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NTH 315 BUTT FUSION MACHINE

NTH 315 BUTT FUSION MACHINE OPERATION MANUAL

OPERATION MANUAL

BUTT FUSION EQUIPMENT

CONTENTS

1.

Brief

2

2. Special Instructions

2

3. Safety

3

4. Applicable Range & Technical Parameters

6

5. Descriptions

7

6. Instruction for Use

8

7. Timer & Temperature Controller

10

8. Reference Welding Standards

12

9. Malfunctions Analyzing & Solutions

15

10. Electric & Hydraulic Diagrams

23

11. Packing List

12. Warranty Clauses

1

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BUTT FUSION EQUIPMENT

1. Brief

Along with the property of PE material continuous perfecting and raising, PE pipes are extensively used in gas and water supply, sewage disposal, chemical industry, mine and so on.

Our factory has been researching and developing SKC series plastics pipe butt fusion machine that is suit for

PE, PP, and PVDF. We have fulfilled the techniques requirements of ISO12176-1. Our products have outstanding features in convenience, reliability, safety and lower price. Today, our products include eight kinds and over than 20 types that can be applied to plastics pipe construction and make fittings in workshop as follow:

socket welder

saddle fusion machine

workshop butt fusion machine

series butt fusion machine

Auto-butt fusion machine

band saw

manual butt fusion machine

This manual is for the NTH-250astic pipe butt fusion welding machine. It is necessary to read and follow carefully the following safety rules and maintenance rules before operating the machine.

2. Special Instructions

Before operating the machine, everyone responsible should read this section carefully, and keep it with the machine in order to ensure the safety of the operator and equipment, as well as the safety of others.

2.1 The machine is used to weld pipes made from PE, PP, PVDF and can not be

used to weld material without description, otherwise the machine may be damaged or an accident may result.

2.2 Do nOt use the machine in a place with potential hazard of explosion

2.3 The machine must be operated by responsible, qualified and trained personnel.

2.4 The machine should be operated on a dry area. Protective measures should be

adopted when it rains or the ground is wet.

2.5 The input power is 380V±10% 50 Hz, 400V±10% 50 Hz, or 415V±10% 50 Hz (as specified on the

machine identification plate). If an extended input line is used, it should have enough cross section.

specified on the machine identification plate). If an extended input line is used, it should have

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BUTT FUSION EQUIPMENT

3. Safety

3.1 Safety Precautions

When operating the machine, instructions and safety rules must be followed carefully.

3.1.1 The operator must be responsible and correctly trained.

3.1.2 Completely inspect and maintain the machine for safety and reliability.

3.1.3 Power: The electricity supply must have a leakage switch according to the relevant electricity safety

standard. Safety protection devices are indicated by easily understandable words or marks.

3.1.4 Connection of the machine to power

The cable connecting the machine to power must be intact and chemical corrosion resistant. If an extended cable is used, it must have enough cross section according to its length.

3.1.5 Earthing: The whole site should share the same ground wire and the ground connection system must

be finished and tested by appropriate professionals.

3.1.6 Storage of electrical equipment

All equipment must be used and stored correctly as follows:

Avoid using temporary cable not complying with standard.

Do not touch electrically active parts.

Do not pull on the power cable to disconnect.

Do not use the cable to lift equipment.

Do not put heavy or sharp objects on the cables, and control the temperature of the

cable to below 70°C.

Do not work in a wet environment.

Do not splash the machine.

3.1.7 Check the insulation condition of the machine periodically

Check the insulation of the cables especially the exposed points.

Do not operate the machine under extreme conditions.

Check if the earth leakage switch works well at least weekly.

Check the earthing of the machine by qualified personnel.

3.1.8 Clean the machine carefully

W hen cleaning the machine do not use materials which will damage the insulation (such as gas, abrasives, and other solvents).

Make sure the power is disconnected when the job is finished.

