Вы находитесь на странице: 1из 56

SECTION 4 ELECTRICAL SYSTEM

Group 1 Component Location ---------------------------------------------------------------------------------------- 4-1


Group 2 Electrical Circuit ------------------------------------------------------------------------------------------------ 4-3
Group 3 Electrical Component Specification ---------------------------------------------------------------- 4-24
Group 4 Connectors -------------------------------------------------------------------------------------------------------- 4-32
SECTION 4 ELECTRICAL SYSTEM
GROUP 1 COMPONENT LOCATION
1. LOCATION 1

18 19
17 20
16 21
15
B
A
C

Travel pilot lamp

14
13 ON

push
22
12 23
11 24
10
9
8
7
SEEK
MUTE

MODE
CALL

Electric box
6
VOL

5
4
3 25
2
26
1
27
28
29
CN-16&16A
30 CN-16B

31 32

14W94EL01

1 Service meter 12 Ram lock switch 23 Heated seat switch


2 Multi function switch (RH) 13 Hazard switch 24 Radio & CD/MP3 player
3 Start switch 14 Select switch 2 25 Master switch
4 Cluster 15 Main light switch 26 Fuse & relay box
5 Handsfree 16 Work light switch 27 RS232 & J1939 service socket
6 Accel dial 17 Cab light switch 28 One touch decel switch
7 Breaker operation switch 18 Select switch 1 29 Power max switch
8 Horn switch 19 Quick clamp switch 30 Safety lever
9 Creep switch 20 Beacon switch 31 Multi function switch (LH)
10 Remote controller 21 Overload switch 32 Emergency engine connector
11 Air conditioner switch 22 Speaker

4-1
2. LOCATION 2

4 1
1 28
31

1 30
BOOM CAB SOLENOID VALVE COUNTERWEIGHT
29
2 8 9 10 12
a3
13
ON

F 26
14
OF

3 a2 27
a1 15
16
BRAKE VALVE
32

5
6

23
25 Ai
22
24
7 Patt
Pd6
1

d1

h1 11
17 21
Pn2
18
c Pn1
19 1
20
SHUTTLE BLOCK BOOM SAFETY VALVE MAIN CONTROL VALVE

14W94EL02

1 Lamp 12 Start relay 23 Travel pressure sensor


2 Fuel sender 13 Alternator 24 Dozer pressure sensor
3 Fuel filler pump 14 Heater relay 25 Dozer pressure switch
4 Beacon lamp 15 Air cleaner switch 26 Working pressure sensor
5 Battery 16 Travel alarm buzzer 27 Brake lamp pressure sensor
6 Battery relay 17 Arm / Bucket in pressure sensor 28 Solenoid valve
7 Horn 18 Boom up pressure sensor 29 Pump EPPR valve
8 P1 pressure sensor 19 Swing pressure sensor 30 Boom priority EPPR valve
9 P2 pressure sensor 20 Nega 1 pressure sensor 31 Rear camera
10 P3 pressure sensor 21 Nega 2 pressure sensor 32 MCU
11 Overload pressure sensor 22 Attach pressure sensor

4-2
GROUP 2 ELECTRICAL CIRCUIT (1/3)
CN-97 189 5R
0.8B AIRCON COMP RY
1 FNR_COM 1 AIR-CON SLIP RING ECM POWER RY POWER RY 5W 57
0.8Br 163
2 FNR_REV 2 R/DRYER 188 2RW
0.8YW 138 NO. DESTINATION CN-11 CR-66

