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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.

,LTD

WUHAN OOITECH

Crystalline Solar Panel Production Equipment Introduction

Made by: Margret Cao

Wuhan Ooi Photoelectric Technology Co.,Ltd


Website:http://www.ooitech.com Tel:+86-27-81779060 Fax:+86-27-81779060

Address: Buliding 2 NO.13 Yangqiaohu Road, East Lake High-tech Development Zone, Wuhan of China

Technical Information is confidential, shall not be disclosed without Wuhan


Ooitech permission to third parties

Ver_OT-17-Dec-14
WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

Contents
Contents ......................................................................................................................................... 2
1. Project Name:Crystalline Solar Panel Encapsulation Line .................................................... 4
1.1. Project Capacity: Customized 5MW 10MW 20MW 50MW 100MW .............................. 4
1.2. Solar Panel Production Process ..................................................................................... 4
2. Production Process General Explanation.................................................................................. 5
2.1. Main Equipment ............................................................................................................... 5
2.2. 5MW Crystal solar panel Equipment List ................................................................... 8
2.3. 10MW Crystal solar panel Equipment List ................................................................. 8
2.4. 20MW 30MW 50MW 100MW Crystal Solar Panel Equipment List .......................... 9
3. Production Machine Catalogue ................................................................................................ 10
3.1. Solar Panel Laminator ................................................................................................... 10
3.1.1. Semiautomatic Solar Panel Laminator ................................................................ 11
3.1.2. Single Full Automatic Laminator ......................................................................... 17
3.2. Solar Cell Laser Scribing Machine ................................................................................ 22
3.2.1. Solar Cell Fiber Laser Scribing Machine ............................................................ 22
3.2.2. Diode Pump Solar Cell Laser Scribing Machine ................................................ 25
3.3. Solar Cell Tester ............................................................................................................. 29
3.4. Solar Panel Tester Solar Simulator ............................................................................... 31
3.5. EL Defect Tester ............................................................................................................. 33
3.5.1. Electroluminescence Module Defect Tester Offline ........................................... 33
3.5.2. Full Automatic EL Defect Tester .......................................................................... 37
3.6. Solar Panel Framing Machine ....................................................................................... 41
3.7. PV Ribbon Cutting Machine .......................................................................................... 43
3.8. Manual Soldering station ............................................................................................... 44
3.9. Manual EVA/TPT Cutting Station .................................................................................. 45
3.10. Visual Inspection Station.............................................................................................. 46
3.11. Lay-up Station ............................................................................................................... 47
3.12. Solar Module Carrier .................................................................................................... 48
3.13. Ready Material Carrier................................................................................................. 49
3.14. String Cell Carrier ......................................................................................................... 50
3.15. EVA/TPT Carrier........................................................................................................... 51
3.16. Working Table ............................................................................................................... 52
3.16.1. Solar Cell Sorting Worktable ............................................................................. 52
3.16.2. Trimming Worktable .......................................................................................... 52
3.16.3. Glue up/Cleaning/Juction box/Package Worktable ......................................... 52
3.17 Solar Cell Stroage Station............................................................................................. 53
3.18. String Welding Template .............................................................................................. 53

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD
3.18.1. 125 string welding template .............................................................................. 53
3.18.2. 156 string welding template .............................................................................. 53
4. Working Picture ......................................................................................................................... 54
4.1. Single Welding and String Welding ............................................................................... 54
4.2. Layup .............................................................................................................................. 54
4.3. Visual inspection ............................................................................................................ 55
4.4. Solar panel laminator ..................................................................................................... 55
4.5. Framming........................................................................................................................ 57
4.6 Glue UP the Aluminum frame ......................................................................................... 57
4.7 Glue up the junction box ................................................................................................. 57
5. Factory Layout .......................................................................................................................... 58
5.1. Semi auto production line .............................................................................................. 58
5.2. Full auto production line................................................................................................. 58
6. Factory Building Requirement: ................................................................................................. 59
7. Our Customer............................................................................................................................ 59
8. Machine Working Video ............................................................................................................ 60
9. Company ................................................................................................................................... 61
10. Solar Raw Material ................................................................................................................. 64
10.1. Solar Raw Material List ................................................................................................ 64
10.2. Solar Cell Price Reference .......................................................................................... 64
10.3. Back Sheet Price Reference ....................................................................................... 64
10.4. Solar EVA Price Reference.......................................................................................... 64
11. Contact Us ............................................................................................................................... 65

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

1. Project Name:Crystalline Solar Panel Encapsulation Line


1.1. Project Capacity: Customized 5MW 10MW 20MW 50MW 100MW
1.2. Solar Panel Production Process

(Process flow chart can be adjusted as the actual ones.)

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

2. Production Process General Explanation


2.1. Main Equipment

Unit Name Machine Picture Working Content Remark

Solar Cell
Test the solar cell IV features.
Tester

Solar Cell Cut the solar cell into small


Laser pieces. If produced the small
Cutting solar panel below 100w, it will
Machine need this machine.

EVA/TPT Cutting EVA / TPT into the


cutting desired size according to the
machine design

Complete the EVA/TPT layup


and bus-bar welding
Lay up the glass, EVA,String
cell, EVA,TPT into the
worktable
Manual Lay
cell strings arranged by
Up unit
drawing, and the two leads of
each battery string entire
series into a circuit, and fixed.
Open the multimeter can get
the current

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Visual Visual inspect the dirts for the


Inspection materials by the mirrors

Solar panel Laminate the TPT EVA, soar


laminator cell, glass together

uses electroluminescence
(EL) phenomena for
EL Defect identifying
Tester micro-cracks,broken finger
wires and other invisible
defects in solar modules.

