Вы находитесь на странице: 1из 6

METHOD STATEMENT Page: 1 of 6

Dynamic Jaya Plumbing Title: Method Statement for Installation of Date: 16/11/2018
& Construction Sdn Bhd Pump
Reference: Rev. 0
DJ/CSCEC/GentingHighland/MOS/Pump

METHOD STATEMENT
FOR INSTALLATION OF
PUMP

1
METHOD STATEMENT Page: of 6
Dynamic Jaya Plumbing Title: Method Statement for Installation of Date: 16/11/2018
& Construction Sdn Bhd Pump
Reference: Rev. 0
DJ/CSCEC/GentingHighland/MOS/Pump

TABLE OF CONTENTS

Contents Page

1.0 OBJECTIVE 3

2.0 SCOPE 3

3.0 HANGLING AND STORAGE 3

4.0 INSTALLATION OF PUMPS PROCEDURE 4

5.0 TESTING & COMMISSIONING PROCEDURE FOR PUMPS 5

2
METHOD STATEMENT Page: of 6
Dynamic Jaya Plumbing Title: Method Statement for Installation of Date: 16/11/2018
& Construction Sdn Bhd Pump
Reference: Rev. 0
DJ/CSCEC/GentingHighland/MOS/Pump

1.0 OBJECTIVE

This method statement is to describe the method of which the


installation of pump is carried out for this project.

2.0 SCOPES

This procedure applies to project site, which requires to


installation work, which is carried out by the company.

3.0 HANDLING AND STORAGE

On receipt of pump at site necessary precautions shall be taken for


unloading, shifting and storage, as follows:

1. Upon arrival at site, the pumps shall be off-loaded carefully at site


using necessary manpower and required equipment to ensure that
no damage is caused.
2. The pumps shall
3. be preferably shifted directly to the pump room immediately upon
arrival at site.
4. On the floor, pumps will be stored in a clean, dry place & adequate
covering by tarpaulin sheets will be done to protect the equipment
from deposition of construction dust till it is finally shifted to its
foundation.
5. All the received pumps will be checked to ensure that the pumps
comply with the approved material submittals in terms of their
make, model, type, capacity, etc.,
6. Any discrepancy or damages etc., will be notified and reported for
further action.
7. Material found not suitable for site use will be removed immediately
from site & the same will be replaced by correct item.

3
METHOD STATEMENT Page: of 6
Dynamic Jaya Plumbing Title: Method Statement for Installation of Date: 16/11/2018
& Construction Sdn Bhd Pump
Reference: Rev. 0
DJ/CSCEC/GentingHighland/MOS/Pump

4.0 INSTALLATION OF PUMPS PROCEDURE

1. Prior to start of installation it shall be ensured that the shop drawings


including coordination drawings of the respective area are approved.
2. It shall be ensured that the area is released by HEE to proceed with
MEP installations.
3. It shall be ensured that the pumps are as per the approved material
submittal and have been inspected & approved.
4. Ensure that the pump plinth is according to shop drawing approved.
5. After inspecting the work area / plinth and ensuring that it is totally
ready for installation, the required pumps shall be moved to the place
of installation.
6. Proper marking shall be done on the plinth for drilling & fixing the
required fasteners to fix the pumps in position.
7. The pumps shall then be placed on the plinth & shall be fitted in
position directly on the plinth.
8. It shall be ensured that the fasters are tight enough to hold the pump in
position during operation.
9. After installation and approval of the pumps the piping system shall be
connected to the inlet & outlet of the pumps.
10. It shall be ensured that the piping is properly supported using hanger
supports.

4
METHOD STATEMENT Page: of 6
Dynamic Jaya Plumbing Title: Method Statement for Installation of Date: 16/11/2018
& Construction Sdn Bhd Pump
Reference: Rev. 0
DJ/CSCEC/GentingHighland/MOS/Pump

5.0 TESTING & COMMISSIONING PROCEDURE FOR PUMPS

Below is the procedure for Testing & Commissioning of Pumps for the
pump system.

5.1 Pre-Commissioning Procedure for Pumps

1. Ensure that the pump installation is complete and


mechanical completion is approved.
2. Ensure that no damage occurs between mechanical completion
& pre commissioning.
3. Repair all damages to the equipment paint finish.
4. Ensure that the pumps are identified location wise and service wise.
5. Ensure that the system is cleaned internally & externally.
6. Check again the alignment of pump and driver shaft and comply
with manufacturer instructions.
7. Note the details of each motor such as make, model number, frame
size, kW rating and RPM.
8. Check that the piping network is complete with proper valves, drains,
vents, pressure switches & instruments in place.
9. Ensure that electrical power connections with control panel,
pressure switch & earthing is proper.
10. Ensure that the field wiring is pre-tested for continuity and
insulation resistance.
11. Ensure that all the relevant valves are in open position.
12. Check the rotation of motor shaft by hand.
13. Check identification and labeling for equipment.

5
METHOD STATEMENT Page: of 6
Dynamic Jaya Plumbing Title: Method Statement for Installation of Date: 16/11/2018
& Construction Sdn Bhd Pump
Reference: Rev. 0
DJ/CSCEC/GentingHighland/MOS/Pump

5.2 Commissioning Procedure for Pumps

1. Ensure that all the pre-commissioning checks are carried out


successfully.
2. Open the suction valve & allow water to flow into the pump.
3. Start the pump and record the discharge pressure.
4. Observe leakage from stuffing boxes and adjust the flow for
lubrication of packing.
5. Check pumps for overheating physically by hand.
6. Check for any undue vibration/noise.
7. Check current, voltage & rpm of the motor & record the values.

Вам также может понравиться