Ajinkya Suryavanshi

ajinkya24suryavanshi@gmail.com
+91 9657859195
Pune, Maharashtra

Objective:
 To join an organization that will recognize and utilize my skills fully and offer me a position requiring innovative and creative
ideas where continuous growth and learning are way of life.

Engineering Highlights:
 Application Engineer at Onward Technologies since 6th August 2018
 Project Engineer at Altair Engineering India
 Secured 3rd rank at VJTI for MTech in Thermal Engineering
 MTech project intern at VAFTSY CAE. [8/8/2017 to 1/6/2018]
 Assistant Manager Design at YAZAKI INDIA PVT. LTD [16/7/2014 to 22/8/2015] for BOLT and ZEST W/H
 Received BEST PERFORMER 2014-2015 at YAZAKI INDIA PVT. LTD
 BE sandwich trainee at TATA MOTORS in AUTO PROJECTS DEPT. (TRANSMISSION) [24/12/2013 to 15/6/2014]
 TE sandwich trainee at TATA MOTORS in NEW PRODUCT INTRODUCTION DEPT [13/7/2012 to 31/12/2012]
 Secured 3rd rank at PUNE UNIVERSITY during second year of engineering

Education:
Masters of Technology in Thermal Engineering 2016-2018 from VJTI, Mumbai.

%
UNIVERSITY/ YEAR OF
S.NO EXAM SCHOOL/COLLEGE MARKS/ CLASS
BOARD PASSING
CGPA
M-Tech Thermal
1 VJTI, MUMBAI MUMBAI UNIVERSITY 9.14/10 2018 Distinction

BE AISSMS COLLEGE OF
2 PUNE UNIVERSITY 66.35 2014 Distinction
(Mechanical) ENGINEERING, PUNE

MES ABASAHEB GARWARE MAHARASHTRA

3 HSC 74.33 2010 First class
COLLEGE, PUNE BOARD

St. PATRICKS HIGH SCHOOL, MAHARASHTRA

4 SSC 84.30 2008 Distinction
PUNE BOARD

Current Work Experience:

Company: Onward Technologies

Project: Static Structural Analysis of Transfer Case Housing

 Structural analysis of Transfer Case housing subjected to load cases such as chain pull, front thrust, rear thrust, skid torque and
radial imbalance
 Contact setup among different components of transfer case
 Elastic-plastic material stress-strain curve generation using plasticity modulus K and exponent n
 Identify critical locations on the transfer case housing and do mesh convergence study for stresses at these location
Software Used: Ansys WB, SpaceClaim

Project: Static Structural Analysis of Differential Housing of electric vehicles

 Structural analysis of differential housing subjected to load cases such as maximum torque load, drive load and coast load
 Contact setup among sun, ring, planet and differential gears of Differential housing as per the load direction
 Verify torque reaction as per the gear ratio and axial thrust as per right hand thumb rule for helical gears
Software Used: Ansys WB, SpaceClaim
Project: Acoustic Analysis of Transfer Case Housing
 Perform pre-stress modal, harmonic and acoustic analysis on Transfer Case analysis
 Prepare simplified model for modal analysis and water tight model and enclosure for acoustic analysis
 Element size calculation for acoustic analysis
 Identify the natural frequencies, acceleration response, sound pressure level and sound power level
Software Used: Ansys WB, SpaceClaim

Project: Static Structural Analysis of Shafts and Sprockets used in Transfer Case
 Structural analysis of shaft subject to torque at input, front output and rear output
 Verifying stresses at shaft OD using hand calculation for torque only load cases
 Stress evaluation at critical locations on the shaft such as lube holes and spline roots
 Structural analysis of sprocket subject to force at different teeth
 Stress evaluation at critical locations on the sprocket such as fillets and spline roots
Software Used: Ansys WB, SpaceClaim

Other Projects:
 Lift load analysis for BEV housing
 Mount load analysis for BEV housing
 Static structural analysis of Differential gears at various contact (root, tip and mid contact)
 Static structural analysis of Shift fork
 Static structural analysis of Grippers
Software Used: Ansys WB, SpaceClaim