Frame Complete component frame


machine riveting

Fill the adhesive to aluminum


Glue up alloy before framing and after
framing

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Outlet box Complete the installation


processing process of adapter here

Electrical performance test


Solar Panel like power, current etc and
Tester record and divided into
different class

The test finished module are


Label Unit
identified by label.

Withstand
Voltage Test the panel withstand
Insulation voltage insulation
Meter

Cleaning Complete the component of


unit the surface cleaning

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2.2. 5MW Crystal solar panel Equipment List

S/N Description QTY Remark

1 Semi Auto laminator 1

2 Solar Cell Laser Cutting Machine 1

3 Solar Cell Tester 1

4 Solar Panel Tester 1

5 Solar Panel EL Defect Tester 1 optional

6 Semi Automatic Solar Panel Framing Machine 1

7 PV ribbon cutting machine 1 optional

8 Welding Station 4

9 Lay up station 2

10 Manual EVA/TPT cutter 1

11 Inspection Station 1

12 work table 6 optional

13 Glass/Module Carrier 4

14 Ready material Carrier 4

15 String Cell Carrier 4

16 Solar Cell Carrier 2 optional

17 EVA/TPT Carrier 1

18 String Tray 20

19 150W Lead Free Soldering Station(Electric iron) 16 optional

2.3. 10MW Crystal solar panel Equipment List

S/N Description QTY Remark

1 Semi Auto laminator 2

Or Full Auto laminator 1

2 Solar Cell Laser Cutting Machine 1

3 Solar Cell Tester 1

4 Solar Panel Tester 1

5 Solar Panel EL Defect Tester 1 optional

6 Semi Automatic Solar Panel Framing Machine 1

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7 PV ribbon cutting machine 1 optional

8 Welding Station 8

9 Lay up station 2

10 Manual EVA/TPT cutter 1

11 Inspection Station 1

12 work table 6 optional

13 Glass/Module Carrier 8

14 Ready material carrier 10

15 String Cell Carrier 8

16 Solar Cell Carrier 2 optional

17 EVA/TPT Carrier 2

18 String Tray 8

19 150W Lead Free Soldering Station(Electric iron) 28 optional

2.4. 20MW 30MW 50MW 100MW Crystal Solar Panel Equipment List
Welcome to contact via Email:info@ooitech.com

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD
3. Production Machine Catalogue
3.1. Solar Panel Laminator

Semi-Automatic Single Full Automatic


Solar Panel Laminator Solar Panel Laminator

Parameter Power (KW) Pump


Laminated Outline Size NW Annual
Size (MM) (T) Output
Model Max Working Speed

Semi-automatic solar panel laminator

2200×1100
2560×1460
OCY2211 1 PCS of 3.2 27 4.4-17.3 30 L/S 2.4MW
×1270
module
(156 cell 72 pcs)

2200×2200
2560×2830
OCY2222 2 PCS of 4.8 33 6~19 30 L/S 4.8MW
×1270
module
(156 cell 72 pcs)

Single full automatic solar panel laminator

3600×2200

3 PCS of 13000×3200
OCY3622 10 73 32 70 L/S 9.6MW
module ×1800
(156 cell 72 pcs)
4 PCS of
module
(156 cell 60 pcs)

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3.1.1. Semiautomatic Solar Panel Laminator

[ Technical Parameter ]

Parameter Power (KW) Pump


Outline Size NW Annual
Laminated Size
(MM) (T) Output
Model Max Working Speed

2200×1100
2560×1460
OCY2211 1 PCS of module 3.2 27 4.4-17.3 30 L/S 2.4MW
×1270
(156 cell 72 pcs)
2200×2200
2560×2830
OCY2222 2 PCS of module 4.8 33 6~19 30 L/S 4.8MW
×1270
(156 cell 72 pcs)

AC380V Triphase
Heating Mode Oil Heating Power Supply
five Wires
Control mode: manual/ automatic Working Vacuum 100mpa
Intelligent PID
6-8mins (excluding Temperature
Laminating Time Temperature
curing time) Control
Control
Temperature Environmental
±2℃ 0℃-50℃
Precision Temperature
Temperature
Temperature Range 30℃-180℃ ±2℃
Uniformity
Module Height 25mm Air Supply required 0.6-0.8MPa

Compressed air
Vacuuming time 2-6Min 50L/Min
flow required

[ Machine Function ]
The solar panel laminator is most important process in the solar panel production line.
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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD
It use to bond multiple layers of materials (EVA, Glass, Backsheet, Solar cell) together by
heating vacuum in laminator chamber.

[ Performance features ]
1. Intelligent temperature control system,
Make the temperature more uniform and more easily set and control the temperature.
2.Laminating pressure adjustable
Can adjust the pressure accord to the production process requirement, makes good quality
solar panel.
3. 24 hours continuous working in high temperature.
4. The advanced touch screen operation panel
Easy operation, quickly respond, more stable performance and reduce the failure rate.
5. Humanity system operation process
The equipment is equipped with many detection switches. In the normal production,
operators will only be required to put the modules on the heating platform and press the
cover switch.
The equipment will be automatically laminating, cure and open cover automatically and wait
for operator to start the next procedure.