Make sure there is not any damage to the machine before reusing.

3.1.9 Operation after a shut-down:

Make sure the switch of the machine is in the off position before connecting power supply. 3.1.10 Tightness of parts Make sure the pipes are fixed correctly. Ensure that they can move well and are prevented from sliding inside the clamps.

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BUTT FUSION EQUIPMENT

3.1.11 Working in an environment with hazards

When working in a ditch, check if there is shoring to stop the earth or stones from falling onto the machine, also check if there are water or other fluids leaking. If there are, the operator may get an electric shock. Avoid using the machine in an environment with paint, gas, smoke and diesel , as an infection of eyes and respiratory tract could occur. Do not place the machine in a location where dirt may contaminate the weld.

3.1.12 Personnel safety while working

Observe all requirements of the work site. Remove jewellery and rings, do not wear loose-fitting clothing, avoid wearing shoe laces, a long moustache or long hair that may be hooked into the machine. The following is the operation rules:

---Wear safety gloves

---Wear safety gloves

---Wear safety shoes

---Wear safety shoes

---Dress work clothes

---Dress work clothes

---Wear safety glasses

---Wear safety glasses

---Wear earmuffs

---Wear earmuffs

3.1.13 Keep the work site clean and tidy

A crowded, dirty and messy site is not favourable for working, so it is important to keep the site clean and tidy.

3.1.14 Untrained persons are not allowed to operate the machine at anytime.

3.2. Potential Dangers

3.2.1 Butt fusion machine controlled by hydraulic unit:

This machine is only to be operated by professional persons or others with a certificate for operation, otherwise accidents may occur.

3.2.2 Heating Plate

The maximum temperature can reach 270°C, so note the following:

------Wear safety gloves

-------Never touch the surface of the heating plate

gloves -------Never touch the surface of the heating plate 3.2.3 Planing tool Before shaving the pipes,

3.2.3 Planing tool

Before shaving the pipes, the ends of the pipes should be cleaned, especially remove sand or dirt from around the ends. This will prolong the life of the blade edges.

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BUTT FUSION EQUIPMENT

3.2.4 Basic Frame:

Make sure the pipes or fittings are fixed correctly to get the right alignment. When joining pipes, the operator should keep a certain distance from the machine for personal safety. Before transporting, make sure all the clamps are fixed well and cannot fall out during transportation.

3.2.5 Craneif crane provided

Check all parts of the crane to avoid danger. Comply with all local requirements for such equipment.

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BUTT FUSION EQUIPMENT

4. Applicable Range & Technical Parameters

Type

NTH 315

Materials

PE, PP, PVDF

Max. range of diameter

315mm

Environment Temperature

5~45

Power Supply

220 V±10

Frequency

50 Hz

Total current

10.8A

Total power

3.95 kW

Include Heating Plate

2.1 KW

Planing tool Motor

1.1 KW IP54

Hydraulic Unit Motor

0.75 KW IP54

Dielectric resistance

>1MΩ

Max. Pressure

15MPa

Max. Temp. of Heating Plate

300

Difference in surface temperature of heating plate

±5

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BUTT FUSION EQUIPMENT

5. Descriptions

The machine is comprised of basic frame, hydraulic unit, heating plate, Planing tool, and support.

5.1 The machine

1 3 2 5 6 4
1
3
2
5
6
4

1. Basic frame

2. Heating plate

3. Planing tool

Figure .1 4. Electrical box

5. Support

5.2 Hydraulic Unit

Figure .2

3 4 5 2 1
3
4
5
2
1

6. Hydraulic unit

1.

Direction valve

2. Pressure regulation valve

3. Pressure gauge

4.

