Вы находитесь на странице: 1из 10

March 2013

Process Industry Practices


Piping

PIP PNDMV008
Plug Valve Data Sheet and Standard Terms
PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES

In an effort to minimize the cost of process industry facilities, this Practice has
been prepared from the technical requirements in the existing standards of major industrial
users, contractors, or standards organizations. By harmonizing these technical requirements
into a single set of Practices, administrative, application, and engineering costs to both the
purchaser and the manufacturer should be reduced. While this Practice is expected to
incorporate the majority of requirements of most users, individual applications may involve
requirements that will be appended to and take precedence over this Practice.
Determinations concerning fitness for purpose and particular matters or application of the
Practice to particular project or engineering situations should not be made solely on
information contained in these materials. The use of trade names from time to time should
not be viewed as an expression of preference but rather recognized as normal usage in the
trade. Other brands having the same specifications are equally correct and may be
substituted for those named. All Practices or guidelines are intended to be consistent with
applicable laws and regulations including OSHA requirements. To the extent these
Practices or guidelines should conflict with OSHA or other applicable laws or regulations,
such laws or regulations must be followed. Consult an appropriate professional before
applying or acting on any material contained in or suggested by the Practice.

This Practice is subject to revision at any time.

© Process Industry Practices (PIP), Construction Industry Institute, The University of Texas
at Austin, 3925 West Braker Lane (R4500), Austin, Texas 78759. PIP Member Companies
and Subscribers may copy this Practice for their internal use. Changes or modifications of any
kind are not permitted within any PIP Practice without the express written authorization of
PIP. Authorized Users may attach addenda or overlays to clearly indicate modifications or
exceptions to specific sections of PIP Practices. Authorized Users may provide their clients,
suppliers and contractors with copies of the Practice solely for Authorized Users’ purposes.
These purposes include but are not limited to the procurement process (e.g., as attachments to
requests for quotation/ purchase orders or requests for proposals/contracts) and preparation
and issue of design engineering deliverables for use on a specific project by Authorized
User’s client. PIP’s copyright notices must be clearly indicated and unequivocally
incorporated in documents where an Authorized User desires to provide any third party with
copies of the Practice.

PRINTING HISTORY
March 2013 Issued

Not printed with State funds


March 2013

Process Industry Practices


Piping

PIP PNDMV008
Plug Valve Data Sheet and Standard Terms
Table of Contents
1. Introduction ..................................2
1.1 Purpose ..............................................2
1.2 Scope .................................................2

2. Requirements ...............................2

Data Form
PNDMV008-D Plug Valve Data Sheet

Process Industry Practices Page 1 of 7


PIP PNDMV008
Plug Valve Data Sheet and Standard Terms March 2013

1. Introduction

1.1 Purpose
This Practice provides a data sheet and standard terms used for specifying plug valves.

1.2 Scope
This Practice describes, in table format, the standard terms used in the drop down menus
of the PIP plug valve data sheet appended to this Practice.

1.3 Additional New Standard Terms


This first issue of this Practice contains only those standard terms used in PIP Valve
Description Practices. In addition to new standard terms added by PIP as required to
support new valve descriptions, future publications of this Practice may also contain
additional valve description terms that are in general valve industry usage but not in the
PIP Valve Descriptions Practices. Additional standard terms associated with non-PIP
valve descriptions may be submitted to the PIP office at info@pip.org for consideration
for adoption into this Practice.

2. Requirements
Table 1 provides standard terms for specifying the characteristics of a plug valve using the
PIP PNDMV008-D Data Sheet. The terms are included in drop down menus for each cell in the
data sheet.
Table 1 – Plug Valve Characteristics Standard Terms

Characteristic Standard Terms


Valve Size Range NPS 1/8 NPS 3-1/2 NPS 22 NPS 42 NPS 66
(Min.) NPS 1/4 NPS 4 NPS 24 NPS 44 NPS 72
NPS 3/8 NPS 5 NPS 26 NPS 46 NPS 78
NPS 1/2 NPS 6 NPS 28 NPS 48 NPS 84
NPS 3/4 NPS 8 NPS 30 NPS 50 NPS 90
NPS 1 NPS 10 NPS 32 NPS 52 NPS 96
NPS 1-1/4 NPS 12 NPS 34 NPS 54 NPS 102
NPS 1-1/2 NPS 14 NPS 36 NPS 56 NPS 108
NPS 2 NPS 16 NPS 38 NPS 58 NPS 120
NPS 2-1/2 NPS 18 NPS 40 NPS 60 NPS 144
NPS 3 NPS 20
Valve Size Range NPS 1/8 NPS 3-1/2 NPS 22 NPS 42 NPS 66
(Max.) NPS 1/4 NPS 4 NPS 24 NPS 44 NPS 72
NPS 3/8 NPS 5 NPS 26 NPS 46 NPS 78
NPS 1/2 NPS 6 NPS 28 NPS 48 NPS 84
NPS 3/4 NPS 8 NPS 30 NPS 50 NPS 90
NPS 1 NPS 10 NPS 32 NPS 52 NPS 96
NPS 1-1/4 NPS 12 NPS 34 NPS 54 NPS 102
NPS 1-1/2 NPS 14 NPS 36 NPS 56 NPS 108
NPS 2 NPS 16 NPS 38 NPS 58 NPS 120
NPS 2-1/2 NPS 18 NPS 40 NPS 60 NPS 144
NPS 3 NPS 20