[ Safety assurance ]
1. With hydraulic safety lock
Equipment accident power off or open cover in a position, the cover will automatically lock in
the current position, not falling. Ensure the safety of operator.
2. Set the emergency button switch
When unexpected emergence happen,press the emergency button, the machine will cut off
the working power supply, the cover will remain the old position. Ensure remove the
accidents and working process.
3. The alarm system:
The machine install 8 sets alarm device, it will alarm in the following situation, ensure the
accuracy and normal working state, improve quality.
 Oil shortage
 Heating over temperature
 Vacuuming fault
 Open cover in under pressure situation
 Vacuum pump fault
 Heating fault
 temperature measurement module fault
 Illegal operation

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4. With emergency open cover device
When falling power off accidentn,it can open the cover to remove the components for
processing.
5. Low voltage control in the equipment control circuit
Easy for charged repair, and improve the safety.

[ Structure features ]
1. The steering structure of touch screen.
Leading technology, pretty appearance, compact structure, and convenient operation.
2. The seal ring is placed overhead to extend the service life.
3. Power arm balancing and lifting structure makes the opening and closing of
upper room more stable and safer.
4. Anti-fold structure of the rubber plate could extend the service life of the
rubber plate.
5. Use finishing thick steel plate as heating platform. In the lower part of this
platform a full closed oil circulation system is adopted which ensures the
uniformity and controllability of temperature when packaging the components.

[ Application features ]
It can be one-time laminating and curing and three times laminating and curing
are workable. The equipment of module production has high compatibility.

[ Main Parts ]
1.PLC: Japan Imported Mitsubishi brand
2. Electric parts:Schneider
3. Touch Screen:Kunlun-state 10-inch
4. AirTAC cylinders
5. Vacuum Pressure Switch: Japan brand SMC
6. Vacuum Pump: China famous brand Sichuan Huaxin
[ Main Parts Picture ]

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[ Machine More Picture ]

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3.1.2. Single Full Automatic Laminator


(Bottom Temperature Cloth automatically recycled moves)

[ Technical Parameters ]
Vacuum
Parameter Outline Power (KW)
Laminated NW Pump Annual
Size
Size (T) Speed Output
Model (M) Max Working
(L/S)

3600×2200

3 PCS of 12.2×3.24
OCY3622 10 73 32 70 9.6MW
module ×1.8M
(156 cell 72 pcs)
4 PCS of
module
(156 cell 60 pcs)

Manual/Full
Operate Mode Heating Mode Oil Heating
Automatic
AC380V
Lamination area 3600×2200mm Power Supply
Three phase five Wires
Temperature Intelligent PID
Laminate Height 25mm
Control Temperature Control
4-8Minutes
Temperature
Laminating Time (Including the solidify ±2℃
Uniformity
time )
Temperature
±2℃ Vacuum time 2~6Min
Precision
Temperature
30℃-180℃ Vacuum Degree 20-200Pa
Range
Air Supply 0.6~0.8MPa Compressed air 400L /Min
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flow required

[ Main Parts ]
1.PLC:Germany SIMENS
2. Electric parts: Schneider
3. Touch Screen:Kunlun-state 10-inch
4. Cylinders:AirTAC
5. Vacuum Pressure Switch: Japan brand SMC
6. Vacuum Pump: China famous brand Sichuan Huaxin

[ Security guarantees Features ]


1.With hydraulic safety lock
Equipment accident power off or open cover in a position, the cover will automatically lock in
the current position, not falling. Ensure the safety of operator.
2.Set the emergency button switch
When unexpected emergence happen,press the emergency button, the machine will cut off
the working power supply, the cover will remain the old position. Ensure remove the accidents
and working process.
3.The alarm system:
The machine install 8 sets alarm device, it will alarm in the following situation, ensure the
accuracy and normal working state, improve quality.
 Oil shortage
 Heating over temperature
 Vacuuming fault
 Open cover in under pressure situation
 Vacuum pump fault
 Heating fault
 temperature measurement module fault
 Illegal operation
4.With emergency open cover device
When falling power off accidentn,it can open the cover to remove the components for
processing.
5.low voltage control in the equipment control circuit
Easy for charged repair, and improve the safety.
6.With photoelectric switch and safety grating, improve the staff's safety and reduce the
failure rate.
[ Structure Features ]
Major Structure :Loading + Laminating + Unloading+ Vacuum Pump+ Heating Station
1. Loading Section
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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD
It adopts rubber conveyor belt, speed motor drive, frequency converters control speed,
The operator also can set inching distance by pressing the button.
2. Laminating Section
 The heating plate with double-face milling is perforation plate. The planeness can
reach to ± 250um/ ㎡ . It adopts heating transfer oil circulation system. The
temperature uniformity can reach to ± 1.5℃.
 use chain transmission, speed motor drive, frequency converters control,
photoelectric switch position.
 Mechanical lock the cover when upper cover lift in a position,it can ensure the safety
operation.
3. Unloading Section
It adopts the stainless steel roll shaft transmission. The roll shaft is drive by speed cut
motor, photoelectrical sensor install at the end of unloading section to protect modules
from sliding down. Cooling fans can be installed under the roll shafts.
4. Vacuum System
The vacuum valve sensors are all adopt imported components. Ultimate vacuum
realizes 30Pa. Vacuum chamber could fast achieve below 120Pa from atmospheric
conditions within 120 seconds.
5. Control System
 Control Mode:Operation of semi-auto, auto and manual. It may realize module in
and out and laminate automatically or manually.
 Integrated Control Technology:
Integrate vacuum technology, pneumatic transmission technology, PID self-tuning
technology, programmable control and relay control system into one, which can
meet complicated technological requirement of laminating and solidifying
mono crystalline and polycrystalline silicon modules
 This system could record the characteristic curves of major parameters, such as
the vacuum degree and the heating plate temperature.
 The chain transmission structure can realize the module in-out automatically.
 It adopts SIEMENS PLC to connect with computer which meets the requirement of
modern industrial automation control.
 There are independent control buttons on loading and unloading sections to make
modules in-out easily. The operator also can set inching distance by pressing the
button.
 The operation platform adopts high quality and sensitive touch screen with friendly
interface and convenient operation. Various technical parameters which are
showing on one window are easy to understand and monitor. Also on touch screen,
it can store many different recipes for production reference.
 Automatic memory function of technical parameters could record main operation
process, provide data for module quality analysis. The system with laminated
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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD
times statistical function is convenient for checking working times and output of
modules. It also can be regarded as reference for maintaining and replacing the
consumable spare parts.
 Upper and lower vacuum venting manually, when power off accidentally, upper
cover can be open by manual.

