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A Section 25 - Tugs 25-1

SECTION 25

TUGS

Page

A. General..................................................................................................................................................................25- 1
B. Hull Structures .......................................................................................................................................................25- 2
C. Towing Gear / Towing Arrangement ......................................................................................................................25- 3
D. Steering Gear / Steering Arrangement ..................................................................................................................25- 8
E. Anchoring/mooring Equipment ..............................................................................................................................25- 8
F. Weather Tight Integrity and Stability Towing Gear ................................................................................................25- 9
G. Escape Routes and Safety Measures....................................................................................................................25-10

A. General 3. Approval Documents, Documentation

1. Scope, Application 3.1 In addition to the documents listed in the rules


mentioned under 1.2 above, the following design
1.1 The following requirements apply to vessels documentation shall be submitted, in triplicate, for
primarily designed for towing and/or pushing operations approval and/or information:
or assisting other vessels or floating objects in
manoeuvring. Combination with other purposes is - General arrangement of the towing gear including
possible and will be noted accordingly in the Class winch(es), if provided
Certificate, see 2.2.
- Design drawings and material specifications of
1.2 Unless specially mentioned in this Section, the towing hook and accessory towing gear, towrope
requirements of Sections 1-22 apply. guide and/or of the towing winch including winch
drives, brakes and fastening elements,
1.3 Special designs not covered by the following
rules will be considered from case to case. - Slip device(s) including hydraulic/pneumatic
systems and electric circuits, and/or “weak link”
1.4 For instructions regarding towing operations in for towrope on winch drum,
general, see the “Guidelines for Ocean Towage”, VI, 11-
1. - Required bollard pull (design value),

2. Classification, Notations - Towrope specification,

2.1 Ships built in accordance with the requirements - In special cases, intended tow configuration(s),
of this Section will have the notation “TUG” affixed to
their character of classification. - For examination of towing gear with towing
winch, the direction of the towrope has to be
2.2 Where towing services are to be combined with indicated on the drawings.
other duties such as offshore supply or ice breaking,
corresponding additional class notations may be 3.2 The reliable function of the towing gear has to be
assigned if the relevant requirements are met. proven during the initial tests on board.
25-2 Section 25 - Tugs A,B

3.3 If a bollard pull test has to be carried out and will 3.2 For (harbor) tugs frequently engaged in berthing
be certified by TL, it shall correspond to the procedure operations, the bow shall be suitably protected by
given in “Guidelines for Ocean Towage”. The test result fendering and be structurally strengthened.
shall be documented and kept on board together with
the certificate of bollard pull testing and the 3.3 The bulwark shall be arranged with an inward
classification documents. inclination in order to reduce the probability and
frequency of damages.
3.4 TL material certificates will generally be required for
3.4 The bow structure of pusher tugs for sea service
- Towing hook and attached load transmitting will be specially considered.
elements, including slip device,
4. Stern Frame
- Towing winch: Frame, drum shaft(s), couplings,
brakes, gear(s) The cross sectional area of a solid stern frame is to be
20% greater than required according to Section 13,
- Towrope(s), including certification of breaking C.2.1. For fabricated stern frames, the thickness of the
force. propeller post plating is to be increased by 20%
compared to the requirements of Section 13, C.2.2. The
Material certificates according to DIN 50049-3.1B may section modules WZ of the sole piece is to be increased
be accepted for standard items, if the manufacturer is by 20 % compared to the modules determined
recognized by TL. according to Section 13, C.4.

5. Side Structure
B. Hull Structures
5.1 The side structure of areas frequently subjected
1. Scantlings, General to impact loads shall be reinforced by increasing the
section modules of side frames by 20%. Besides,
For the determination of hull structure scantlings the fendering may be necessary to reduce indenting
draught T is not to be taken less than 0,85 H. damages of the shell plating.

2. Deck Structure 5.2 A continuous and suitable strong fender shall be


arranged along the upper deck.
2.1 On tugs for ocean towage, the deck, particularly
in the forward region, shall be suitably protected or 5.3 For ice strengthening see 8.
strengthened against sea impact.
6. Engine Room Casing, Superstructures and
2.2 Depending on the towrope arrangements, the Deckhouses
deck in the aft region may have to be strengthened
(beams, plate thickness), if considerable chafing and/or 6.1 The plate thickness of the casing walls and
impact is to be expected. See also C.1.5. casing tops is not to be less than 5 mm. The thickness
of the coamings is not to be less than 6 mm. The
3. Fore Body, Bow Structure coamings shall extend to the lower edges of the beams.