87a 87 85

30 86

189
190
3 TR 1 3 0.8B 151 PRE-HEAT RY ANTI-RESTART RY FUEL PUMP CN-81

87a 87 85
187 0.8OrW

30 86
186 71 0.8Gr

4 5 1

3 2
1 1 1

Pa
0.8GOr 164 CONTROLLER GND

POWER_1

POWER_2
4 FNR_FWD 5 0.8G CIRCUIT BREAKER
4 0.8G 111
FUSE BOX 2 4 0.8L 4 5 1

5R
FUEL HEATER

CAN_Lo

5R
2

M
2 BLOWER SIG ILLUMINATION RY 2

CAN_Hi

GND_2
SPARE
GND_1
SPARE
5 TR 2 5 G B MANUAL RESET

CN-29
2L 29

4 5 1

3 2
1 4 0.8L

3 2
4 5 1
0.8LOr 136 3 AC 24V 3 3

CR-7

CR-45

CR-35

CS-74
10
87a
CN-95

11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
6 FNR_NEUTRAL

1
2
3
4
5
6
7
8
9
6

30

2
86

85
34 0.8V

87

CN-96
87a
0.8L 7 4 REVERSE FAN SIG 4 TRAVEL BZ 4 5W 57

30
86

85
87

4 5 1

3 2

CN-61
7 Hi BEAM_B+

2
1
2

4
7

CN-155

3
2

30A
10A
20A
30A
20A
10A
10A
10A

20A
10A
10A
10A
20A
30A
30A
20A
20A
30A
20A
10A
30A
10A
20A
20A
20A
20A
20A
20A
10A
10A
2Y 15

5A

CR-36
0.8LW 149 5 CONTROLLER B+ 5 CN-123 5 3 2 5W 191

CR-5
8 TURN SIG_COM 8 1

1.2Br

4
1
2
3
1.2G 193

1.2G
1.2Br

1
2
G

0.8WOr
B

0.8V

7
8
1

6
3
0.8L
0.8L
0.8Gr 46 6 AC COMP 6

55 0.8WOr
PARKING RY

187 0.8OrW
1

BEACON LAMP(OPT)

5
2

4
CR-15

3
ROOM LAMP/CASSETTE

5
9 HORN

188 2RW

4
3
9

1.2B
FUSIBLE LINK

MCU CONTROLLER

SAFETY SOLENOID

TRAVEL SOLENOID
14 0.8W
5 1.2G

2W

CIGAR,SEAT HEAT
1.2B
0.8L 146 7 CONDENSOR FAN 7 2

AIR CON/HEATER
10 WASHER 10 CR-12 190

2Y
185 2Br

2B
0.8Y 9 5R

116 0.8OrW
194
193

2B
122 0.8BW

124 0.8BW
176
194

5
2

4
3
114 0.8RY
CS-74

113 0.8YB
165 0.8BOr 2

0.8GrW
8 8

SWITCH PANEL
ILLUMINATION

115 0.8Or

0.8ROr
0.8BOr
1

29
29
REVERSE SOL

0.8BOr
0.8BOr
BATTERY

ILLUMINATION
ILLUMINATION

0.8BW
11 WIPER WI

FUEL HEATER
14
55
11 5R 192

START, STOP
4 5 1

0.8Br
0.8Y
AC& HEATER
1

CONVERTER
34 0.8V

WORK LAMP
166

CABIN LAMP
0.8YW

00
TURN LAMP
2

SOLENOIDE
SOLENOIDE

00
HEAD LAMP
CN-122

6
START KEY
12 Lo BEAM 12

1.2Or
CASSETTE

150 0.8BOr
CN-60

CLUSTER
G B 34 0.8V

0.8L
1.2L
CLUSTER
CN-98 1 3 60R 60B

175
174

177

145
35

180
184 V 1.2LW

WIPER

44

27
6
WIPER
1.2V 41
2 4

HORN
CN-36
1 HEAD LAMP_COM 1

EPPR
MCU
DO-7

ECM

ECM

186
36 1.2G
0.8BrW 167 3 2

7
7
2 HEAD LAMP Hi BEAM 2 0.8V 53 FORWARD SOL 5
0.8W 45 1 MASTER SW CR-1 12V X 2
3 WIPER Lo SPEED 3 0.8ROr 26 CR-30 TRAVEL SPEED RY
0.8W 2 00 1.2B
45
4 WIPER Hi 4 87a CN-70

0.8ROr

0.8ROr

1.2ROr
0.8VOr

0.8YOr
30 86

0.8RW

1.2RW

1.2RW
0.8BW

1.2VW
1.2R
0.8Y

0.8Or

0.8Gr

1.2Or
163 0.8Br

1.2Br
3W

2W
0.8Br 148

2RW
37 1.2G TO : STARTER "B" TERM.