[ Performance characteristics ]
1. Intelligent temperature control system,
Make the temperature more uniform and more easily set and control the temperature.
2. Laminating pressure adjustable
Can adjust the pressure accord to the production process requirement, makes good quality
solar panel.
3. 24 hours continuous working in high temperature.
4. The advanced touch screen operation panel
Easy operation, quickly respond, more stable performance and reduce the failure rate.
6. Humanity system operation process
The machine is equipped with several detection switch, in normal production, the operator
only need to put the module component in heating platform, press close lid switch, the
device will automatically laminate, curing, automatically open, waiting for the next working
procedure.
7. Adopt fully humanized system operation process
The whole device is equipped with several detection switch, in normal production work, the
operator only put component input on the platform, press the input switch, the device will
automatically enter the component to a host of encapsulation, curing, automatically the
output to the specified location waiting for operator on to the next working procedure of
processing, and automatic work on to the next cycle.
[ Machine Picture ]

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[ Package & Delievery ]

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

3.2. Solar Cell Laser Scribing Machine


3.2.1. Solar Cell Fiber Laser Scribing Machine

Model Number: OLS-20F


The Whole Set:
1) 1PCS Fiber laser scribing machine
2) 1PCS Exhaust Fan
3) 1PCS LCD display with Computer(Laser mark software installed)

Choose Different parts to get different price.

Configuration 1 Configuration 2

1. 20w China Raycus Fiber laser 1. 20w China MAX Fiber laser
2. Japan Servo motor 2. Leadshine stepper motor
3. Import Linear Rail 3. Import Linear Rail
4. 350*350mm XY Moving worktable 4. 350*350mm XY Moving worktable

[ Machine Function ]
scribing or cutting the Solar Cells and Silicon Wafers in solar PV industry, including the mono-si
(mono crystalline silicon) and poly-si (poly crystalline silicon)solar cells and silicon wafer.
[ Machine Features ]
1. Using the Germany IPG FIBER laser or China Raycus Fiber laser or Max fiber laser
service time over 100,000hours.
Stronger adaptability to enviroment
better beam quality and higher speed than Diode Pump and YAG Krypton type.
No need to replace the laser module and Krypton lamp.

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2. Work table: X-Y movable
Solar cell can be automatic absoption
3. Air cooling, compact structure, small size
4. Higher conversion efficency,
lower operating cost, save power consumption, cost and shorter maintenance time;
5. Laser Pulse width is more narrow,
Higher peak power, faster scribing cutting speed
6.Long time uninterrupted continuous maintenance-free operation,
no consumable wearing parts to replace
7. Stepper motor or servo motor different cost.

[ Technical Parameters ]

Model OLS-10F OLS-20F

Laser wavelength 1064nm

Laser power 10W/20W

Scribing width 30μm

Scribing speed 160mm/s 200mm/s

Scribing accuracy ±10μm

Working area 350x350mm (13.8in*13.8in)

Temperature control precision 0.5°C

Working power 220V/50Hz/1kvA

Working table negative pressure absorbing and dust


elimination
Cooling method Forced air cooling

[ Main Parts ]

Fiber Laser Raycus brand or Max Brand

Laser Head

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Linear Rails and motors Operate button

[ Application ]

[ Customer ]

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3.2.2. Diode Pump Solar Cell Laser Scribing Machine

Model: OLS-50D
[ Function ]
scribing or cutting the Solar Cells and Silicon Wafers in solar PV industry, including the mono-si
(mono crystalline silicon) and poly-si (poly crystalline silicon)solar cells and silicon wafer.

[ Product Features ]
1. Using the Diode Side Pump or Semiconductor side pump laser
service time over 12,000hours.
better beam quality and higher speed than YAG Krypton type.
No need to replace the Krypton lamp

Technical Parameters
Model OLS-50D

Laser wavelength 1064nm

Laser power 50W

Scribing width 50μm

Scribing speed 120mm/s

Scribing accuracy ±10μm

Working area 350x350mm (13.8in*13.8in)

Temperature control precision 0.5°C

Working power 380V(220V)/50Hz/3kvA

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negative pressure absorbing and dust


Working table
elimination

Cooling method Unified rotative homothermal water cooling

2. Import UK acousto optic modulator, high qualiy


3. Work table: X-Y movable
Solar cell can be automatic absoption, no need to use foot pedal 350*350mm size
4.Unified constant water chiller: stable and reliable for long period running
5. higher integration, better beam quality and higher speed, but lower processing
cost and shorter maintenance time;
6. no exterior connect
7. Easy to instal and move the equipment;
8. Improved and new generation machine, Updated 5.0 software;

[ Main Parts ]

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[ Application ]

[ Different Side Picture ]

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[ Customer ]

[Package]

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3.3. Solar Cell Tester

MODEL:OSCT-A MODEL:OSCT-B

[ Machine Function ]
Use to test the electrical performance of Mono-Si or Poly-Si solar cell pieces and record the
results in files.
[ Machine Features ]
 Key components use import abroad brand
 A grade spectrum
 A grade unevenness degree of irradiance
 four-line measurent,14-bit 4-channel high speed synchronous acquisition card
 10 parameters display and Measurement Parameter displays in Tabulation and Graphic
way
 Pneumatic and buffering contact
 Temperature automatically compensating
 Voice counts off and prompts, Counting prompt of flash times
 24 continuous work
 Import Xenon Lamp.