Process Industry Practices Page 2 of 7


PIP PNDMV003
Gate Valve Data Sheet and Standard Terms March 2013

Table 1 – Plug Valve Characteristics Standard Terms (continued)

Valve Size NPS 1/8 NPS 3-1/2 NPS 22 NPS 42 NPS 66


NPS 1/4 NPS 4 NPS 24 NPS 44 NPS 72
NPS 3/8 NPS 5 NPS 26 NPS 46 NPS 78
NPS 1/2 NPS 6 NPS 28 NPS 48 NPS 84
NPS 3/4 NPS 8 NPS 30 NPS 50 NPS 90
NPS 1 NPS 10 NPS 32 NPS 52 NPS 96
NPS 1-1/4 NPS 12 NPS 34 NPS 54 NPS 102
NPS 1-1/2 NPS 14 NPS 36 NPS 56 NPS 108
NPS 2 NPS 16 NPS 38 NPS 58 NPS 120
NPS 2-1/2 NPS 18 NPS 40 NPS 60 NPS 144
NPS 3 NPS 20
Service - Class Cryogenic High pressure Low temperature
Flammable High temperature Toxic
General or utility Lethal
Service - Fluid Air - instrument Nitric acid
Type Air - plant LNG
Ammonia - anhydrous liquid Oxygen
Butane - liquid Propane
Carbon Dioxide - dry Sewer sanitary - forced/gravity
Carbon Dioxide - wet Steam, condensate
Crude oil - sour Sulphur - liquid
Crude oil - sweet Water - boiler feed
Fuel gas Water - fresh, cooling tower
Fuel oil Water - demineralized
Glycol Water - fire - AG
Hydrochloric acid Water - fire - BG
Lube oil Water - potable
Nitrogen Water - sea
End Connection Compression Lugged Wafer
- Type Flanged Threaded Welded

End Connection Bolt holes tapped MJ RF, Molded


- Style Bolt holes untapped Oversized reducing Roll Grooved
BW flange SW
Ferrule tube Push On Tubing
FF RF
End Connection ANSI/AWWA C110/A21.10 ASME B16.25
- Ends ANSI/AWWA C111/A21.11 ASME B16.47
Standard API 609 ASME B16.47 Series B
ASME B1.20.1 ASME B16.5
ASME B16.1 ASME B16.5 Class 125
ASME B16.1 Class 125 ASME B16.5 Class 150
ASME B16.11 Mfg std
Flange Face ASME B16.5 Mfg std Other
Finish Std

Process Industry Practices Page 3 of 7


PIP PNDMV008
Plug Valve Data Sheet and Standard Terms March 2013

Table 1 – Plug Valve Characteristics Standard Terms (continued)