3.1 On tugs for ocean towage, strengthening in way 6.2 The stiffeners of the casing are to be connected
of the fore body (stringers, tripping brackets etc.) Shall to the beams of the casing top and are to extend to the
generally conform to the indications given in Section 9. lower edge of the coamings.
The stringers shall be effectively connected to the
collision bulkhead. Depending on the type of service 6.3 Regarding height of casing and closing
expected, additional strengthening may be required. arrangements as well as exits see also F.1.1.
B,C Section 25 - Tugs 25-3

6.4 The following requirements have to be observed 1.2 With direct-pull (hook-towrope), the towing hook
for superstructures and deckhouses of tugs assigned for and its radial gear are to be designed such as to permit
the restricted services range K and M or for unlimited adjusting to any foreseeable towrope direction, see 3.5.
range of service:

1.3 The attachment point of the towrope shall be


- The plate thickness of the external boundaries of
arranged closely behind the centre of buoyancy.
superstructures and deckhouses is to be
increased by 1 mm. above the thickness as
1.4 On tugs equipped with a towing winch, the
required in Section 16, C.3.2.
arrangement of the equipment shall be such that the
towrope is led to the winch drum in a controlled manner
- The section modules of stiffeners is to be
increased by 50% above the values as required under all foreseeable conditions (directions of the

in Section 16, C.3.1. towrope). Means shall be provided to spool the towrope
effectively on the drum, depending on the winch size
7. Foundations of Towing Gear and towing gear configuration.

7.1 The substructure of the towing hook attachment 1.5 Towrope protection sleeves or other adequate
and the foundations of the towing winch, and of any means shall be provided to prevent the directly pulled
guiding elements such as towing posts or fairleads, towrope from being damaged by chafing/abrasion.
where provided, shall be thoroughly connected to the
ship’s structure, considering all possible directions of
2. Definition of Loads
the towrope, see C.3.5.

2.1 The design force T corresponds to the towrope


7.2 The stresses in the foundations and fastening
pull (or the bollard pull, if the towrope pull is not defined)
elements shall not exceed the permissible streses
stipulated by the owner. The design force may be
shown in Table 25.2, assuming a load equal to the test
verified by a bollard pull test, see A.3.3 and “Guidelines
load of the towing book in case of hook arrangements,
for Ocean Towage”.
and a load of the winch holding capacity in case of
towing winches, see also C.3.5 and C.5.3.
2.2 The test force PL is used for dimensioning as
well as for testing the towing hook and connected
8. Ice Strengthening
elements. The test force is related to the design force as
shown in Table 25.1.
8.1 Ice strengthening, where necessary according to
the intended service, shall be provided according to the
Table 25.1
requirements of Section 15.

Design force Test force


8.2 Tugs with the notation ICE BREAKER must be
T [kN] PL [kN]
specially considered.
up to 500 2·T

500 ÷ 1500 T + 500


C. Towing Gear/Towing Arrangement
above 1500 1,33 · T

1. General Design Requirements

1.1 The towing gear shall be arranged in such a way


2.3 The minimum breaking force of the towrope is
as to minimize the danger of capsizing; the towing
based on the design force, see 4.3.
hook/working point of the towing force is to be placed as
low as practicable, see also F.
25-4 Section 25 - Tugs C

2.4 The winch holding capacity shall be based on the - in the vertical plane, from horizontal to 60
minimum breaking force, see 5.3, the rated winch force degr. upwards
is the hauling capacity of the winch drive when winding
up the towrope, see 6.1.3.3. - For a test force PL of more than 500 kN:

