RENR6019-02

April 2018
FLUID POWER SYMBOLS

12 14 JJ FF MM 27 16 39 5 36 4 BB AA 3 6 7 CC DD HH BASIC COMPONENT SYMBOLS

MAIN AUX

LL PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
PUMP
(2 - SECTION)
PUMP
(VARIABLE & PRESSURE
COMPENSATED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT

28 (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE

COMPENSATED)

VALVE ENVELOPES VALVES VALVE PORTS

KK
15 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

CONTROL VALVES CHECK VALVES

9 AB A B

20 P T
NORMAL POSITION
P T
SHIFTED POSITION INFINITE POSITION
BASIC
SYMBOL
SPRING
LOADED
SHUTTLE PILOT
CONTROLLED

2 FLUID STORAGE RESERVOIRS

33
8 980G Series II Wheel Loader
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

34
Hydraulic System
19 AWH1-UP
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

31 AXG1-UP
COMBINATION CONTROLS

AYT1-UP

10 30
SOLENOID SOLENOID
OR MANUAL
SOLENOID
& PILOT
SOLENOID &
PILOT OR MANUAL
SERVO THERMAL DETENT

MANUAL CONTROL SYMBOLS

23 29 PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

NN 26 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

6
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

7 FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
INFINITE
POSITIONING 3 POSITION 2 POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

11 12 14 JJ 17 18 9 GG 31 34 8 5 1 4 40 32 21 37 FLOW IN ONE PARALLEL CROSS FLOW IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION

©2018 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.

12 14 JJ 38 35 27 39 1 23 BB AA 4 15 6 7 CC DD ELECTRICAL SYMBOLS TABLE

Component Locations HYDRAULIC SYMBOLS (ELECTRICAL)
Part Schematic Machine
Description
Number Location Location
Accumulator Gp - Ride Control 221-1762 E-5 1
HH G
Core AS - Hydraulic Oil Cooler
Cylinder Gp - Auxiliary
212-7786 B-7
E-7
2
3 M
Cylinder Gp - Lift 111-8181 E-5 4
Cylinder Gp - Steering 115-1371 C-3 5
KK Cylinder Gp - Tilt (Left) High-Lift 124-6227 E-6 6 TRANSDUCER
(FLUID)
TRANSDUCER
(GAS / AIR)
GENERATOR ELECTRIC MOTOR
Cylinder Gp - Tilt (Left) Logger 124-0617 E-6 6
LL Cylinder Gp - Tilt (Left) Standard
Cylinder Gp - Tilt (Right) High-Lift
112-5004
124-6228
E-6
E-6
6
7
Cylinder Gp - Tilt (Right) Logger 124-0616 E-6 7
Cylinder Gp - Tilt (Right) Standard 112-5003 E-6 7
8 Tap Locations
Pressure, Sampling, and Sensor
Filter Gp - Oil (Hydraulic)
Motor Gp - Hydraulic Fan
259-1407
161-8919
A-7
B-6
8
9
28 PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE

(Dimensions: 39 inches x 24 inches)

Tap Schematic Pump Gp - Hydraulic Fan 209-3258 A-6 10
Description (ADJUSTABLE) SWITCH
Number Location Pump Gp - Implement 191-0984 B-8 11

2 AA Tilt Rod End Pressure E-6 Pump Gp - Pilot (Brake)

Pump Gp - Secondary Steering
235-6501
150-7585
B-8
A-4
12
13 WIRE NUMBER IDENTIFICATION CODES

RENR6019-02
BB Tilt Head End Pressure E-6
Pump Gp - Steering 105-3635 B-8 14
CC Lift Head End Pressure E-5
Screen As 200-5978 C-8 15
25 DD
FF
Lift Rod End Pressure
Implement Return Pressure
E-5
D-5
Screen Gp - Case Drain (Steering Pilot) 154-2883 C-4 16
ELECTRICAL SCHEMATIC EXAMPLE
CURRENT STANDARD
HYDRAULIC SCHEMATIC EXAMPLE
CURRENT STANDARD
19 GG Implement Relief Pressure D-9
Tank Gp - Hydraulic
Valve Gp - Breaker Relief
244-3644
220-0814
A-7
B-8
17
18 HARNESS IDENTIFICATION CODE THIS EXAMPLE
INDICATES WIRE 135 IN HARNESS “AG”
HH Pilot Pressure D-7 Valve Gp - Check (Hydraulic Oil Cooler Bypass) 206-8809 B-7 19
JJ Steering Pressure B-8 Valve Gp - Check (Steering) 9T-3096 E-5 20 WIRE
15 KK Oil Cooler Return Pressure B-7 Valve Gp - Check (Ride Control) 207-1810 E-5 21 CIRCUIT NUMBER
9 LL
MM
Implement Pressure
Steering Relief Pressure
A-9
A-4
Valve Gp - Check (Steering Quad)
Valve Gp - Control Electrohydraulic
111-7775
191-8735
B-4
A-5
22
23
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

