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TECHNICAL NOTE:

BBR (INDIA) PVT LTD


# 318, 15th Cross, 6th Main
Sadashivanagar,
Bengaluru – Karnataka
India – 560 080
Email: bbrindia@vsnl.in : www: bbrindia.com

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PREPARED/
SL
DATE REV DESCRIPTION CHECKED SIGNATURE REMARKS
NO
BY
INITIAL
01 19-04-2019 00 HN RAMESH
DOCUMENT
AS PER
02 06-07-2019 01 FINAL DOCUMENT HN RAMESH
COMMENTS

BBR (INDIA) PVT LTD Tel: 91 080 4025 0000


No.318, 15th Cross, 6th Main Fax: 91 080 4025 0001
Sadashivnagar e-mail: bbrindia@vsnl.in
Bangalore – 560 080 Web: www.bbrindia.com
BBR (INDIA) PVT LTD

Registered Office: No.318, 15th Cross, 6th Main, Sadashivanagar, Bangalore – 560 080
Tel:080 4025 0000 / Fax : 080 4025 0001 / e-mail: bbrindia@vsnl.in

CONTENTS:
1.0 NOMENCLATURE Page No i-ii

2.0 DESIGN REFERENCE DRAWINGS

3.0 DESIGN CALCULATIONS OF POT CUM PTFE BEARINGS

SLNO BEARING TYPE DRAWING NO PAGE


NO

1 FIXED BBR/KRISHI/SECUND/FXB/GAD-01 1-12

2 LONGITUDINALY GUIDED BBR/KRISHI/SECUND/LGB/GAD-02 13-26

3 TRANSVERSLY GUIDED BBR/KRISHI/SECUND/TGB/GAD-03 27-33

4 FREE BBR/KRISHI/SECUND/FRB/GAD-04 34-40

New Delhi : Tel: 011 4185 9614 e-mail: bbrdelhi@bbrindia.co.in Hyderabad : Tel: 040 4021 8480 e-mail: bbrhyderabad@bbrindia.co.in
Mumbai : Tel: 022 2595 1963 e-mail: bbrmumbai@bbrindia.co.in Chennai : Tel: 044 2231 1836 e-mail: bbrchennai@bbrindia.co.in
Kolkata : Tel: 033 2465 0661 e-mail: bbrkolkata@bbrindia.co.in Factory : Tel: 080 2372 4673 e-mail: bbrfactory@bbrindia.co.in

Development Consultancy Contracting Expertise in Prestressing and Construction Technology


BBR (INDIA) PVT LTD

Registered Office: No.318, 15th Cross, 6th Main, Sadashivanagar, Bangalore – 560 080
Tel:080 4025 0000 / Fax : 080 4025 0001 / e-mail: bbrindia@vsnl.in / CIN U85110KA1977PTC011476

1.NOMENCLATURE

New Delhi : Tel: 011 3257 6320 e-mail: bbrdelhi@bbrindia.co.in Hyderabad : Tel: 040 2713 1816 e-mail: bbrhyderabad@bbrindia.co.in
Mumbai : Tel: 022 2595 1963 e-mail: bbrmumbai@bbrindia.co.in Kolkata : Tel: 033 2463 1177 e-mail: bbrkolkata@bbrindia.co.in

Development Consultancy Contracting Expertise in Prestressing and Construction Technology


BBR (INDIA) PVT LTD

Registered Office: No.318, 15th Cross, 6th Main, Sadashivanagar, Bangalore – 560 080
Tel:080 4025 0000 / Fax : 080 4025 0001 / e-mail: bbrindia@vsnl.in

NOMENCLATURE
Symbol Description Units
H Design Horizontal Force. N
 Coefficient of Friction at PTFE-Stainless Steel Sliding Interface.
 Design Rotation Angle , in Radian =1.3(p+v )
p Calculated Value of Resultant Rotation Angle due to permanent Actions and Long Rad
Term Effects.
 Calculated Value of Resultant Rotation Angle due to variable Actions and Long Term Effects.
k1 , k2 Constants For Determining Induced Momnents due to Tilting Stiffness of confined Elastomeric
Pressure pad.
M ed Induced Moment due to Tilting stiffness. N-mm
M Rd Induced Moment due to Frictional Resisitance. N-mm
di Diameter of confined Elastomeric Pressure Pad . N-mm
he Thickness of confined elastomeric pressure pad. mm
bp Thickness of cylinder wall of Pot and Pin Bearing. mm
hc Height of cylinder wall of pot and pin bearing. mm
R Radius of Curvature of the curved contact surface of piston and Cylinder for Pot mm
Bearing.
dc Inner Diameter of Cylinder of pin Bearing. mm
dn Diameter of Pin of Pin Bearing. mm
ha Height of line of application of design Horizontal force from cylinder wall above Base mm
interface of Pot and Pin Bearing .
W Width of contact suface of the piston for pot bearing and the pin for pin bearing . mm
We Effective Width of contact suface of the piston for pot bearing and the pin for pin mm
bearing .
Ab,eff EffectiveTensile area of bolt/screw. mm²
D Diameter of anchor sleeve . mm
L Length of anchor sleeve . Mm
ce Fluid pressure in confined elastomeric pressure pad due to vertical load. Mpa
fck Characteristic compressive strength of conrete. Mpa
Ec Short term static Modulus of elasticity of concrete . Mpa
Ece Modulus of elasticity of concrete for permanent Load effect. Mpa
co Permissible Direct Compressive Stress in concrete. Mpa
A2 Loaded area. mm²
A1 Dispersed concentric Area. mm²
cc Average Permissible Direct Bearing Pressure in concrete. Mpa
c Permissible Compressive Flexural Stress in Concrete. Mpa
cc,cal Calculated Direct Compressive Stress in concrete. Mpa
cֽcal Calculated Compressive Flexural Stress in Concrete . Mpa
cpk Peak Stress in Concrete Behind anchor sleeve. Mpa
fy Minimum Yield Stress of steel. Mpa
Es Static Modulus of Elasticity of steel. Mpa
υ Ultimate Tensile strength of steel. Mpa
at Permissible stress in Axial Tension in steel. Mpa
Page-i

New Delhi : Tel: 011 4185 9614 e-mail: bbrdelhi@bbrindia.co.in Hyderabad : Tel: 040 4021 8480 e-mail: bbrhyderabad@bbrindia.co.in
Mumbai : Tel: 022 2595 1963 e-mail: bbrmumbai@bbrindia.co.in Chennai : Tel: 044 2231 1836 e-mail: bbrchennai@bbrindia.co.in
Kolkata : Tel: 033 2465 0661 e-mail: bbrkolkata@bbrindia.co.in Factory : Tel: 080 2372 4673 e-mail: bbrfactory@bbrindia.co.in

Development Consultancy Contracting Expertise in Prestressing and Construction Technology


BBR (INDIA) PVT LTD

Registered Office: No.318, 15th Cross, 6th Main, Sadashivanagar, Bangalore – 560 080
Tel:080 4025 0000 / Fax : 080 4025 0001 / e-mail: bbrindia@vsnl.in

Symbol Description Units


bt Premissble stress in Bending tension in steel. Mpa
bc Premissble stress in Bending Compression in steel. Mpa
 vm Premissble Shear stress in steel. Mpa
p Premissble Bearing stress in steel. Mpa
e Permisssible Equivalent Stress in steel. Mpa
at,Cal Calculated Stress in Axial Tension in steel. Mpa
bt,Cal Calculated Stress in Bending tension in steel. Mpa
bc,Cal Calculated Stress in Bending compression in steel. Mpa
 vm,CalCalculated Shear Stress in steel. Mpa
Cal Calculated Bearing Stress in steel. Mpa
e,Cal Calculated Equivalent Stress in steel. Mpa
tf Premissble Stress in Axial Tension in bolts and Screws. Mpa
 vf Premissble shear Stress in bolts and Screws. Mpa
pf Premissble bearing Stress in bolts and Screws. Mpa
tf,Cal Calculated Stress in Axial Tension in bolts and Screws. Mpa
 vf,CalCalculated shear Stress in bolts and Screws. Mpa
pf,Cal Calculated bearing Stress in bolts and Screws. Mpa
at¹ Hoop Tensile Stress in cross -section of Cylinder wall due to Fluid Pressure. Mpa
at² Hoop Tensile Stress in cross -section of Cylinder wall due to Horizontal force. Mpa
 vm² Shear Stress at Cylinder wall and base interface due to Horizontal force. Mpa
bt¹ Bending Stress at Cylinder wall and base interface due to Fluid pressure. Mpa
bt² Bending Stress at Cylinder wall and base interface due to Horizontal force. Mpa
,Hertz The Effect of Hertz stress at the Mating Inertface of Pin and Cylinder of Pin Bearing. Mpa
 Page-ii

New Delhi : Tel: 011 4185 9614 e-mail: bbrdelhi@bbrindia.co.in Hyderabad : Tel: 040 4021 8480 e-mail: bbrhyderabad@bbrindia.co.in
Mumbai : Tel: 022 2595 1963 e-mail: bbrmumbai@bbrindia.co.in Chennai : Tel: 044 2231 1836 e-mail: bbrchennai@bbrindia.co.in
Kolkata : Tel: 033 2465 0661 e-mail: bbrkolkata@bbrindia.co.in Factory : Tel: 080 2372 4673 e-mail: bbrfactory@bbrindia.co.in

Development Consultancy Contracting Expertise in Prestressing and Construction Technology


BBR (INDIA) PVT LTD

Registered Office: No.318, 15th Cross, 6th Main, Sadashivanagar, Bangalore – 560 080
Tel:080 4025 0000 / Fax : 080 4025 0001 / e-mail: bbrindia@vsnl.in / CIN U85110KA1977PTC011476

2.REFERENCE DRAWING

New Delhi : Tel: 011 3257 6320 e-mail: bbrdelhi@bbrindia.co.in Hyderabad : Tel: 040 2713 1816 e-mail: bbrhyderabad@bbrindia.co.in
Mumbai : Tel: 022 2595 1963 e-mail: bbrmumbai@bbrindia.co.in Kolkata : Tel: 033 2463 1177 e-mail: bbrkolkata@bbrindia.co.in

Development Consultancy Contracting Expertise in Prestressing and Construction Technology


BBR (INDIA) PVT LTD

Registered Office: No.318, 15th Cross, 6th Main, Sadashivanagar, Bangalore – 560 080
Tel:080 4025 0000 / Fax : 080 4025 0001 / e-mail: bbrindia@vsnl.in / CIN U85110KA1977PTC011476

3. DESIGN OF BEARING
FIXED BEARING-FXB

SLNO BEARING TYPE DRAWING NO

1 FIXED BBR/KRISHI/SECUND/FXB/GAD-01

New Delhi : Tel: 011 3257 6320 e-mail: bbrdelhi@bbrindia.co.in Hyderabad : Tel: 040 2713 1816 e-mail: bbrhyderabad@bbrindia.co.in
Mumbai : Tel: 022 2595 1963 e-mail: bbrmumbai@bbrindia.co.in Kolkata : Tel: 033 2463 1177 e-mail: bbrkolkata@bbrindia.co.in

Development Consultancy Contracting Expertise in Prestressing and Construction Technology


PROPOSED CONSTRUCTION OF ROB IN LIEU OF U/M L.C NO.31 AT KM 45/4-5
PROPSED SPAN AS 1 X 12.0M SK PSC 'I' GIRDER +1X44.50M(SK) (C/C OF BEARINGS)
PROJECT:
COMPOSITE GIRDER+ 1X12.00M(SK) PSC 'I' GIRDER OVER R&B ROAD BETWEEN
MELLACHERUVU AND REVURU RAMAPURAM STATIONS.
Type of Bearing REF.\DrgNo: DWG Case REV Qty .Nos Date
BBR/KRISHI/SEC
FXB NR R0 2 06-07-2019
CAO/C/D/ST2018 UND/FXB/GAD-
Fixed bearing 01
Input Values
V-max. = max. vertical imposed load 1287.2584 KN 131.2190 T
V-min. = min. vertical imposed load 690.2512 KN 70.3620 T
H-L (N) = Horizontal longitudinal load 66.1488 KN 6.7430 T
H-Q (N) = Horizontal Transverse load 0.0000 KN 0.0000 T
Tan - phi = tilting angle ( Radians) 0.0037 rad 0.0037 RAD
H-For (N) = Horizontal force 128.73 KN 13.1 T

Notation Value Notation Value ,.


di 260 DRA 324 mm
he 18 D-B 340 mm
X1 7 TT 20 mm
X2 14 TB 52 mm 0.00
S 5 DPC 324 mm
X2 TU 16 mm
bp 32 TD 37 mm
hc 32 DWA 340 mm

fck, sub st 40 fck, sup st 80 N/mm²


A1, B 357847 A1, T 321823 mm²
A2, B 70685.83 A2, T 70713.00 mm²
AA, B 2.00 1.99 AA, T 2.00 1.75

Bending moment calculation


Pedestal size/ Soffit Size /Dia 640 mm
Length 675 mm Length 640 mm
Breadth 675 mm Breadth 640 mm
De 260 mm Loaded Dia top 300
LDA - Initial 300 mm de 260 mm
L1 20.00 mm PDC 300 mm
W 18.21 W1 18.21 N/mm²
BM 3642.19 N/mm² L2 20.00
TT -cal 9.87 N-mm BM1 3642.19 N/mm
TT-Provided 20 mm TU-Cal 9.87 mm
mm TU-Provided 16 mm

Check dispersion as per IRC :83(Part III)-2002-


926.3.1.1.6.1Fig
clause : 27
Pedestal side Soffit of girder
De+4*TT 340 mm DE+4*TU 324 mm

Page No 1
Design of anchor sleeve ,Bolts and Nuts
N 8 Nos

DB 20 mm FB 190 N/mm²

Ab 247 mm² LT 16 mm

DS 60 mm LG 70 mm

LS 180 mm fck 40 N/mm²

Summary of permissible stresses


Notation Permissible Calculated Unit
Checks
value Value
Elastomer
sce Centre 35 24.25 Ok N/mm²
sce1 edge 40 30.77 Ok N/mm²
Pot Bottom/Pot cover Cast steel)
s u 570 215.37 Ok N/mm²
s at 204 118.26 Ok N/mm²
s bt 224 131.80 Ok N/mm²
l vm 153 36.85 Ok N/mm²
s e 306 146.44 Ok N/mm²
s sp,(Hertz) 255.00 169.68 Ok N/mm²
Pier/Sub structure
s C, Bot 13.20 3.59 Ok N/mm²
s CC, Bot 19.85 14.18 Ok N/mm²
s Comb, Bot 1 0.99 Ok N/mm²
Soffit /Super Structure
s C, Top 26.40 3.56 Ok N/mm²
s CC, Top 35.02 15.61 Ok N/mm²
s Comb, Top 1 0.58 Ok N/mm²
Anchor
SR-Friction 138.05 kN
SR-Perm 375.19 kN
H resu 129 513.24 Ok kN
BS - Con- Aver 13.2 4.34 N/mm²
BS - P con 13.2 13.03 Ok N/mm²
S-NL 153 14.37 Ok N/mm²

POT BOTTOM 340 N/mm²


POT COVER 340 N/mm²

Bearing Height -BH TT 20.0 mm


HE 18.0 mm
TD 37.0 mm
75.0 mm

Page No 2
Type of Bearing : FXB Case NR
Data :
V-max Maximum vertical imposed load 1287 KN Clause Ref
V-min. Minimum vertical imposed load 690 KN
H-L Horizonatal longitudinal force 66 KN
H-Q Horizontal transverse force 0 KN
H-R Frictional force (0.05*V - max.) 0 KN
TanØ Tilting angle ( radians) 0.0037 rad
H Horizontal force 129 KN
Design of Elastomer :
s ce Safe elastomer stress, centre 35 N/mm² 926.2.3.2.
Safe elastomer stress, edge 40 N/mm² 926.2.3.2.
di Elastomer diameter 260 mm
he Elastomer height 18 mm
s ce1,cal Elastomer stress, centre
V.max*4/di²xP 1287.26 x4x 1000/ 260 ²xP 24.25 N/mm² Ok

