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Boustead Rimba Nilai Sdn. Bhd.

RIMBA NILAI PALM OIL MILL


Maintenance Repair 2020 (Summary)

2017 2018 2019 2020


Budget Actual Budget Actual Budget YTD July Budget
Station Machinery
FFB (MT) : 141,300 FFB (MT) : 135,459.11 FFB (MT) : 160,000 FFB (MT) : 125,556.06 FFB (MT) : 165,000 FFB (MT) : 69,788.10 FFB (MT) : 136,000
RM RM/FFB RM RM/FFB RM RM/FFB RM RM/FFB RM RM/FFB RM RM/FFB Forecast RM RM/FFB
PF 3001 - BOILER & STEAM POWER 0101 - BOILER NO 1 (30 TONNES / HR) 85,000 0.60 115,483.49 0.85 90,000 0.56 89,922 0.72 100,000 0.61 73,235 1.05 123,600 0.91
PLANTS 0102 - FEED WATER PUMP (ELECTRICAL) 2,500 0.02 1,603.55 0.01 15,000 0.09 8,727 0.07 10,000 0.06 8,146 0.12 15,000 0.11
0103 - FEED WATER PUMP (STEAM) 2,500 0.02 13,924.36 0.10 2,500 0.02 19,892 0.16 2,500 0.02 883 0.01 2,500 0.02
0104 - FEED WATER TANK 500 0.00 72.97 0.00 500 0.00 257 0.00 500 0.00 300 0.00 500 0.00
0105 - SOFTERNER NO.1 1,500 0.01 11,779.05 0.09 1,500 0.01 1,530 0.01 15,000 0.09 15,177 0.22 2,210 0.02
0106 - SOFTERNER NO.2 12,000 0.08 1,438.00 0.01 2,500 0.02 1,241 0.01 15,000 0.09 1,287 0.02 2,210 0.02
0107 - SOFTENER PUMP NO.1 2,500 0.02 1,869.33 0.01 1,500 0.01 2,103 0.02 2,500 0.02 1,023 0.01 3,000 0.02
0108 - SOFTENER PUMP NO.2 1,000 0.01 8,776.95 0.06 8,000 0.05 913 0.01 1,000 0.01 700 0.01 3,000 0.02
0109 - VACUUM DEAERATOR 1,000 0.01 2,258.00 0.02 1,000 0.01 1,530 0.01 1,500 0.01 979 0.01 2,000 0.01
0110 - DEAERATOR PUMP 1,000 0.01 1,202.49 0.01 1,500 0.01 1,023 0.01 1,500 0.01 2,910 0.04 3,000 0.02
0111 - CHEMICAL DOSING PUMP NO.1 C/W TANK & STIRRER 1,000 0.01 1,217.72 0.01 1,500 0.01 1,530 0.01 3,500 0.02 1,181 0.02 3,500 0.03
0112 - CHEMICAL DOSING PUMP NO.2 C/W TANK & STIRRER 1,000 0.01 1,552.58 0.01 3,500 0.02 906 0.01 3,500 0.02 999 0.01 3,500 0.03
0113 - FUEL RETURN ELEVATOR 8,000 0.06 1,288.67 0.01 3,500 0.02 59,371 0.47 8,000 0.05 4,306 0.06 10,000 0.07
0114 - INCLINED FIBRE/SHELL SCRAPPER CONVEYOR 80,000 0.57 9,936.17 0.07 75,000 0.47 8,038 0.06 10,000 0.06 9,549 0.14 10,000 0.07
0115 - BOILER ASH CONVEYOR 3,000 0.02 81,218.45 0.60 8,000 0.05 11,665 0.09 15,000 0.09 4,852 0.07 33,500 0.25
0116 - STEAM LINE 7,000 0.05 3,156.46 0.02 18,000 0.11 10,234 0.08 10,000 0.06 5,072 0.07 15,000 0.11
0117 - STEAM VALVE 8,000 0.06 7,042.53 0.05 10,000 0.06 3,836 0.03 8,000 0.05 6,250 0.09 8,000 0.06
0118 - STEAM TURBO ALTERNATOR NO.1 1000KW 12,000 0.08 7,013.43 0.05 8,000 0.05 39,661 0.32 10,000 0.06 850 0.01 40,000 0.29
0119 - STEAM TURBO ALTERNATOR NO.2 1400KW 25,000 0.18 5,469.50 0.04 3,000 0.02 150,679 1.20 120,000 0.73 83,388 1.19 70,000 0.51
0120 - BACK PRESSURE RECEIVER 2,500 0.02 6,867.74 0.05 25,000 0.16 1,724 0.01 2,500 0.02 1,368 0.02 2,500 0.02
0121 - MAIN SWITCHBOARDS 20,000 0.14 24,822.32 0.18 30,000 0.19 10,468 0.08 15,000 0.09 14,949 0.21 20,000 0.15
0122 - DRY / WET SHELL CROSS CONVEYOR 500 0.00 27,139.34 0.20 2,500 0.02 1,070 0.01 1,000 0.01 600 0.01 1,000 0.01
0123 - ELECTRICAL TRANSIMISSION SYSTEM 3,000 0.02 21,970.06 0.16 10,000 0.06 2,990 0.02 3,000 0.02 1,956 0.03 3,000 0.02
0124 - AUXILARY SWITCHBOX 6,000 0.04 5,640.00 0.04 1,000 0.01 8,240 0.07 8,000 0.05 7,972 0.11 10,000 0.07
0125 - FIBER STORAGE FUEL HANDLING SYSTEM C/W HYDRAULIC 2,500 0.02 1,945.70 0.01 2,500 0.02 2,226 0.02 2,500 0.02 986 0.01 2,500 0.02
0126 - FIBRE STORAGE CONVEYOR NO. 1 1,000 0.01 1,212.85 0.01 1,000 0.01 1,025 0.01 1,000 0.01 996 0.01 1,300 0.01
0127 - FIBRE STORAGE CONVEYOR NO. 2 1,000 0.01 1,367.21 0.01 1,000 0.01 1,020 0.01 1,000 0.01 796 0.01 1,300 0.01
0128 - BOILER AIR COMPRESSOR 500 0.00 440.50 0.00 500 0.00 302 0.00 500 0.00 0.00 500 0.00
SUBTOTAL 291,500 2.06 367,709 2.71 328,000 2.05 442,120 3.52 372,000 2.25 250,709 3.59 0 392,620 2.89