Pressure Rating ASME 75 ASME 250 ASME 800 ASME 2500


- Class ASME 125 ASME 300 ASME 900 ASME 4500
ASME 150 ASME 400 ASME 1500 ASME 6000
ASME 200 ASME 600 ASME 2000 Mfg std
Body/Bonnet Alloy 20 DI SS
Material - Alloy B2 Alloy 400 Zirconium
Body - Alloy C CS
Material
Body/Bonnet A105 A395 B550-UNS-R60702
Material - A216-WCB A494-CW-12MW B752-UNS-R60702
Body - ASTM A351-CF8M A494-M-35-1 B752-UNS-R60705
Number A351-CN7M A494-N-12MV
Body/Bonnet Annealed Forged Precipitation hardened
Material - Cast Heat treated Other
Body - Die formed
Manufacturin
g Process
Body/Bonnet Alloy 20 DI SS
Material - Alloy B2 Alloy 400 Zirconium
Bonnet - Alloy C CS
Material
Body/Bonnet A105 A395 B550-UNS-R60702
Material - A216-WCB A494-CW-12MW B752-UNS-R60702
Bonnet - A351-CF8M A494-M-35-1 B752-UNS-R60705
ASTM A351-CN7M A494-N-12MV
Number
Trim Material - Alloy 20 DI PTFE
General Alloy B2 ENP SS
Material Alloy C Alloy 400 316 SS
Alloy C276 PFA Zirconium
Trim Material - A276-UNS-S31600 A494-CW-12MW B564-UNS-N04400
General A351-CF8M A494-M-35-1 B564-UNS-N10276
ASTM A351-CN7M A494-N-12MV B752-UNS-R60702
Number A395 B550-UNS-R60702 B752-UNS-R60705
Trim Material - Alloy 20 DI SS
Plug - Alloy B2 DI, PFA Lining 316 SS
Material Alloy C ENP Zirconium
Alloy C276 Alloy 400
Trim Material - A276-UNS-S31600 A494-CW-12MW B564-UNS-N04400
Plug - ASTM A351-CF8M A494-M-35-1 B564-UNS-N10276
Number A351-CN7M A494-N-12MV B752-UNS-R60702
A395 B550-UNS-R60702 B752-UNS-R60705
Trim Material - Alloy 20 DI SS
Stem - Alloy B2 ENP 316 SS
Material Alloy C Alloy 400 Zirconium
Alloy C276

Process Industry Practices Page 4 of 7


PIP PNDMV003
Gate Valve Data Sheet and Standard Terms March 2013

Table 1 – Plug Valve Characteristics Standard Terms (continued)

Trim Material - A276-UNS-S31600 A494-CW-12MW B564-UNS-N04400


Stem - ASTM A351-CF8M A494-M-35-1 B564-UNS-N10276
Number A351-CN7M A494-N-12MV B752-UNS-R60702
A395 B550-UNS-R60702 B752-UNS-R60705
Trim Material - PFA PTFE
Lining -
Material
Trim Material - Stellite 6 Inconel 625 Tungsten Carbide
Overlays - ENP 316 SS
Material
Trim Material - Alloy 20 DI SS
Equalizer - Alloy B2 ENP 316 SS
Material Alloy C Alloy 400 Zirconium
Alloy C276
Trim Material - A276-UNS-S31600 A494-CW-12MW B564-UNS-N04400
Equalizer - A351-CF8M A494-M-35-1 B564-UNS-N10276
ASTM A351-CN7M A494-N-12MV B752-UNS-R60702
Number A395 B550-UNS-R60702 B752-UNS-R60705
Trim Material - PFA PTFE
Sleeve -
Material
Type & Design - End entry Top entry Other
Body Entry
Position
Type & Design - Bolted Pressure seal Threaded-over
Bonnet Type Bonnetless Seal welded Union
Extension bonnet Threaded Welded
Integral Threaded-in Other
Mfg std
Type & Design - Fabricated or integrally cast Full jacket - PIP PNFJ8750
Jacket Type Full in-line jacket - PIP PNFJ8740 NPT(F) connections
Type & Design - Conventional Reduced Single reduction
Bore Port Full Regular Standard
Full - API 608 Regular - API 599 Venturi
Mfg std Regular - API 608
Type & Design - Lubricated inverted pressure balanced Non-lubricated
(Plug) Design Lubricated standard Non-lubricated lined
Non-lubricated sleeve-lined
Type & Design - Regular Short
Pattern Round-port full-bore Venturi
Operation - Gear Handwheel - oval Lever - hi-hub with
Manual Handle Lever lockout
Operator Handle - T-bar Lever - bellcrank Post indicator
Handwheel

Process Industry Practices Page 5 of 7


PIP PNDMV008
Plug Valve Data Sheet and Standard Terms March 2013

Table 1 – Plug Valve Characteristics Standard Terms (continued)