Safety factor Alpha N-Factor dependent on 260 / 18 14.44 926.2.3.6


(di/he)
Strain in elastomer (di*tan&)/he-eff*2)<0.15 <0.15 926.2.3.4
260 *0.01/( 14 * 2) 0.034 Ok
Restoring Moment= 1.3 Induced moments di/he K1 K2
m p 0.0037 * 0.536 *1.3= 0.003 15 2.20 101.00
m v 0.0037 * 0.464 *1.3= 0.002 14.44 2.11 91.67
K1 2.11 K1 and K2 as per table (1) 12.5 1.80 59.00
k2 91.67 (Intermediate values may be 10 1.50 30.50
M.ed=di³ x (k1mp + k2m v) obtained by linear interpolation)
260 ³*( 0.00544 + 0.204489179 )
3689803.072 Nmm 926.1.5.2
M.rd 0.2*di*0.5*H 0.2* 260 *0.5* 128726 4350933.358 Nmm 926.1.5.3

M-Sum M.rd + M.ed


= Total induced Moment 8040736.431 Nmm
W-eatx π x di³/32 π/32 x 260 ^3 1725519.76 mm3
Moment due to horizontal loads = (HХ x a1 )/ W eat-x 1.87 N/mm²
Where lever arm a1 = X2/2+he 25 mm
s ce2 cal Elastomer stress due to Rotation and Horizontal force
M-Sum/W-eatx ( 8040736.431 / 1725519.765 ) 4.66 N/mm² Ok
Total stress on elastomer
s ce1,cal +sce2cal 24.25 + 4.66 + 1.87 30.77 N/mm² Ok
Min. Average stress in Elastomer 5N/mm² 5.00 926.2.3.3
V.min*4/di² *P 690.251 *4*1000 13.00 N/mm² Ok Ok
260 ² x P
Pressure between Ring and Cover
s u (ultimate tensile strength of the steel material of piston / cylinder) 570 N/mm²
s p( safe steel stress )N/mm ² 255 N/mm²
Parabolic load distribution factor = 1.50 926.3.1.1.7.2
X 1=1.5*di/2tan&/2+ 5.00 1.5 x 260 x 0.5 0.0037 + 5.00 5.7215 mm
X1 (adopted ) mm 7 mm
X 2=di/2 * tan& + 13.00 260 x/2 0.004 + 13.00 13.481 mm
X 2 ( adopted ) mm 14 mm
Page No 3
s p Permissible bearing stress of steel( 0.75*fy) 255 N/mm²
s 1.3 x H /dn x sp 1.3 x 129 x 1000 2.53 mm
259 x 255 3
dn Diameter of pistion =di-1 259 mm
dc Diameter of cylinder 260 mm
s p,cal 1.3 x H /dp x s 1.3 x 129 x 10³ 215.4 N/mm²
259 x 3
Curved contact surface between Piston and cylinder shall be designed 926.3.1.3.2
We Effective contact width of contact surface in 15mm
s ( adopted min.value 5.00 mm) In case s >15 ,then recalculate S and X - 2 5 mm
Hoop tensile stress in the cross section of the cylinder wall due to
s at1 Fluid pressure (di x he x sce)/(2x bp xhc) 926.3.1.1.7.1
s at2 Horizontal force H/(2x bp xhc)
s at = Permissible stress in axial tension 204 N/mm²
s at, cal = Tensional stress in ring sat1+sat2
bp = Thickness of cylinder wall 32 mm
hc=height of cylinder wall=he+X2 18 + 14 32 mm
Tension stress in ring from horizontal forces.
lvm safe steel shear stress 153 N/mm²
s at1 Fluid pressure di x he xsce/2*bp*hc
260 x 18 x 24.25 55.40 N/mm²
2x 32 x 32
s at2 Horizontal force=H/2*bp*hc
129 x 1000 62.85 N/mm²
2x 32 x 32
sat, cal = sat1+sat2 55.40 + 62.85 118.26 Ok
The effect of the HERTZ Stress at the mating interface shall be calculated using following
0.6 x √[{(H x Es/We x dc)} x ( 1-dn/dc)]
sp( Hertz Stress) allowable =0.75*fy 255 N/mm² 926.3.32.2.1
0.6x√[ 128726 x 210000 x ( 1- 259 )]
5x 260 260
sp( Hertz Stress) allowable > sp( Hertz Stress) cal 169.7 Ok
Ring turned completely :
Shear stress at cylinder wall and base interface calculated considering
1 mm radial slice of cylinder due to 926.3.1.1.7.2
lvm1, he x sce/bp 18 x 24.25 13.64 N/mm2
Fluid pressure 32
2 lvm2 Horizontal force=1.5x/di*bp 1.5 x 128726 23.21 N/mm2
260 x 32
lvm , Permissible shear stress of (0.45*fy) 153 N/mm2 926.2.2.3
lvm total lvm1 + lvm2 13.64 + 23.21 36.85 Ok
Bending stress at cylinder and base interface calculated considering 926.3.1.1.7.3
1mm radial slice of cy;inder due to
1 Fluid pressure,sbt1 6x 24.25 x 18 ² 23.01 N/mm2
6 x sce x he²/(2*bp²) 2x 32 ²
2 Horizontal force sbt2 1.5 x 6 x H x ha/ di x bp²
ha Height of application of design horizontal force from cylinder above base interface in mm
he+X2/2=( 18 + 14 / 2) 25 mm
1.5x 6x 128726 x 25 108.79 N/mm2
260 x 32 ^2
s bt, Permissible bending stress(0.66*fy) 224.4 N/mm2 926.2.2.2
Page No 4
s bt,cal sbt1+sbt2 23.01 + 108.79 131.80 N/mm2 Ok
Equivalent stress due to combined bending and shear shall be checked in 926.3.1.1.7.4
accordance with Permisssible equivalent stess in steel=0.9*fy) 306.00 N/mm2 926.2.2.5
se √(sbt² + 3 x lvm²)
s √( 131.8 ²+ 3x 36.85 ²) Hence,(secal<se )Nmm ² 146.44 N/mm² Ok
Pot Bottom :Thickness of base plate ( TT ) of the pot must be atleast 2.5% of piston diameter and in any
case shall not be less than 12 mm. TT=( thickness of base plate )=di*2.5% 6.50 mm
Adopted value of TT mm ( if T T is < 12 mm adopt 12 mm ) 20 mm
TB=(thickness of pot bottom)=TT+he+X2 20 + 18 + 14.00 52 mm
POT COVER :TU=Flange thickness of pot cover 16 mm
TD=Thickness of pot cover=TU+X1+X2 16 + 7 + 14.00 37 mm
TD min 37.0 37 mm
Concrete Pressure Abutment side / Support side
LDA = Final value De+4*TT 260 + 4x 20 340 mm
WAT =resistance moment LDA³ x π /32 340 ³x π 3858661.177 mm3
32
scc , cal Calculated direct compressive stress
1 =VMAX*4/(LDA² * P ) 1287 x 10³*4 14.18 N/mm²
340 ²xP
sc , cal = Calculated compressive flexural stress
2 TT +he+X2/2*H/WAT
20 + 18 + 14 x 128725.839 1.50 N/mm²
2 3858661.177
Stresses on concrete due to due to rotation.
3 MSum /wat( 8040736.431 / 3858661.177 ) 2.08 N/mm²
Grade of concrete M 40 N /mm² clause Ref
sco = 0.25 * fck 10 N/mm² 926.2.1.1
scc=Average Permissible direct bearing pressure in concrete .
PD = Pedestal Diameter/Size Length/Breadth 675 mm
A1 = Dispersed area = ( PD^2 x π ) / 4 357847 mm²
A2 = Loaded area =( LDA² x π) /4 90792.03 mm²
scc=sco√ (A1 / A2) <= 2 1.99 Ok
Calculate concrete stress for
sc = Allowable compressive flexural stress in concrete 926.2.1.2
sc =0.33xfck(Permissible compressive flexural stress in concrete) 13.2 N/mm²
scc = 0.25 x fck x sqrt (A1 / A2) ( Allow direct bearing stress) 19.85 N/mm²
scc, cal = 1 14.18 N/mm²
s c, cal = 2 +3 3.59 N/mm²
Calculate concrete stress for coexisting direct and flexural compressive stresses on the adjacent
concrete structure , following criteria should be satisfied : 926.2.1.3
scc, cal + sc, cal <= 1 14.18 + 3.59
scc sc 19.85 13.2 0.986 Ok
Concrete Pressure. Bridge Underside:
LDA = loaded diameter 260 + 4x 16 324 mm
WAT =resistance moment LDA³ x π /32 324 ³x π/32 3339142.283 mm3
scc , cal = Calculated direct compressive stress
1 Vmax x 4/LDA² x P
1287.2584 x 10 ³ x 4 /( 324 ²xP ) 15.61 N/mm²
sc , cal = Calculated compressive flexural stress
Page No 5
TD - x2/2*h/Wat
37 - 14 x 129 1.16 N/mm²
2 3339142.283
Stresses on concrete due to due to rotation.
3 MSum /Wat 8040736.431 / 3339142.283 2.41 N/mm²
PD1 = Minimum soffit dimensions=Length /Breadth 640 mm
A1 = Dispersed area = PD1^2 321822.72 mm²
A2 = Loaded area =LDA1 Dia LDA1² x π /4 104976.00 mm²
√ (A1 / A2)<=
2 1.75 Ok
Calculate for stresses
s c = 0.33 x fck (all comp flexural stress) 26.40 N/mm²
s cc = 0.25 x fck x √(A1 / A2) 35.02 N/mm²
(Allow average direct compressive stress in concrete)
scc, cal = 1 15.61 N/mm²
s c, cal = 2 + 3 1.16 + 2.41 3.56 N/mm²
Calculate concrete stress for coexisting direct and flexural compressive stresses 926.2.1.3
on the adjacent concrete structure , following criteria should be satisfied :
scc, cal + sc, cal
<= 1
scc sc

15.61 + 3.56 0.581 Ok


35.02 26.40
Anchor Bolts
The total resistive force against shifting of the bearing, Due to firction
H perm 1 =V- min (where - u 0.20 coeff of friction between steel & concrete)
Hperm 1 0.2 x 690 138.1 kN 138.05 kN
Due to shear resistance of bolts, H perm 2 = ( n x Ab x, permis stress) / 1000
n = no of bolts: Grade of bolt : 8 nos
Dia of bolt 20 mm
Ab = effective area of bolts Grade 4.6 80 10.9 247 mm²
Perm shear stress N/mm2 80 191 238
H perm 2 375 kN
H perm = H perm1 + H perm 2 375 + 138 513 kN Ok
Anchor Sleeve
L - length of sleeve 180 mm
D - Dia of the sleeve 60 mm
Average bearing stress in concrete, s cav = (Ab x perm stress) / (L x D) 4.34 N/mm²
Considering triangular distribution, bearing stress in concrete,
σctr = 2.0 x s - cav 8.68 N/mm²
Considering incremental factor, sp = 1.50 , peak stress,
σpeak = 1.50 x s - ctr 13.03 N/mm²
σ peak < 0.330 x fckGrade concrete on Superstructure M 40 13.2 N/mm²
Lugs Thickness of lug - LT 16 mm
Length of lug - LG 70 mm
Effective area of lug ,Eal 70 x 16 1120 mm²
Horizontal force on each lug , S-NL = H or H res / No of bolts
( 129 / 8) 16.09 kN
128.73 x 1000 / 1120 14.37 N/mm² ok
Page Page No 6
PROPOSED CONSTRUCTION OF ROB IN LIEU OF U/M L.C NO.31 AT KM 45/4-5
PROPSED SPAN AS 1 X 12.0M SK PSC 'I' GIRDER +1X44.50M(SK) (C/C OF BEARINGS)
PROJECT:
COMPOSITE GIRDER+ 1X12.00M(SK) PSC 'I' GIRDER OVER R&B ROAD BETWEEN
MELLACHERUVU AND REVURU RAMAPURAM STATIONS.
Type of Bearing REF.\DrgNo: DWG Case REV Qty .Nos Date
BBR/KRISHI/SEC
FXB SS R0 2 06-07-2019
CAO/C/D/ST2018 UND/FXB/GAD-
Fixed bearing 01
Input Values
V-max. = max. vertical imposed load 1287.2584 KN 131.2190 T
V-min. = min. vertical imposed load 690.2512 KN 70.3620 T
H-L (N) = Horizontal longitudinal load 0.0000 KN 0.0000 T
H-Q (N) = Horizontal Transverse load 206.9910 KN 21.1000 T
Tan - phi = tilting angle ( Radians) 0.0037 rad 0.0037 RAD
H-For (N) = Horizontal force 206.99 KN 21.1 T

Notation Value Notation Value ,.


di 260 DRA 324 mm
he 18 D-B 340 mm
X1 7 TT 20 mm
X2 14 TB 52 mm
S 7 DPC 324 mm
X2 TU 16 mm
bp 32 TD 37 mm
hc 32 DWA 340 mm

fck, sub st 40 fck, sup st 80 N/mm²


A1, B 357847 A1, T 321823 mm²
A2, B 70685.83 A2, T 70713.00 mm²
AA, B 2.00 1.99 AA, T 2.00 1.75

Bending moment calculation


Pedestal size/ Soffit Size /Dia 640 mm
Length 675 mm Length 640 mm
Breadth 675 mm Breadth 640 mm
De 260 mm Loaded Dia top 300
LDA - Initial 300 mm de 260 mm
L1 20.00 mm PDC 300 mm
W 18.21 W1 18.21 N/mm²
BM 3642.19 N/mm² L2 20.00
TT -cal 9.87 N-mm BM1 3642.19 N/mm
TT-Provided 20 mm TU-Cal 9.87 mm
mm TU-Provided 16 mm

Check dispersion as per IRC :83(Part III)-2002-


926.3.1.1.6.1Fig
clause : 27
Pedestal side Soffit of girder
De+4*TT 340 mm DE+4*TU 324 mm

Page No 7
Design of anchor sleeve ,Bolts and Nuts
N 8 Nos
DB 20 mm FB 190 N/mm²
Ab 247 mm² LT 16 mm

DS 60 mm LG 70 mm

LS 180 mm fck 40 N/mm²

Summary of permissible stresses


Notation Permissible Calculated Unit
Checks
value Value
Elastomer
sce Centre 35 24.25 Ok N/mm²
sce1 edge 40 33.44 Ok N/mm²
Pot Bottom/Pot cover Cast steel)
s u 570 207.79 Ok N/mm²
s at 204 156.47 Ok N/mm²
s bt 224 197.94 Ok N/mm²
l vm 153 50.96 Ok N/mm²
s e 306 216.73 Ok N/mm²
s sp,(Hertz) 255 181.85 Ok N/mm²
Pier/Sub structure
s C, Bot 16.50 5.18 Ok N/mm²
s CC, Bot 24.82 14.18 Ok N/mm²
s Comb, Bot 1 0.89 Ok N/mm²
Soffit /Super Structure
s C, Top 33.00 5.06 Ok N/mm²
s CC, Top 43.77 15.61 Ok N/mm²
s Comb, Top 1 0.51 Ok N/mm²
Anchor
SR-Friction 0.00 kN
SR-Perm 375.19 kN
H resu 207 375.19 Ok kN
BS - Con- Aver 16.5 4.34 N/mm²
BS - P con 16.5 13.03 Ok N/mm²
S-NL 153 23.10 Ok N/mm²

