ENERGY AND ENVIRONMENTAL TECHNOLOGY

A GENERATION AHEAD

HP Aux Boiler Design

© For training purposes only. No copying, altering or using by others without permission from NEM/ No contractual value. HP Auxiliary Boiler
HRSG CC.0001/0
Design.001/0
design.0001/0
 Operator training Jebel Ali LII
HRSG and HP auxiliary boiler

HRSG Trainer : Mr. Tjerk de Vries

Manager Engineering

HP Aux. boiler Trainer : Mr. Wiebe Wester

Project Engineer

HP Aux Boiler Design

© For training purposes only. No copying, altering or using by others without permission from NEM/ No contractual value. HP Auxiliary Boiler
HRSG CC.0002/0
Design.002/0
design.0002/0
 Wednesday 21 May/ Monday 26 May

Morning 8.00-12.30 a.m

7. HRSG Operation
8. HRSG Dynamics
9. Water chemistry

Afternoon 13.30-15.00 p.m

1. HP Aux. Boiler design

2. HP Aux. Boiler description

HP Aux Boiler Design

© For training purposes only. No copying, altering or using by others without permission from NEM/ No contractual value. HP Auxiliary Boiler
HRSG CC.0003/0
Design.003/0
design.0003/0
 Thursday 22 May / Tuesday 27 May

Morning 8.00-12.30 a.m

3. P&ID, process, drawings

4. Boiler equipment: • Burner system
• FD fans
• FGR fans
• BFW pumps

Afternoon 13.30-15.00 p.m

5. Controls

HP Aux Boiler Design

© For training purposes only. No copying, altering or using by others without permission from NEM/ No contractual value. HP Auxiliary Boiler
HRSG CC.0004/0
Design.004/0
design.0004/0
 HP Aux. Boiler Design

The HP Auxiliary Boiler:

• Is a back up for one HRSG

• Same capacity, steam pressure and temp.

• Is a EDL type Boiler

(Single drum, bottom supported water tube
boiler with natural circulation)

HP Aux Boiler Design

© For training purposes only. No copying, altering or using by others without permission from NEM/ No contractual value. HP Auxiliary Boiler
HRSG CC.0005/0
Design.005/0
design.0005/0
 Standard EDL-Boiler

Design requirements for EDL boiler type

• Reliability
• Low maintenance/ long period between overhauls
• High efficiency on gas and oil firing
• Pressure furnace (no ID fan)
• Capable of accepting large load swings
• Suitable for high steam pres. and temp. (controlled)
• Out door
• Bottom supported

HP Aux Boiler Design

© For training purposes only. No copying, altering or using by others without permission from NEM/ No contractual value. HP Auxiliary Boiler
HRSG CC.0006/0
Design.006/0
design.0006/0
 EDL Boiler characteristics
• Gas or oil fired
• Steamprod. 50 – 550 t/h
• Steampres. 20 – 140 bar
• Steamtemp. tot 580 ºC
• 4 till 9 burners
• Emissions 70 – 100 mg/Nm3
@ 3% O2

• Bottom supported
• Standardized F1 t/m F5

HP Aux Boiler Design

© For training purposes only. No copying, altering or using by others without permission from NEM/ No contractual value. HP Auxiliary Boiler
HRSG CC.0007/0
Design.007/0
design.0007/0
 F5 EDL Boiler characteristics
Standardized F1 t/m F5
F4

F3

F2

F1

Steam capacity range EDL Boilers

Dimensions ( in meters )
Type A B
A B 1 4,06 2,43 Steam capacity Number off
2
Type 4,84 numbers
Serial 2,85 range t/h burners
1 40 - 44 - 48 - 52 50 - 90 4
2 48 - 52 - 56 - 60 70 - 120 4
3 60 - 64 - 68 - 72 110 - 170 4
80 - 84 - 88 - 92 155 - 230 6
4 92 - 96 - 100 - 104 210 - 300 6
76 - 80 - 84 - 88 210 - 340 9
92 - 96 - 100 - 104 300 - 440 9
5 108 - 112 - 116 - 120 - 124 400 - 550 9

HP Aux Boiler Design

© For training purposes only. No copying, altering or using by others without permission from NEM/ No contractual value. HP Auxiliary Boiler
HRSG CC.0008/0
Design.008/0
design.0008/0
 Typical Direct fired boiler
arrangement

steam

AIR fuel

HP Aux Boiler Design

© For training purposes only. No copying, altering or using by others without permission from NEM/ No contractual value. HP Auxiliary Boiler
HRSG CC.0009/0
Design.009/0
design.0009/0
 Typical HRSG
Heat transfer
600 ºC

Hp pp
Pinch Point ≈10 ºC

Lp pp

HP Aux Boiler Design

© For training purposes only. No copying, altering or using by others without permission from NEM/ No contractual value. HP Auxiliary Boiler
HRSG CC.00010/0
Design.0010/0
design.00010/0
 Typical Direct fired Boiler
Heat transfer
1800

1600

1400

1200

1000

800

600 Pinch Point ≈ 25 C

400

200 Furnace Superheaters

Economizer

HP Aux Boiler Design

© For training purposes only. No copying, altering or using by others without permission from NEM/ No contractual value. HP Auxiliary Boiler
HRSG CC.00011/0
Design.0011/0
design.00011/0
 Efficiency
Q nett output
= --------------------
steam Q input

Q input - losses
Air fuel = --------------------
Q input

losses
= 1 - -----------
Q input

HP Aux Boiler Design

© For training purposes only. No copying, altering or using by others without permission from NEM/ No contractual value. HP Auxiliary Boiler
HRSG CC.00012/0
Design.0012/0
design.00012/0
 Boiler Efficiency

• The Feed Water Temperature is depending on the

Fuel type
• The Stack temperature is depending on the Feed
Water Temperature.
• Efficiency is depending on the stack temperature.

Fuel type FW temp. Stack temp. Boiler eff.

[°C] [°C] [%]
Natural Gas 125 159 94
Diesel Oil 160 184 92.5

HP Aux Boiler Design

© For training purposes only. No copying, altering or using by others without permission from NEM/ No contractual value. HP Auxiliary Boiler
HRSG CC.00013/0
Design.0013/0
design.00013/0
 Thank you for your attention

HP Aux Boiler Design

© For training purposes only. No copying, altering or using by others without permission from NEM/ No contractual value. HP Auxiliary Boiler
HRSG CC.00014/0
Design.0014/0
design.00014/0