Operation - Electric - motor Hydraulic - pneumatic


Provided Hydraulic Pneumatic
Actuator
Stem Packing & Asbestos-free FKM - Kalrez RTFE
Stem Seals - Graphite Viton, PTFE Coating PTFE
Packing Flexible Graphite FKM PTFE, Filled
Material Alloy C PFA TFE
Buna-N PFA - virgin 316 SS
EPDM
Stem Packing & Anti-extrusion rings Lantern ring P energized seal
Stem Seals - Corrosion inhibited Packing box purged
Packing
Specs
Stem Packing & Annealed Forged Precipitation hardened
Stem Seals - Cast Heat treated Other
Packing Mfr Die formed
Proc
Stem Packing & Asbestos-free FKM - Kalrez RTFE
Stem Seals - Graphite Viton, PTFE Coating PTFE
Stem Seal Flexible Graphite FKM PTFE, Filled
Matl Alloy C PFA TFE
Buna-N PFA - virgin 316 SS
EPDM
Stem Packing & Bellows seal Laminated V-ring - standard
Stem Seals - Braided rings Solid V-ring - twin
Stem Seal Diaphragm V-ring - vacuum
Type
Body/Bonnet Asbestos-free EPDM PTFE, Filled 321 SS
Gaskets - Graphite FKM TFE 321H SS
Gasket - Flexible Graphite RTFE 304H SS 347 SS
Material Alloy B2 PTFE 316 SS 347H SS
Mica
Body/Bonnet O-ring Ring Joint Spiral wound
Gaskets - Ring Solid flat
Gasket -
Form
Body/Bonnet API 600 API 602 ASME B16.20
Gaskets -
Gasket -
Standard
Other Seals - Asbestos-free FKM - Kalrez RTFE
Body - Graphite Viton, PTFE Coating PTFE
Material Flexible Graphite FKM PTFE, Filled
Alloy C PFA TFE
Buna-N PFA - virgin 316 SS
EPDM

Process Industry Practices Page 6 of 7


PIP PNDMV003
Gate Valve Data Sheet and Standard Terms March 2013

Table 1 – Plug Valve Characteristics Standard Terms (continued)

Other Seals - Diaphragm O-ring Solid


Body - Type
Body/Bonnet CS 304 SS
Bolting - SS Steel Alloy
Bolts -
Material
Body/Bonnet A193 A193-B16 A320-L7
Bolting - Bolts A193, as applicable A193-B7 B408-UNS-N08811
- ASTM
Number
Body/Bonnet CS 304 SS
Bolting - Nuts SS Steel Alloy
- Material
Body/Bonnet A194 A194-2H A194-4
Bolting - Nuts A194, as applicable A194-3 B564-UNS-N08811
- ASTM
Number
Body/Bonnet Heavy hex
Bolting - Nuts
- Type
Standards - API 599 ASME B16.34
Design
Standards - API 599 ASME B16.10 - short pattern
Dimensions ASME B16.10 Mfg std
Standards - Mfg std
Rating
Standards - API 598 API 603
Testing API 600 API 608
Standards - Fire API 607 Fire tested
Safe API 6FA Fire tested for external leakage
Specification

Process Industry Practices Page 7 of 7


Plug Valve Data Sheet PNDMV008-D
Catalog Name Current valve of
Valve Code Number Revision
Owner/Role/URL Purchaser

PIP Catalog Valve Number Valve Size Range (Min/Max)


PIP Revision Valve Size

Recommended Manufacturer/Supplier Valve Details Valve Size / Range


Company Name URL Model Number Drawing Number Size Min Max Approved Date Remarks

Purchaser Line Classes


Sub-catalog Class Sub-catalog Class Sub-catalog Class Sub-catalog Class

Purchaser Alternative Valve Codes


Sub-catalog Code Sub-catalog Code Sub-catalog Code Sub-catalog Code

Service
Class/Fluid Type Detailed desc.
Service Temp (Min/Max) °F Pressure (Min/Max) psi
User service names

PIP Line Class

End Connection Type Style Ends Standard Remarks

BY

Flange Face Finish Standard Ra(LRL/URL) μm


Pressure Rating
Pressure psi g Class Remarks

Body/Bonnet Material Trim Material


Material ASTM Number Material ASTM Number
Body General
Manufacturing Process Plug
Equalizer
Stem
Material ASTM Number Lining
Bonnet Sleeve
Overlays

Remarks Remarks

Type and Design


Type Remarks
Design Entry Position Body
Pattern
Bonnet Extended Bonnet for Cryogenic Service High Cycle Life

Jacket No. of Connections


Remarks
Bore Port Trim

Operation Manual Operator Provided Actuator Remarks

Stem Packing and Stem Seals


Mfg Std Material Type Remarks
Stem Seal
Mfg Std Material Specifications Remarks
Packing
Manufacturing Process V-rings Low Emission

Body-Bonnet Gaskets
Mfg Std Material Form Gasket Standard Remarks
Gasket

Other Seals
Mfg Std Material Type Remarks
Body

Body-Bonnet Bolting
Mfg Std Material ASTM Number Remarks
Bolts Type
Nuts

Standards
Design Rating
Dimension (face to face) Testing
Fire Safe Specification
Oxygen Cleaned per CGA C-4.1 and G-4.4/ASTM G-93 Remarks

Additional Information
Face to Face Dimension in Valve Orientation Inclination Angle deg
Centerline to Operator Top ft Dry Weight lb (from horizontal)
Notes