POT BOTTOM 340 N/mm²


POT COVER 340 N/mm²

Bearing Height -BH TT 20.0 mm


HE 18.0 mm
TD 37.0 mm
75.0 mm

Page No 8
Type of Bearing : FXB Case SS
Data :
V-max Maximum vertical imposed load 1287 KN Clause Ref
V-min. Minimum vertical imposed load 690 KN
H-L Horizonatal longitudinal force 0 KN
H-Q Horizontal transverse force 207 KN
H-R Frictional force (0.05*V - max.) 207 KN
TanØ Tilting angle ( radians) 0.0037 rad
H Horizontal force 207 KN
Design of Elastomer :
s ce Safe elastomer stress, centre 35 N/mm² 926.2.3.2.
Safe elastomer stress, edge 40 N/mm² 926.2.3.2.
di Elastomer diameter 260 mm
he Elastomer height 18 mm
s ce1,cal Elastomer stress, centre
V.max*4/di²xP 1287.26 x4x 1000/ 260 ²xP 24.25 N/mm² Ok

Safety factor Alpha N-Factor dependent on 260 / 18 14.44 926.2.3.6


(di/he)
Strain in elastomer (di*tan&)/he-eff*2)<0.15 <0.15 926.2.3.4
260 *0.01/( 14 * 2) 0.034 Ok
Restoring Moment= 1.3 Induced moments di/he K1 K2
m p 0.0037 * 0.536 *1.3= 0.003 15 2.20 101.00
m v 0.0037 * 0.464 *1.3= 0.002 14.44 2.11 91.67
K1 2.11 K1 and K2 as per table (1) 12.5 1.80 59.00
k2 91.67 (Intermediate values may be 10 1.50 30.50
M.ed=di³ x (k1mp + k2m v) obtained by linear interpolation)
260 ³*( 0.00544 + 0.204489179 )
3689803.072 Nmm 926.1.5.2
M.rd 0.2*di*0.5*H 0.2* 260 *0.5* 206991 6996295.8 Nmm 926.1.5.3

M-Sum M.rd + M.ed


= Total induced Moment 10686098.87 Nmm
W-eatx π x di³/32 π/32 x 260 ^3 1725519.76 mm3
Moment due to horizontal loads = (HХ x a1 )/ W eat-x 3.00 N/mm²
Where lever arm a1 = X2/2+he 25 mm
s ce2 cal Elastomer stress due to Rotation and Horizontal force
M-Sum/W-eatx ( 10686098.87 / 1725519.765 ) 6.19 N/mm² Ok
Total stress on elastomer
s ce1,cal +sce2cal 24.25 + 6.19 + 3.00 33.44 N/mm² Ok
Min. Average stress in Elastomer 5N/mm² 5.00 926.2.3.3
V.min*4/di² *P 690.251 *4*1000 13.00 N/mm² Ok Ok
260 ² x P
Pressure between Ring and Cover
s u (ultimate tensile strength of the steel material of piston / cylinder) 570 N/mm²
s p( safe steel stress )N/mm ² 255 N/mm²
Parabolic load distribution factor = 1.50 926.3.1.1.7.2
X 1=1.5*di/2tan&/2+ 5.00 1.5 x 260 x 0.5 0.0037 + 5.00 5.7215 mm
X1 (adopted ) mm 7 mm
X 2=di/2 * tan& + 13.00 260 x/2 0.004 + 13.00 13.481 mm
X 2 ( adopted ) mm 14 mm
Page No 9
s p Permissible bearing stress of steel( 0.75*fy) 255 N/mm²
s 1.3 x H /dn x sp 1.3 x 207 x 1000 4.07 mm
259 x 255 5
dn Diameter of pistion =di-1 259 mm
dc Diameter of cylinder 260 mm
s p,cal 1.3 x H /dp x s 1.3 x 207 x 10³ 207.8 N/mm²
259 x 5
Curved contact surface between Piston and cylinder shall be designed 926.3.1.3.2
We Effective contact width of contact surface in 15mm
s ( adopted min.value 5.00 mm) In case s >15 ,then recalculate S and X - 2 7 mm
Hoop tensile stress in the cross section of the cylinder wall due to
s at1 Fluid pressure (di x he x sce)/(2x bp xhc) 926.3.1.1.7.1
s at2 Horizontal force H/(2x bp xhc)
s at = Permissible stress in axial tension 204 N/mm²
s at, cal = Tensional stress in ring sat1+sat2
bp = Thickness of cylinder wall 32 mm
hc=height of cylinder wall=he+X2 18 + 14 32 mm
Tension stress in ring from horizontal forces.
lvm safe steel shear stress 153 N/mm²
s at1 Fluid pressure di x he xsce/2*bp*hc
260 x 18 x 24.25 55.40 N/mm²
2x 32 x 32
s at2 Horizontal force=H/2*bp*hc
207 x 1000 101.07 N/mm²
2x 32 x 32
sat, cal = sat1+sat2 55.40 + 101.07 156.47 Ok
The effect of the HERTZ Stress at the mating interface shall be calculated using following
0.6 x √[{(H x Es/We x dc)} x ( 1-dn/dc)]
sp( Hertz Stress) allowable =0.75*fy 255 N/mm² 926.3.32.2.1
0.6x√[ 206991 x 210000 x ( 1- 259 )]
7x 260 260
sp( Hertz Stress) allowable > sp( Hertz Stress) cal 181.9 Ok
Ring turned completely :
Shear stress at cylinder wall and base interface calculated considering
1 mm radial slice of cylinder due to 926.3.1.1.7.2
lvm1, he x sce/bp 18 x 24.25 13.64 N/mm2
Fluid pressure 32
2 lvm2 Horizontal force=1.5x/di*bp 1.5 x 206991 37.32 N/mm2
260 x 32
lvm , Permissible shear stress of (0.45*fy) 153 N/mm2 926.2.2.3
lvm total lvm1 + lvm2 13.64 + 37.32 50.96 Ok
Bending stress at cylinder and base interface calculated considering 926.3.1.1.7.3
1mm radial slice of cy;inder due to
1 Fluid pressure,sbt1 6x 24.25 x 18 ² 23.01 N/mm2
6 x sce x he²/(2*bp²) 2x 32 ²
2 Horizontal force sbt2 1.5 x 6 x H x ha/ di x bp²
ha Height of application of design horizontal force from cylinder above base interface in mm
he+X2/2=( 18 + 14 / 2) 25 mm
1.5x 6x 206991 x 25 174.93 N/mm2
260 x 32 ^2
s bt, Permissible bending stress(0.66*fy) 224.4 N/mm2 926.2.2.2
Page No 10
s bt,cal sbt1+sbt2 23.01 + 174.93 197.94 N/mm2 Ok
Equivalent stress due to combined bending and shear shall be checked in 926.3.1.1.7.4
accordance with Permisssible equivalent stess in steel=0.9*fy) 306.00 N/mm2 926.2.2.5
se √(sbt² + 3 x lvm²)
s √( 197.9 ²+ 3x 50.96 ²) Hence,(secal<se )Nmm ² 216.73 N/mm² Ok
Pot Bottom :Thickness of base plate ( TT ) of the pot must be atleast 2.5% of piston diameter and in any
case shall not be less than 12 mm. TT=( thickness of base plate )=di*2.5% 6.50 mm
Adopted value of TT mm ( if T T is < 12 mm adopt 12 mm ) 20 mm
TB=(thickness of pot bottom)=TT+he+X2 20 + 18 + 14.00 52 mm
POT COVER :TU=Flange thickness of pot cover 16 mm
TD=Thickness of pot cover=TU+X1+X2 16 + 7 + 14.00 37 mm
TD min 37.0 37 mm
Concrete Pressure Abutment side / Support side
LDA = Final value De+4*TT 260 + 4x 20 340 mm
WAT =resistance moment LDA³ x π /32 340 ³x π 3858661.177 mm3
32
scc , cal Calculated direct compressive stress
1 =VMAX*4/(LDA² * P ) 1287 x 10³*4 14.18 N/mm²
340 ²xP
sc , cal = Calculated compressive flexural stress
2 TT +he+X2/2*H/WAT
20 + 18 + 14 x 206991 2.41 N/mm²
2 3858661.177
Stresses on concrete due to due to rotation.
3 MSum /wat( 10686098.87 / 3858661.177 ) 2.77 N/mm²
Grade of concrete M 40 N /mm² clause Ref
sco = 0.25 * fck 10 N/mm² 926.2.1.1
scc=Average Permissible direct bearing pressure in concrete .
PD = Pedestal Diameter/Size Length/Breadth 675 mm
A1 = Dispersed area = ( PD^2 x π ) / 4 357847 mm²
A2 = Loaded area =( LDA² x π) /4 90792.03 mm²
scc=sco√ (A1 / A2) <= 2 1.99 Ok
Calculate concrete stress for
sc = Allowable compressive flexural stress in concrete 926.2.1.2
sc =0.33xfck(Permissible compressive flexural stress in concrete)*1.25 16.5 N/mm²
scc = 0.25 x fck x sqrt (A1 / A2) ( Allow direct bearing stress)*1.25 24.82 N/mm²
scc, cal = 1 14.18 N/mm²
s c, cal = 2 +3 5.18 N/mm²
Calculate concrete stress for coexisting direct and flexural compressive stresses on the adjacent
concrete structure , following criteria should be satisfied : 926.2.1.3
scc, cal + sc, cal <= 1 14.18 + 5.18
scc sc 24.82 16.5 0.885 Ok
Concrete Pressure. Bridge Underside:
LDA = loaded diameter 260 + 4x 16 324 mm
WAT =resistance moment LDA³ x π /32 324 ³x π/32 3339142.283 mm3
scc , cal = Calculated direct compressive stress
1 Vmax x 4/LDA² x P
1287.2584 x 10 ³ x 4 /( 324 ²xP ) 15.61 N/mm²
sc , cal = Calculated compressive flexural stress
Page No 11
TD - x2/2*h/Wat
37 - 14 x 207 1.86 N/mm²
2 3339142.283
Stresses on concrete due to due to rotation.
3 MSum /Wat 10686098.87 / 3339142.283 3.20 N/mm²
PD1 = Minimum soffit dimensions=Length /Breadth 640 mm
A1 = Dispersed area = PD1^2 321822.72 mm²
A2 = Loaded area =LDA1 Dia LDA1² x π /4 104976.00 mm²
√ (A1 / A2)<=
2 1.75 Ok
Calculate for stresses
s c = 0.33 x fck (all comp flexural stress)*1.25 33.00 N/mm²
s cc = 0.25 x fck x √(A1 / A2)*1.25 43.77 N/mm²
(Allow average direct compressive stress in concrete)
scc, cal = 1 15.61 N/mm²
s c, cal = 2 + 3 1.86 + 3.20 5.06 N/mm²
Calculate concrete stress for coexisting direct and flexural compressive stresses 926.2.1.3
on the adjacent concrete structure , following criteria should be satisfied :
scc, cal + sc, cal
<= 1
scc sc

15.61 + 5.06 0.510 Ok


43.77 33.00
Anchor Bolts
The total resistive force against shifting of the bearing, Due to firction
H perm 1 =V- min (where - u 0.20 coeff of friction between steel & concrete)
Hperm 1 0.2 x 690 138.1 kN 0.00 kN
Due to shear resistance of bolts, H perm 2 = ( n x Ab x, permis stress) / 1000
n = no of bolts: Grade of bolt : 8 nos
Dia of bolt 20 mm
Ab = effective area of bolts Grade 4.6 80 10.9 247 mm²
Perm shear stress N/mm2 80 191 238
H perm 2 375 kN
H perm = H perm1 + H perm 2 375 + 0 375 kN Ok
Anchor Sleeve
L - length of sleeve 180 mm
D - Dia of the sleeve 60 mm
Average bearing stress in concrete, s cav = (Ab x perm stress) / (L x D) 4.34 N/mm²
Considering triangular distribution, bearing stress in concrete,
σctr = 2.0 x s - cav 8.68 N/mm²
Considering incremental factor, sp = 1.50 , peak stress,
σpeak = 1.50 x s - ctr 13.03 N/mm²
σ peak < 0.330 x fckGrade concrete on Superstructure M 40 16.5 N/mm²
Lugs Thickness of lug - LT 16 mm
Length of lug - LG 70 mm
Effective area of lug ,Eal 70 x 16 1120 mm²
Horizontal force on each lug , S-NL = H or H res / No of bolts
( 207 / 8) 25.87 kN
206.99 x 1000 / 1120 23.10 N/mm² ok
Page Page No 12
BBR (INDIA) PVT LTD

Registered Office: No.318, 15th Cross, 6th Main, Sadashivanagar, Bangalore – 560 080
Tel:080 4025 0000 / Fax : 080 4025 0001 / e-mail: bbrindia@vsnl.in / CIN U85110KA1977PTC011476

4.DESIGN OF POT BEARING


LONGITUDINALY GUIDED BEARING –LGB

SLNO BEARING TYPE DRAWING NO

2 LONGITUDINALY BBR/KRISHI/SECUND/LGB/GAD-02
GUIDED

New Delhi : Tel: 011 3257 6320 e-mail: bbrdelhi@bbrindia.co.in Hyderabad : Tel: 040 2713 1816 e-mail: bbrhyderabad@bbrindia.co.in
Mumbai : Tel: 022 2595 1963 e-mail: bbrmumbai@bbrindia.co.in Kolkata : Tel: 033 2463 1177 e-mail: bbrkolkata@bbrindia.co.in

Development Consultancy Contracting Expertise in Prestressing and Construction Technology


PROPOSED CONSTRUCTION OF ROB IN LIEU OF U/M L.C NO.31 AT KM 45/4-5
PROPSED SPAN AS 1 X 12.0M SK PSC 'I' GIRDER +1X44.50M(SK) (C/C OF BEARINGS)
PROJECT:
COMPOSITE GIRDER+ 1X12.00M(SK) PSC 'I' GIRDER OVER R&B ROAD BETWEEN
MELLACHERUVU AND REVURU RAMAPURAM STATIONS.
Type of Bearing REF.\DrgNo: DWG Case REV Qty .Nos Date

LGB BBR/KRISHI/SE Normal R0 2 06-07-2019


CAO/C/D/ST2018 CUND/LGB/GAD-
LGB 02 DWG

V-max. = max. vertical imposed load 1287.258 KN 131.219 MT


V-min. = min. vertical imposed load 690.251 KN 70.362 MT
H-L (N) = Horizontal longitudinal load 49.766 KN 5.073 MT
H-Q (N) = Horizontal Transverse load 0.000 KN 0.000 MT
E-L = longitudinal displacements.+/-mm 44.04 mm 44.04 mm
E-Q 0.00 mm 0.00 mm
Tan - phi = tilting angle ( Radians) 0.0037 rad 0.0037 rad
H-For (N) = Horizontal force 128.7 KN 13.1 MT
DESIGN PARAMETERS
Notation Value Notation Value Unit
di 260 LF 400 mm
he 18 BF 20 mm
X1 7 H2 12 mm
X2 14 TG - eff 19 mm
S 5 DG 336 mm
X2 LS 385 mm
bp 32 BS 270 mm
hc 32 LG 336 mm
DRA 324 BG 336 mm
D-B 340 LG-Provided 400 mm
TT 20 BG-Provided 464 mm
TB 52 TS 3 mm
DPC 290 TD 36 mm
TU 15 DT 260 mm
DWA 340 U 4.5 mm

Bending moment calculation fck, sup st 80 N / mm²

fck, sub st 40 A1, T 302023 mm²


A1, B 342119 mm² A2, T 70686 mm²
A2, B 70686 mm² AA, T 2.00 1.64
AA, B 2.00 1.94 Soffit Girder
Pot Bottom /Pedestal side Soffit DIA 620 mm
Pedestal size /Dia 660 mm Length 620 mm
Length 660 mm Breadth 620 mm
Breadth 660 mm Loaded Dia top 300 mm
LDA - Initial 300 mm DT 260 mm
di 260 mm BG 300 mm
300 mm W1 18.21 N/mm2
L1 20 L1 20
W 18.21 N/mm2 BM1 3642.19 N/mm
BM 3642.19 N-mm TG 9.87 mm
TT 9.87 TG-Provided 16.00 mm
TT 20.00 mm Tg min - effect 19.00

Page No 13
Check for Dispersion CL -926.3.1.6.1
De+4*TT 340 mm DT+4(TG+TS) mm 336