PF 3002 - DIESEL POWER PLANTS 0201 - DIESEL GENERATOR SET NO.1 (400KW) 5,263 0.04 11,602.75 0.09 108,160 0.68 122,796 0.98 15,160 0.09 12,120 0.17 17,340 0.13
0202 - DIESEL GENERATOR SET NO.2 (400KW) 6,377 0.05 44,026.07 0.33 10,160 0.06 12,108 0.10 100,510 0.61 3,887 0.06 17,340 0.13
0203 - DIESEL GENERATOR SET NO.3 (200KW) 13,375 0.09 20,133.28 0.15 12,354 0.08 13,438 0.11 12,384 0.08 6,814 0.10 117,340 0.86
0204 - DIESEL SKID TANK 500 0.00 401.38 0.00 500 0.00 548 0.00 500 0.00 200 0.00 500 0.00
0205 - DIESEL FEED TANK 500 0.00 372.93 0.00 500 0.00 500 0.00 500 0.00 200 0.00 500 0.00
REPAIR AND MAINTENANCE OF GEN. SET. 45,000 38,908.67 0.00
SUBTOTAL 71,015 0.18 115,445 0.57 131,674 0.82 149,390 1.19 129,054 0.78 23,221 0.33 0 153,020 1.13

PF 3003 - WATER SUPPLY 0301 - OVERHEAD WATER TANK 500 0.00 0.00 500 0.00 554 0.00 500 0.00 100 0.00 500 0.00
0302 - DOMESTIC TANK 500 0.00 743.49 0.01 500 0.00 300 0.00 500 0.00 100 0.00 500 0.00
0303 - CLARIFIER 500 0.00 366.97 0.00 500 0.00 501 0.00 500 0.00 202 0.00 4,000 0.03
0304 - SAND FILTER NO.1 1,000 0.01 1,081.27 0.01 1,000 0.01 704 0.01 1,000 0.01 687 0.01 1,500 0.01
0305 - SAND FILTER NO.2 1,000 0.01 1,280.00 0.01 1,000 0.01 550 0.00 1,500 0.01 550 0.01 1,500 0.01
0306 - SAND FILTER NO.3 3,000 0.02 3,197.34 0.02 500 0.00 300 0.00 1,500 0.01 751 0.01 1,500 0.01
0307 - RAW WATER POND PUMP NO.1 2,000 0.01 2,129.55 0.02 6,000 0.04 2,287 0.02 3,000 0.02 2,615 0.04 5,000 0.04
0308 - RAW WATER POND PUMP NO.2 12,000 0.08 12,717.26 0.09 6,500 0.04 1,790 0.01 3,000 0.02 2,808 0.04 5,000 0.04
0309 - RAW WATER SUCTION WELL PUMP 500 0.00 642.35 0.00 5,000 0.03 1,754 0.01 3,000 0.02 1,147 0.02 5,000 0.04
0310 - CHEMICAL PUMP NO.1 500 0.00 585.29 0.00 500 0.00 595 0.00 500 0.00 560 0.01 700 0.01
0311 - CHEMICAL PUMP NO.2 500 0.00 589.09 0.00 500 0.00 547 0.00 500 0.00 767 0.01 700 0.01
0312 - CHEMICAL PUMP NO.3 500 0.00 652.92 0.00 500 0.00 508 0.00 500 0.00 507 0.01 700 0.01
0313 - CHEMICAL TANK & STIRRER NO.1 500 0.00 863.12 0.01 500 0.00 535 0.00 500 0.00 327 0.00 700 0.01
0314 - CHEMICAL TANK & STIRRER NO.2 500 0.00 626.28 0.00 500 0.00 420 0.00 500 0.00 413 0.01 700 0.01
0315 - CHEMICAL TANK & STIRRER NO.3 1,000 0.01 2,115.24 0.02 500 0.00 477 0.00 500 0.00 494 0.01 700 0.01
0316 - TREATED WATER PUMP NO.1 1,000 0.01 1,332.54 0.01 1,000 0.01 1,062 0.01 1,000 0.01 1,073 0.02 1,500 0.01
0317 - TREATED WATER PUMP NO.2 1,000 0.01 1,051.74 0.01 1,000 0.01 842 0.01 1,000 0.01 1,063 0.02 1,500 0.01
0318 - DOMESTIC PUMP 1,000 0.01 1,489.75 0.01 1,000 0.01 1,180 0.01 1,000 0.01 1,056 0.02 1,500 0.01
0319 - FIRE FIGHTING PUMP 1,000 0.01 2,542.00 0.02 1,000 0.01 600 0.00 1,000 0.01 871 0.01 1,000 0.01
0320 - FIRE FIGHTING DIESEL PUMP 1,000 0.01 1,954.28 0.01 1,000 0.01 2,800 0.02 1,000 0.01 750 0.01 6,000 0.04
0321 - JOCKEY PUMP 4,000 0.03 4,558.38 0.03 1,000 0.01 600 0.00 1,000 0.01 1,350 0.02 2,000 0.01
0322 - WATER VALVES 500 0.00 740.90 0.01 4,000 0.03 3,947 0.03 4,000 0.02 3,558 0.05 8,000 0.06
0323 - CONCRETE WATER TANK 1,500 0.01 1,621.85 0.01 500 0.00 400 0.00 500 0.00 200 0.00 500 0.00
0324 - WATER LINE 500 0.00 854.95 0.01 1,500 0.01 1,540 0.01 1,500 0.01 977 0.01 6,000 0.04
0325 - RIVER RAW WATER PUMP SET 500 0.00 637.76 0.00 3,000 0.02 900 0.01 3,000 0.02 750 0.01 3,000 0.02
0326 - RIVER WATER PUMP KUBOTA ENGINE 500 0.00 519.00 0.00 9,908 0.06 475 0.00 3,000 0.02 1,348 0.02 10,920 0.08
CHEMICAL TANK & STIRRER NO.5 500
SAND FILTER NO.3 500 540.00
RIVER RAW WATER PUMP SET 3,000 2,407.32
RIVER WATER PUMP KUBOTA ENGINE 5,500 1,019.02
SUBTOTAL 46,500 0.26 48,860 0.33 49,408 0.31 26,169 0.21 35,500 0.22 25,025 0.36 0 70,620 0.52