Swing check valve

5. Oil tank

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BUTT FUSION EQUIPMENT

6. Instruction for Use

6.1 All equipment should be placed on a stable and dry surface to operate.

6.2 Before operation make sure of the following things:

a) The power supply should fit the requirements according to the butt fusion machine

b) Power line is not broken or worn

c) The blades of planning tool are sharp

d) All instruments are normal

e) All necessary parts and tools are available

f) The machine is in good conditions

6.3 Connection and preparation

6.3.1 Connect the basic frame to hydraulic unit by quick couplers.

Connect the basic frame to hydraulic unit by quick couplers. 6.3.2 Connect the heating plate to

6.3.2 Connect the heating plate to the eclectic box with the special cable.

heating plate to the eclectic box with the special cable. Connection the cable with electrical box
heating plate to the eclectic box with the special cable. Connection the cable with electrical box

Connection the cable with electrical box

6.3.3 Install appropriate inserts to the frame according to the outside diameter of the pipes/fittings.

6.3.4 According to the requirements of the fitting and welding process, set the temperature in temperature

controller and set time in timer. (See section 7 this manual).

6.4 Operation.

6.4.1 Before welding, first check if the material, diameter and wall thickness are as required. Secondly, check

if there are scratches or fissures on the surface of pipes/fittings. If the depth of scratches or fissures exceeds

10% of the wall thickness, remove the section with scratches or fissures.

6.4.2 Clean the inside and outside surface of the pipe ends to be welded.

6.4.3 Place the pipes/fittings in the inserts of the frame. The pipe outside of the basic frame should be

supported to the same central height of the clamps. Fasten the clamping nuts to fix the pipes/fittings.

Connection between the cable and heating plate

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BUTT FUSION EQUIPMENT

6.4.4 Measure the drag pressure: open the pressure regulation valve completely, lock the swing check valve

tightly and then push forward the direction valve. Meanwhile adjust the pressure regulation valve until the cylinder begins to move, at this point the pressure in the system is the drag pressure.

6.4.5 Open the pressure regulation valve completely, lock the swing check valve tightly and then push

forward the direction valve. Meanwhile adjust the pressure regulation valve to set the system pressure equal to drag pressure plus welding pressure.

6.4.6 Separate the pipes/fittings ends after turning swing check valve in anti-clockwise direction to relieve the

pressure to lowest. Put the planing tool between the pipes/fittings ends and switch it on, close the pipes/fittings ends by operating the direction valve of hydraulic unit and slowly turn the swing check valve in a clockwise direction until there are continuous shavings appearing on both ends. Push the direction valve bar to the middle position for a few seconds, and then open the frame, switch off the planing tool and remove from the frame, and then turn the swing check valve clockwise to the end. Caution: The thickness of shavings should be within 0.2~0.5 mm and can be adjusted by adjusting the height of the planing tool blades.

6.4.7 Close the pipes/fitting ends and check the alignment. The maximum misalignment should not exceed

10% of the wall thickness, and it could be improved by loosening or tightening the clamping nuts. The

misalignment between two pipe ends should not exceed 10% of wall thickness; otherwise the pipes/fittings should be planed again.

6.4.8 Remove dust or silt from the surface of the heating plate.

Caution: Do not damage the PTFE layer on the surface of heating plate.

Do not touch the pipe ends with hands or an oily/dirty cloth.

6.4.9 Put the heating plate between the pipe ends after it reaches the required temperature. Close the

pipes/fittings ends by operating direction valve and raise the pressure to the specified pressure by swinging the pressure regulation valve until the bead reaches the specified height.

6.4.10 Turn the swing check valve anti-clockwise to reduce the pressure (not more than the drag pressure)

and turn the swing check valve in clockwise direction to the end.

Press the button “T2”. The heat soaking time begins to count down to zero by seconds, then the buzzer will sound(see section 7)

6.4.11 Open the frame and take out the heating plate and close the two melted ends as quickly as possible

(within the changeover time).

6.4.12 Keep the bar of direction valve on the close position for 23 minutes, put the bar of direction valve on

middle position and press the button (“T5”) to count the cooling time until it is over. At this point, the machine will give an alarm again. Relieve the pressure, loosen the clamping nuts and then take out the joined pipes.