NN Hydraulic Fan Relief Pressure A-7 Valve Gp - Diverter (Ride Control) 115-9328 E-5 40
CIRCUIT NUMBER WIRE WIRE GAUGE
Valve Gp - Diverter (Secondary Steering) 144-5330 A-4 24
20 Valve Gp - Lowering Control 112-1817 C-8 25
IDENTIFICATION COLOR 325-PK

NN Valve Gp - Main Control 1 Function

Valve Gp - Main Control 2 Function
116-7821
114-2787
E-7
E-7
26
26
PREVIOUS STANDARD

Valve Gp - Main Control 3 Function 114-2788 E-7 26

WIRE WIRE COLOR

33 Valve Gp - Pilot (Steering) 173-0439 B-5 27

20 Page,
Valve Gp - Pilot Tilt and Lift 206-5186 D-6 28
Valve Gp - Pilot Tilt, Lift and Aux 206-5191 D-6 28 325-PK-14 B A
23 Valve Gp - Relief (Auxiliary, Head)
Valve Gp - Relief (Auxiliary, Rod)
4T-4934
4T-4162
E-7
E-7
29
30
CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)
Valve Gp - Relief (Main) 114-2789 D-8 31 IDENTIFICATION
34 Valve Gp - Relief (Ride Control)
Valve Gp - Relief (Tilt, Head) Logger
159-8201
4T-4935
E-5
E-6
32
33

10 Valve Gp - Relief (Tilt, Head) Standard

Valve Gp - Relief (Tilt, Rod) Logger
4T-4932
4T-6103
E-6
E-6
33
34
Valve Gp - Relief (Tilt, Rod) Standard 4T-4933 E-6 34
Valve Gp - Shuttle 8J-6875 B-4 35
Valve Gp - Shuttle (Ride Control) 141-1481 E-5 36
Valve Gp - Solenoid (Ride Control) 152-8340 E-5 37
Valve Gp - Steering 166-8495 C-2 38

9 GG 13 24 MM 5 22 17 FF 25 36 37 3 26 29 30 31 Valve Gp - Steering Neutralizer 8J-1553 B-3 39

MACHINE COMPONENT LOCATIONS

 9 8 7 6 5 4 3 2 1
(4) CYLINDER GP
(3) CYLINDER GP LIFT (1) ACCUMULATOR GP
AUXILIARY 111-8181 RIDE CONTROL
(7) CYLINDER GP 221-1762
AA
(6) CYLINDER GP TILT (RIGHT)
AUX TILT (LEFT)
STANDARD: 112-5004 TILT
STANDARD: 112-5003 LIFT
LOGGER: 124-0616
LOGGER: 124-0617 HIGH-LIFT: 124-6228
HIGH-LIFT: 124-6227 (37) VALVE GP
BB SOLENOID (RIDE CONTROL)
(26) VALVE GP
152-8340
MAIN CONTROL
3 FUNCTION: 114-2788 (36) VALVE GP
2 FUNCTION: 114-2787 SHUTTLE (RIDE CONTROL)
1 FUNCTION: 116-7821 141-1481

E (20) VALVE GP
E
CHECK
CC (STEERING)
9T-3096
(30) VALVE GP
RELIEF (AUX., ROD) (33) VALVE GP
4T-4162 RELIEF (TILT, HEAD)
(29) VALVE GP STANDARD: 4T-4932
RELIEF (AUX., HEAD) LOGGER: 4T-4935 DD

RACK BACK
(32) VALVE GP
4T-4934
RELIEF

LOWER CLOSE
(RIDE CONTROL)