PF 3004 - FFB RECEPTION & 0401 - WEIGHBRIDGE 8,000 0.06 18,480.69 0.14 8,000 0.05 34,912 0.28 8,000 0.05 4,232 0.06 10,000 0.07
STERILISING 0402 - LOADING RAMP A 2,500 0.02 6,628.36 0.05 2,500 0.02 13,794 0.11 2,500 0.02 4,498 0.06 6,000 0.04
0403 - LOADING RAMP B 5,000 0.04 8,073.31 0.06 1,000 0.01 14,160 0.11 1,000 0.01 2,456 0.04 6,000 0.04
0404 - FFB CONVEYOR RAMP A 8,000 0.06 13,786.29 0.10 75,000 0.47 78,043 0.62 8,000 0.05 7,672 0.11 60,000 0.44
0405 - FFB CONVEYOR RAMP B 8,000 0.06 18,350.42 0.14 10,000 0.06 9,124 0.07 55,000 0.33 34,598 0.50 13,000 0.10
0406 - HYDRAULIC POWER PACK LOADING RAMP 7,000 0.05 8,582.26 0.06 6,000 0.04 6,052 0.05 6,000 0.04 6,103 0.09 10,000 0.07
0407 - INCLINED FFB CONVEYOR 30,000 0.21 42,237.44 0.31 15,000 0.09 42,863 0.34 10,000 0.06 9,250 0.13 20,000 0.15
0408 - CAGE FEEDING CONVEYOR 13,000 0.09 17,243.01 0.13 8,000 0.05 49,664 0.40 10,000 0.06 8,820 0.13 20,000 0.15
0409 - CAGE - 19 NOS 13,000 0.09 18,602.55 0.14 50,000 0.31 22,212 0.18 50,000 0.30 17,400 0.25 50,000 0.37
0410 - INDEXER SYSTEM (5 POWER PACK) 2,000 0.01 1,886.80 0.01 40,000 0.25 42,887 0.34 5,000 0.03 5,050 0.07 60,000 0.44
0411 - STERILISER NO.1 2,000 0.01 2,828.18 0.02 40,000 0.25 26,410 0.21 15,000 0.09 16,790 0.24 45,000 0.33
0412 - STERILISER NO.2 3,000 0.02 6,780.31 0.05 10,000 0.06 10,155 0.08 15,000 0.09 17,238 0.25 45,000 0.33
0413 - STERILISER CONDENSATE PIT C/W CHIMNEY 3,000 0.02 4,491.67 0.03 1,000 0.01 1,099 0.01 1,000 0.01 705 0.01 1,000 0.01
0414 - CONDENSATE PUMP NO.1 3,000 0.02 4,239.48 0.03 2,000 0.01 1,998 0.02 2,000 0.01 1,232 0.02 2,000 0.01
0415 - CONDENSATE PUMP NO.2 3,000 0.02 4,156.55 0.03 2,000 0.01 1,658 0.01 2,000 0.01 823 0.01 2,000 0.01
0416 - TRANSFER CARRIAGE NO.1 - DRY END 25,000 0.18 76,036.15 0.56 3,000 0.02 3,358 0.03 3,000 0.02 3,278 0.05 3,000 0.02
0417 - TRANSFER CARRIAGE NO.2 - WET END 1,000 0.01 894.67 0.01 3,000 0.02 3,046 0.02 3,000 0.02 2,274 0.03 3,000 0.02
0418 - AUTO FEEDER NO.1 9,997 0.07 58,091.08 0.43 5,000 0.03 4,330 0.03 5,000 0.03 2,142 0.03 5,500 0.04
0419 - AUTO FEEDER NO.2 7,847 0.06 43,347.37 0.32 58,000 0.36 52,604 0.42 5,000 0.03 1,926 0.03 5,500 0.04
0420 - HITACHI LX-70 WHEEL LOADER 1,000 0.01 1,750.00 0.01 44,544 0.28 34,876 0.28 88,308 0.54 17,690 0.25 24,600 0.18
0421 - LONKING CDM 833 WHEEL LOADER 3,000 0.02 3,671.15 0.03 71,353 0.45 50,116 0.40 50,800 0.31 30,949 0.44 51,920 0.38
0422 - CATEPILLAR WHEEL LOADER 59,580 0.44
SUBTOTAL 158,344 1.12 360,158 2.66 455,397 2.85 503,358 4.01 345,608 2.09 195,125 2.80 0 443,520 3.26