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BUTT FUSION EQUIPMENT

7. Timer & Temperature Controller

If one of the parameters is changed, such as outside diameter, SDR or material of pipes, the soaking time

and cooling time should be reset according to the welding standard.

7.1 Timer setting

Pressing “set” Pressing △or▽ Pressing “set”
Pressing
“set”
Pressing
△or▽
Pressing
“set”
Pressing △or▽ Pressing “Set” 7.2 Instruction for Use
Pressing
△or▽
Pressing
“Set”
7.2 Instruction for Use
Pressing “T 2 ” Pressing “T 5 ” Pressing “△”and“▽”
Pressing
“T 2 ”
Pressing
“T 5 ”
Pressing
“△”and“▽”
2 ” Pressing “T 5 ” Pressing “△”and“▽” The lamp T 2 is on and the

The lamp T 2 is on and the lamp T 5 is off

To set soaking time in second s .

The lamp T 2 is off and the lamp T 5 is on

To set cooling time in second

Timer setting is over

Alarm when the soaking time counts down to zero.

Alarm when the cooling time counts down to zero

Timer stops

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BUTT FUSION EQUIPMENT

7.3 Application of temperature controller

7.3.1 Setting temperature of heating plate

After switching on machine, the red value on a screen above of temperature controller shows the present temperature of heating plate. And the green value on a screen below of temperature controller shows the

given temperature of heating plate. At the moment, press on and off on the temperature controller below for increasing of decreasing temperature value. Then the green value on a screen below of temperature controller will change accordingly.

7.3.2 Correction of deviation for heating plate temperature

Because of the difference of environmental temperature or the elapsing of time, actual temperature of heating plate and displayed temperature of temperature controller may show deviation. Correction method as followings:

Set heating plate temperature on a value. And power up to reach the displayed temperature on the temperature controller above and keep on the temperature over 3 minutes. Use high precision contact temperature measuring to test actual temperature of the surface of heating plate. The difference between of this temperature value and temperature controller value is temperature deviation(amusing the heating plate above temperature controller A degree. ) At the same time, press “set” and “▲” over 3 seconds. After up window shows “SI”, press “set” to screen displaying ”SC”. Then press “▲” or “▼” modifying value to screen value below(set “+A” on the screen in this sample). After finishing setting, press “set” several times to return to state of normal measurement and control.(Without press any keys about 10 seconds, it will return to state of normal measurement and control during setting the meter ).

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BUTT FUSION EQUIPMENT

8. Reference Welding Standards

Because of different welding standards and PE materials, the time and pressure phases of the butt

fusion process will vary. It is recommended that welding parameters should be approved by the pipes

and fittings manufacture and/or the Specifying Authority

8.1 Reference Welding Standard DVS2207-1-1995

8.1.1 Welding temperature of pipes made from PEPP and PVDF by DVS Standard ranges from180to

230. Application temperature of heating plate is between 180℃~230, and its maximum surface

temperature can reach 270.

8.1.2 Reference standard DVS2207-1-1995

P Welding pressure Bead pressure Soaking pressure t 1 t t 3 t 4 t
P
Welding pressure
Bead pressure
Soaking pressure
t 1
t
t 3
t 4
t
2
5

Time

Wall

thickness

mm

Bead

height

mm

Bead

build-up

pressure

t

Soaking

time

2 sec

Soaking

pressure

MPa

Change-over

time

t

3 sec

Pressure

build -up

time

Welding

pressure

MPa

Cooling

time

t

5 min

MPa

 

t

4 sec

04.5

0.5

0.15

 

45

≤0.02

 

5

 

5

0.15±0.01

 

6

4.57

1.0

0.15

 

4570

≤0.02

 

56

 

56

0.15±0.01

 

610

712

1.5

0.15

 