2R
0.8R

0.8R
CN-22

1.2V

1.2V

1.2V

0.8Y
1.2L

0.8L
5 WIPER INT 5 85 36 1.2G
2

2R

2Y

2L
0.8V 53 5 1.2G
0.8GrW 131 M 1 00 0.85 B
6 PARKING SIG 6 87

11
12
13
14
15
0.8ROr 26
4 0.8L 1
BATT RY

16
17
18
19
20
21
22
23
17
24
25

26

27
28
29
30
31

32
33

10
0.8W 130 2
7 WORKING SIG 86

3
8

9
7
0.8Gr 137 4 0.8L 87a 87 85 HIGH SPEED(M2)
8 TRAVEL SIG 8 WASHER PUMP 30
DO-3
9 RAMLOCK_ON 9
0.8BW 134
REVERSE RY DO-4 37 1.2G
36 1.2G 2
0.8VW 129 2
10 RAMLOCK_AUTO 10 CR-29 00 1.2B
00 0.85 B 1
87a
1
CN-99 164 0.8GOr
30 86
DO-2
1 0.8Or 135 85 DIODE 37 1.2G
1 CRUISE SIG 184 V
0.8YOr 10 2
2 HAZARD SW_LAMP 2 87 CN-181 40 0.8W
0.8YOr 50 4 0.8L 35 1.2LW 1
3 TURN_RH 3 86 2
0.8YW 4 0.8L 87a 87 85 00 0.85 B
51 30 DO-1
4 TURN_LH 4 1
1.2B 37 1.2G
5 GND 5 FORWARD RY LOW SPEED(M1) 2
0.8L 91 158 0.8Or
6 WORKING BRAKE LP 6 1
0.8V 72
DO-5
7 RAMLOCK LAMP 7 35 1.2LW
0.8Or 8 2
8 LAMP 24V 8 00 0.85 B
CD-50 1
9 NC 9
44 0.8B DIODE CN-249 CN-173
10 NC 10 2 Pa SH 1 0.8V
147 0.8WOr 1 A A
11 NC 11 1 0.8B 2 0.8G
2 B
12 NC 12 0.8W
0.8B DOZER ACT. PS 3 C
13 HAZARD SW_LAMP 13 CN-255 0.8R
B
0.8B 3B 5W 57 4
14 PWT_COM 14 1 CN-3 RESISTOR
0.8B 3 5B 195 00 SH SH
15 RAMLOCK SW_COM 15 2 1 CAMERA CN-93
0.8BrW 133 140 0.8B 0.8B 10 0.8BW
16 RAMLOCK_OFF 16 PTC POWER 2 3 REMOTE ACCEL ON/OFF
141 0.8W 0.8W 9 0.8LW
3 34 REMOTE ACCEL RETURN
MULTI-FUNCTION SW 21 0.8R
4
0.8R 18 0.8B
32 RETURN
19 0.8W
CN-5 5 26 ACCEL POSITION SIGNAL
0.8Y 81 20 0.8Gr
1 CLUSTER_TX 1 6 21 ACCEL POSITION SUPPLY
0.8L 76 00 0.8Y 0.8Y 00
2 CLUSTER_RX 2 7 00 NC
0.8B 140 38 0.8LW 0.8V 1 1 0.8V
3 CAMERA GND 3 8 46 CAN_Hi
0.8W 141 39 0.8G 0.8G 2 2 0.8G
4 CAMERA SIG. 4 9 47 CAN_Lo
0.8Gr 21 53A SH SH 3 3 SH
5 CLUSTER_IG 5