PF 3005 - STRIPPING 0501 - TIPPER C/W POWDER PACKS 8,000 0.06 9,745.07 0.07 20,000 0.13 11,891 0.09 10,000 0.06 7,827 0.11 20,000 0.15
0502 - INCLINED STERILIZER BUNCH CONVEYOR 4,000 0.03 5,962.14 0.04 100,000 0.63 96,475 0.77 10,000 0.06 5,348 0.08 42,000 0.31
0503 - TOP CROSS STERILIZER BUNCH CONVEYOR 8,000 0.06 11,455.89 0.08 10,000 0.06 9,237 0.07 10,000 0.06 9,783 0.14 10,000 0.07
0504 - THRESHER NO.1 4,000 0.03 4,814.24 0.04 4,000 0.03 4,270 0.03 4,000 0.02 1,106 0.02 4,000 0.03
0505 - THRESHER NO.2 4,000 0.03 5,163.62 0.04 4,000 0.03 4,061 0.03 4,000 0.02 2,405 0.03 4,000 0.03
0506 - EMPTY BUNCH CRUSHER NO.1 4,000 0.03 5,861.87 0.04 8,500 0.05 8,111 0.06 8,500 0.05 3,031 0.04 8,500 0.06
0507 - EMPTY BUNCH CRUSHER NO.2 1,500 0.01 1,843.03 0.01 8,000 0.05 2,905 0.02 8,000 0.05 1,568 0.02 8,000 0.06
0508 - FRUIT CONVEYOR BELOW THRESHER NO.1 1,500 0.01 1,653.96 0.01 5,000 0.03 2,968 0.02 5,000 0.03 1,035 0.01 5,000 0.04
0509 - FRUIT CONVEYOR BELOW THRESHER NO.2 3,000 0.02 3,015.49 0.02 1,500 0.01 1,536 0.01 1,500 0.01 1,166 0.02 1,500 0.01
0510 - EMPTY BUNCH RECYCLE CONVEYOR 1,500 0.01 1,598.14 0.01 5,000 0.03 4,835 0.04 5,000 0.03 1,440 0.02 5,000 0.04
0511 - BOTTOM CROSS CONVEYOR 35,000 0.25 35,593.85 0.26 1,500 0.01 1,002 0.01 1,500 0.01 1,654 0.02 1,500 0.01
0512 - FRUIT ELEVATOR NO.1 2,000 0.01 2,924.52 0.02 3,000 0.02 2,544 0.02 3,000 0.02 1,607 0.02 3,000 0.02
0513 - FRUIT ELEVATOR NO.2 1,500 0.01 4,067.97 0.03 3,000 0.02 2,578 0.02 3,000 0.02 3,002 0.04 3,000 0.02
0514 - TOP CROSS FRUIT CONVEYOR OVER DIGESTER 10,000 0.07 11,139.70 0.08 18,000 0.11 11,735 0.09 10,000 0.06 11,004 0.16 18,000 0.13
SUBTOTAL 88,000 0.62 104,839 0.77 191,500 1.20 164,149 1.31 83,500 0.51 51,976 0.74 0 133,500 0.98