[ Technical Specification ]

MODEL OSCT-A OSCT-B


In line with iec60904-9
Lamp spectrum
spectral Irradiance distribution requirement(AM1.5)
Light intensity 700-1200W/Mm2 continuous adjustable range

Light intensity non-uniformity ≤±2% 【A】 ≤±3%


Light intensity instability
≤±0.5% 【A】 ≤±2% 【A】
degree of irradiation(STI)
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Light intensity instability
≤±2% ≤±2%
degree of irradiation(LTI)
Test results consistency ≤±0.5%【A】 ≤±1%

Single flash time 10ms 10ms


200×200mm
Effective test range
/0.1W-5W
Measuring voltage 0-0.8V(resolution 1mV)

Measuring current 0-20A(resolution 1mA)


Isc、Voc、Pmax、Vm、Im
Test parameters
FF、EFF、Temp、Rs、Rsh
Power supply AC220V/50HZ/2KVA

Air supply 0.5-0.8Mpa

Weight 160KGS 140KGS

Machine Dimension 800*600*1750mm 800*600*1850mm


[ Machine picture ]

[ Customer ]

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3.4. Solar Panel Tester Solar Simulator

MODEL:OSMT-A MODEL:OSMT-B

[ Machine Function ]
Use to test the electric performance of Mono-Si or Poly-Si solar modules and record the
results in files.

[ Machine Features ]
 four-line measurement,14-bit 4-channel high speed synchronous acquisition card
 10 parameters display,Measurement Parameter displays in Tabulation and Graphic way
 Temperature automatically compensating
 Voice counts off and prompts, Counting prompt of flash times
 24 continuous work
 import Xenon lamp

[ Technical Features ]

MODEL OSMT-A OSMT-B


In line with iec60904-9
Lamp spectrum spectral Irradiance distribution
requirement(AM1.5)
200m_1200W/M2
Light intensity
continuous adjustable
Light intensity non-uniformity ≤±2% 【A】 ≤±3%
Light intensity instability degree
≤±0.5% 【A】 ≤±2%
of irradiation(STI)
Light intensity instability degree
≤±2% ≤±2%
of irradiation(LTI)
Test results consistency ≤±0.5%【A】 ≤±1%

Single flash time 10ms~40ms 10ms


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2000×1100mm
Effective test range
/5W-300W
Measuring voltage 0-100V(resolution 1mV)

Measuring current 0-20A(resolution 1mA)

Power Supply AC220V/50HZ/2KVA


Isc、Voc、Pmax、Vm、Im
Test parameters
FF、EFF、Temp、Rs、Rsh
Xenon Lamp service time 200,000flash times 100,000flash times

Weight 600kgs 500kgs

[ Factory Picture ]

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

3.5. EL Defect Tester


3.5.1. Electroluminescence Module Defect Tester Offline

[ Machine Function ]
Used in testing the solar module Crack,breakage,Black Spot,Mixed Wafers,Process
Defect,Cold Solder Joint phenomenon

[ Specification ]

Item OEL-S830 OEL-S1600

Capture Mode: Single Camera Single Camera

Run Mode: Offline

Monitor Point: After Laminating

Sample Stage: Super-white Tempered Glass

Sample Size: ≤2000mm*1100mm

Operation Height: 950mm

Camera Type: Cooled CCD

Resolution: 3032*2016 4928*3264

Exposure Time: 1 ~ 60s

Current/Voltage: 10A/60V
1.Interface for barcode scanning, naming files with barcode
names;
Software:
2.Defect classification, create image folder and save image
files automatically.
Crack,Black Spot,Mixed Wafers,Process Defect,Cold
Detection Ability:
Solder Joint.
Configuration Testing host,computer,software

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

[ Machine Advantage ]
 Reveals invisible defects such as microcracks, breakage,finger defects, and dark
areas
 Improves line yield by identifying defective modules before lamination
 Improves quality and reliability of final product
 Highest available resolution
 Flexible system can be used to test framed or unframed modules, before or after
lamination

[ Judging defect classification ]

Welding Current not Cell Process Virtual Cell


Crack
spots match defect welding contaminate
OK OK OK OK OK OK

[ Machine More Pictures ]

Machine Picture Machine picture

Camero Control Box

We use CCD Camero


CCD chips imported Japan camera lens
Not SLR camera

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

Japan brand SMC air cylinder Glass with round hold easy to install.