2.5 For forces at the towing hook foundation see 3.5.4. - in the horizontal plane, as above

3. Towing Hook and Slip Device - in the vertical plane, from horizontal to 45
degr. upwards
3.1 The towing hook shall be fitted with an adequate
device guaranteeing slipping (i.e., quick release) of the 3.5.3 Assuming the test force PL acting in any of the
towrope in case of an emergency. Slipping shall be directions described in 3.5.2, the permissible stresses in
possible from the bridge as well as from at least one the towing equipment elements defined above shall not
other place in the vicinity of the hook itself, from where exceed the values shown in Table 25.2.
in both cases the hook can be easily seen.
3.5.4 For the towing hook foundation it has to be
3.2 The towing hook has to be equipment with a additionally proven that the permissible stresses given
mechanical, hydraulic or pneumatic slip device. The slip in Table 25.2 are not exceeded assuming a load equal
device shall be designed such as to guarantee that to the minimum breaking force Fmin of the towrope.
unintentional slipping is avoided.
4. Towropes
3.3 A mechanical slip device shall be designed such
that the required release force under test force PL does 4.1 Towrope materials shall correspond to TL Rules
not exceed neither 150 N at the towing hook nor 250 N for Materials -Section 11. All wire ropes should have as
when activating the device on the bridge. In case of a far as possible the same lay.
mechanical slip device, the releasing rope shall be
guided adequately over sheaves. If necessary, slipping 4.2 The length of the towrope shall be chosen according
should be possible by downward pulling, using the to the tow formation (masses of tug and towed object),
whole body weight. the water depth and the nautical conditions. Regulations
of flag state authorities have to be observed. For length
3.4 Where a pneumatic or hydraulic slip device is of towrope for bollard pull test, see “Guidelines for
used, a mechanical slip device has to be provided Ocean Towage”
additionally.
4.3 The required minimum breaking force Fmin of the
3.5 Dimensioning of towing hook and towing gear towrope is to be calculated on the basis of the design
force T and a utility factor K, as follows:
3.5.1 The dimensioning of the towing gear is based on
the test force PL, see 2.2. Fmin = K · T

3.5.2 The towing hook, the towing hook foundation, the where;
corresponding substructures and the slip device are to
be designed for the following directions of the towrope: K = 2,5 for T ≤ 200 kN and

- For a test force PL up to 500 kN: K = 2,0 for T ≥ 100 kN

- in the horizontal plane, directions from abeam For T between 200 and 1000 kN, K may be interpolated
over astern to abeam linearly.
C Section 25 - Tugs 25-5

Table 25.2 Permissible stresses

Type of stress Permissible stress

Axial and bending tension and axial and bending compression with box
σ = 0,83 · ReH
type girders and tubes

Axial and bending compression with girders of open cross sections or with
σ = 0,72 · ReH
girders consisting of several members

Shear τ = 0,48 · ReH

Equivalent stress σeq = 0,85 · ReH

ReH= Yield strength or 0,2% - proof stress

4.4 For ocean towages, at least one spare towrope with 5.1.4 Operating levers shall, when released, return into
attachment shall be available on board. the stop position automatically. They shall be capable of
being secured in the stop position.
4.5 The required minimum breaking force Fmin of the
tricing rope is to be calculated on the basis of the 5.1.5 It is recommended that, on vessels for ocean
holding capacity of the tricing winch and a utility factor towage, the winch is fitted with equipment for measuring
K=2,5. the pulling force in the towrope.

5. Towing Winches 5.1.6 If, during normal operating conditions, the power
for the towing winch is supplied by a main engine shaft
5.1 Arrangement and control generator, another generator shall be available to
provide power for the towing winch in case of main
5.1.1 The towing winch, including towrope guiding engine or shaft generator failure.
equipment, has to be arranged such as to guarantee
safe guiding of the towrope in all directions according to 5.2 Winch drum
3.5.2.
5.2.1 The towrope shall be fastened on the winch drum
5.1.2 The winch must be capable of being safety by a breaking link.
operated from all control stands. Apart from the control
stand on the bridge, at least additional control stand has 5.2.2 The winch drum shall be capable of being
to be provided on deck. From each control stand the declutched from the drive.
winch drum shall be freely visible; where this is not
ensured, the winch shall be provided with a self- 5.2.3 The diameter of the winch drum is to be not less
rendering device. than 14 times the towrope diameter.