PF 3006 - EMPTY BUNCH/EFFLUENT 0601 - INCLINED EMPTY BUNCH CONVEYOR 55,000 0.39 58,071.96 0.43 4,000 0.03 4,056 0.03 6,000 0.04 6,215 0.09 12,000 0.09
DISPOSAL 0602 - EMPTY BUNCH CONV. OVER HOPPER 5,000 0.04 6,482.04 0.05 5,000 0.03 6,305 0.05 5,000 0.03 2,166 0.03 6,000 0.04
0603 - EFB HOPPER 5,000 0.04 13,457.58 0.10 5,500 0.03 7,845 0.06 15,000 0.09 3,120 0.04 20,000 0.15
0604 - EFFLUENT POUND (6 PONDS) 2,000 0.01 4,383.70 0.03 5,000 0.03 5,363 0.04 5,000 0.03 4,503 0.06 5,000 0.04
0605 - RECYCLE EFFLUENT PUMP 2,000 0.01 3,732.46 0.03 6,000 0.04 4,832 0.04 6,000 0.04 4,218 0.06 5,000 0.04
0606 - EFFLUENT TRANSFER PUMP 1,000 0.01 4,274.19 0.03 6,000 0.04 6,509 0.05 6,000 0.04 3,178 0.05 5,000 0.04
0607 - CLARIFIER / SENDIMENTATION TANK 12,000 0.08 11,949.19 0.09 8,500 0.05 4,770 0.04 8,500 0.05 1,155 0.02 8,500 0.06
0608 - HOLDING TANK NO.1 C/W PUMP 12,000 0.08 12,030.98 0.09 3,000 0.02 1,474 0.01 5,000 0.03 2,495 0.04 5,000 0.04
0609 - HOLDING TANK NO.2 C/W PUMP 12,000 0.08 11,949.19 0.09 3,000 0.02 1,469 0.01 5,000 0.03 524 0.01 5,000 0.04
0610 - REACTOR TANK NO.1 C/W PUMP 12,000 0.08 11,949.19 0.09 3,000 0.02 1,492 0.01 5,000 0.03 1,587 0.02 5,000 0.04
0611 - REACTOR TANK NO.2 C/W PUMP 2,000 0.01 2,306.04 0.02 3,000 0.02 887 0.01 5,000 0.03 1,081 0.02 5,000 0.04
0612 - SLUDGE TRANSFER PUMP 1,000 0.01 1,156.06 0.01 3,000 0.02 2,966 0.02 3,000 0.02 1,606 0.02 3,000 0.02
0613 - PRIMARY TREATED WATER TANK 1,000 0.01 1,197.41 0.01 1,000 0.01 1,050 0.01 5,000 0.03 1,220 0.02 5,000 0.04
0614 - CLARIFIED WATER TANK 3,000 0.02 5,528.68 0.04 9,000 0.06 1,025 0.01 9,000 0.05 1,462 0.02 9,000 0.07
0615 - FILTER BOOSTER WATER PUMP 2,000 0.01 2,216.10 0.02 3,000 0.02 725 0.01 3,000 0.02 981 0.01 3,000 0.02
0616 - ACTIVATED CARBON FILTER TANK 5,000 0.04 5,401.90 0.04 2,000 0.01 625 0.00 2,000 0.01 926 0.01 4,500 0.03
0617 - VALVE 5,000 0.04 6,115.17 0.05 5,000 0.03 2,084 0.02 5,000 0.03 5,355 0.08 7,000 0.05
0618 - PIPING 2,500 0.02 2,076.58 0.02 5,000 0.03 3,499 0.03 5,000 0.03 3,934 0.06 5,000 0.04
0619 - AIR BLOWER NO.1 2,500 0.02 2,268.78 0.02 2,500 0.02 2,230 0.02 2,500 0.02 806 0.01 3,000 0.02
0620 - AIR BLOWER NO.2 2,500 0.02 740.67 0.01 2,500 0.02 847 0.01 2,500 0.02 721 0.01 3,000 0.02
0621 - AIR BLOWER NO.3 500 0.00 191.17 0.00 2,500 0.02 1,195 0.01 10,000 0.06 1,666 0.02 3,000 0.02
0622 - CHEMICAL PUMP NO.1 C/W TANK & STIRRER 500 0.00 137.08 0.00 1,000 0.01 1,008 0.01 1,000 0.01 402 0.01 1,000 0.01
0623 - CHEMICAL PUMP NO.2 C/W TANK & STIRRER 500 0.00 681.42 0.01 1,000 0.01 1,081 0.01 1,000 0.01 400 0.01 1,000 0.01
0624 - CHEMICAL PUMP NO.3 C/W TANK & STIRRER 1,000 0.01 1,479.10 0.01 1,000 0.01 870 0.01 1,000 0.01 400 0.01 1,000 0.01
0625 - AIR DIFFUSER SYSTEM 1,000 0.01 1,161.30 0.01 5,000 0.03 3,420 0.03 5,000 0.03 1,973 0.03 5,000 0.04
0626 - SURFACE AERATOR - 4 UNITS 500 0.00 0.00 2,000 0.01 1,820 0.01 2,000 0.01 2,164 0.03 3,000 0.02
0627 - EFFLUENT MIXER - 2 UNITS 15,000 0.11 29,072.93 0.21 2,000 0.01 1,465 0.01 2,000 0.01 700 0.01 3,000 0.02
0628 - FINAL TREATED DISCHARGE PIT 5,000 0.04 2,178.07 0.02 500 0.00 250 0.00 500 0.00 200 0.00 500 0.00
0629 - SPRINKLER SYSTEM 1,000 0.01 1,702.97 0.01 15,000 0.09 4,790 0.04 15,000 0.09 1,041 0.01 20,000 0.15
0630 - SOLID DEWATERING SYSTEM 8,000 0.06 7,375.92 0.05 8,000 0.05 800 0.01 8,000 0.05 864 0.01 8,000 0.06
0631 - BAGGING SYSTEM 5,000 0.03 5,000 0.03 1,387 0.02 10,000 0.07
SUBTOTAL 177,500 1.26 211,268 1.56 128,000 0.80 76,751 0.61 159,000 0.96 58,451 0.84 0 179,500 1.32
Boustead Rimba Nilai Sdn. Bhd.
RIMBA NILAI PALM OIL MILL
Maintenance Repair 2020 (Summary)

2017 2018 2019 2020


Budget Actual Budget Actual Budget YTD July Budget
Station Machinery
FFB (MT) : 141,300 FFB (MT) : 135,459.11 FFB (MT) : 160,000 FFB (MT) : 125,556.06 FFB (MT) : 165,000 FFB (MT) : 69,788.10 FFB (MT) : 136,000
RM RM/FFB RM RM/FFB RM RM/FFB RM RM/FFB RM RM/FFB RM RM/FFB Forecast RM RM/FFB
PF 3011 - EXTRACTION (OIL) 1101 - DIGESTER NO.1 20,000 0.14 22,205.13 0.16 37,000 0.23 26,178 0.21 37,000 0.22 6,793 0.10 30,000 0.22
1102 - DIGESTER NO.2 20,000 0.14 28,209.51 0.21 37,000 0.23 18,883 0.15 37,000 0.22 2,729 0.04 30,000 0.22
1103 - DIGESTER NO.3 20,000 0.14 23,915.18 0.18 37,000 0.23 40,421 0.32 37,000 0.22 6,350 0.09 30,000 0.22
1104 - SCREW PRESS NO.1 45,000 0.32 55,354.58 0.41 53,000 0.33 53,677 0.43 53,000 0.32 30,906 0.44 55,000 0.40
1105 - SCREW PRESS NO.1 40,000 0.28 116,358.07 0.86 53,000 0.33 48,578 0.39 53,000 0.32 30,717 0.44 55,000 0.40
1106 - SCREW PRESS NO.1 40,000 0.28 62,139.19 0.46 53,000 0.33 56,258 0.45 53,000 0.32 23,701 0.34 55,000 0.40
1107 - CRUDE OIL VIBRATING SCREEN NO.1 6,000 0.04 19,394.64 0.14 8,000 0.05 5,109 0.04 8,000 0.05 4,061 0.06 8,000 0.06
1108 - CRUDE OIL VIBRATING SCREEN NO.2 4,500 0.03 16,199.33 0.12 8,000 0.05 10,225 0.08 8,000 0.05 5,440 0.08 8,000 0.06
1109 - CRUDE OIL VIBRATING SCREEN NO.3 4,500 0.03 13,945.42 0.10 8,000 0.05 5,562 0.04 8,000 0.05 2,494 0.04 8,000 0.06
1110 - CRUDE OIL GUTTER 500 0.00 -4,912.18 -0.04 500 0.00 500 0.00 500 0.00 586 0.01 500 0.00
1111 - CRUDE OIL TRANSFER PUMP NO.1 3,000 0.02 3,428.61 0.03 3,000 0.02 2,843 0.02 3,000 0.02 1,198 0.02 3,000 0.02
1112 - CRUDE OIL TRANSFER PUMP NO.2 3,000 0.02 7,130.85 0.05 3,000 0.02 4,164 0.03 3,000 0.02 2,265 0.03 3,000 0.02
1113 - CRUDE OIL TRANSFER TANK 500 0.00 1,350.00 0.01 500 0.00 370 0.00 500 0.00 100 0.00 500 0.00
SUBTOTAL 207,000 1.46 364,718 2.69 301,000 1.88 272,766 2.17 301,000 1.82 117,340 1.68 0 286,000 2.10