Top Brand Power Supply

Single CCD Camero 830w Effect

Double CCD Camero 830W Effect

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

[ Equipment packing list ]


 Dark Room:1

 12mm Toughened glass:1


 Optical mirror:1
 Power Supply:1
 Computer: 1
 Application software:1
 Operation manual:1
 Camera: 1 or 2
 Electric cabinet: 1
 Barcode scanner: 1

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

3.5.2. Full Automatic EL Defect Tester

(830w) (1600w)

[ Machine Function ]
Used in testing the solar module Crack,breakage,Black Spot,Mixed Wafers,Process
Defect,Cold Solder Joint phenomenon

[ Technical Specification ]
Item OEL-F830 OEL-F1600

Camero: KADAK
Camero: Nikon
Image sensor: CCD
Image sensor: CMOS
pixel: 830W
Pixel:1620W
Resolution 3584*2574mm
Resolution: 4928*3264
Camera Image sensor size :
Image sensor size:
Specification 17.96mm*13.52mm
23.6mm*15.6mm
Pixel Size: 5.4um*5.4um
Pixel Size :4.76um*4.76um
Double refrigeration cooling
Shooting download time :
system (inner + outer)
1500ms
camera lens:sony
Run Mode: online

Monitor Point: Before or After Laminating

Sample Size: ≤2150mm*1150mm


Operation
950mm
Height:
Resolution: 830W 1600W
Test Size 2150X1150mm
Test Scope Voltage:46—48V
Current:7—8A
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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD
Test environment temperature:-20℃—40℃

Exposure Time: 1 ~ 60s

Test parameter Target、Gain、Time、Gamma、Contrast、Data wide


Current/Voltage
10A/60V

Loading Using for transporting module
system: Module will be located on this station
EL Test system Reflection
Unloading
For transfer of module after test.
system
1.Interface for barcode scanning, naming files with barcode names;
Software: 2.Defect classification, create image folder and save image files
automatically.
Detection
Crack,Black Spot,Mixed Wafers,Process Defect,Cold Solder Joint.
Ability:
Configuration Testing host, loading, unloading system,computer, software

Machine Size: Host:2900*1900*1680MM 3300*1900*1250mm


830W CCD Type imaging results equivalent to 1600W CMOS
830W CCD is more clear
1600W CMOS faster speed.

[ Machine Size ]
Size (mm) Weight (KG)

Uploading system 1610*1680*950 150


2900*1900*1680(830w)
Test system 600
3300*1900*1250(1600w)
Unloading system 1610*1680*950 150

[ Machine Advantage ]
 Reveals invisible defects such as microcracks, breakage,finger defects, and dark
areas
 Improves line yield by identifying defective modules before lamination
 Improves quality and reliability of final product
 Highest available resolution
 Flexible system can be used to test framed or unframed modules, before or after
lamination

[ Judging defect classification ]

Welding Current not Cell Process Virtual Cell


Crack
spots match defect welding contaminate
OK OK OK OK OK OK

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

[ Machine More Pictures ]

Machine Picture Machine picture

Japan Motor Control Box

CCD Camero
Japan camera lens
CCD chips imported

Japan brand SMC air cylinder Top Brand Power Supply

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

Single CCD Camero 830w Effect

Double CCD Camera 830W Effect

[ Equipment packing list ]


 Dark Room:1
 Power Supply:1
 Computer: 1
 Application software:1
 Operation manual:1
 Camera: 1 or 2
 Electric cabinet: 1
 Barcode scanner: 1

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

3.6. Solar Panel Framing Machine

Minimum Max

Framing size 400×400MM 2000×1000MM

[ Specification ]
1. Air cylinder : Airtac Brand
2. solenoid valve: Airtac Brand
3. high-pressure air tube: South Korea imported
4. Maximum framing size: 2000 * 1000mm
5. Minimum framing size: 400 * 400 mm
6. Operating voltage: 220V/50Hz/1Ph
7. Dimensions: 2900 * 1650 * 920mm
[ Features ]
 use the air cylinder and steel structure construction,
achieved Aluminum frame extrusion positioning when the module laminated
easy to fixed, fastened the aluminum frame, save time and improve product quality.
 with the rotary wheels, may guarantee the module in each direction freedom, and protects
module's surface, operation nimble convenient.
 composed of the bidirectional fixed end and the bidirectional activity, may suit for the
module in the wide scope to install the frame to make industry the need, in addition may
satisfy some non-standard packages to enter the luggage frame's work demand.

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD
[ Machine Picture ]

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

3.7. PV Ribbon Cutting Machine

[ Machine Function ]
The product is designed for the cutting of solar photovoltaic welding strip, mainly used for PV
ribbon, wire, copper, tin and other metal films or other strip materials, featuring high precision
and speed, convenient operation, low operation noise, and exquisite appearance.
Technical Parameter

Model: C350-SL
Power Supply: AC220V 120W
Dimensions: (L) 350 × (W) 250 × (H) 320 (mm)
Weight: 32.0KG
Number of strip processed:1-10PCS
Cutting length: 0.1-999.9 mm
Cutting width :1.0-10.0 mm
Cutting thickness: 0.10-0.40 mm
Cutting accuracy: L × 0.002
Cutting speed: L = 200m, 700PCS/min
Information storage: 10(at the same time cutting 10 pcs, cutting 200 mm long, 70 times a
minute, 700 PCS per minute)
Material: tin plated copper belt or other strip material

[ Machine More Picture ]

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

3.8. Manual Soldering station

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD
[ Main parameter ]
Outer Dimension: 2.2×1.2×1.85M
Three work-place: one series welding , two single welding
Optional:Welding line: 1.2(width)×1.84(high)×length
No conveyor belt
With constant temperature heating and a 125 welding template,156 template.
Features: Used in a variety of single and string welding
Device weight: 331Kg
Application temperature: 40℃~100℃

[ Features ]
 The high-quality carbon fiber heating and heating speed is quick, can use a long time.
 PID temperature control, the temperature is uniformly and adjust arbitrarily.
 Each work controls independent and the craft is strong.
 Light illuminate, button indicate is easy to operate.
 Safety power supply system, comprehensive efficiency is well.
 Provide with 125 or 156 two kinds of welding template.
Remarks: We can make each kind of different specification according to the customer’s need.