Projects done at Altair Engineering

Project: FE joint testing
 FE joint testing in OptiStruct
Software Used: HM, Simlab, OptiStruct

MTech Project Internship:

Company: VAFTSY CAE Role: MTech Project Intern
[8/8/2017 to 1/6/2018]

Project: Analysis & Optimization of Concentric Heat Exchanger with Sliding Tube Sheet Design
Introduction:
 A concentric heat exchanger is proposed with sliding tube sheet, which enables the expansion of assembly at higher
temperatures and thus reduce the thermal stresses.
Objective:
 Design of Heat exchanger
 Static structural analysis of Heat exchanger as per ASME standards
 Thermal stress analysis
 Optimization of Tube sheet thickness
Software Used: Ansys WB, Design Modler
Previous Work Experience:
Company: Yazaki India Pvt. Ltd. Role: Assistant Manager –
Design Department (July 2014 to Aug 2015)

Project: Bolt and Zest Wiring Harness

Responsibility:
 Leading design activities from NPD to Production.
 Cost saving activities through VA/VE implementation.
 Handling customer (TML) & in house design issues.
 Study and implement different types of Engineering Changes in W/H’s as per customer (TML) requirement.
 Providing inputs to Drawing Preparation, BOM Preparation, Program Management, Production Engineering to understand
drawings and implement feedback received from different depts.
 Working on TML Standard implementation & standardize design related procedure.
 Support for SPD W/H.
Key Activities:
 63 number of ECN successfully implemented.
 Total cost saving through VA/VE activities 250 INR per kit.

BE Internship Experience:
Company: TATA Motors Role: Sandwich Trainee
[24/12/2013 to 15/6/2014]

Project: Design & Development of LCA press

Objective:
 To develop a low cost automation (Hydro-pneumatic) press. This press is used to press oil seal & oil slinger plate into the front
cover of gearbox. Initially it was pressed manually with the help of hammer which used to cause injuries to the operator. Now
with the development of press operator safety and cycle time reduction has been done.
Responsibility:
 Design of pneumatic and Hydro-pneumatic circuits.
 Pressure, force and flow rate calculations.
 Selection of standard actuators, flow control valve and pilot operated check valve.

Assignment: Facility planning for Kitting of gearbox assembly line.

Responsibility:
 Selection of components for kitting.
 Design of brackets for rear cover and rear half.
 Preparing request for quotation (RFQ) for kitting crates.
 Time study and process study for gearbox assembly line.
 Preparing activity chart matrix using time study and process study techniques for offline fitment activities.
 Preparing proposals and process plan for offline fitment activities.
Software Used: AUTOCAD, PLM, DPE.

Company: TATA Motors Role: Sandwich Trainee

[13/7/2012 to 31/12/2012]

Assignment: Study of 697 Cri6 inline diesel engines.

Responsibility:
 Study of cooling, starting, fuel intake, lubrication, air intake and exhaust system
Software Used: PLM.
Supra Projects:
Project: Design of air intake manifold for 599cc engine.
Responsibility:
 Calculation for ram pipe length, runner length and plenum volume

Project: Design of chain drive to transfer power from gearbox to differential.

Responsibility:
 Selection of standard chain.
 Calculation of centre to centre distance, number of links and chain length.
 Design of rear sprocket to drive differential.

Software Skills:
PRO-E Wildfire 4.0
GAMBIT,
Fluent,
Ansys APDL,
3D Software
Ansys WB,
HM
Simlab
OptiStruct

Extra-Curricular & Co-Curricular Activities:

 Represented College Cricket and Hockey team.
 Winners of ZEST-2013(Hockey)
 Member of college supra team (Powertrain & Drivetrain Department).
 First runner up ZP-2009(Hockey)

Hobbies:
 Swimming,
 Cricket,
 Hockey,

Languages Known:
 English,
 Hindi,
 Marathi

Declaration
I promise the information given is true and correct to best of my knowledge.

Thanking You,

(Ajinkya Suryavanshi)