5.1.3 Each control stand has to be equipped with 5.2.4 The length of the winch drum is to be such that at
suitable operating and control elements. The least 50 m. of the towrope can be wound up in the first
arrangement and the working direction of the operating layer.
elements have to be analogous to the direction of
motion of the towrope.
25-6 Section 25 - Tugs C

5.2.5 To ensure security of the rope and fastening, at 5.4.5 Following operation of the quick release device,
least 3 dead turns must remain on the drum. the winch driving motor must not start again
automatically.
5.2.6 At the ends, drums must have disc sheaves
whose outer edges must surmount the top layer of the 5.4.6 Towing winch brakes shall be capable of
rope at least by 2,5 rope diameters, if no other means is preventing the towrope from paying out when the vessel
provided to prevent the rope from slipping off the drum. is towing at the design force T and shall not be released
automatically in case of power failure.
5.2.7 If a multi-drum winch is used, then each winch
drum shall be capable of independent operation. 5.5 Tricing winches

5.2.8 Each towing winch drum shall have sufficient 5.5.1 Control stands for the tricing winches have to be
capacity to stow the length of the provided towrope. located at safe distance off the sweep area of the
towing gear. Apart from the control stands on deck, at
5.3 Holding capacity/dimensioning least one other control stand shall be available on the
bridge,
5.3.1 The holding capacity of the towing winch
(towrope in the first layer) shall correspond to 80% of 5.5.2 Tricing winches have to be suitably dimensioned
the minimum breaking load Fmin of the towrope. depending on Fmin of the tricing rope. For operation of
the tricing winch, perfect transmission of orders has to
5.3.2 When dimensioning the towing winch be safeguarded. For tricing ropes, see 4.5
components, which - with the brake engaged- are
exposed to the pull of the towage (rope drum, drum 6. Testing
shaft brakes, foundation frame and its fastening to the
deck), a design tractive force equal to the holding 6.1 Workshop testing
capacity is to be assumed. When calculating the drum
shaft the dynamic stopping forces of the brakes have to 6.1.1 Towing hook and slip device
be considered. The drum brake shall not give way under
this load. 6.1.1.1 Towing hooks with a mechanical slip device, the
movable towing arm and other load transmitting
5.4 Brakes elements have to be subjected to a test force PL with
the aid of an approved testing facility. In connection with
5.4.1 If the drum brakes are power-operated, manual this test, the slip device shall be tested likewise; the
operation of the brake shall be provided additionally. release force has to be measured and shall not exceed
150 N, see 3.3.
5.4.2 Drum brakes shall be capable of being quickly
released from the control stand on the bridge, as well as 6.1.1.2 When towing hooks are provided with a
from any other control stand. The quick release shall be pneumatic slip device, both the pneumatic and the
possible under all working conditions, including failure of mechanical slip device required by 3.4 have to be tested
the power drive. according to 6.1.1.1.

5.4.3 The operating levers for the brakes are to be 6.1.1.3 Also towing hooks with a hydraulic slip
secured against unintentional operation. device have to be tested according to 6.1.1.1, but the
slip device itself need not be subjected to the test load.
5.4.4 Following operation of the quick release device, If a cylinder tested and approved by TL is employed as
normal operation of the brakes must be restore a loaded gear component, during the load test the
immediately. cylinder may be replaced by a load transmitting member
not pertaining to the gear, the operability of the gear
C Section 25 - Tugs 25-7

being restored subsequently. The operability of the slip on board, see 6.2.5. In that case only the operational
device has to be proved with the towrope loosely resting trials without applying the prescribed loads will be
on the hook. carried out at the manufacturers.

6.1.2 Certification and stamping of towing hook 6.1.4 Accessory towing gear components, towrope

Following each satisfactory testing at manufacturer’s, a 6.1.4.1 Accessories subjected to towing loads, where
Certificate will be issued by the attending surveyor and not already covered by 6.1.1.1, shall generally be tested
shall be handed on board, together with the towing to test force PL at the manufacturer.
hook.
6.1.4.2 For all accessories and for the towrope, test
6.1.3 Towing winches certificates have to be submitted.

6.1.3.1 The winch power unit has to be subjected to a 6.1.4.3 TL reserve the right of stipulating an endurance
test bed trial at the manufacturer’s. A works test test to be performed at towing gear components, where
certificate has to be presented on the occasion of the considered necessary for assessment of their
final inspection of the winch, see 6.2.4. operability.