For calculation of anchor Steel Grade - PB 340 N / mm²

Sleeve dimensions Value Steel Grade - PC 230 N / mm²

N nos 8 Steel Grade - SP 340 N / mm²

DB mm 20 BH -Height of Barings

Ab mm² 247 TT 20.00 mm


DS mm 60 he 18 mm
LS mm 180 TD 36 mm
FB N / mm² 190 TG - eff 19 mm
LT mm 16 U 4.5 mm
LG mm 70 97.5 mm
fck , N / mm² 40 95 mm

DESIGN CHECK
Permissible value Calculated Value Checks Unit
Notation
Elastomer
sce Centre 35 24.25 Ok N / mm²
sce1 edge 40 30.52 Ok N / mm²
Pot Bottom/Pot ocver Cast steel)
su 570 128.97 Ok N / mm²
sat 204 118.26 Ok N / mm²
sbt 224.4 131.80 Ok N / mm²
lvm 153 36.85 Ok N / mm²
se 306 146.44 Ok N / mm²
sp,(Hertz) 172.5 119.98 Ok N / mm²
Sliding material PTFE
sptfe (Center) 40 24.25 Ok N / mm²
sptfe (edge) 45 31.49 Ok N / mm²
Guide Bar
sbtGB 224.4 53.1 Ok N / mm²
lGB 153 16.1 Ok N / mm²
se(GB),combined
207 60.0 Ok N / mm²
stress
Stress in guide ways stainless strips
sb (SSP) 199.95 27.51 Ok N / mm²
Pier/Sub structure
s C, Bot 13.20 3.32 Ok N / mm²
s CC, Bot 19.41 14.18 Ok N / mm²
sComb, Bot 1.00 0.98 Ok N / mm²
Soffit /Super Structure
s C, Topt 26.40 2.70 Ok N / mm²
s CC, Top 32.71 14.52 Ok N / mm²
sComb, Top 1.00 0.55 Ok N / mm²
Anchor
SR-Friction 0 kN
SR-Perm 375 kN
H resu 128.73 375 Ok kN
BS - Con 13.20 4.34 N / mm²
BS - P con 13.20 13.03 Ok N / mm²
S-NL 153.00 14.37 Ok N / mm²
Page No 14
Type of Bearing : LGB
Data :
V-max. Maximum vertical imposed load 1287 KN Clause Ref
V - min. Minimum vertical imposed load 690.3 KN
H-L Horizonatal longitudinal force 49.77 KN
H-Q Horizontal transverse force 0 KN
H-R Frictional force ( 0.05 * V - max.) 0 KN
E-L Longitudinal dispacement 44.04 mm
E-Q Transverse displacement 0 mm
TanØ Tilting angle ( radians) 0.004 rad
H Horizontal force 128.7 KN
Design of Elastomer :
sce Safe elastomer stress, centre 35 N/mm² 926.2.3.2.
Safe elastomer stress, edge 40 N/mm² 926.2.3.2.
di Elastomer diameter 260 mm
he Elastomer height 18 mm
sce1,calElastomer stress, centre
V.max x 4 1287.3 x4x 1000 24.25 N/mm² Ok
di² x π 260 ²x π
Safety factor Alpha N - factor dependent on =di/he (
260 / 18 14.44 926.2.3.6
Strain in elastomer
di x tanØ <0.15 260 x 0.0037 0.0344 Ok 926.2.3.4
he x 2 18 x 2
Restoring Moment 1.3 926.2.3.5
Induced moments M.ed= di³ x (k1 Up + k2 Uv) 926.1.5.1
Table
Up 0.004 x 0.54 x 1.3= 0.002579 di/he K1 K2
Uv 0.004 x 0.46 x 1.3= 0.002231 15 2.2 101
12.50 1.80 58.8
K1 2.03 K1 and K2 as per table (1) 14.44 2.03 80.8
k2 80.81 (Intermediate values may be 11.25 1.65 44.7
obtained by linear interpolation) 10 1.5 30.5
260 ³ x( 0.00524439 + 0.180273 3260648.45 Nmm
M.rd 0.2 x di / 2 x H 926.1.5.2
0.2 x 260 x 0.5 x 128726 4350933.36 Nmm

M-Sum M.ed+M.rd 3260648.45 + 4350933.358 7611581.811 Nmm 926.1.5.3

W-eatx π x di³/32 (π x 260 ^3/32) 1725519.76 mm3


Moment due to horizontal loads = (H Хa1 )/ W eat-x 1.87
Where a1 = [(X2/2)+he] 25
sce2 calElastomer stress due to Rotation and Horizontal force
M-Sum 7611581.811 4.41 N/mm² Ok
W-eatx 1725519.765
Total stress on elastomer
sce1,cal + sce2 cal 24.25 + 6 30.52 N/mm² Ok
Min. Average stress in Elastomer 5.00 926.2.3.3
V.min x 4 690.3 x4x 1000 13.00 N/mm² Ok
di² x π 260 ²x π
Total Min stress 13.00 N/mm²
Page No 15
Pressure between Ring and Cover SIG - P
su (ultimate tensile strength of the steel material of piston / cylinder) 520 N/mm²
sp( safe steel stress ) N /mm ² 172.5 N/mm²
Parabolic load distribution factor = 1.50 926.3.1.1.7.2
X1 1.5xdi*0.5xtan& 6 1.5 x 260 x 0.00 + 6 6.722 mm
2
X1 (adopted ) mm 7 mm
X 2 = di / 2 x tanØ + 13.00 260 x0.01+ 13 13.48 mm
2
X - 2 ( adopted ) mm 14 mm
sp Permissible bearing stress of steel( 0.75*fy) 172.5 N/mm²
s = ( 1.3 x H / (dp x sp ) 1.3x 129 x 1000 3.75 mm
259 x 172.5
dp Diameter of pistion =di-0.5 259.5 mm
dc Diameter of cylinder 260 mm
sp,cal 1.3 x H /dp x s 1.3x 129 x10³ 128.97 N/mm²
259.5 x 5
Curved contact surface between Piston and cylinder shall be designed 926.3.1.3.2
We Effective contact width of contact surface in 15mm

s ( adopted min.value 5.00 mm) In case s >15 ,then recalculate S and X - 2 5 mm


Hoop tensile stress in the cross section of the cylinder wall due to 5 926.3.1.1.7.1
sat1 Fluid pressure (di x he x sce)/(2x bp xhc)
at2 Horizontal force H/(2x bp xhc)
sat = Permissible stress in axial tension ( 0.6 xfy ) 204 N/mm² 926.2.2.1
sat, cal = Tensional stress in ring sat1+sat2
bp = Thickness of cylinder wall 32 mm
hc = height of cylinder wall he + x2 18 + 14 32 mm
Shear stress in ring from horizontal forces.
lvm Permissible steel shear stress in steel 153 N/mm² 926.2.2.3

sat1=Fluid preaasure di x he xsce 260 x 18 x 24.25 55.40 N/mm²


2x bp xhc 2 x 32 x 32
sat2 Horizontal force H 129 x 1000 62.85 N/mm²
2x bp xhc 2 x 32 x 32
sat, cal =sat1 + sat2 55.40 + 62.85 118.26 Ok
The effect of the HERTZ Stress at the mating interface shall be calculated using following
0.6 x √[{(H x Es/We x dc)} x ( 1-dn/dc)]
sp( Hertz Stress) allowable 0.75xfy 172.5 N/mm² 926.3.32.2.1
0.6 x √[ 128726 x 210000 x ( 1 - 260 )] 119.983 N/mm² Ok
5 x 260 260
sp( Hertz Stress) allowable > sp( Hertz Stress) cal
Ring turned completely : 926.3.1.1.7.2
Shear Stress at Cylinder wall and base interface calculated considering 1mm
1mm radial Slice of cylinder due to
1 lvm1, Fluid pressure he x sce/bp 18 x 24.25 / 32 13.64 N/mm2
2 lvm2 Horizontal force 1.5 x 128726 23.21 N/mm2
1.5xH/(dixbp) 260 x 32
lvm , Permissible shear stress of (0.45*fy) 153 N/mm2 926.2.2.3
lvm total lvm1 + lvm2
13.64 + 23.21 36.85 Ok
Bending stress at cylinder and base interface calculated 926.3.1.1.7.3
Page No 16
considering 1mm radial sice of the cylinder due to
1 Fluid pressure,sbt1
6 x sce x he² 6 x 24.25 x 18 ² 23.014 N/mm2
2 x bp² 2 x 32 ²
2 Horizontal force sbt2 1.5 x 6 x H x ha/di xbp²
ha= Height of application of design horizontal force from cylinder wall above base interface.
he + X2 18 + 14 25.0 mm
2 2
1.5 x 6 x 128726 x 25 108.8 N/mm2
260 x 32 ^2
sbt, Permissible bending stress (0.66*fy) 224.4 N/mm2 926.2.2.2
sbt,cal sbt1+sbt2 23.014 + 108.786 131.8 N/mm2

se permissible equivalent stress in steel =0.9 X fy 306 N/mm2 926.2.2.5


se , combined stress √(sbt² + 3 x lvm²)
se,cal.= combined stress
√( 131.801 ²+3x 36.85 ²) 146.44 N/mm² Ok
Hence , (secal<se ) N mm ²
Pot Bottom
Thickness of base plate ( TT ) of the pot must be atleast 2.5% of piston diameter and in any
case shall not be less than 12 mm.
T T = ( thickness of base plate ) = di * 2.5% 7 mm
Adopted value of TT mm (if T T is < 12 mm adopt 12 mm) 20 mm
TB =(thickness of pot bottom) T T + he + X2 52 mm
20 + 18 + 14
POT COVER :
TU Flange thickness of cover 15 mm
TD Thickness of cover TU+X1+X2 36 mm
15 + 7 + 14
TD min TD-2.5 33.5 33.5 mm
Guide Bar:
LF Length of guide bar 400 mm
BF Width of Guide bar 20 mm
H2 Guide bar contact with sliding plate 12 mm
sbt(GB), Permissible bending stress (0.66*fy) 152 N/mm2 926.2.2.2
Bending stress in guide bar
sbt(GB) Hx6xa/(LFx BF²) 129 x 10³ x 6 x 11 53 N/mm2
400 x 20 ²
a H2/2+3+2( 12 X 0.5 + 3 + 2 ) 11 mm
l(GB) l(GB) , Permissible shear stress of (0.45*fy) 104 N/mm² 926.2.2.3
Shear stress in guide bar
lt(GB)=Hx10³/(LF x BF) 128726 /( 400 x 20 ) 16 N/mm²
se permissible equivalent stress in steel =0.9 xfy) 207 N/mm² 926.2.2.5
se(GB),combined stress √(sbtGB² + 3 x lvmGB²)
√( 53.1 ²+ 3 x 16 ²) 59.969 N/mm² Ok
Stressing in Sliding Material: ( PTFE sheet )
Thickness of PTFE sheet mm 4.5 mm
DT =Diameter of sliding material 260 mm
sptfe =safe sliding material stress At centre 40 N/mm²
At edge 45 N/mm² 926.2.4.3
FT area of sliding material
DT ² x π/4 260 ²x pi()/4 53092.91585 mm ²
WT =resistance moment DT ³x π 260 ³x π 1725523.8 mm3
32 32
Page No 17
sptf =total stressing in sliding material
1 V-MAX /FT
1287 x 1000 / 53092.91585 24.25 N/mm²
2 TD - X2We
+ 4.5 x (H) 36 - 5 + 4.5 x 128725.839 2.83 N/mm²
2 WT 2 1725523.8
3=Stress due to Rotational effect on ptfe sheet
MSUM 7611581.811 4.41 N/mm²
WT 1725523.8
Hence,sptfe=(1+2+3) N/mm² 24.25 + 2.83 + 4.41 31.49 N/mm² OK
Hence , sptCal < sptfeN/mm²
LS = length of stainless plate 260 + 2 x 44 x 1 + 10 385 mm
BS = breadth of stainless plate 260 + 2 x 0 x 1 + 10 270 mm
TS=Thickness of steel plate 3 mm
Concrete Pressure Abutment side / Support side
LDA = Final value 260 +4x 20 340 mm
WAT =resistance moment,LDA²³XP/32 340 ³xP / 32 ) 3858661.177 mm3
scc, cal = Calculated direct compressive stress
1 Vmax x 4 1287258.39 x4 14.18 N/mm²
LDA² xπ 340 ³x P
sc, cal = Calculated compressive flexural stress
2 TT + he + we*0.5 x H/WAT
20 + 18 + 5 x 128725.8 1.35 N/mm²
2 3858661.177
Stresses on concrete due to due to rotation.
3 MSum 7611581.811 1.97 N/mm²
WAT 3858661.177
Grade of concrete M 40 N /mm²
sco = 0.25 * fck 10 N/mm² 926.2.1.1
scc=Average Permissible direct bearing pressure in concrete .
PD = Pedestal Diameter 660 mm
A1 = area = Length -mm 660 Breadth -mm 660 342119.44 mm²
A2 = Loaded area =( LDA² x π) /4 90792.03 mm²
scc=sco√ (A1 / A2) <= 2 1.94 Ok
Calculate concrete stress for
sc = Allowable compressive flexural stress in concrete
sc = 0.33 x fck (Permissible compressive flexural stress in cponcrete)
13.2 N/mm² 926.2.1.2
scc = 0.25 x fck x sqrt (A1 / A2) ( Allow direct bearing stress) 19.41 N/mm²
scc, cal = 1 14.18 N/mm²
s c, cal = 2 + 3 1.35 + 1.97 3.32 N/mm²

scc, cal + sc, cal 14.18 + 3.32 0.98 OK


scc sc <= 1 19.41 13.2
Guide bar bearing stress - for stainless steel sheets strips - SSL
LF1 Length of guide SS strip
H2-ssl Guide bar SS strip contact with sliding plate -SS strip
2
sbs(SSL), Permissible bearing stress (0.75*fy1*1.333) 200 N/mm 926.3.5.2
for wind load / earthquake case the above stresses can be increased by 33.33 %
fy1 = permissible stress in stainless steel sheet = 200 N / sqmm
2
sbs(SSL) cal, 128.7 x 1000 27.51 N/mm OK
390 x 12
Concrete Pressure. Bridge Underside:
LG = length of sliding plate. 400 mm
BGminimum = breadth of sliding plate. 336 mm
Effective size of sliding plate DT + 4 x (TG+TS) 336 mm
Page No 18
W AT = resistance moment.
(π x BG³/32 π x 336 ³ 3724077.77 mm3
32
scc, cal = Calculated direct compressive stress
1 Vmax x 4 1287.3 x 10³x4 14.52 N/mm²
B G² x π 336 ²x π
sc, cal = Calculated compressive flexural stress
2 ( TG + Ts) x (H ) /W AT Lever arm - a1 TG + Ts 16 + 3 19 mm
19 x 129 x10³/ 3724077.773 0.66 N/mm²
Stresses on concrete due to rotation.
3 = MSum / WAT
7611581.811 / 3724077.77 2.04 N/mm²
Grade of concrete 80
s Co = 0.25 x fck 20 N/mm²
sc = Allowable compressive flexural stress in concrete
sc = 0.33 x fck (Permissible compressive flexural stress in cponcrete) 26.4 N/mm² 926.2.1.2
scc = 0.25 x fck x sqrt (A1 / A2) ( Allow direct bearing stress) 32.71 N/mm²
scc, cal = 1 14.52 N/mm²
s c, cal = 2 + 3 0.66 + 2.04 2.70 N/mm²
scc, cal + sc, cal 14.52 + 2.70 0.55 926.2.1.3
scc sc <= 1 32.71 26.4 Ok
Anchor Bolts
The total resistive force against shifting of the bearing,
H perm 1 = min of ( u x Nmin )
where - u 0.20 coeff of friction between steel & concrete
Hperm 1 0.2 x 690.25 0
Considered H perm 1 0 kN
Due to shear resistance of bolts, H perm 2 = ( n x Ab x, permis stress) / 1000
n = no of bolts : Grade of bolt : 190 8 nos
Dia of bolt 20 mm
Ab = effective area of bolts 247 mm²
Perm stress 4.6 Gr 8.8 Gr 10.9Gr
80 191 238
H perm 2 375 kN
H perm = H perm1 + H perm 2 0 + 375 375 kN Ok
Anchor Sleeve
L - length of sleeve 180 mm
D - Dia of the sleeve 60 mm
Average bearing stress in concrete, s cav = (Ab x perm stress) / (L x D) 4.34 N/mm²
Considering triangular distribution, bearing stress in concrete,
sctr = 2.0 x s - cav 8.68 N/mm²
Considering incremental factor, sp = 1.50 , peak stress,
speak = 1.50 x s - ctr 13.03 N/mm²
s peak < 0.330 x fck Grade concrete in superstructure M 40 13.2 N/mm²
Lugs
Thickness of lug - LT 16 mm
Length of lug - LG 70 mm
Effective area of lug ,Cal 70 x 16 1120 mm²
Horizontal force on each lug , S-NL = H or H res / No of bolts 129 / 8 16 kN
129 x 1000 14.37 N/mm² ok
1120
Page No 19
PROPOSED CONSTRUCTION OF ROB IN LIEU OF U/M L.C NO.31 AT KM 45/4-5
PROPSED SPAN AS 1 X 12.0M SK PSC 'I' GIRDER +1X44.50M(SK) (C/C OF BEARINGS)
PROJECT:
COMPOSITE GIRDER+ 1X12.00M(SK) PSC 'I' GIRDER OVER R&B ROAD BETWEEN
MELLACHERUVU AND REVURU RAMAPURAM STATIONS.
Type of Bearing REF.\DrgNo: DWG Case REV Qty .Nos Date