70120

≤0.02

 

68

 

68

0.15±0.01

 

1016

1219

2.0

0.15

120190

≤0.02

 

810

 

811

0.15±0.01

 

1624

1926

2.5

0.15

190260

≤0.02

 

1012

 

1114

0.15±0.01

 

2432

2637

3.0

0.15

260370

≤0.02

 

1216

 

1419

0.15±0.01

 

3245

3750

3.5

0.15

370500

≤0.02

 

1620

 

1925

0.15±0.01

 

4560

5070

4.0

0.15

500700

≤0.02

 

2025

 

2535

0.15±0.01

 

6080

RemarkBead build-up pressure and welding pressure in the form is the recommended interface

pressure, the gauge pressure should be calculated with the following formula.

welding pressure

=

Section of welding pipe ends(cm 2 )

Total section of cylinders(9.12cm 2 )

12

× 0.15 + drag pressureMPa

BUTT FUSION EQUIPMENT

8.2 Reference Standard DS/INF70-1992

BUTT FUSION EQUIPMENT 8.2 Reference Standard DS/INF70-1992 S, pipe wall thickness in mm D, outside diameter

S, pipe wall thickness in mm D, outside diameter of pipe in mm

Temperature of heating plate

200℃~220

Heating pressure

P1

HDPE 0.18 Mpa MDPE 0.15 Mpa PP 0.15 Mpa

Soak heating time

t1

until the bead reaches (0.5+0.1s) mm

Soak heating pressure

P2

About 0.01Mpa

Soak heating time

t2

15 s

Change over time

t3

Max. 3+0.01D s

t4

3+0.03D s

Welding pressure

P5

equate to P1

Cooling time

t5

when s≤10mm, t5= 10+0.5s min

S10mm,t5= 10+k s s,ks as follows:

P5 equate to P1 Cooling time t5 when s≤10mm, t5= 10+0.5s min S > 10mm,t5= 10+k

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BUTT FUSION EQUIPMENT

8.3 Reference Standard PIPA POP003 - Australian Welding Specifications

Standard PIPA POP003 - Australian Welding Specifications 8.3.1 Reference Standard PIPA POP003 – Welding Parameters
Standard PIPA POP003 - Australian Welding Specifications 8.3.1 Reference Standard PIPA POP003 – Welding Parameters

8.3.1 Reference Standard PIPA POP003 – Welding Parameters for PE pipes and fittings.

Notes:

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BUTT FUSION EQUIPMENT

1. These parameters apply to the butt fusion of PE80 or PE100 polyethylene materials as specified in

AS/NZS 4131.

2. These parameters may also apply to the butt fusion of PE80 to PE100. This may result in slightly

different bead formation without reducing weld quality. If in doubt, refer to the pipe manufacturer.

3. Only pipes and fittings of the same diameter and wall thickness should be butt fused together.

4. t = mean pipe wall thickness calculated from AS4130 min/max values, rounded to the nearest mm.

5. D = mean pipe outside diameter calculated from AS4130 min/max values, rounded to the nearest

mm.

6. Pressure calculation formula: pipe annulus area x pressure value

where pipe annulus area = π (D-t)t hyd. cylinder area

7. For ambient temperature >25ºC, cooling timer must be increased by 1 minute per ºC above 25 ºC. For

ambient temperature <5ºC, cooling time may be decreased by 1 minute per ºC below 5ºC

9. Malfunctions Analyzing & Solutions

Possible malfunctions and solutions are stated as below

9.1 Joint quality analysisReference

Correct joint

Bead narrow and fallen. Pressure too high.

Small bead. Not enough pressure

Groove in the center of welding bead. Not enough

temperature or change-over time too long

The materials have different heating times or heating temperatures. This may indicate the welding of PE80 and PE100 which is acceptable according to pipe and fitting manufacturers’ instructions.