PF 3012 - CLARIFICATION (OIL) 1201 - VERTICLE CLARIFIER TANK NO.1 (OIL) 500 0.00 166.42 0.00 15,000 0.09 5,110 0.04 15,000 0.09 1,569 0.02 15,000 0.11
1202 - VERTICLE CLARIFIER TANK NO.2 (SLUDGE) 500 0.00 634.00 0.00 500 0.00 380 0.00 500 0.00 310 0.00 500 0.00
1203 - PURE OIL TANK 500 0.00 507.79 0.00 500 0.00 490 0.00 500 0.00 465 0.01 500 0.00
1204 - SLUDGE HOLDING TANK 500 0.00 205.77 0.00 500 0.00 490 0.00 500 0.00 450 0.01 500 0.00
1205 - HOT WATER TANK C/W PUMP 500 0.00 647.62 0.00 500 0.00 100 0.00 500 0.00 200 0.00 500 0.00
1206 - SLUDGE BOILING TANK 500 0.00 1,257.81 0.01 500 0.00 150 0.00 500 0.00 567 0.01 500 0.00
1207 - SLUDGE TRANSFER PUMP 3,000 0.02 4,656.17 0.03 3,000 0.02 3,315 0.03 3,000 0.02 1,062 0.02 3,000 0.02
1208 - OIL PURIFIER NO.1 8,000 0.06 11,946.10 0.09 8,000 0.05 9,445 0.08 8,000 0.05 5,072 0.07 8,000 0.06
1209 - OIL PURIFIER NO.2 8,000 0.06 14,548.11 0.11 8,000 0.05 8,424 0.07 8,000 0.05 4,198 0.06 8,000 0.06
1210 - VACUUM PUMP 1,000 0.01 3,369.11 0.02 10,000 0.06 2,362 0.02 10,000 0.06 4,568 0.07 10,000 0.07
1211 - OIL TRANSFER PUMP NO.1 1,500 0.01 4,783.62 0.04 2,000 0.01 2,073 0.02 2,000 0.01 650 0.01 2,000 0.01
1212 - OIL TRANSFER PUMP NO.2 1,500 0.01 2,622.43 0.02 1,000 0.01 1,072 0.01 1,000 0.01 608 0.01 1,000 0.01
1213 - VACUUM DRYER 4,000 0.03 16,623.81 0.12 1,500 0.01 1,059 0.01 1,500 0.01 895 0.01 1,500 0.01
1214 - SLUDGE VIBRATING SCREEN NO.1 4,000 0.03 13,147.02 0.10 8,000 0.05 7,430 0.06 8,000 0.05 4,248 0.06 8,000 0.06
1215 - SLUDGE VIBRATING SCREEN NO.2 20,000 0.14 25,924.30 0.19 8,000 0.05 6,707 0.05 8,000 0.05 3,905 0.06 8,000 0.06
1216 - SLUDGE SEPERATOR NO.1 20,000 0.14 34,628.85 0.26 22,000 0.14 9,888 0.08 18,000 0.11 2,905 0.04 11,000 0.08
1217 - SLUDGE SEPERATOR NO.2 15,000 0.11 28,494.72 0.21 22,000 0.14 21,858 0.17 18,000 0.11 3,881 0.06 11,000 0.08
1218 - SLUDGE SEPERATOR NO.3 15,000 0.11 35,759.37 0.26 22,000 0.14 10,747 0.09 18,000 0.11 2,161 0.03 11,000 0.08
1219 - SLUDGE SEPERATOR NO.4 20,000 0.14 28,014.45 0.21 22,000 0.14 24,332 0.19 18,000 0.11 2,132 0.03 11,000 0.08
1220 - SLUDGE SEPERATOR NO.5 1,000 0.01 1,048.49 0.01 22,000 0.14 5,815 0.05 18,000 0.11 1,430 0.02 11,000 0.08
1221 - DEOILING TANK 1,000 0.01 1,289.60 0.01 1,000 0.01 750 0.01 1,000 0.01 840 0.01 1,000 0.01
1222 - DECANTER 5,000 0.04 3,304.09 0.02 5,000 0.03 4,390 0.03 5,000 0.03 4,142 0.06 66,500 0.49
SUBTOTAL 131,000 0.93 233,580 1.72 183,000 1.14 126,386 1.01 163,000 0.99 46,259 0.66 0 189,500 1.39