LGB BBR/KRISHI/SEC SS R0 2 06-07-2019


CAO/C/D/ST2018 UND/LGB/GAD-
LGB 02 DWG

V-max. = max. vertical imposed load 1287.258 KN 131.219 MT


V-min. = min. vertical imposed load 690.251 KN 70.362 MT
H-L (N) = Horizontal longitudinal load 0.000 KN 0.000 MT
H-Q (N) = Horizontal Transverse load 206.991 KN 21.100 MT
E-L = longitudinal displacements.+/-mm 44.04 mm 44.04 mm
E-Q 0.00 mm 0.00 mm
Tan - phi = tilting angle ( Radians) 0.0037 rad 0.0037 rad
H-For (N) = Horizontal force 207.0 KN 21.1 MT
DESIGN PARAMETERS
Notation Value Notation Value Unit
di 260 LF 400 mm
he 18 BF 20 mm
X1 7 H2 12 mm
X2 14 TG - eff 19 mm
S 7 DG 336 mm
X2 LS 385 mm
bp 32 BS 270 mm
hc 32 LG 336 mm
DRA 324 BG 336 mm
D-B 340 LG-Provided 400 mm
TT 20.00 BG-Provided 464 mm
TB 52 TS 3 mm
DPC 290 TD 36 mm
TU 15 DT 260 mm
DWA 340 U 4.5 mm

Bending moment calculation fck, sup st 80 N / mm²

fck, sub st 40 A1, T 302023 mm²


A1, B 301907 mm² A2, T 70686 mm²
A2, B 70686 mm² AA, T 2.00 1.64
AA, B 2.00 1.82 Soffit Girder
Pot Bottom /Pedestal side Soffit DIA 620 mm
Pedestal size /Dia 620 mm Length 620 mm
Length 620 mm Breadth 620 mm
Breadth 620 mm Loaded Dia top 300 mm
LDA - Initial 300 mm DT 260 mm
di 260 mm BG 300 mm
300 mm W1 18.21 N/mm2
L1 20 L1 20
W 18.21 N/mm2 BM1 3642.19 N/mm
BM 3642.19 N-mm TG 9.87 mm
TT 9.87 TG-Provided 16.00 mm
TT 20.00 mm Tg min - effect 19.00

Page No 20
Check for Dispersion CL -926.3.1.6.1
De+4*TT 340 mm DT+4(TG+TS) mm 336

For calculation of anchor Steel Grade - PB 340 N / mm²

Sleeve dimensions Value Steel Grade - PC 230 N / mm²

N nos 8 Steel Grade - SP 340 N / mm²

DB mm 20 BH -Height of Barings

Ab mm² 247 TT 20.00 mm


DS mm 60 he 18 mm
LS mm 180 TD 36 mm
FB N / mm² 190 TG - eff 19 mm
LT mm 16 U 4.5 mm
LG mm 70 97.5 mm
fck , N / mm² 40 95 mm

DESIGN CHECK
Permissible value Calculated Value Checks Unit
Notation
Elastomer
sce Centre 35 24.25 Ok N / mm²
sce1 edge 40 33.19 Ok N / mm²
Pot Bottom/Pot ocver Cast steel)
su 570 158.97 Ok N / mm²
sat 204 156.47 Ok N / mm²
sbt 224.4 197.94 Ok N / mm²
lvm 153 50.96 Ok N / mm²
se 306 216.73 Ok N / mm²
sp,(Hertz) 172.5 133.21 Ok N / mm²
Sliding material PTFE
sptfe (Center) 40 24.25 Ok N / mm²
sptfe (edge) 45 34.66 Ok N / mm²
Guide Bar
sbtGB 224.4 85.4 Ok N / mm²
lGB 153 25.9 Ok N / mm²
se(GB),combined
207 96.4 Ok N / mm²
stress
Stress in guide ways stainless strips
sb (SSP) 199.95 44.23 Ok N / mm²
Pier/Sub structure
s C, Bot 16.50 4.87 Ok N / mm²
s CC, Bot 22.79 14.18 Ok N / mm²
sComb, Bot 1.00 0.92 Ok N / mm²
Soffit /Super Structure
s C, Topt 33.00 3.81 Ok N / mm²
s CC, Top 40.89 14.52 Ok N / mm²
sComb, Top 1.00 0.47 Ok N / mm²
Anchor
SR-Friction 0 kN
SR-Perm 375 kN
H resu 206.99 375 Ok kN
BS - Con 16.50 4.34 N / mm²
BS - P con 16.50 13.03 Ok N / mm²
S-NL 153.00 23.10 Ok N / mm²
Page No 21
Type of Bearing : LGB
Data :
V-max. Maximum vertical imposed load 1287 KN Clause Ref
V - min. Minimum vertical imposed load 690.3 KN
H-L Horizonatal longitudinal force 0 KN
H-Q Horizontal transverse force 207 KN
H-R Frictional force ( 0.05 * V - max.) 0 KN
E-L Longitudinal dispacement 44.04 mm
E-Q Transverse displacement 0 mm
TanØ Tilting angle ( radians) 0.004 rad
H Horizontal force 207.0 KN
Design of Elastomer :
sce Safe elastomer stress, centre 35 N/mm² 926.2.3.2.
Safe elastomer stress, edge 40 N/mm² 926.2.3.2.
di Elastomer diameter 260 mm
he Elastomer height 18 mm
sce1,calElastomer stress, centre
V.max x 4 1287.3 x4x 1000 24.25 N/mm² Ok
di² x π 260 ²x π
Safety factor Alpha N - factor dependent on =di/he (
260 / 18 14.44 926.2.3.6
Strain in elastomer
di x tanØ <0.15 260 x 0.0037 0.0344 Ok 926.2.3.4
he x 2 18 x 2
Restoring Moment 1.3 926.2.3.5
Induced moments M.ed= di³ x (k1 Up + k2 Uv) 926.1.5.1
Table
Up 0.004 x 0.54 x 1.3= 0.002579 di/he K1 K2
Uv 0.004 x 0.46 x 1.3= 0.002231 15 2.2 101
12.50 1.80 58.8
K1 2.03 K1 and K2 as per table (1) 14.44 2.03 80.8
k2 80.81 (Intermediate values may be 11.25 1.65 44.7
obtained by linear interpolation) 10 1.5 30.5
260 ³ x( 0.00524439 + 0.180273 3260648.45 Nmm
M.rd 0.2 x di / 2 x H 926.1.5.2
0.2 x 260 x 0.5 x 206991 6996295.8 Nmm

M-Sum M.ed+M.rd 3260648.45 + 6996295.8 10256944.25 Nmm 926.1.5.3

W-eatx π x di³/32 (π x 260 ^3/32) 1725519.76 mm3


Moment due to horizontal loads = (H Хa1 )/ W eat-x 3.00
Where a1 = [(X2/2)+he] 25
sce2 calElastomer stress due to Rotation and Horizontal force
M-Sum 10256944.25 5.94 N/mm² Ok
W-eatx 1725519.765
Total stress on elastomer
sce1,cal + sce2 cal 24.25 + 9 33.19 N/mm² Ok
Min. Average stress in Elastomer 5.00 926.2.3.3
V.min x 4 690.3 x4x 1000 13.00 N/mm² Ok
di² x π 260 ²x π
Total Min stress 13.00 N/mm²
Page No 22
Pressure between Ring and Cover SIG - P
su (ultimate tensile strength of the steel material of piston / cylinder) 520 N/mm²
sp( safe steel stress ) N /mm ² 172.5 N/mm²
Parabolic load distribution factor = 1.50 926.3.1.1.7.2
X1 1.5xdi*0.5xtan& 6 1.5 x 260 x 0.00 + 6 6.722 mm
2
X1 (adopted ) mm 7 mm
X 2 = di / 2 x tanØ + 13.00 260 x0.01+ 13 13.48 mm
2
X - 2 ( adopted ) mm 14 mm
sp Permissible bearing stress of steel( 0.75*fy) 172.5 N/mm²
s = ( 1.3 x H / (dp x sp ) 1.3x 207 x 1000 6.02 mm
259 x 172.5
dp Diameter of pistion =di-0.5 259.5 mm
dc Diameter of cylinder 260 mm
sp,cal 1.3 x H /dp x s 1.3x 207 x10³ 158.97 N/mm²
259.5 x 7
Curved contact surface between Piston and cylinder shall be designed 926.3.1.3.2
We Effective contact width of contact surface in 15mm

s ( adopted min.value 5.00 mm) In case s >15 ,then recalculate S and X - 2 7 mm


Hoop tensile stress in the cross section of the cylinder wall due to 7 926.3.1.1.7.1
sat1 Fluid pressure (di x he x sce)/(2x bp xhc)
at2 Horizontal force H/(2x bp xhc)
sat = Permissible stress in axial tension ( 0.6 xfy ) 204 N/mm² 926.2.2.1
sat, cal = Tensional stress in ring sat1+sat2
bp = Thickness of cylinder wall 32 mm
hc = height of cylinder wall he + x2 18 + 14 32 mm
Shear stress in ring from horizontal forces.
lvm Permissible steel shear stress in steel 153 N/mm² 926.2.2.3

sat1=Fluid preaasure di x he xsce 260 x 18 x 24.25 55.40 N/mm²


2x bp xhc 2 x 32 x 32
sat2 Horizontal force H 207 x 1000 101.07 N/mm²
2x bp xhc 2 x 32 x 32
sat, cal =sat1 + sat2 55.40 + 101.07 156.47 Ok
The effect of the HERTZ Stress at the mating interface shall be calculated using following
0.6 x √[{(H x Es/We x dc)} x ( 1-dn/dc)]
sp( Hertz Stress) allowable 0.75xfy 172.5 N/mm² 926.3.32.2.1
0.6 x √[ 206991 x 210000 x ( 1 - 260 )] 133.207 N/mm² Ok
7 x 260 260
sp( Hertz Stress) allowable > sp( Hertz Stress) cal
Ring turned completely : 926.3.1.1.7.2
Shear Stress at Cylinder wall and base interface calculated considering 1mm
1mm radial Slice of cylinder due to
1 lvm1, Fluid pressure he x sce/bp 18 x 24.25 / 32 13.64 N/mm2
2 lvm2 Horizontal force 1.5 x 206991 37.32 N/mm2
1.5xH/(dixbp) 260 x 32
lvm , Permissible shear stress of (0.45*fy) 153 N/mm2 926.2.2.3
lvm total lvm1 + lvm2
13.64 + 37.32 50.96 Ok
Bending stress at cylinder and base interface calculated 926.3.1.1.7.3
Page No 23
considering 1mm radial sice of the cylinder due to
1 Fluid pressure,sbt1
6 x sce x he² 6 x 24.25 x 18 ² 23.014 N/mm2
2 x bp² 2 x 32 ²
2 Horizontal force sbt2 1.5 x 6 x H x ha/di xbp²
ha= Height of application of design horizontal force from cylinder wall above base interface.
he + X2 18 + 14 25.0 mm
2 2
1.5 x 6 x 206991 x 25 174.9 N/mm2
260 x 32 ^2
sbt, Permissible bending stress (0.66*fy) 224.4 N/mm2 926.2.2.2
sbt,cal sbt1+sbt2 23.014 + 174.929 197.9 N/mm2

se permissible equivalent stress in steel =0.9 X fy 306 N/mm2 926.2.2.5


se , combined stress √(sbt² + 3 x lvm²)
se,cal.= combined stress
√( 197.943 ²+3x 50.96 ²) 216.73 N/mm² Ok
Hence , (secal<se ) N mm ²
Pot Bottom
Thickness of base plate ( TT ) of the pot must be atleast 2.5% of piston diameter and in any
case shall not be less than 12 mm.
T T = ( thickness of base plate ) = di * 2.5% 7 mm
Adopted value of TT mm (if T T is < 12 mm adopt 12 mm) 20 mm
TB =(thickness of pot bottom) T T + he + X2 52 mm
20 + 18 + 14
POT COVER :
TU Flange thickness of cover 15 mm
TD Thickness of cover TU+X1+X2 36 mm
15 + 7 + 14
TD min TD-2.5 33.5 33.5 mm
Guide Bar:
LF Length of guide bar 400 mm
BF Width of Guide bar 20 mm
H2 Guide bar contact with sliding plate 12 mm
sbt(GB), Permissible bending stress (0.66*fy) 152 N/mm2 926.2.2.2
Bending stress in guide bar
sbt(GB) Hx6xa/(LFx BF²) 207 x 10³ x 6 x 11 85 N/mm2
400 x 20 ²
a H2/2+3+2( 12 X 0.5 + 3 + 2 ) 11 mm
l(GB) l(GB) , Permissible shear stress of (0.45*fy) 104 N/mm² 926.2.2.3
Shear stress in guide bar
lt(GB)=Hx10³/(LF x BF) 206991 /( 400 x 20 ) 26 N/mm²
se permissible equivalent stress in steel =0.9 xfy) 207 N/mm² 926.2.2.5
se(GB),combined stress √(sbtGB² + 3 x lvmGB²)
√( 85.38 ²+ 3 x 26 ²) 96.4301 N/mm² Ok
Stressing in Sliding Material: ( PTFE sheet )
Thickness of PTFE sheet mm 4.5 mm
DT =Diameter of sliding material 260 mm
sptfe =safe sliding material stress At centre 40 N/mm²
At edge 45 N/mm² 926.2.4.3
FT area of sliding material
DT ² x π/4 260 ²x pi()/4 53092.91585 mm ²
WT =resistance moment DT ³x π 260 ³x π 1725523.8 mm3
32 32
Page No 24
sptf =total stressing in sliding material
1 V-MAX /FT
1287 x 1000 / 53092.91585 24.25 N/mm²
2 TD - X2We
+ 4.5 x (H) 36 - 7 + 4.5 x 206991 4.47 N/mm²
2 WT 2 1725523.8
3=Stress due to Rotational effect on ptfe sheet
MSUM 10256944.25 5.94 N/mm²
WT 1725523.8
Hence,sptfe=(1+2+3) N/mm² 24.25 + 4.47 + 5.94 34.66 N/mm² OK
Hence , sptCal < sptfeN/mm²
LS = length of stainless plate 260 + 2 x 44 x 1 + 10 385 mm
BS = breadth of stainless plate 260 + 2 x 0 x 1 + 10 270 mm
TS=Thickness of steel plate 3 mm
Concrete Pressure Abutment side / Support side
LDA = Final value 260 +4x 20 340 mm
WAT =resistance moment,LDA²³XP/32 340 ³xP / 32 ) 3858661.177 mm3
scc, cal = Calculated direct compressive stress
1 Vmax x 4 1287258.39 x4 14.18 N/mm²
LDA² xπ 340 ³x P
sc, cal = Calculated compressive flexural stress
2 TT + he + we*0.5 x H/WAT
20 + 18 + 7 x 206991 2.21 N/mm²
2 3858661.177
Stresses on concrete due to due to rotation.
3 MSum 10256944.25 2.66 N/mm²
WAT 3858661.177
Grade of concrete M 40 N /mm²
sco = 0.25 * fck 10 N/mm² 926.2.1.1
scc=Average Permissible direct bearing pressure in concrete .
PD = Pedestal Diameter 620 mm
A1 = area = Length -mm 620 Breadth -mm 620 301907.05 mm²
A2 = Loaded area =( LDA² x π) /4 90792.03 mm²
scc=sco√ (A1 / A2) <= 2 1.82 Ok
Calculate concrete stress for
sc = Allowable compressive flexural stress in concrete
sc = 0.33 x fck (Permissible compressive flexural stress in cponcrete)
16.5 N/mm² 926.2.1.2
scc = 0.25 x fck x sqrt (A1 / A2) ( Allow direct bearing stress)*1.25 22.79 N/mm²
scc, cal = 1 14.18 N/mm²
s c, cal = 2 + 3 2.21 + 2.66 4.87 N/mm²

