing Nos Bays
2.400 1 20 4
MS Pipe 40 mm Dia 1.05 1 20 12
U-Jack for Wall (700mm long)

Chenal ISMC 100 mm (length 6 m each)


20 2 12
Shuttering Plate Area Plate Area Nos
1250X1000 120 1.25 96
1250X500 60 0.625 96
1250X300 12 0.375 32
Brakets (1250X1250 MM) Spacing Bays Nos
1 2 40
Chenal ISMC 100 mm (length 6 m each)

5 Diaphram Shuttering
Plate Area Plate Size
1250X1000 127.6 1.25

Reuse of Wall Plates 149.6 1.25 120


2 Total Plate 1.25x1 m #VALUE!
Wall Stopper (0.5x1.25) 22 0.625 36
3 Total Plate 1.25x0.5 m 36
Slab Stopper 9.2 0.625 15
Total Plate 1.25x0.5 m 15

E
W- Beam (75mm Thick Back to Back, Length 3m each)
Length m Nos Face Total Nos
13.6 3 4 60
H
Turn Buckle/City Prop (Adjustable), Size (1.5 m to 3m) Wall Face
Length m spacing Nos Position 4
13.6 1 15 3
I
Staging for Slab (Cuppler system) width
Length m Spacing Nos 20
Verticle (2m) 40mm dia MS Pipe 14.6 1 30
Bracing (1m) 40mm dia MS Pipe 120

MS Pipe (1m to 2m, mix) 40mmdia LS m 120


MS Pipe (6 m length) 40mmdia Nos 32
ISMB 150 mm( length 6 m each) Nos 40
ISMB 150 mm( length 3 m each) Nos 20
Chenal ISMC 100 mm (length 3 m each) Spacing Length Nos
0.5 14.6 60
Abutme Abutmet
Width
Cap/Raft Thk Slab Thk No of Lifts @ 2.5 m per lift Pile Cap nt Cap
Width Length
1.5 0.23 2 13 8.25 12

nsidering 2 wall lift pouring


Week-6 Week-7 Week-8 Week-9 Week-10Week-11

6 7
6 7 8 9
10

11

Considarations: WP 12 Months
Pouring 2 Wall Lift

Shuttering Material Summary


Total Nos Sr. Item Size/Dia Unit Qty
43
43

Total Nos
44

Total Nos
159
Total Nos
159

Total Nos
159
6
94
94

Total Nos
74

Total Length
92.5

Total Length
148

Total Length
101.75
101.75
203.5

Total Length
108
Total Length
24
Total Length
18

Total Length
42
Total Nos
12
28
28
Total Length
84

Total Nos
84
Total Nos
84

Total Nos
84
Total Length
16
Total Nos
28

Total Length
192
252
Total Nos
240
Total Length
480
Total Nos
96
96
32

40
Total Length
160

Total Nos
103
Total Nos
180

Spacing Rows Total Nos


1 20 600
80 9600
Abutmen Abutmen
Slab Span Girder Girder Girder Girder
t Cap t Cap Spacing web Nos Depth
depth Width
1.6 2 20 2.75 0.3 5 1.8

Week-12 Week-13 Week-14 Week-15 Week-16 Girder Web-D 0.25


Shut Plat-Thk 0.05
ISMC 100 -D 0.1
U Jack-D 0.15

ISMB 200-D 0.2

Girder Top-W 0.625


Diaphram -L 12.5
Diaphram -W 1

12 13 14
16

No of Set Total Nos


Abt/Wall Height Cap/Raft
LVUP Details Single CW Length Median Width Thk Thk
Unit meter 13.4 0.2 12 0.5 4.5 0.55

A Time Schedule for Construction of LVUP one side (LHS or RHS) NOTE: Considering 2 wall lift pouring
Sr.
Activity Week-1 Week-2 Week-3 Week-4 Week-5 Week-6
1 Braking 1
2 Excavation 1
3 PCC 1
4 Raft
(Steel+Shuttering+Concreting)
2 3

5 Wall
(Steel+Shuttering+Concreting)
3 4 5

6 Slab
(Staging+Shuttering+Steel+Concreting)
6
7 De-Shuttering after 10 Days

B Requirement of Shuttering & Staging Sets


I II III
1 Time Period Days 360 360 360 Considarations:
2 No of MNBs 16 5 9
3 For 1 Set 63 63 63
4 Repetation 5 5 5
5 No of Sets 4 1 2

C Shuttering Material
1 Shuttering Plate Sqm Plate Size Nos
Wall Lift 136 1.25 109
Slab Bottom 175.2 1.25 141
Reuse of Wall Plates 122.4 1.25 98
Total Plate 1.25x1 m 152
2 Wall Stopper (0.5x1.25) 9 0.625 15
Total Plate 1.25x0.5 m 15
3 Slab Stopper 12 0.625 20
Total Plate 1.25x0.5 m 20

D Soldier (150 mm Thick Slotted, length 2.5m each)


Length m Spacing Nos Face Total Nos
13.6 2 8 4 32

E W- Beam (75mm Thick Back to Back, Length 3m each)


Length m Nos Face Total Nos
13.6 3 4 60
F U-Jack for Wall (700mm long) Length m spacing Nos Position Wall Face Total Nos
13.6 1 15 3 4 180

G Base Plate/Jack (700mm Long) Length m spacing Nos Position Wall Face Total Nos
13.6 1 15 3 4 180

H Turn Buckle/City Prop (Adjustable), Size (1.5 m to 3m)


Length m spacing Nos Position Wall Face Total Nos
13.6 1 15 3 4 180

I Staging for Slab (Cuppler system)


Length m Spacing Nos width Spacing
Verticle (2m) 40mm dia MS Pipe 14.6 1 30 12 1
Bracing (1m) 40mm dia MS Pipe 120

MS Pipe (1m to 2m, mix) 40mmdia LS m 72


MS Pipe (6 m length) 40mmdia Nos 20
ISMB 150 mm( length 6 m each) Nos 24
ISMB 150 mm( length 3 m each) Nos 12
Chenal ISMC 100 mm (length 3 m each) Spacing Length Nos
0.5 14.6 60
Slab Thk No of Lifts @ 2.5 m per lift

0.5 2

2 wall lift pouring


Week-7 Week-8 Week-9 Week-1Week-11 Week-12

7
9

WP 12 Months
Pouring 2 Wall Lift

Shuttering Material Summary


Sr. Item Size/Dia Unit Qty No of Set Total Nos
Rows Total Nos
12 360
48 5760

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