PF 3013 - STORAGE (OIL) 1301 - OIL STORAGE TANK NO.1 - 2500 MT 500 0.00 520.00 0.00 20,000 0.13 3,450 0.03 500 0.00 400 0.01 1,500 0.01
1302 - OIL STORAGE TANK NO.2 - 2500 MT 500 0.00 520.00 0.00 500 0.00 565 0.00 500 0.00 300 0.00 1,500 0.01
1303 - OIL STORAGE TANK NO.3 - 1000 MT 500 0.00 783.78 0.01 500 0.00 549 0.00 500 0.00 300 0.00 1,500 0.01
1304 - OIL DESPATCH TANK NO.1 - 150 MT 500 0.00 520.00 0.00 500 0.00 530 0.00 500 0.00 300 0.00 1,500 0.01
1305 - OIL DESPATCH TANK NO.2 - 150 MT 500 0.00 520.00 0.00 500 0.00 330 0.00 500 0.00 458 0.01 1,500 0.01
1306 - OIL DESPATCH PUMP 2 UNIT 2,000 0.01 2,885.95 0.02 2,000 0.01 1,352 0.01 2,000 0.01 1,500 0.02 5,000 0.04
1307 - CPO PIPE LINE 1,000 0.01 807.25 0.01 1,000 0.01 300 0.00 1,000 0.01 1,012 0.01 1,500 0.01
1308 - VALVE 1,500 0.01 2,461.95 0.02 1,500 0.01 636 0.01 1,500 0.01 1,403 0.02 2,000 0.01
1309 - STEAM LINE 2,000 0.01 2,730.70 0.02 2,000 0.01 2,027 0.02 2,000 0.01 1,171 0.02 2,000 0.01
1310 - OIL LOADING SHED 500 0.00 490.50 0.00 500 0.00 200 0.00 500 0.00 100 0.00 500 0.00
1311 - RECYCLE TANK 500 0.00 199.49 0.00 500 0.00 200 0.00 500 0.00 200 0.00 500 0.00
1312 - OIL RECYCLE PUMP 500 0.00 997.69 0.01 1,000 0.01 600 0.00 1,000 0.01 1,100 0.02 2,000 0.01
SUBTOTAL 10,500 0.07 13,437 0.10 30,500 0.19 10,739 0.09 11,000 0.07 8,244 0.12 0 21,000 0.15

PF 3014 - OIL FLOW & CONTROL (OIL) 1401 - OIL LINES 1,500 0.01 2,108.98 0.02 1,500 0.01 400 0.00 1,500 0.01 600 0.01 1,500 0.01
1402 - OIL VALVES 1,500 0.01 211.80 0.00 1,500 0.01 300 0.00 1,500 0.01 400 0.01 1,500 0.01
1403 - INDUSTRIAL GASSES 15,000 0.11 28,443.67 0.21 24,000 0.15 24,894 0.20 24,000 0.15 21,072 0.30 30,000 0.22
INDUSTRIAL GASES 290.00
SUBTOTAL 18,000 0.13 31,054 0.23 27,000 0.17 25,594 0.20 27,000 0.16 22,072 0.32 0 33,000 0.24

PF 3018 - NUT PLANT (KERNEL) 1801 - CAKE BREAKER CONVEYOR NO.1 4,000 0.03 5,551.37 0.04 4,000 0.03 3,207 0.03 4,000 0.02 3,018 0.04 4,000 0.03
1802 - CAKE BREAKER CONVEYOR NO.2 5,000 0.04 7,347.70 0.05 15,000 0.09 8,345 0.07 15,000 0.09 3,879 0.06 15,000 0.11
1803 - PRESS CAKE ELEVATOR NO.1 4,000 0.03 6,043.30 0.04 5,000 0.03 5,087 0.04 5,000 0.03 1,509 0.02 5,000 0.04
1804 - PRESS CAKE ELEVATOR NO.2 1,000 0.01 1,124.05 0.01 5,000 0.03 5,041 0.04 5,000 0.03 1,718 0.02 5,000 0.04
1805 - DEPERICARPER COLUMN 1,000 0.01 1,350.65 0.01 1,000 0.01 932 0.01 1,000 0.01 413 0.01 1,000 0.01
1806 - FIBER CYCLONE TRUNCKING 10,000 0.07 10,173.57 0.08 15,000 0.09 6,206 0.05 15,000 0.09 1,585 0.02 10,000 0.07
1807 - FIBER CYCLONE C/W AIRLOCK 5,000 0.04 5,496.03 0.04 8,000 0.05 2,054 0.02 8,000 0.05 1,620 0.02 8,000 0.06
1808 - DEPERICARPER DRUM 3,000 0.02 3,100.77 0.02 10,000 0.06 2,452 0.02 10,000 0.06 1,104 0.02 10,000 0.07
1809 - DEPERICARPER FAN 3,000 0.02 2,951.21 0.02 3,000 0.02 3,348 0.03 3,000 0.02 823 0.01 3,000 0.02
1810 - NUT RETURN CONVEYOR 3,000 0.02 3,967.99 0.03 3,000 0.02 4,172 0.03 3,000 0.02 970 0.01 3,000 0.02
1811 - NUT ELEVATOR 300 0.00 0.00 3,000 0.02 1,747 0.01 3,000 0.02 1,490 0.02 3,000 0.02
1812 - NUT BIN 500 0.00 503.41 0.00 500 0.00 100 0.00 500 0.00 200 0.00 500 0.00
1813 - NUT CONVEYOR 500 0.00 0.00 1,000 0.01 532 0.00 1,000 0.01 532 0.01 1,000 0.01
1814 - DESTONER COLUMN 500 0.00 433.26 0.00 500 0.00 200 0.00 500 0.00 200 0.00 500 0.00
1815 - DESTONER CYCLONE 3,000 0.02 4,151.15 0.03 500 0.00 200 0.00 500 0.00 250 0.00 500 0.00
1816 - DESTONER FAN 1,000 0.01 1,536.65 0.01 3,000 0.02 3,000 0.02 3,000 0.02 1,438 0.02 3,000 0.02
1817 - DESTONER AIR LOCK 2,000 0.01 2,199.66 0.02 1,000 0.01 450 0.00 1,000 0.01 550 0.01 1,000 0.01
1818 - NUT FEEDING CONVEYOR 1,000 0.01 2,662.25 0.02 2,000 0.01 2,508 0.02 2,000 0.01 600 0.01 2,000 0.01
SUBTOTAL 47,800 0.34 58,593 0.43 80,500 0.50 49,581 0.39 80,500 0.49 21,897 0.31 0 75,500 0.56