scc, cal + sc, cal 14.18 + 4.87 0.92 OK


scc sc <= 1 22.79 16.5
Guide bar bearing stress - for stainless steel sheets strips - SSL
LF1 Length of guide SS strip
H2-ssl Guide bar SS strip contact with sliding plate -SS strip
2
sbs(SSL), Permissible bearing stress (0.75*fy1*1.333) 200 N/mm 926.3.5.2
for wind load / earthquake case the above stresses can be increased by 33.33 %
fy1 = permissible stress in stainless steel sheet = 200 N / sqmm
2
sbs(SSL) cal, 207.0 x 1000 44.23 N/mm OK
390 x 12
Concrete Pressure. Bridge Underside:
LG = length of sliding plate. 400 mm
BGminimum = breadth of sliding plate. 336 mm
Effective size of sliding plate DT + 4 x (TG+TS) 336 mm
Page No 25
W AT = resistance moment.
(π x BG³/32 π x 336 ³ 3724077.77 mm3
32
scc, cal = Calculated direct compressive stress
1 Vmax x 4 1287.3 x 10³x4 14.52 N/mm²
B G² x π 336 ²x π
sc, cal = Calculated compressive flexural stress
2 ( TG + Ts) x (H ) /W AT Lever arm - a1 TG + Ts 16 + 3 19 mm
19 x 207 x10³/ 3724077.773 1.06 N/mm²
Stresses on concrete due to rotation.
3 = MSum / WAT
10256944.25 / 3724077.77 2.75 N/mm²
Grade of concrete 80
s Co = 0.25 x fck 20 N/mm²
sc = Allowable compressive flexural stress in concrete
sc = 0.33 x fck (Permissible compressive flexural stress in cponcrete)*1.25 33 N/mm² 926.2.1.2
scc = 0.25 x fck x sqrt (A1 / A2) ( Allow direct bearing stress)*1.25 40.89 N/mm²
scc, cal = 1 14.52 N/mm²
s c, cal = 2 + 3 1.06 + 2.75 3.81 N/mm²
scc, cal + sc, cal 14.52 + 3.81 0.47 926.2.1.3
scc sc <= 1 40.89 33 Ok
Anchor Bolts
The total resistive force against shifting of the bearing,
H perm 1 = min of ( u x Nmin )
where - u 0.20 coeff of friction between steel & concrete
Hperm 1 0.2 x 690.25 0
Considered H perm 1 0 kN
Due to shear resistance of bolts, H perm 2 = ( n x Ab x, permis stress) / 1000
n = no of bolts : Grade of bolt : 190 8 nos
Dia of bolt 20 mm
Ab = effective area of bolts 247 mm²
Perm stress 4.6 Gr 8.8 Gr 10.9Gr
80 191 238
H perm 2 375 kN
H perm = H perm1 + H perm 2 0 + 375 375 kN Ok
Anchor Sleeve
L - length of sleeve 180 mm
D - Dia of the sleeve 60 mm
Average bearing stress in concrete, s cav = (Ab x perm stress) / (L x D) 4.34 N/mm²
Considering triangular distribution, bearing stress in concrete,
sctr = 2.0 x s - cav 8.68 N/mm²
Considering incremental factor, sp = 1.50 , peak stress,
speak = 1.50 x s - ctr 13.03 N/mm²
s peak < 0.330 x fck Grade concrete in superstructure M 40 16.50 N/mm²
Lugs
Thickness of lug - LT 16 mm
Length of lug - LG 70 mm
Effective area of lug ,Cal 70 x 16 1120 mm²
Horizontal force on each lug , S-NL = H or H res / No of bolts 207 / 8 26 kN
207 x 1000 23.10 N/mm² ok
1120
Page No 26
BBR (INDIA) PVT LTD

Registered Office: No.318, 15th Cross, 6th Main, Sadashivanagar, Bangalore – 560 080
Tel:080 4025 0000 / Fax : 080 4025 0001 / e-mail: bbrindia@vsnl.in / CIN U85110KA1977PTC011476

5.DESIGN OF POT BEARING


TRANSVERSLY GUIDED BEARING –TGB

SLNO BEARING TYPE DRAWING NO

3 TRANSVERSLY BBR/KRISHI/SECUND/TGB/GAD-03
GUIDED

New Delhi : Tel: 011 3257 6320 e-mail: bbrdelhi@bbrindia.co.in Hyderabad : Tel: 040 2713 1816 e-mail: bbrhyderabad@bbrindia.co.in
Mumbai : Tel: 022 2595 1963 e-mail: bbrmumbai@bbrindia.co.in Kolkata : Tel: 033 2463 1177 e-mail: bbrkolkata@bbrindia.co.in

Development Consultancy Contracting Expertise in Prestressing and Construction Technology


PROPOSED CONSTRUCTION OF ROB IN LIEU OF U/M L.C NO.31 AT KM 45/4-5
PROPSED SPAN AS 1 X 12.0M SK PSC 'I' GIRDER +1X44.50M(SK) (C/C OF BEARINGS)
PROJECT:
COMPOSITE GIRDER+ 1X12.00M(SK) PSC 'I' GIRDER OVER R&B ROAD BETWEEN
MELLACHERUVU AND REVURU RAMAPURAM STATIONS.
Type of Bearing REF.\DrgNo: DWG Case REV Qty .Nos Date

TGB BBR/KRISHI/SE Normal R0 4 06-07-2019


CAO/C/D/ST2018 CUND/TGB/GAD-
TGB 03 DWG

V-max. = max. vertical imposed load 1330.776 KN 135.655 MT


V-min. = min. vertical imposed load 1230.488 KN 125.432 MT
H-L (N) = Horizontal longitudinal load 66.149 KN 6.743 MT
H-Q (N) = Horizontal Transverse load 0.000 KN 0.000 MT
E-L = longitudinal displacements.+/-mm 0.00 mm 0.00 mm
E-Q 11.01 mm 11.01 mm
Tan - phi = tilting angle ( Radians) 0.0037 rad 0.0037 rad
H-For (N) = Horizontal force 133.1 KN 13.6 MT
DESIGN PARAMETERS
Notation Value Notation Value Unit
di 260 LF 340 mm
he 18 BF 20 mm
X1 7 H2 12 mm
X2 14 TG - eff 19 mm
S 5 DG 336 mm
X2 LS 270 mm
bp 32 BS 300 mm
hc 32 LG 336 mm
DRA 324 BG 336 mm
D-B 340 LG-Provided 464 mm
TT 20 BG-Provided 400 mm
TB 52 TS 3 mm
DPC 290 TD 36 mm
TU 15 DT 260 mm
DWA 340 U 4.5 mm

Bending moment calculation fck, sup st 80 N / mm²

fck, sub st 40 A1, T 302023 mm²


A1, B 331831 mm² A2, T 70686 mm²
A2, B 70686 mm² AA, T 2.00 1.64
AA, B 2.00 1.91 Soffit Girder
Pot Bottom /Pedestal side Soffit DIA 620 mm
Pedestal size /Dia 650 mm Length 620 mm
Length 650 mm Breadth 620 mm
Breadth 650 mm Loaded Dia top 300 mm
LDA - Initial 300 mm DT 260 mm
di 260 mm BG 300 mm
300 mm W1 18.83 N/mm2
L1 20 L1 20
W 18.83 N/mm2 BM1 3765.32 N/mm
BM 3765.32 N-mm TG 10.03 mm
TT 10.03 TG-Provided 16.00 mm
TT 20.00 mm Tg min - effect 19.00

Page No 27
Check for Dispersion CL -926.3.1.6.1
De+4*TT 340 mm DT+4(TG+TS) mm 336

For calculation of anchor Steel Grade - PB 340 N / mm²

Sleeve dimensions Value Steel Grade - PC 230 N / mm²

N nos 8 Steel Grade - SP 340 N / mm²

DB mm 20 BH -Height of Barings

Ab mm² 247 TT 20.00 mm


DS mm 60 he 18 mm
LS mm 180 TD 36 mm
FB N / mm² 190 TG - eff 19 mm
LT mm 16 U 4.5 mm
LG mm 70 97.5 mm
fck , N / mm² 80 95 mm

DESIGN CHECK
Permissible value Calculated Value Checks Unit
Notation
Elastomer
sce Centre 35 25.07 Ok N / mm²
sce1 edge 40 29.99 Ok N / mm²
Pot Bottom/Pot ocver Cast steel)
su 570 133.33 Ok N / mm²
sat 204 122.26 Ok N / mm²
sbt 224.4 136.26 Ok N / mm²
lvm 153 38.09 Ok N / mm²
se 306 151.39 Ok N / mm²
sp,(Hertz) 172.5 121.99 Ok N / mm²
Sliding material PTFE
sptfe (Center) 40 25.07 Ok N / mm²
sptfe (edge) 45 30.99 Ok N / mm²
Guide Bar
sbtGB 224.4 64.6 Ok N / mm²
lGB 153 19.6 Ok N / mm²
se(GB),combined
207 72.9 Ok N / mm²
stress
Stress in guide ways stainless strips
sb (SSP) 199.95 33.61 Ok N / mm²
Pier/Sub structure
s C, Bot 13.20 2.74 Ok N / mm²
s CC, Bot 19.12 14.66 Ok N / mm²
sComb, Bot 1.00 0.97 Ok N / mm²
Soffit /Super Structure
s C, Topt 26.40 2.07 Ok N / mm²
s CC, Top 32.71 15.01 Ok N / mm²
sComb, Top 1.00 0.54 Ok N / mm²
Anchor
SR-Friction 0 kN
SR-Perm 375 kN
H resu 133.08 375 Ok kN
BS - Con 13.20 4.34 N / mm²
BS - P con 13.20 13.03 Ok N / mm²
S-NL 153.00 14.85 Ok N / mm²
Page No 28
Type of Bearing : TGB
Data :
V-max. Maximum vertical imposed load 1331 KN Clause Ref
V - min. Minimum vertical imposed load 1230 KN
H-L Horizonatal longitudinal force 66.15 KN
H-Q Horizontal transverse force 0 KN
H-R Frictional force ( 0.05 * V - max.) 0 KN
E-L Longitudinal dispacement 0 mm
E-Q Transverse displacement 11.01 mm
TanØ Tilting angle ( radians) 0.004 rad
H Horizontal force 133.1 KN
Design of Elastomer :
sce Safe elastomer stress, centre 35 N/mm² 926.2.3.2.
Safe elastomer stress, edge 40 N/mm² 926.2.3.2.
di Elastomer diameter 260 mm
he Elastomer height 18 mm
sce1,calElastomer stress, centre
V.max x 4 1330.8 x4x 1000 25.07 N/mm² Ok
di² x π 260 ²x π
Safety factor Alpha N - factor dependent on =di/he (
260 / 18 14.44 926.2.3.6
Strain in elastomer
di x tanØ <0.15 260 x 0.0037 0.0344 Ok 926.2.3.4
he x 2 18 x 2
Restoring Moment 1.3 926.2.3.5
Induced moments M.ed= di³ x (k1 Up + k2 Uv) 926.1.5.1
Table
Up 0.004 x 0.92 x 1.3= 0.004448 di/he K1 K2
Uv 0.004 x 0.08 x 1.3= 0.000362 15 2.2 101
12.50 1.80 58.8
K1 2.03 K1 and K2 as per table (1) 14.44 2.03 80.8
k2 80.81 (Intermediate values may be 11.25 1.65 44.7
obtained by linear interpolation) 10 1.5 30.5
260 ³ x( 0.00904328 + 0.029293 673792.442 Nmm
M.rd 0.2 x di / 2 x H 926.1.5.2
0.2 x 260 x 0.5 x 133078 4498021.36 Nmm

M-Sum M.ed+M.rd 673792.442 + 4498021.359 5171813.801 Nmm 926.1.5.3

W-eatx π x di³/32 (π x 260 ^3/32) 1725519.76 mm3


Moment due to horizontal loads = (H Хa1 )/ W eat-x 1.93
Where a1 = [(X2/2)+he] 25
sce2 calElastomer stress due to Rotation and Horizontal force
M-Sum 5171813.801 3.00 N/mm² Ok
W-eatx 1725519.765
Total stress on elastomer
sce1,cal + sce2 cal 25.07 + 5 29.99 N/mm² Ok
Min. Average stress in Elastomer 5.00 926.2.3.3
V.min x 4 1230 x4x 1000 23.18 N/mm² Ok
di² x π 260 ²x π
Total Min stress 23.18 N/mm²
Page No 29
Pressure between Ring and Cover SIG - P
su (ultimate tensile strength of the steel material of piston / cylinder) 520 N/mm²
sp( safe steel stress ) N /mm ² 172.5 N/mm²
Parabolic load distribution factor = 1.50 926.3.1.1.7.2
X1 1.5xdi*0.5xtan& 6 1.5 x 260 x 0.00 + 6 6.722 mm
2
X1 (adopted ) mm 7 mm
X 2 = di / 2 x tanØ + 13.00 260 x0.01+ 13.00 13.48 mm
2
X - 2 ( adopted ) mm 14 mm
sp Permissible bearing stress of steel( 0.75*fy) 172.5 N/mm²
s = ( 1.3 x H / (dp x sp ) 1.3x 133 x 1000 3.87 mm
259 x 172.5
dp Diameter of pistion =di-0.5 259.5 mm
dc Diameter of cylinder 260 mm
sp,cal 1.3 x H /dp x s 1.3x 133 x10³ 133.33 N/mm²
259.5 x 5
Curved contact surface between Piston and cylinder shall be designed 926.3.1.3.2
We Effective contact width of contact surface in 15mm

s ( adopted min.value 5.00 mm) In case s >15 ,then recalculate S and X - 2 5 mm


Hoop tensile stress in the cross section of the cylinder wall due to 5 926.3.1.1.7.1
sat1 Fluid pressure (di x he x sce)/(2x bp xhc)
at2 Horizontal force H/(2x bp xhc)
sat = Permissible stress in axial tension ( 0.6 xfy ) 204 N/mm² 926.2.2.1
sat, cal = Tensional stress in ring sat1+sat2
bp = Thickness of cylinder wall 32 mm
hc = height of cylinder wall he + x2 18 + 14 32 mm
Shear stress in ring from horizontal forces.
lvm Permissible steel shear stress in steel 153 N/mm² 926.2.2.3