6.1.3.2 Components exposed to pressure are to be 6.2 Initial testing of towing gear on board and
pressure-tested to a test pressure PD of bollard pull test

PD = 1,5 · p 6.2.1 The installed towing gear has to be tested on the


tug using the bollard pull test to simulate the towrope
where; pull.

p = Admissible working pressure [b] 6.2.2 Bollard pull test

= Opening pressure of the safety valves In general a bollard pull test will be carried out before
entering into service of the vessel. The test can be
However, with working pressure exceeding 200 [b], the witnessed and certified by TL, see “Guidelines for
test pressure need not be higher than p+100 [b]. Ocean Towage”.

Tightness tests are to be carried out at the relevant 6.2.3 For all towing hooks (independent of the
components. magnitude of the test force PL), the slip device has to
be tested with a towrope direction of 60 degrees
6.1.3.3 Upon completion, towing winches have to be towards above against the horizontal line, under the
subjected to a final inspection and an operational test to towrope pull T.
the rated load. The hauling speed has to be determined
during an endurance test under the rated tractive force. 6.2.4 The surveyor certifies the initial board test by an
entry into the Test Certificate for Towing Hooks.
During these trials, in particular the braking and safety
equipment shall be tested and adjusted. The brake has 6.2.5 Board test of towing winches
to be tested to a test load equal to the rated holding
capacity, but at least equal to the bollard pull. After installation on board, the safe operation of the
winch(es) from all control stands has to be checked; it
If manufacturers do not have at their disposal the has to be proved that in both cases, with the drum
equipment required, a test confirming the design winch braked and during hauling and releasing, the respective
capacity, and including adjustment of the overload quick-release mechanism for the drum operates well.
protection device, may be carried out after installation These checks may be combined with the Bollard Pull
25-8 Section 25 - Tugs C,D,E

Test, see 6.2.2. D. Steering Gear/ Steering Arrangement

The towing winch has to be subjected to a trial during 1. Steering Stability


the bollard pull test to a test load corresponding to the
holding power of the winch. Steering stability, i.e. stable course maintaining
capability of the tug, shall be ensured under all normally
6.3 Recurrent tests of towing gear occurring towing conditions. Rudder size and rudder
force shall be suitable in relation to the envisaged
The following tests will be applied to all tugs classed by towing conditions and speed.
TL unless otherwise required by the Administration.
2. Rudder Movement
The Surveyor certifies the satisfactory recurrent test.
Regarding the time to put the rudder from one extreme
6.3.1 Towing hooks position to the other, the requirements of TL Machinery
Rules, Section 14, A. shall be observed for tugs
6.3.1.1 The functional safety of towing hook and slip exceeding 500 gross tons. Special rudder arrangements
device shall be checked by the ship’s master at least may be considered in the particular case, see also 4.
once a month.
3. Tugs Operating as Pusher Units
6.3.1.2 Following initial testing on board, towing hooks
with mechanical and/or pneumatic slip devices have to For tugs operating as pusher units, the steering gear is
be removed every 2,5 years, thoroughly examined and to be designed so as to guarantee satisfying steering
exposed to test force PL on a recognized testing facility. characteristics in both cases, tug alone and tug with
Upon reinstallation of the hook on the tug, the slip pushed object.
device has to be subjected to an operational trial by
releasing the hook without load. The release forces at 4. Special Steering Arrangements
the hook and at the bridge have to be measured.
Steering units and arrangements not explicitly covered
For avoiding dismounting of these towing hooks, the by the Rules mentioned above, and combinations of
test force PL can also be produced by fastening in front such units with conventional rudders, will be considered
of the first tug towed to the bollard, the hook of which is from case to case.
intended to be tested, another tug with a design force T
which is sufficient to jointly reach the required test force
PL according to Table 25.1. Slipping has to be effected E. Anchoring/ Mooring Equipment
whilst both tugs are pulling with full test force.
1. Equipment numeral
6.3.1.3 Following initial testing on board, towing hooks
with hydraulic slip device are to be subjected to a The equipment with anchors and chains as well as the
functional test on board every 2,5 years. They are ready recommended towrope of tugs for unrestricted service is
for operation with the towrope loosely resting on the to be determined according to Section 18, B. However,
hook. The release forces required at the hook and at the for the determination of the equipment numeral the term
bridge have to be measured. Additionally all 2 · h · B may be substituted by the term
components are to be thoroughly examined. Finally the
towing hook has to be pulled against a bollard. 2 (a · B + Σhi · bi)
where ;
6.3.1.4 Particular attention has to be paid to the proper
functioning of all gear components. bi is the breadth of the superstructure tier “i”,
considering only tiers with a breadth greater than B/4.
E,F Section 25 - Tugs 25-9

