SnT 70000

SS Tank 40000
MS Tank 100000
Concrete Tank 40000
Piping 30000
Pully system 70000
Total 350000
63000
Customer Enquiry No Date 11/20/2019
Tag.No Heat exchanger By Rahul
Model K450 324/ 19 CS SS304 1500 4.03 m²
mm mm mm mm Rate/m Rate/kg Kg Rs. Rs.
Items MOC OD ID Thk Len. Qty Rate Rate Rate Rate Lab Weight Cost Lcost
Shell CS 323.85 3.4 1500 0 1245 100 45 70 41.5 4149 2904 14.6%
Tube SS304 19 1.21 1500 45 115 #N/A 70 39.0 7763 1364 18.8%
Tubesheet CS 423.9 323.85 15 100 45 70 43.1 5635 3018 17.9%
Bonnet SS304 323.85 3.4 388.62 0 1245 0 188 70 21.5 0 1505 3.1%
Dish End SS304 388.62 323.85 4.4 100 188 70 10.6 0 744 1.5%
Parition Plate SS304 2 100 188 70 5.0 503 352 1.8%
Bonnet Flange CS 423.9 323.85 15 2 100 45 70 14.1 1058 986 4.2%
Nozzle CS 73.03 3.05 200 2 252 252 70 4.5 202 313 1.1%
Nozzle CS 73.03 3.05 200 2 252 252 70 0.0%
Nozzle Flange CS 177.8 73.03 25.4 2 419.2 419.19 100 45 70 16.8 1677 1174 5.9%
Nozzle Flange CS 177.8 73.03 25.4 2 419.2 419.19 100 100 70 0.0%
Stub Ends SS304 0 0 70 0 0.0%
Baffles SS304 321.85 4 20 100 188 70 52.7 5269 3688 18.5%
Tie Rods SS304 8 1500 4 100 188 70 2.4 241 169 0.8%
Spacer SS304 9.52 1.21 1500 4 100 188 70 0.4 43 30 0.2%
Saddle SS304 2 50 70 15.5 1554 1088 5.5%
Others 1000 1000 1000 3000 6.2%
267.16 31094 17337 100.0%
Bnt-Flgs/Total Cst 3.84% Cost/m² 13220 Total cost of the heat exchanger Rs. 48431 69188
Ts/TotalCst 16.24% Cost/Kg 212 Cost with contingency 10% Rs 53275 76107
Tube/Total Cst 17.13% Kg/m² 62 Quote (Internal - 0.80 f) Rs. 66593
Shell/Total cst 13.24% Price/m² 29377 Quote (External - 0.50 f) Rs. 106549
With (NM+KB - 0.90 f) 118388
 Filter Housing Dia 350
Length 400

SR. NO Items Dia Length Thk Weight Material

1 Shell +Bonnet 350 400 3 11 SS304
2 Dish End 420 420 2 3 SS304
3 Pipe 500NB, SCH 10 35 SS304
4 WNRF Flange 500, #150 85 SS304
3 Pipe 100NB, SCH 40 9 SS304
4 WNRF Flange NPS 2, #150 7 SS304
5 Shell Flange/Bonnet Flange 650 350 70 132 SS304
8 Tubesheet 350 350 50 49 SS304
7 bolts 0 SS304
8 Internal Support Plate 350 350 3 3 SS304
9 Pipe 65 100 3 0.490 SS304
9 Tie rods 10 400 3 0.10 SS304
10 Gasket EPDM
11 Sight Glass
12 Lugs + Pads 100 500 10 4.00 CS

Material Cost

Manufacturing Cost (Rs 100/kg)

Other +Rubber lining

Total
 651.1104

Rate / Kg QTY Total Total Weight Area

240 1 2532 17.06% 10.6 0.4
240 2 1355 9.13% 5.6 0.3528
240 0 0 0.00% 0.0
240 0 0 0.00% 0.0
240 0 0 0.00% 0.0
241 0 0 0.00% 0.0
241 0 0 0.00% 0.0
241 0 0 0.00% 0.0 0.00
242 0 0 0.00% 0.0
242 1 711 4.79% 2.9 0.12
242 0 0 0.00% 0.0
243 0 0 0.00%
243 1 243 1.64%
243 1 243 1.64%
244 10 9760 65.75% 40.0
0.9 Total
14844 59

5914

20758

Devisor 0.7

Total price 29654

ASME - U stamp 0 N/A

Price per unit 29654 9900000
1287000
QTY 4

Total price 118616

 Filter Housing Dia 1350
Length 1700

SR. NO Items Dia Length Thk Weight Material

1 Shell +Bonnet 1350 1700 3 173 CS
2 Dish End 1620 1620 2 42 CS
3 Pipe 500NB, SCH 10 35 CS
4 WNRF Flange 500, #150 85 CS
3 Pipe 100NB, SCH 40 9 CS
4 WNRF Flange NPS 2, #150 7 CS
5 Shell Flange/Bonnet Flange 1650 1350 70 396 CS
8 Tubesheet 1350 1350 50 729 CS
7 bolts 0 CS
8 Internal Support Plate 1350 1350 3 44 CS
9 Pipe 65 100 3 0.490 CS
9 Hinger system 10 1700 3 100.00 CS
10 Gasket EPDM
11 Sight Glass
12 Lugs + Pads 100 500 10 4.00 CS

Material Cost

Manufacturing Cost (Rs 100/kg)

Other +Rubber lining

Total
 651.1104

Rate / Kg QTY Total Total Weight Area

100 1 17295 36.59% 173.0 7.2
100 2 8398 17.77% 84.0 5.2488
100 0 0 0.00% 0.0
100 0 0 0.00% 0.0
100 0 0 0.00% 0.0
101 0 0 0.00% 0.0
101 0 0 0.00% 0.0
100 0 0 0.00% 0.0 0.00
100 30 3000 6.35% 0.0
100 1 4374 9.25% 43.7 1.82
102 0 0 0.00% 0.0
100 1 10000 21.16%
100 1 100 0.21%
100 1 100 0.21%
100 10 4000 8.46% 40.0
14.3 Total
47267 341

34067

81334

Devisor 0.7

Total price 116192

ASME - U stamp 0 N/A

Price per unit 116192 9900000
1287000
QTY 4

Total price 464768

 1000
333.33333333
350 kg
Oil extracted 2333.333 ml hr
Steam consumpt583.3333 Liter
600 Kg
324000
28.17391 Kg/hr LPG consumption

Kg 1.5 11
 per lit 2700

15 lit
Grass Yield /year/hector 20000 Kg 150 KG 187.5 Lit 187500
Grass Yield /year/Acre 8074 Kg 60.56 68 Lit

per acre per season 3000 kg 8571.429

10 acre 30000 kg

270000
270
729000
1458000
Ml 9.375 ml

6.666667

52