sat1=Fluid preaasure di x he xsce 260 x 18 x 25.07 57.28 N/mm²


2x bp xhc 2 x 32 x 32
sat2 Horizontal force H 133 x 1000 64.98 N/mm²
2x bp xhc 2 x 32 x 32
sat, cal =sat1 + sat2 57.28 + 64.98 122.26 Ok
The effect of the HERTZ Stress at the mating interface shall be calculated using following
0.6 x √[{(H x Es/We x dc)} x ( 1-dn/dc)]
sp( Hertz Stress) allowable 0.75xfy 172.5 N/mm² 926.3.32.2.1
0.6 x √[ 133078 x 210000 x ( 1 - 260 )] 121.994 N/mm² Ok
5 x 260 260
sp( Hertz Stress) allowable > sp( Hertz Stress) cal
Ring turned completely : 926.3.1.1.7.2
Shear Stress at Cylinder wall and base interface calculated considering 1mm
1mm radial Slice of cylinder due to
1 lvm1, Fluid pressure he x sce/bp 18 x 25.07 / 32 14.10 N/mm2
2 lvm2 Horizontal force 1.5 x 133078 23.99 N/mm2
1.5xH/(dixbp) 260 x 32
lvm , Permissible shear stress of (0.45*fy) 153 N/mm2 926.2.2.3
lvm total lvm1 + lvm2
14.10 + 23.99 38.09 Ok
Bending stress at cylinder and base interface calculated 926.3.1.1.7.3
Page No 30
considering 1mm radial sice of the cylinder due to
1 Fluid pressure,sbt1
6 x sce x he² 6 x 25.07 x 18 ² 23.792 N/mm2
2 x bp² 2 x 32 ²
2 Horizontal force sbt2 1.5 x 6 x H x ha/di xbp²
ha= Height of application of design horizontal force from cylinder wall above base interface.
he + X2 18 + 14 25.0 mm
2 2
1.5 x 6 x 133078 x 25 112.5 N/mm2
260 x 32 ^2
sbt, Permissible bending stress (0.66*fy) 224.4 N/mm2 926.2.2.2
sbt,cal sbt1+sbt2 23.792 + 112.464 136.3 N/mm2

se permissible equivalent stress in steel =0.9 X fy 306 N/mm2 926.2.2.5


se , combined stress √(sbt² + 3 x lvm²)
se,cal.= combined stress
√( 136.256 ²+3x 38.09 ²) 151.39 N/mm² Ok
Hence , (secal<se ) N mm ²
Pot Bottom
Thickness of base plate ( TT ) of the pot must be atleast 2.5% of piston diameter and in any
case shall not be less than 12 mm.
T T = ( thickness of base plate ) = di * 2.5% 7 mm
Adopted value of TT mm (if T T is < 12 mm adopt 12 mm) 20 mm
TB =(thickness of pot bottom) T T + he + X2 52 mm
20 + 18 + 14
POT COVER :
TU Flange thickness of cover 15 mm
TD Thickness of cover TU+X1+X2 36 mm
15 + 7 + 14
TD min TD-2.5 33.5 33.5 mm
Guide Bar:
LF Length of guide bar 340 mm
BF Width of Guide bar 20 mm
H2 Guide bar contact with sliding plate 12 mm
sbt(GB), Permissible bending stress (0.66*fy) 152 N/mm2 926.2.2.2
Bending stress in guide bar
sbt(GB) Hx6xa/(LFx BF²) 133 x 10³ x 6 x 11 65 N/mm2
340 x 20 ²
a H2/2+3+2( 12 X 0.5 + 3 + 2 ) 11 mm
l(GB) l(GB) , Permissible shear stress of (0.45*fy) 104 N/mm² 926.2.2.3
Shear stress in guide bar
lt(GB)=Hx10³/(LF x BF) 133078 /( 340 x 20 ) 20 N/mm²
se permissible equivalent stress in steel =0.9 xfy) 207 N/mm² 926.2.2.5
se(GB),combined stress √(sbtGB² + 3 x lvmGB²)
√( 64.58 ²+ 3 x 20 ²) 72.9369 N/mm² Ok
Stressing in Sliding Material: ( PTFE sheet )
Thickness of PTFE sheet mm 4.5 mm
DT =Diameter of sliding material 260 mm
sptfe =safe sliding material stress At centre 40 N/mm²
At edge 45 N/mm² 926.2.4.3
FT area of sliding material
DT ² x π/4 260 ²x pi()/4 53092.91585 mm ²
WT =resistance moment DT ³x π 260 ³x π 1725523.8 mm3
32 32
Page No 31
sptf =total stressing in sliding material
1 V-MAX /FT
1331 x 1000 / 53092.91585 25.07 N/mm²
2 TD - X2We
+ 4.5 x (H) 36 - 5 + 4.5 x 133077.555 2.93 N/mm²
2 WT 2 1725523.8
3=Stress due to Rotational effect on ptfe sheet
MSUM 5171813.801 3.00 N/mm²
WT 1725523.8
Hence,sptfe=(1+2+3) N/mm² 25.07 + 2.93 + 3.00 30.99 N/mm² OK
Hence , sptCal < sptfeN/mm²
LS = length of stainless plate 260 + 2 x 0 x 1 + 10 270 mm
BS = breadth of stainless plate 260 + 2 x 11 x 1 + 10 300 mm
TS=Thickness of steel plate 3 mm
Concrete Pressure Abutment side / Support side
LDA = Final value 260 +4x 20 340 mm
WAT =resistance moment,LDA²³XP/32 340 ³xP / 32 ) 3858661.177 mm3
scc, cal = Calculated direct compressive stress
1 Vmax x 4 1330775.55 x4 14.66 N/mm²
LDA² xπ 340 ³x P
sc, cal = Calculated compressive flexural stress
2 TT + he + we*0.5 x H/WAT
20 + 18 + 5 x 133077.6 1.40 N/mm²
2 3858661.177
Stresses on concrete due to due to rotation.
3 MSum 5171813.801 1.34 N/mm²
WAT 3858661.177
Grade of concrete M 40 N /mm²
sco = 0.25 * fck 10 N/mm² 926.2.1.1
scc=Average Permissible direct bearing pressure in concrete .
PD = Pedestal Diameter 650 mm
A1 = area = Length -mm 650 Breadth -mm 650 331830.72 mm²
A2 = Loaded area =( LDA² x π) /4 90792.03 mm²
scc=sco√ (A1 / A2) <= 2 1.91 Ok
Calculate concrete stress for
sc = Allowable compressive flexural stress in concrete
sc = 0.33 x fck (Permissible compressive flexural stress in cponcrete)
13.2 N/mm² 926.2.1.2
scc = 0.25 x fck x sqrt (A1 / A2) ( Allow direct bearing stress) 19.12 N/mm²
scc, cal = 1 14.66 N/mm²
s c, cal = 2 + 3 1.40 + 1.34 2.74 N/mm²

scc, cal + sc, cal 14.66 + 2.74 0.97 OK


scc sc <= 1 19.12 13.2
Guide bar bearing stress - for stainless steel sheets strips - SSL
LF1 Length of guide SS strip
H2-ssl Guide bar SS strip contact with sliding plate -SS strip
2
sbs(SSL), Permissible bearing stress (0.75*fy1*1.333) 200 N/mm 926.3.5.2
for wind load / earthquake case the above stresses can be increased by 33.33 %
fy1 = permissible stress in stainless steel sheet = 200 N / sqmm
2
sbs(SSL) cal, 133.1 x 1000 33.61 N/mm OK
330 x 12
Concrete Pressure. Bridge Underside:
LG = length of sliding plate. 464 mm
BGminimum = breadth of sliding plate. 336 mm
Effective size of sliding plate DT + 4 x (TG+TS) 336 mm
Page No 32
W AT = resistance moment.
(π x BG³/32 π x 336 ³ 3724077.77 mm3
32
scc, cal = Calculated direct compressive stress
1 Vmax x 4 1330.8 x 10³x4 15.01 N/mm²
B G² x π 336 ²x π
sc, cal = Calculated compressive flexural stress
2 ( TG + Ts) x (H ) /W AT Lever arm - a1 TG + Ts 16 + 3 19 mm
19 x 133 x10³/ 3724077.773 0.68 N/mm²
Stresses on concrete due to rotation.
3 = MSum / WAT
5171813.801 / 3724077.77 1.39 N/mm²
Grade of concrete 80
s Co = 0.25 x fck 20 N/mm²
sc = Allowable compressive flexural stress in concrete
sc = 0.33 x fck (Permissible compressive flexural stress in cponcrete) 26.4 N/mm² 926.2.1.2
scc = 0.25 x fck x sqrt (A1 / A2) ( Allow direct bearing stress) 32.71 N/mm²
scc, cal = 1 15.01 N/mm²
s c, cal = 2 + 3 0.68 + 1.39 2.07 N/mm²
scc, cal + sc, cal 15.01 + 2.07 0.54 926.2.1.3
scc sc <= 1 32.71 26.4 Ok
Anchor Bolts
The total resistive force against shifting of the bearing,
H perm 1 = min of ( u x Nmin )
where - u 0.20 coeff of friction between steel & concrete
Hperm 1 0.2 x 1230.49 0
Considered H perm 1 0 kN
Due to shear resistance of bolts, H perm 2 = ( n x Ab x, permis stress) / 1000
n = no of bolts : Grade of bolt : 190 8 nos
Dia of bolt 20 mm
Ab = effective area of bolts 247 mm²
Perm stress 4.6 Gr 8.8 Gr 10.9Gr
80 191 238
H perm 2 375 kN
H perm = H perm1 + H perm 2 0 + 375 375 kN Ok
Anchor Sleeve
L - length of sleeve 180 mm
D - Dia of the sleeve 60 mm
Average bearing stress in concrete, s cav = (Ab x perm stress) / (L x D) 4.34 N/mm²
Considering triangular distribution, bearing stress in concrete,
sctr = 2.0 x s - cav 8.68 N/mm²
Considering incremental factor, sp = 1.50 , peak stress,
speak = 1.50 x s - ctr 13.03 N/mm²
s peak < 0.330 x fck Grade concrete in superstructure M 80 13.2 N/mm²
Lugs
Thickness of lug - LT 16 mm
Length of lug - LG 70 mm
Effective area of lug ,Cal 70 x 16 1120 mm²
Horizontal force on each lug , S-NL = H or H res / No of bolts 133 / 8 17 kN
133 x 1000 14.85 N/mm² ok
1120
Page No 33
BBR (INDIA) PVT LTD

Registered Office: No.318, 15th Cross, 6th Main, Sadashivanagar, Bangalore – 560 080
Tel:080 4025 0000 / Fax : 080 4025 0001 / e-mail: bbrindia@vsnl.in / CIN U85110KA1977PTC011476

6. DESIGN OF BEARING
FREE BEARING-FRB

SLNO BEARING TYPE DRAWING NO

4 FREE BBR/KRISHI/SECUND/FRB/GAD-04

New Delhi : Tel: 011 3257 6320 e-mail: bbrdelhi@bbrindia.co.in Hyderabad : Tel: 040 2713 1816 e-mail: bbrhyderabad@bbrindia.co.in
Mumbai : Tel: 022 2595 1963 e-mail: bbrmumbai@bbrindia.co.in Kolkata : Tel: 033 2463 1177 e-mail: bbrkolkata@bbrindia.co.in

Development Consultancy Contracting Expertise in Prestressing and Construction Technology


PROPOSED CONSTRUCTION OF ROB IN LIEU OF U/M L.C NO.31 AT KM 45/4-5 PROPSED
SPAN AS 1 X 12.0M SK PSC 'I' GIRDER +1X44.50M(SK) (C/C OF BEARINGS) COMPOSITE
PROJECT:
GIRDER+ 1X12.00M(SK) PSC 'I' GIRDER OVER R&B ROAD BETWEEN MELLACHERUVU AND
REVURU RAMAPURAM STATIONS.
Type of Bearing REF.\DrgNo: DWG Case REV Qty Date
FRB BBR/KRISHI/SE Normal R0 4
CAO/C/D/ST2018 CUND/FRB/GAD- 6-7-19
FREE DWG
04
V-max. = max. vertical imposed load 1330.776 KN 135.655 MT
V-min. = min. vertical imposed load 1230.488 KN 125.432 MT
H-L (N) = Horizontal longitudinal load 5.073 KN 5.073 MT
H-Q (N) = Horizontal Transverse load 5.073 KN 5.073 MT
E-L = longitudinal displacements. + / -mm 45.0 mm 45.00 mm
E-Q 12.0 mm 12.00 mm
Tan - phi = tilting angle ( Radians) 0.0037 rad 0.0037 rad
H-For (N) = Horizontal force 133.1 KN 13.6 MT
DESIGN PARAMETERS
Notation Value Notation Value Unit
di 260 TG - eff 19 mm
he 18 DG 336 mm
X1 7 LS 390 mm
X2 14 BS 302 mm
S 5 LG 336 mm
X2 BG 336 mm
bp 32 LG-Provided 420 mm
hc 32 BG-Provided 420 mm
DRA 324 TS 3 mm
D-B 340 TD 36 mm
TT 20 DT 260 mm
TB 52 U 4.5 mm
DPC 290
TU 15
DWA 340

Bending moment calculation fck, sup st 80 N / mm²


fck, sub st 40 N / mm² A1, T 282743 mm²
A1, B 331831 mm² A2, T 70686 mm²
A2, B 70686 mm² AA, T 2.00 1.79
AA, B 2.00 1.91 Soffit Girder
Pot Bottom /Pedestal side Soffit DIA 600 mm
Pedestal size /Dia 650 mm Length 600 mm
Length 650 mm Breadth 600 mm
Breadth 650 mm Loaded Dia top 300 mm
LDA - Initial 300 mm DT 260 mm
di 260 mm BG 300 mm
300 mm W1 18.83 N/mm2
L1 20 L1 20
W 18.83 N/mm2 BM1 3765.32 N/mm
BM 3765.32 N-mm TG 12.20 mm
TT 10.03 TG-Provided 16.00 mm
TT 20.00 mm Tg min - effect 19.00

Page No 34
DWA 340 mm DT+4(TG+TS) mm 336

Steel Grade - PB 340 N / mm²

Sleeve dimensions Value Steel Grade - PC 230 N / mm²


N nos 8 Steel Grade - SP 230 N / mm²
DB mm 20 BH -Height of Barings
Ab mm² 247 TT 20 mm
DS mm 60 he 18 mm
LS mm 180 TD 36 mm
FB N / mm² 190 TG - eff 19 mm
LT mm 16 U 4.5 mm
LG mm 70 97.5 mm
fck , N / mm² 80 95 mm

DESIGN CHECK
Permissible value Calculated Value Checks Unit
Notation
Elastomer
sce Centre 35 25.07 Ok N / mm²
sce1 edge 40 29.99 Ok N / mm²
Pot Bottom/Pot ocver Cast steel)
su 570 133.33 Ok N / mm²
sat 204 122.26 Ok N / mm²
sbt 224.4 136.26 Ok N / mm²
lvm 153 38.09 Ok N / mm²
se 306 151.39 Ok N / mm²
sp,(Hertz) 172.5 121.99 Ok N / mm²
Sliding material PTFE
sptfe (Center) 40 25.07 Ok N / mm²
sptfe (edge) 45 30.99 Ok N / mm²
Pier/Sub structure
s C, Bot 13.2 2.74 Ok N / mm²
s CC, Bot 19.1 14.66 Ok N / mm²
sComb, Bot 1.0 0.97 Ok N / mm²
Soffit /Super Structure
s C, Topt 26.4 2.07 Ok N / mm²
s CC, Top 35.7 15.01 Ok N / mm²
sComb, Top 1.0 0.50 Ok N / mm²
Anchor
SR-Friction 0.00 kN
SR-Perm 375.19 kN
H resu 133 375.19 Ok kN
BS - Con 13.2 4.34 N / mm²
BS - P con 13.2 13.03 Ok N / mm²
S-NL 153 14.85 Ok N / mm²