2. General Requirements - The intact stability requirement of IMO Res.


A.749(18), Chapter 3.1, as amended by MSC
2.1 The equipment of tugs for restricted range of Res. 75(69)
service is to be determined as for vessels in the K(20)
or K(50) (Coastal Service) range, see Section 18, A.3. - Alternatively, if applicable, the intact stability
The equipment for tugs in L (Harbour Service) may be requirement of IMO Res. A.749(18), Chapter 4.5,
reduced according to TL’s approval. as amended by MSC Res. 75(69)

2.2 For tugs engaged only in berthing operations, 2.2 Additionally, the intact stability must comply
one anchor is sufficient, if a spare anchor is readily with one of the following requirements:
available on land.
- The residual area between a righting lever
2.3 The stream anchor specified in Section 18, curve and a heeling lever curve developed
Table 18.2 is not required for tugs. from 70 % of the maximum bollard pull force
acting in 90° to the ship-length direction should
3. Tugs Operating as Pusher Units not be less than 0,09 mrad. The area has to be
determined between the first interception of the
The anchoring equipment for tugs operating as pusher two curves and the second interception or the
units will be considered according to the particular angle of down flooding whichever is less.
service. Normally, the equipment is intended to be used
for anchoring the tug alone, the pushed unit being - Alternatively, the area under a righting lever
provided with its own anchoring equipment. curve should not be less than 1,4 times the
area under a heeling lever curve developed
from 70 % of the maximum bollard pull force
F. Weather Tight Integrity and Stability acting in 90° to ship-length direction. The areas
to be determined between 0° and the 2nd
1. Weather Deck Openings interception or the angle of down flooding
whichever is less.
1.1 Openings (skylights) above the machinery space
shall be arranged with coamings not less than 900 mm. 2.3 The heeling lever curve should be derived by
high, measured from the upper deck. Where the height using the following formula:
of the coaming is less than 1,8 m. the casing covers are
0,071 ⋅ T ⋅ z h ⋅ cosθ
to be of specially strong construction, see also G.1. bh = [m]
D
1.2 The head openings of ventilators and air pipes
are to be arranged as high as possible above the deck. bh = Heeling arm [m]

1.3 For companion ways to spaces below deck to be T = Maximum bollard pull [kN]
used while at sea, sills with a height not less than 600
mm. shall be provided. Watertight steel doors are to be zh = Vertical distance [m] between the working point
provided which can be opened/closed from either side. of the towrope and the centre of buoyancy

1.4 Deck openings shall be avoided in the sweep D = Loading condition displacement [t]
area of the towing gear, or else be suitably protected.
θ = Heeling angle [°]
2. Stability

2.1 The intact stability must comply with the following


requirements:
25-10 Section 25 - Tugs G

G. Escape Routes and Safety Measures 4. Access to Bridge

1. Engine Room Exit Safe access to the bridge is to be ensured for all
anticipated operating and heeling conditions, also in
In the engine room an emergency exit is to be provided heavy weather during ocean towage.
on or near the centerline of the vessel, which can be
used at any inclination of the ship. The cover shall be 5. Safe Handling of Towing Gear
weather tight and is to be capable of being opened
easily from outside and inside. The axis of the cover is See requirements under C.1, C.3 and C.5.
to run in athwart ship direction.
6. Fire Safety
2. Companionways
6.1 Structural fire protection measures shall be as
Companionways to spaces below deck see F.1.3. outlined in Section 22, as applicable according to the
size of the vessel. The fire fighting equipment shall
3. Rudder Compartment conform to TL Machinery Rules Section 12, as
applicable.
Where, for larger ocean going tugs, an emergency exit
is provided from the rudder compartment to the upper 6.2 Additional or deviating regulations of the
deck, the arrangement, sill height and further details competent Administration may have to be observed.
shall be designed according to the requirements of F.1,
particularly F.1.4.

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