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By
Prashant Kumar
Sr.Manager,QA
Objective Of the Session
Grade Application
C Cr Mo V Nb W Structure
P/ T Range [°C]
TM = Tempered Martensite
B = Bainite
DEVELOPMENT OF 9-12% Cr STEELS
IMPORTANCE OF
MICROSTRUCTURAL
STUDY
KEY
QUESTIONS
TO BE
ANSWERED
8
Influence of Alloy elements on Strength
strength MPa
temperature °C
12 Cr
SG (BHEL-ALSTOM- 800MW-GSTPP):
MATERIAL AREA OF USE REFERENCE
GRADE STANDARD
2. T12 SH FURN. ROOF TUBES / BP EXT. SIDE WALL / BP EXT. SIDE FLOOR / BP SIDE WALL / BP FRONT / BP FRONT SA 213
SCREEN / BP REAR / BP ROOF
3. T22 ECONOMISER HANGER TUBES/ WATER WALL SPIRAL AND STRAIGHT TUBES/ SH PLATEN COILS / LTRH COILS SA 213
/ FINISHING RH COILS / STEAM COOLED SPACERS
4. T23 LTRH COILS / LTRH PENDANT COILS SA 213
5. T91 SH PLATEN COILS / FINISH SH / LTRH PENDANT COILS / FINISHING RH COILS / STEAM COOLED SPACERS SA 213
6. P12 ECONOMISER OUTLET HEADER / ECONOMISER JUNCTION HEADER / WATER WALL INTERMEDIATE FRONT, SA 335
RAER AND SIDE HEADER / WATER WALL UPPER FRONT AND SIDE OUTLET HEADER / WATER WAL RISER
TUBES / FURNACE LINK TO STORAGE TANK / FURANCE DOWNCOMER TO CONN SPHERE / SH FURNACE ROOF
INLET HEADER /BP EXTENDED SIDE INLET HEADER / SC FURN ARCH SUPT. INLETAND OUTLET HDR / BP
UPPER SIDE INLET HDR / SH PLATEN INLET HEADER / FINISH RH INLET HDR / SH DESUPERHEATER-1 / SC
FURN ARCH SUPT LINKS / BP EXT. SIDE CONN LINK / LINK TO SH PLATEN(BEFORE BYPASS PIPE ENTRY) /
LINK TO SH PLATEN(AFTER BYPASS PIPE ENTRY) / SH BY PASS PIPE / LEAD TO DESUPERHEATER / RH
DESUPER HEATER / LINK TO FINISH RH
7. P22 WATER WALL UPPER REAR OUTLET HEADER / BACKPASS EXTENDED SIDE OUTLET HEADER / LTRH OUTLET SA 335
HEADER
8. P91 SEPERATOR / SEPERATOR STORAGE TANK / SH FURNACE ROOF OUTLET HEADER / BP LOWER HDRS / BP SA 335
FRONT OUTLET HDR / SH PLATEN OUTELT HEADER / SH FINISH INLET HEADER / SH FINISH OUTLET HEADER
/ FINISH RH OUTLET HDR / LINK TO SH DESUPERHEATER. / SH DESUPERHEATER / LINK TO FINISH SH
9. C12A MAIN STEAM STOP VALVE-BODY ASTM A217
10. P91 MAIN STEAM LINE SA335
11 P91 HOT REHEAT LINE SA335
12. P22,GRC COLD REHEAT LINE SA335,
SA106
LIST OF ALLOY STEEL MATERIALS WITH THEIR APPLICATION
SG (L&T-MHPS- 660MW-KHARGONE)
MATERIAL AREA OF USE REFERENCE
GRADE STANDARD
1. T12 WATER WALL / ROOF PANEL / SECONDARY PASS PANELS / SECONDARY PASS DIVISIONAL WALL PANELS / SA 213
PRIMARY SH / SECONDARY SH / PRIMARY RH
2. T22 COOLING SPACER TUBE / SECONADRY RH SA 213
3. T92 SECONDARY SH OUTLET HEADER – STUB AND CONNECTING TUBE / COOLING SPACER TUBE SA 213
Weight(T) 60 50 57 65 50
Steam Turbine Components Materials for On-Going 660/800MW Projects
Main Supplier BHEL(660/800) TOSHIBA(660/800) BGRE(660/800) L&T(660) ALSTOM(660)
Grade C Mn P S Si Cr Mo V W Ni
(Max.) (Max.)
P11 0.05-0.15 0.30-0.60 0.025 0.025 0.50-1.00 1.00-1.50 0.44-0.65 --------- --------- ---------
P12 0.05-0.15 0.30-0.61 0.025 0.025 0.50 max 0.80-1.25 0.44-0.65 --------- --------- ---------
P22 0.05-0.15 0.30-0.60 0.025 0.025 0.50 max 1.90-2.60 0.87-1.13 --------- --------- ---------
P23 0.04-0.10 0.10-0.60 0.030 0.010 0.50 max 1.90-2.60 0.05-0.30 0.20-0.30 1.45-1.75 0.40 max
P91 0.08-0.12 0.30-0.60 0.010 0.010 0.50 max 8.00-9.50 0.85-1.05 0.18-0.25 --------- 0.40 max
P92 0.07-0.13 0.30-0.60 0.010 0.010 0.50 max 8.00-9.50 0.30-0.60 0.15-0.25 1.50-2.00 0.40 max
Mechanical Properties of Alloy Steel Materials
P, S, N, Ce, C 100
B 1000
fabricators
- Heat Input
- Weld Build Up
- Weld Bead Thickness
- PWHT
- Equipment T/P22
- QA
- Welders
765 Kanal 1
Kanal 2
-low cost for equipment
Kanal 3
Kanal 4
760 Kanal 5
Kanal 6
Kanal 7
-far cheaper than repeat test
Kanal 8
Temperatur in °C
Kanal 9
755 Kanal 10
Kanal 11
-online control on PC possible
Kanal 12
Kanal 13
750 Kanal 14
Kanal 15
Kanal 16
LESS RISKS
Kanal 17
Kanal 18
745 Kanal 19
Kanal 20
Kanal 21
Kanal 22
740 Kanal 23
Kanal 24
Kanal 25
Kanal 27
735
730
14,0 14,2 14,4 14,6 14,8 15,0 15,2 15,4 15,6 15,8 16,0
Zeit in Stunden
GRADE 91 PIPE BUTT JOINT WELDING – TYPICAL WELDING CYCLE
SIZE OF PIPE : 323.9 OD X 30 MM THICKNESS
IMPORTANCE OF
Electrode : ER90S-B9 and E9015-B9
MICROSTRUCTURAL
Shielding Gas : 15L/min ; Purging Gas : 10L/min (Root + 2 Hot Pass)
STUDY
KEY
QUESTIONS
TO BE
ANSWERED
Welding of CrMo-steels
Influences on the hardness
Welding without preheating and without PWHT