Page No 35
Type of Bearing : FRB
Data :
V-max.Maximum vertical imposed load 1331 KN Clause Ref
V - min.Minimum vertical imposed load 1230 KN
H - L Horizonatal longitudinal force 5.073 KN
H - Q Horizontal transverse force 5.073 KN
H - R Frictional force ( 0.05 * V - max.) 0 KN
E-L Longitudinal dispacement 45 mm
E - Q Transverse displacement 12 mm
TanØ Tilting angle ( radians) 0.0037 rad
H Horizontal force 133.1 KN
Design of Elastomer :
sce Safe elastomer stress, centre 35 N/mm² 926.2.3.2.
Safe elastomer stress, edge 40 N/mm² 926.2.3.2.
di Elastomer diameter 260 mm
he Elastomer height 18 mm
sce1,cal
Elastomer stress, centre
V.max x 4 1330.776 x 4 x 1000 25.07 N/mm² Ok
di² x π 260 ² x π
Safety factor Alpha N - factor dependent on =di/he ( 260 / 18 ) 14.44 926.2.3.6
Strain in elastomer
di x tanØ <0.15 260 x 0.0037 0.0344 Ok 926.2.3.4
he x 2 18 x 2
Restoring Moment 1.3 926.2.3.5
Induced moments M.ed= di³ x (k1 Up + k2 Uv) 926.1.5.1
Table
Up 0.004 x 0.925 x1.3= 0.00 di/he K1 K2
Uv 0.004 x 0.075 x1.3= 0.000 15 2.2 101
12.50 1.8 58.80
K1 2.03 K1 and K2 as per table (1) 14.44 2.033 80.81
k2 80.81 (Intermediate values may be 10 1.5 30.50
obtained by linear interpolation)
( 260 ³ x( 0.009043285 + 0.03 ) 673792.4421 Nmm
M.rd 0.2 x di / 2 x H 926.1.5.2
(0.2x 260 x0.5x 133078 ) 4498021.359 Nmm

M-SumM.ed+M.rd 673792.4421 + 4498021.359 5171813.801 Nmm 926.1.5.3

W-eatx π x di³/32 (π x 260 ^3/32) 1725519.765 mm3


Moment due to horizontal loads = (H Хa1 )/ W eat-x 1.93 N/mm²
Where a1 = [(X2/2)+he] 25 N/mm²
sce2 cal
Elastomer stress due to Rotation and Horizontal force
M-Sum 5171813.801 3.00 N/mm² Ok
W-eatx 1725519.765
Total stress on elastomer
sce1,cal+sce2cal 25.07 + 4.9 29.99 N/mm² Ok
Min. Average stress in Elastomer 5.00 N/mm² 926.2.3.3
V.min x 4 1230 x4x 1000 23.18 N/mm² Ok
di² x π 260 ² xP
Total Min stress 23.18 N/mm²
Pressure between Ring and Cover SIG - P
su (ultimate tensile strength of the steel material of piston / cylinder) 520 N/mm²
sp( safe steel stress ) N /mm ² 172.5 N/mm²
Page No 36
Parabolic load distribution factor = 1.50 926.3.1.1.7.2
X1 =1.5xdia*0.5xtan& + 6 1.5x 260 x0.5x 0.01+ 6 6.7215 mm
X1 (adopted ) mm 7 mm
X 2 = di / 2 x tanØ + 13 260 x 0.0037 + 13 13.481 mm
2
X - 2 ( adopted ) mm 14 mm
sp Permissible bearing stress of steel( 0.75*fy) 172.5 N/mm²
s = ( 1.3 x H / (dp x sp ) 1.3 x 133 x 1000 3.87 mm
259 x 172.5
dp Diameter of pistion =di-0.5 259.5 mm
dc Diameter of cylinder 260.0 mm
sp,cal 1.3 x H /dp x s 1.3 x 133 x 10³ 133.3 N/mm²
260 x 5
Curved contact surface between Piston and cylinder shall be designed 926.3.1.3.2
We Effective contact width of contact surface in 15mm

s ( adopted min.value 5.00 mm) In case s >15 ,then recalculate S and X - 2 5 mm


Hoop tensile stress in the cross section of the cylinder wall due to 5 mm 926.3.1.1.7.1
sat1 Fluid pressure (di x he x sce)/(2x bp xhc)
at2 Horizontal force H/(2x bp xhc)
sat = Permissible stress in axial tension ( 0.6 xfy ) 204 N/mm² 926.2.2.1
sat, cal = Tensional stress in ring sat1+sat2
bp = Thickness of cylinder wall 32 mm
hc = height of cylinder wall he + x2 18 + 14 32 mm
Shear stress in ring from horizontal forces.
lvm Permissible steel shear stress in steel 153 N/mm² 926.2.2.3

sat1 Fluid pressure di x he xsce 260 x 18 x 25.07 57.28 N/mm²


2x bp xhc 2 x 32 x 32
sat2 Horizontal force H 133 x 1000 64.98 N/mm²
2x bp xhc 2 x 32 x 32
sat, cal = sat1 + sat2 57.28 + 64.98 122.3 Ok
The effect of the HERTZ Stress at the mating interface shall be calculated using following
0.6 x √[{(H x Es/We x dc)} x ( 1-dn/dc)]
sp( Hertz Stress) allowable 0.75xfy 172.5 N/mm² 926.3.32.2.1
0.6 x √[ 133078 x 210000 x (1- 259.5 )] 121.99 N/mm² Ok
5 x 260 260
sp( Hertz Stress) allowable > sp( Hertz Stress) cal
Ring turned completely : 926.3.1.1.7.2
Shear Stress at Cylinder wall and base interface calculated considering 1mm
1mm radial Slice of cylinder due to
1 lvm1, Fluid pressure=hexsce/bp 18 x 25.07 / 32 14.10 N/mm²
2 lvm2 Horizontal force 1.5 x H 1.5x 133078 23.99 N/mm²
di x bp 260 x 32
lvm , Permissible shear stress of (0.45*fy) 153 N/mm² 926.2.2.3
lvm total lvm1 + lvm2 14.10 + 23.99 + 38.09 Ok
Bending stress at cylinder and base interface calculated 926.3.1.1.7.3
considering 1mm radial sice of the cylinder due to
1 Fluid pressure,sbt1
6 x sce x he² 6 x 25.07 x 18 ² 23.79 N/mm²
2 x bp² 2 x 32 ²
2 Horizontal force sbt2 1.5 x 6 x H x ha/di xbp²
Page No 37
ha= Height of application of design horizontal force from cylinder wall above base interface.
he + X2 18 + 14 25.0 mm
2 2
1.5 x 6 x 133078 x 25 112.5 N/mm²
260 x 32 ^2
sbt, Permissible bending stress (0.66*fy) 224.4 N/mm² 926.2.2.2
sbt,cal sbt1+sbt2 23.792 + 112.464 136.3 N/mm²

se permissible equivalent stress in steel =0.9 X fy 306 N/mm² 926.2.2.5


se , combined stress √(sbt² + 3 x lvm²)
se,cal.= combined stress √( 136.256 ²+3x 38.09 ²) 151.4 N/mm² Ok
Hence , (secal<se ) N mm ²
Pot Bottom
Thickness of base plate ( TT ) of the pot must be atleast 2.5% of piston diameter and in any
case shall not be less than 12 mm.
T T = ( thickness of base plate ) = di * 2.5% 7 mm
Adopted value of TT mm ( if T T is < 12 mm adopt 12 mm ) 20 mm
TB =(thickness of pot bottom)=TT+he+X2 20.00 + 18 + 14 52 mm
POT COVER :
TU Flange thickness of cover 15 mm
TD=Thickness of cover =TU+X1+X2 15 + 7 + 14 36 mm
TD minTD-2.5 33.5 33.5 mm
Stressing in Sliding Material: ( PTFE sheet )
Thickness of PTFE sheet mm 4.5 mm
DT =Diameter of sliding material 260 mm
sptfe =safe sliding material stress At centre 40 N/mm²
At edge 45 N/mm² 926.2.4.3
FT area of sliding material
DT ² x π/4 260 ² x pi()/4 53092.9 mm ²
WT=resistance moment DT³xP /32 260 ³ xP/32 1725523.8 mm3

sptf =total stressing in sliding material


1 V-MAX /FT 1331 x 1000 / 53092.91585 25.07 N/mm²

2 TD - X2 +We 4.5 x (H) 36 - 5 + 4.5 x 133078 2.93 N/mm²


2 WT 2 1725523.8
3=Stress due to Rotational effect on ptfe sheet
MSUM 5171813.801 3.00 N/mm²
WT 1725523.8
Hence,sptfe=(1+2+3) N/mm² 25.07 + 2.93 + 3.00 30.99 N/mm² OK
Hence , sptCal < sptfeN/mm²
LS = length of stainless plate
260 + 2 x 45 x 1 + 10 390 mm
BS = breadth of stainless plate
260 + 2 x 12 x 1 + 10 302 mm
TS=Thickness of steel plate 3 mm
Concrete Pressure Abutment side / Support side
LDA = Final value 260 + 4 x 20 340 mm
WAT =resistance moment
LDA³ x π /32 ( 340 ³x π / 32 ) 3858661.177 mm3
scc, cal = Calculated direct compressive stress
1 Vmax x 4 1330775.55 x4 14.66 N/mm²
LDA² xπ 340 ³x P
Page No 38
sc, cal = Calculated compressive flexural stress
2 TT + he + we*0.5 x H/WAT
20 + 18 + 5 x 133077.555 1.40 N/mm²
2 3858661.177
Stresses on concrete due to due to rotation.
3 MSum/WAT=( 5171813.801 / 3858661.177 ) 1.34 N/mm²

Grade of concrete M 40 N /mm²


sco = 0.25 * fck 10 N/mm² 926.2.1.1
scc=Average Permissible direct bearing pressure in concrete .
PD = Pedestal Diameter 650 mm
A1 = area = Length -mm 650 Breadth -mm 650 331958.3 mm²
A2 = Loaded area =( LDA² x π) /4 90792.0 mm²
scc=sco√ (A1 / A2) <= 2 1.91 Ok
Calculate concrete stress for
sc = Allowable compressive flexural stress in concrete
sc = 0.33 x fck (Permissible compressive flexural stress in cponcrete)
13.2 N/mm² 926.2.1.2
scc = 0.25 x fck x sqrt (A1 / A2) ( Allow direct bearing stress) 19.12 N/mm²
scc, cal = 1 14.66 N/mm²
s c, cal = 2 + 3 1.40 + 1.34 2.74 N/mm²

scc, cal + sc, cal 14.66 + 2.74 0.97 OK


<= 1
scc sc 19.12 13.2

Concrete Pressure. Bridge Underside:


LG = length of sliding plate. 420 mm
BGminimum = breadth of sliding plate. 336 mm
Effective size of sliding plate=DT+4x(TG+TS) 336 mm
W AT = resistance moment.
(π x BG³/32 π x 336 ³ 3724077.773 mm3
32
scc, cal = Calculated direct compressive stress
1 Vmax x 4 1330.776 x10³x4 15.01 N/mm²
B G² x π 336 x²P
sc, cal = Calculated compressive flexural stress
2 ( TG + Ts) x (H ) /W AT
Lever arm- a1=TG+TS 16 + 3 19 mm
19 x 133 x10³/ 3724077.77 0.68 N/mm²
Stresses on concrete due to rotation.
3 = MSum / WAT ( 5171813.801 / 3724077.773 ) 1.39 N/mm²
Grade of concrete 80
s Co = 0.25 x fck 20 N/mm²
sc = Allowable compressive flexural stress in concrete
sc = 0.33 x fck (Permissible compressive flexural stress in cponcrete) 26.4 N/mm² 926.2.1.2
scc = 0.25 x fck x sqrt (A1 / A2) ( Allow direct bearing stress) 35.71 N/mm²
scc, cal = 1 15.01 N/mm²
s c, cal = 2 + 3 0.68 + 1.39 2.07 N/mm²
scc, cal + sc, cal 15.01 + 2.07 0.50 926.2.1.3
<= 1
scc sc 35.71 26.4 Ok
Page No 39
Anchor Bolts
The total resistive force against shifting of the bearing,
H perm 1 = min of ( u x Nmin )
where - u 0.20 coeff of friction between steel & concrete
Hperm 1 0.2x 1230 0 kN
Considered H perm 1 0 kN
Due to shear resistance of bolts, H perm 2 = ( n x Ab x, permis stress) / 1000
n = no of bolts : Grade of bolt : 190 8 nos
Dia of bolt 20 mm
Ab = effective area of bolts 247 mm²
Perm stress 4.6 Gr 8.8 Gr 10.9Gr
80 191 238
H perm 2 375 kN
H perm = H perm1 + H perm 2 0 + 375 375 kN Ok
Anchor Sleeve
L - length of sleeve 180 mm
D - Dia of the sleeve 60 mm
Average bearing stress in concrete, s cav = (Ab x perm stress) / (L x D) 4.34 N/mm²
Considering triangular distribution, bearing stress in concrete,
sctr = 2.0 x s - cav 8.68 N/mm²
Considering incremental factor, sp = 1.50 , peak stress,
speak = 1.50 x s - ctr 13.03 N/mm²
s peak < 0.330 x fck Grade concrete in superstructure M 80 13.2 N/mm²
Lugs
Thickness of lug - LT 16 mm
Length of lug - LG 70 mm
Effective area of lug ,Cal 70 x 16 1120 mm²
Horizontal force on each lug , S-NL = H or H res / No of bolts 17 kN
133 / 8

133 x 1000 14.85 N/mm² ok


1120

Page No 40
BBR (INDIA) PVT LTD

Registered Office: No.318, 15th Cross, 6th Main, Sadashivanagar, Bangalore – 560 080
Tel:080 4025 0000 / Fax : 080 4025 0001 / e-mail: bbrindia@vsnl.in / CIN U85110KA1977PTC011476

7. ASSEMBLY DRAWING &


DETAILS OF POT cum PTFE SLIDING
BEARINGS

New Delhi : Tel: 011 3257 6320 e-mail: bbrdelhi@bbrindia.co.in Hyderabad : Tel: 040 2713 1816 e-mail: bbrhyderabad@bbrindia.co.in
Mumbai : Tel: 022 2595 1963 e-mail: bbrmumbai@bbrindia.co.in Kolkata : Tel: 033 2463 1177 e-mail: bbrkolkata@bbrindia.co.in

Development Consultancy Contracting Expertise in Prestressing and Construction Technology


M/S KRISHI INFRA TECH

BBR (INDIA) PVT LTD.


BANGALORE
M/S KRISHI INFRA TECH

BBR (INDIA) PVT LTD.


BANGALORE
BBR (INDIA) PVT LTD

Registered Office: No.318, 15th Cross, 6th Main, Sadashivanagar, Bangalore – 560 080
Tel:080 4025 0000 / Fax : 080 4025 0001 / e-mail: bbrindia@vsnl.in / CIN U85110KA1977PTC011476

NOTES / REMARKS

New Delhi : Tel: 011 3257 6320 e-mail: bbrdelhi@bbrindia.co.in Hyderabad : Tel: 040 2713 1816 e-mail: bbrhyderabad@bbrindia.co.in
Mumbai : Tel: 022 2595 1963 e-mail: bbrmumbai@bbrindia.co.in Kolkata : Tel: 033 2463 1177 e-mail: bbrkolkata@bbrindia.co.in

Development Consultancy Contracting Expertise in Prestressing and Construction Technology


BBR (INDIA) PVT LTD

Registered Office: No.318, 15th Cross, 6th Main, Sadashivanagar, Bangalore – 560 080
Tel:080 4025 0000 / Fax : 080 4025 0001 / e-mail: bbrindia@vsnl.in / CIN U85110KA1977PTC011476

New Delhi : Tel: 011 3257 6320 e-mail: bbrdelhi@bbrindia.co.in Hyderabad : Tel: 040 2713 1816 e-mail: bbrhyderabad@bbrindia.co.in
Mumbai : Tel: 022 2595 1963 e-mail: bbrmumbai@bbrindia.co.in Kolkata : Tel: 033 2463 1177 e-mail: bbrkolkata@bbrindia.co.in

Development Consultancy Contracting Expertise in Prestressing and Construction Technology

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