3.9. Manual EVA/TPT Cutting Station

Model: Aluminium
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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD
[ Main parameter ]
Dimension: 3000*1200*800mm
1.with scale ruler
2.Support EVA TPT use of sliding bearings
[ Features ]
 Good flexibility, and could be cut alternately or at the same time
 The whole plastic coating is milky white, the structure is solid, the work surface is good.
 The plate is compression plate, the plate surface have the graduation, easy to use when
the reduction of size.
 EVA TPT use of sliding bearings support , flexibility, in the middle with positioning devices
with cutting EVA TPT.
Remarks:
If customers have special requirements for equipments, welcome negotiations by visiting or
sending a letter.

3.10. Visual Inspection Station

[ Main parameter ]
Aluminum Material Structure: 3000*1200*800mm
1.Check the detection of laminated cells is impurities and make sure no breakage

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD
2.The angle of the mirror can adjust.
3.With specular reflection, can easily and quickly find the detect of the cells

3.11. Lay-up Station

Material:Aluminum Molding
Dimension:2000*1080*850mm
[ Features ]
1. 8 PCS halogen lamp
2. 4 PCS fluorescent
3. 1PCS ammeter
4. 1 voltmeter
5. working surface with tempered glass.

 The overall spray the varnish, This can enhance the gathering the light
 The bottom install fire-proof plate and has common economy energy floodlight, iodine
Wu light test.
 The whole operation is convenient, by the conversion button, can test module electric
current electric voltage(the number type electric voltage electric current the watch Be easy
to read a number).
 Have a armored glass.
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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD
 The electric current voltage could converse automatically (New technology)
Remarks: If customers have special requirements for equipments, welcome negotiations by
visiting or sending a letter.

3.12. Solar Module Carrier

Steel Structure
Dimension: 1.6×1.0×1.1M
[ Features ]
 It can put up 20 PCS 160 Watt solar module in one time .

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD
 With a Rubber pad to speerate module and steel structure, avoide rowing of module
wound and touch damage etc. unexpected situations.
 With cardan rolling wheels,heels can rotary flexible,make sure that the trolley arrive the
appointed place.
can be locked in a position,avoide the accident by its proper motion action.

3.13. Ready Material Carrier

The steel products welding and the gum cover is join assembly
[ Main parameter ]
Outer Dimension: 1.2×1.05×1.5M (10Layer )
[ Device characteristics ]
1.Modules does not slide in the elastic deformation of steel。
2. The design of the tote cart base is reasonable,to ensure full of modules does not shake, do
not tilt, and do not tip over。
3.It can be place 10 sets of 1.2 ×1.17 M of module at the same the time.
4.Place module bracket to all have a gum set to partition module and steel structure, avoided

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD
rowing of module wound and touch Sun etc. surprised circumstance.
5.The lower part has cardan rolling wheels ,and the wheels can rotary flexible,it can make sure
that the tote cart arrive the appointed place smoothly.
6.It can be locked in a position after arriving appointed position and so it promise that it can
avoide the accident loss by its proper motion action.
Remarks:We can make each kind of different specification according to the customer request
of product.

3.14. String Cell Carrier

 Function:used in string of welded box Turnover.


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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD
 Size: 1600 * 800 * 1300mm
 Stainless steel materials, 10 layers *2 side, Total put 20 layers
 universal wheels: yes
 All welding argon arc welding, after welding Sand, there will not be affect beautiful

3.15. EVA/TPT Carrier

 3 Layers
 Steel Material and surface with Plastic coating treatment
 Size:1.2×1.0×1.3M
 With High quality wood board

Remarks:We can make each kind of different specification according to the customer request
of product.

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD
3.16. Working Table
3.16.1. Solar Cell Sorting Worktable

1. Size:1200*700*1300 mm,One Workpiece,Aluminum Chassis


2. 20mm High density fiber board, Green Surface With Anti-static rubber
3.30w Lighter

3.16.2. Trimming Worktable

Aluminum structure
Size: 2000×1100×900 mm

3.16.3. Glue up/Cleaning/Juction box/Package Worktable


Aluminum structure
Size: 2000×1100×800 mm

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD
3.17 Solar Cell Stroage Station

The steel structure, the high temperature bears the clamp,accept the treatment of spray paint
plastic.
Outer Dimension:1.7×0.67×1.32M
Device characteristics):
It's easy to storage the battery ,and it is hard to be contact damage .
Remarks:We can make each kind of different specification according to the customer request
of product

3.18. String welding template


3.18.1. 125 string welding template

Size:1600*180*10mm
Aluminum Material,Rivet steel die ,durable,surface oxidized
3.18.2. 156 string welding template

Size1950*180*10mm
Aluminum Material,Rivet steel die ,durable,surface oxidized

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD
4. Working Picture
4.1. Single Welding and String Welding

(Single Weld) (String Welding)


4.2. Layup

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD
4.3. Visual inspection

4.4. Solar panel laminator

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

4.5. Framming

4.6 Glue UP the Aluminum frame

4.7 Glue up the junction box

4.8 Clean the Solar panel

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

5. Factory Layout
5.1. Semi auto production line

5.2. Full auto production line

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD
6. Factory Building Requirement:
[Factory Requirement]
Size: 800 to 1500 m2
Door: At least 4000mm, for the laminator enter in and out.
Floors: hardened ground, Better with epoxy flooring
Total supply: 380V 200A
Air source: 0.7 ~ 0.9m3/min 0.8 ~ 1.0MPa central gas tank
Water: No requirements
Fire: layout requirements in accordance with local fire
Air Conditioning: workshop with central air conditioning, EVA / Cell warehouse equipped with
Constant temperature air conditioning.
Exhaust pipe: vacuum laminating machine need place for exhaust pipes