OPEN RAISE
(21) VALVE GP CHECK 159-8201

LOWER
(34) VALVE GP

DUMP

RAISE
RELIEF (TILT, ROD) (RIDE CONTROL)
STANDARD: 4T-4933 207-1810
LOGGER: 4T-6103

(40) VALVE GP
DIVERTER (RIDE CONTROL)
115-9328

FF

D D
GG (31) VALVE GP
RELIEF (MAIN)
114-2789

HH

(28) VALVE GP
(15) SCREEN AS PILOT
200-5978 TILT AND LIFT : 206-5186
To Brakes LOWER TILT, LIFT AND AUX : 206-5191

DUMP LOWER CLOSE

(5) CYLINDER GP
STEERING
115-1371

FLOAT

(25) VALVE GP
LOWERING CONTROL (16) SCREEN GP
112-1817 CASE DRAIN (STEERING PILOT)
154-2883

RACK BACK RAISE OPEN

RAISE
C C
(38) VALVE GP
STEERING
CROSSOVER RELIEF 166-8495

LOAD SENSE STEERING

HIGH PRESSURE H.E. OR R.E SHUTTLE
VLV

(15) SCREEN AS
200-5978
IMPLEMENT

(27) VALVE GP
PILOT/BRAKE

PILOT (STEERING) (22) VALVE GP

STEERING LOAD SENSE SIGNAL IMPLEMENT RETURN 173-0439 CHECK (STEERING QUAD)
111-7775
DIRECTIONAL SPOOL

IMP PILOT / PILOT STEERING RETURN

MAKE UP
JJ CHECK
LINE PATTERNS
(Dimensions: 39 inches x 24 inches)

Pressure Line
OIL FROM BRAKE
CHARGING (2) CORE AS Pilot / Load Sensing Pressure
HYD. OIL COOLER
(12) PUMP GP VALVE 212-7786
PILOT (BRAKE) BACK UP Drain / Return Lines
RENR6019-02

235-6501 (19) VALVE GP

CHECK (HYD. OIL
PRESSURE REDUCING RELIEF
Air Line
B COOLER BYPASS) (39) VALVE GP
VLV B
206-8809
(9) MOTOR GP STEERING NEUTRALIZER Component Group
HYDRAULIC FAN 8J-1553

TO TRANS. 161-8919 CALLOUTS

Engine Cooler

KK YY Taps (Pressure, Sampling, Sensor - by letter)

(35) VALVE GP DL DL D Connectors (By letter)

SHUTTLE
(14) PUMP GP 8J-6875 Callout Number Component
STEERING (Machine Location from (52) VALVE GP - CONTROL Name
Component LocationsTable)
105-3635 138-1234 Part Number

(18) VALVE GP
BREAKER RELIEF (8) FILTER GP
220-0814 OIL (HYDRAULIC)
259-1407
MM
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
STEER RETURN

PILOT/BRAKE PUMP OUTPUT

STEERING PUMP OUTPUT
STEER & PILOT/BRAKE SUCTION

(17) TANK GP
20 Page,

HYDRAULIC SECONDARY STEERING PUMP OUTPUT

LL 244-3644
STEERING CIRCUIT
SUPPLY LINE
(11) PUMP GP AUXILIARY CYLINDER CONTROL CIRCUIT
IMPLEMENT (23) VALVE GP IMPLEMENT CONTROL CIRCUIT
191-0984 CONTROL
ELECTROHYDRAULIC TILT CYLINDER CONTROL CIRCUIT
191-8735 STEERING CYLINDER CONTROL CIRCUIT
LIFT CYLINDER CONTROL CIRCUIT
DRAIN / RETURN LINE
IMPLEMENT PUMP OUTPUT
A NN FAN PUMP OUTPUT A
IMP SUCTION

BRAKE CONTROL CIRCUIT

ELECTRICAL CIRCUITS
(10) PUMP GP
HYDRAULIC FAN
209-3258
(13) PUMP GP (24) VALVE GP
DIVERTER (SECONDARY STEERING)
SECONDARY STEERING
144-5330 THIS SCHEMATIC IS FOR THE 980G SERIES II WHEEL LOADER HYDRAULIC SYSTEM
150-7585
MEDIA NUMBER: RENR6019-02
FAN SUCTION SCHEMATIC PART NUMBER: 171-3038, CHANGE: 03, VERSION: -
SEC STEER SUCTION Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

9 8 7 6 5 4 3 2 1