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UNIT 1 – INTRODUCTION
b. Photolithography
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∆𝐿
Stress and strain (𝑠 = ) are closely related, under small
𝐿0
deformation. According to Hooke’s law
𝜎 = 𝐸𝑠 Where E is called the modulus of elasticity, S is the strain
A stress and strain curve is illustrated in figure below. At low levels of
applied stress and strain, the stress value increases proportionally with
respect to the developed strain. This segment of the stress- strain
curve is called the elastic deformation range. If the stress is removed,
the material will return to its original shape.
As the stress exceeds a certain level, the material enters the plastic
deformation range. In this range, the amount of stress and strain does
not follow a linear relationship. Furthermore, deformation cannot be
fully recovered after the external loading is removed.
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Normal stress components 𝜎𝑥𝑥 , 𝜎𝑦𝑦 , 𝜎𝑧𝑧 are simply noted as T1, T2
&T3 respectively.
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Shear stress components 𝜏𝑦𝑧 , 𝜏𝑥𝑧 , 𝜏𝑥𝑦 are simply noted as T4,T5 &
T6 respectively.
Correspondingly, there are three independent strains(s1,s2 &s3) and
three shear strain (s4, s5 & s6).
The general matrix equation between stress and strain is T=Cs where
C is called the stiffness matrix.
𝐶
11 𝐶12 𝐶13 𝐶14 𝐶15 𝐶16 𝑠1
𝑇1
𝑇2 𝐶21 𝐶22 𝐶23 𝐶24 𝐶25 𝐶26 𝑠2
𝑇3 𝐶31 𝐶32 𝐶33 𝐶34 𝐶35 𝐶36 𝑠3
=
𝑇4 𝐶41 𝐶42 𝐶43 𝐶44 𝐶45 𝐶46 𝑠4
𝑇5 𝐶51 𝐶52 𝐶53 𝐶54 𝐶55 𝐶56 𝑠5
𝑇6 𝐶 𝐶62 𝐶63 𝐶64 𝐶65 𝐶 66
61 𝑠6
6. Define beam. Name the types of beams and point out the possible
boundary conditions (NOV 2016)
A beam is a structure member subjected to loads that is, force or moments
having their vector perpendicular to the longitudinal axis, causing the
member to bend.
Beams are usually described by the manner in which they are supported.
Number Number
Boundary conditions Example
of Linear of
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Degree Angular
of Degree
Freedom of
Freedom
Fixed (Clamped)
The fixed boundary
conditions restricts both
linear and rotational Degree 0 0
Of Freedom (DOF)
Guided
The guided boundary
conditions allow two linear 2 0
DOF but restricts the
rotational DOF.
Free
The free boundary
conditions provide for both
2 1
Linear and rotational DOF
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Single crystal silicon is the most widely used substrate material for MEMS
because of the following reasons.
1. Mechanically stable
2. High melting point
3. Greater flexibility
4. No mechanical hysteresis
5. Its thermal expansion coefficient is about 8 times smaller than that of
steel.
Quartz:
Quartz is an ideal material for sensors because of its near absolute
thermal dimensional stability.
Inexpensive
More flexibility in geometry than silicon
Quartz is a desirable material in micro fluidics applications in
biomedical analyses.
Excellent resonance capability for precision micro actuation.
Disadvantages:
It is hard to shape into desirable configurations
Gallium Arsenide:
Has fast response & High electron mobility than silicon
Can be used as Thermal insulator
Suitable for surface micromachining.
Its high piezoelectricity makes this material suitable for precision
microactuation.
Disadvantages:
1. Low yield strength
2. More expensive than silicon
Polymers:
1. Used primarily as passive substrate material.
2. Low cost in both materials and production processes.
3. Easily formed into the desired shapes.
4. Has flexibility in ‘alloying’ for specific purpose.
5. Sensitive to environmental conditions such as temperature and moisture.
6. Most polymers age; i.e., they deteriorate with time.
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Polycrystalline silicon:
A polycrystalline silicon material is made of multiple crystalline domains (Ref
Fig). Within each individual domain, the crystal lattice is regularly aligned.
However, crystal orientations are different in neighboring domains. The
polysilicon material can be grown by low pressure chemical vapor deposition
(LPCVD) or by re crystallizing amorphous silicon by heat treatment.
Amorphous silicon:
Amorphous silicon exhibits no crystalline regularity. Amorphous silicon films
can be deposited by chemical vapor deposition (CVD) at a lower temperature
than that required to deposit polysilicon.
Process for micromachined pressure sensor:
Step A: The process starts with a bare silicon wafer. To create the desired
cavity shapes, the wafer must be a certain crystallographic orientation. The
wafer is cleaned thoroughly to remove any large dirt particles and invisible
organic residues. A combined mechanical wash and oxidizing acid bath
may be used, followed by a rinse with ultrapure water.
Step B: The cleaned wafer is placed inside a high temperature furnace filled
with running oxygen gas or water vapor. Oxygen atoms present in the air or
dissociated from the water molecule will react with silicon to form a
protective silicon dioxide thin film. Note the oxide is grown on both
sides of the wafer as well as on the edges.
Step C: The wafer is removed from the furnace and cooled to room
temperature. A layer of thin film photoresist is deposited on the front
surface of the wafer.
Step D & E: The photoresist is exposed through a mask with a high energy
radiation such as ultraviolet rays or X-ray. The entire wafer is then placed
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Step L: The wafer is tilted and presents another view of the through wafer
cavity.
9. Write a detailed technical note on the following (APRIL 2019) (APRIL 2017)
Silicon crystal plane and its orientation (OR) Determine the angle between the
orientation <100> to the <111> plane in a single crystal cell.
Silicon belongs to the cubic crystal system and has a diamond structure. This is
characterized by having each atom symmetrically surrounded by four equally spaced
neighbours in a tetrahedral arrangement.
A set of common notations called Miller Indexes has been developed for
identifying and visualizing planes and directions in a crystal lattice.
Silicon Lattice belongs to the cubic lattice family exhibits rotational symmetry
property.
Crystals that are oriented with one of the {100} planes as its surface are called
(100) wafers.
If a face diagonal of the unit cell is normal to the wafer surface. It is called a
(110) wafer.
And if a cube diagonal is normal to the wafer surface, It is called a (111)
wafer.
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