Plant construction requirements:


(1) the indoor light intensity, temperature, humidity, atmospheric pressure, venting
facility should be able to reach the general assembly of electronic products plant
requirements.
(2) cells, EVA, TPT repository temperature of 25 ℃ ± 2 ℃.
(3) cell scribing, cell sorting, welding; layup, laminated work area need the general purification
plant, and room temperature should be 25 ℃ -30 ℃.
(4) cells sorting and solar panel test station room temperature should be 25 ℃ ± 2 ℃.
According to the above requirements,need to build different room: raw materials warehouse,
ready to plant workshop, solar panel production line (clean room), solar panel repair
room (clean room), finished products room and other accessories.

7. Our Customer

Company Country or region


VJ SOLAR * * India
SUNUSA *** India
Surana *** India
Cosmic Sense *** Germany
United States Green Energy *** USA
EBTICAR SOLAR *** Egypt

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD
8. Machine Working Video

Follow website could find our machine video:


1. Semi Automatic Laminator operation
http://youtu.be/lponA8bofgE
2. diode laser scribing & break off
http://youtu.be/elcPmuLWgEU
http://youtu.be/m3G6U7SLa58
3. fiber laser scribing machine
http://youtu.be/UjbIkidom0M
4. solar cell tester
http://youtu.be/0-625AHKe_Y
5. EL tester
http://youtu.be/cz3h1jCSjzg
6. online EL
http://youtu.be/TIrJVRfP8MI
7. Solar panel tester and solar simulator
http://youtu.be/FPClazaXuiA
8. Solar panel framing machine
http://youtu.be/_brzdHeMOl8
9. Glass washing machine:
http://youtu.be/hxLgjevSCjs
10. PV Ribbon cutting machine
http://youtu.be/wfs_Z-Fa0JY
11.solar panel making machine-single solar cell welding video
http://youtu.be/ecS-_M51tj0
12. solar panel making machine solar cell String welding
http://youtu.be/OjxBlFOxd7w
13. solar cell lay up and visual inspection
http://youtu.be/v_CfifB0HNg
http://youtu.be/9v0YCJIhZlg
14.Framing and gluing
http://youtu.be/EfDDiD58jJc
http://youtu.be/d6FWAR3zfxY

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

9. Company
Wuhan Science and Technology Bureau to our company guide to inspect technological
innovation projects.

Wuhan RD Center

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

Wuxi Factory

Guide customer visit china solar panel factory

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

Certificate

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD
10. Solar Raw Material
10.1. Solar Raw Material List
 Solar Cell
 Backsheet
 EVA
 Low Iron solar Tempera Glass
 Junction box
 Frame, junction box PV Module sealant
 Interconnected Solder Strip
 Bus-bar Solder Strip
 Aluminum frame and corner
 3M adhesive tape
 Soldering Flux

10.2. Solar Cell Price Reference

Item High Low Average AvgChg AvgChg %

Multi Cell Price Per Watt 0.44 0.30 0.324 -0.001 -0.31%

156 mm Multi Solar Cell 1.98 1.23 1.381 -0.004 -0.29%

156 mm Mono Solar Cell 2.65 1.66 1.857 -0.01 -0.54%

125 mm Mono Solar Cell 1.61 0.97 1.116 -0.006 -0.53%

Taiwan Poly Cell Per Watt 0.42 0.30 0.324 -0.001 -0.31%

Non (TW or CN) Poly Cell Per Watt Visit here for more detail Cell price information

Unit: USD more Last Update: 2014-12-10

10.3. Back Sheet Price Reference


Total Outer(Air) Mid Inner(Cell) Reference
Company Name Model
Thickness Layer Layer Layer Price
Hangzhou Ventura
Photov...
TPT 280±20 PTFE PET PTFE $4.86/m2

UMTechnologies HF-300 300±10 Coating PET Coating $5.18/m2

10.4. Solar EVA Price Reference


Tensile Light
Reference
Company Name Model Type Thickness Strengt Transmitt
Price
h ance
Jiangsu Sveck New 18.6
SV-15296 Fast Cure 0.3 ~ 1 mm ≥91 % $1.44/m2
Material MPa
Hangzhou Fumao
FM906 Fast Cure 0.2 ~ 1 mm 18 MPa ≥91 % $1.49/m2
PV Material
Baixing Group B601 Fast Cure -- 26 MPa ≥91 % $1.54/m2

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD
Jiangsu Sveck New Standard 18.6
SV-15290 0.3 ~ 1 mm ≥91 % $1.44/m2
Material Cure MPa
Hangzhou Fumao
FM906P Fast Cure 0.2 ~ 1 mm 18 MPa ≥91 % $1.54/m2
PV Material

11. Contact Us

Start to Work with OOITECH,


Built Beautiful Future

contact Margret Cao

Wuhan Ooi Photoelectric Technology Co.,Ltd


Email: margret@ooitech.com
Website:http://www.ooitech.com
Mobile: +8618571645990 +8613554255933
TEL: +86-27-81779060 (F)
Skype: margret200789
Wechat: margret2009
WhatsApp: +8618571645990
Address: Buliding 2 NO.13 Yangqiaohu Road, East
Lake High-tech Development Zone, Wuhan of China.

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