PF 3019 - NUT CRACKING (KERNEL) 1901 - RIPPLE MILL NO.1 10,000 0.07 12,793.94 0.09 13,000 0.08 14,720 0.12 12,000 0.07 6,280 0.09 13,000 0.10
1902 - RIPPLE MILL NO.2 10,000 0.07 19,191.26 0.14 13,000 0.08 14,160 0.11 12,000 0.07 8,088 0.12 13,000 0.10
1903 - RIPPLE MILL NO.3 10,000 0.07 17,350.61 0.13 13,000 0.08 13,041 0.10 12,000 0.07 2,810 0.04 13,000 0.10
SUBTOTAL 30,000 0.21 49,336 0.36 39,000 0.24 41,921 0.33 36,000 0.22 17,178 0.25 0 39,000 0.29

PF 3020 - SEPARATION (KERNEL) 2001 - CRACKED MIX CONVEYOR 1,500 0.01 386.87 0.00 1,500 0.01 1,450 0.01 1,500 0.01 800 0.01 1,500 0.01
2002 - WINNOWER COLUMN 500 0.00 0.00 500 0.00 422 0.00 500 0.00 200 0.00 500 0.00
2003 - HYDROCYCLONE NO.1 30,000 0.21 50,505.13 0.37 24,000 0.15 25,461 0.20 20,000 0.12 10,387 0.15 30,000 0.22
2004 - HYDROCYCLONE NO.1 15,000 0.11 43,289.26 0.32 24,000 0.15 25,588 0.20 20,000 0.12 11,896 0.17 30,000 0.22
2005 - WET SHELL CYCLONE C/W FAN & AIR LOCK 1,000 0.01 723.08 0.01 1,000 0.01 1,068 0.01 1,000 0.01 989 0.01 1,000 0.01
2006 - WET SHELL BUNKER 500 0.00 0.00 500 0.00 340 0.00 500 0.00 200 0.00 500 0.00
2007 - DRY SHELL BUNKER 500 0.00 0.00 500 0.00 200 0.00 500 0.00 200 0.00 500 0.00
2008 - DRY SHELL CYCLONE C/W FAN & AIR LOCK 1,000 0.01 602 0.00 1,000 0.01 250 0.00 1,000 0.01
2009 - WET SHELL CONVEYOR 500 0.00 0.00
SUBTOTAL 49,000 0.35 94,904 0.70 53,000 0.33 55,631 0.44 45,000 0.27 24,922 0.36 0 65,000 0.48

PF 3021 - PACKING (KERNEL) 2101 - WET KERNEL CONVEYOR 1,500 0.01 1,958.26 0.01 1,500 0.01 1,558 0.01 1,500 0.01 800 0.01 1,500 0.01
2102 - WET KERNEL ELEVATOR 2,000 0.01 11,647.17 0.09 18,000 0.11 5,312 0.04 10,000 0.06 1,636 0.02 5,000 0.04
2103 - TOP CROSS WET KERNEL CONVEYOR 1,500 0.01 1,355.56 0.01 1,500 0.01 1,305 0.01 1,500 0.01 750 0.01 1,500 0.01
2104 - KERNEL SILO NO.1 500 0.00 669.84 0.00 500 0.00 305 0.00 500 0.00 730 0.01 500 0.00
2105 - KERNEL SILO NO.2 500 0.00 264.50 0.00 500 0.00 422 0.00 500 0.00 400 0.01 500 0.00
2106 - KERNEL SILO NO.3 500 0.00 485.00 0.00 500 0.00 400 0.00 500 0.00 400 0.01 500 0.00
2107 - KERNAL SILO FAN & HEATER NO.1 1,000 0.01 2,226.53 0.02 1,000 0.01 640 0.01 1,000 0.01 713 0.01 1,000 0.01
2108 - KERNAL SILO FAN & HEATER NO.1 1,000 0.01 1,463.72 0.01 1,000 0.01 932 0.01 1,000 0.01 573 0.01 1,000 0.01
2109 - KERNAL SILO FAN & HEATER NO.1 1,000 0.01 1,755.17 0.01 1,000 0.01 1,350 0.01 1,000 0.01 550 0.01 1,000 0.01
2110 - DRY KERNEL ELEVATOR 3,000 0.02 3,461.32 0.03 3,000 0.02 1,302 0.01 3,000 0.02 800 0.01 3,000 0.02
2111 - DRY KERNEL CONVEYOR 1,500 0.01 901.39 0.01 1,500 0.01 1,310 0.01 1,500 0.01 550 0.01 1,500 0.01
2112 - TOP CROSS DRY KERNEL CONVEYOR 1,500 0.01 1,956.96 0.01 1,500 0.01 610 0.00 1,500 0.01 1,501 0.02 1,500 0.01
2113 - KERNEL BUNKER 4 UNIT 1,000 0.01 319.51 0.00 1,000 0.01 409 0.00 1,000 0.01 500 0.01 1,000 0.01
SUBTOTAL 16,500 0.12 28,465 0.21 32,500 0.20 15,856 0.13 24,500 0.15 9,903 0.14 0 19,500 0.14

GRAND TOTAL 1,342,659 9.12 2,082,367 15.05 2,030,479 12.69 1,960,411 15.61 1,812,662 10.99 872,320 12.50 0 2,101,280 15.45

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