Misalignment. Tolerances exceeds 10% of pipe wall

thickness

15

to pipe and fitting manufacturers’ instructions. ◆ Misalignment. Tolerances exceeds 10% of pipe wall thickness 15
to pipe and fitting manufacturers’ instructions. ◆ Misalignment. Tolerances exceeds 10% of pipe wall thickness 15
to pipe and fitting manufacturers’ instructions. ◆ Misalignment. Tolerances exceeds 10% of pipe wall thickness 15
to pipe and fitting manufacturers’ instructions. ◆ Misalignment. Tolerances exceeds 10% of pipe wall thickness 15
to pipe and fitting manufacturers’ instructions. ◆ Misalignment. Tolerances exceeds 10% of pipe wall thickness 15
to pipe and fitting manufacturers’ instructions. ◆ Misalignment. Tolerances exceeds 10% of pipe wall thickness 15

BUTT FUSION EQUIPMENT

9.2 Maintenance and inspection periods 9.2.1 Maintenance

Heating plate coating

Please take care handling the heating plate. Keep a certain distance away from the heating plate. Cleaning the surface must be done whilst the surface is still warm by using a soft cloth or paper. Avoid abrasive materials that might damage the coating. At regular intervals check as follows:

1) Clean the surface by using a quick evaporation detergent (alcohol) 2) Check the tightening of the screws and the cable and plug condition 3) Verify the surface temperature by using infrared-ray scanning or a surface temperature gauge.

Planing tool

It is strongly suggested to keep the blades clean and wash the pulleys using a detergent. At regular intervals, carry out a complete cleaning operation.

Hydraulic unit

Maintain as follows:

1) Check the oil level periodically 2) Completely replace the oil every 6 months

Keep tank and oil circuit clean

Electrical Connections

Electrical connections can come loose during shipping and handling. Before first use, tighten terminals, contactors and connector blocks. Retighten at least every 6 months, depending on how often the equipment has been moved.

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9.2.2 Maintenance & Inspection

Ordinary inspection

Item

Description

Inspect

before

First

Every 6

Every

use

month

months

year

 

Sharpen or replace the blade Replace the cable if it is broken or damaged Retighten mechanical connections

     

Planning tool

 

Cable, plugs and sockets Clean surface of heating plate, recoat PTFE layer if necessary Retighten mechanical connections

     

Heating plate

Electrical

Retighten electrical connections, terminals, contactors and connector blocks

       

Connections

Temp. control

Check the temperature indicator Replace the cable if it is broken

     

system

 

Check pressure gauge Replace seals if the hydraulic unit is leaking Clean the filter Make sure there is enough oil for operation Change the hydraulic oil Replace the oil hose if broken or damaged

     

Hydraulic

system

Basic

Retighten screws in the end of frame axis Spray antirust paint again if necessary

 

Frame

 

Press the testing button of the circuit protector to make sure it is working normally Replace the cable if it is broken or damaged

     

Power

Supply

“●”………… maintenance period

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9.2.3Calibrating the temperature controller.

1. When temperature controller is up to set temperature and stable, it reads in this example 220°C

set temperature and stable, it reads in this example 220°C 2. Measure the temperature of the

2. Measure the temperature of the heating plate. In this example the temperature of the heating plate is 196°C

this example the temperature of the heating plate is 196°C 3. Disconnect the cable from the

3. Disconnect the cable from the heating plate.

Calculate the difference between the actual heating plate temperature and the display on the temperature controller (in this example the difference is -24°, 196 - 220= -24). To correct this difference, proceed as follows:

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BUTT FUSION EQUIPMENT

BUTT FUSION EQUIPMENT a. press keys "set" and “ ▲ ” at the same time for

a. press keys "set" and “” at the same time for three seconds

and “ ▲ ” at the same time for three seconds b. Press the “set” key

b. Press the “set” key twice. The display now shows the temperature controller’s factory set value in +/-

degrees.

In this example this value is +5. Therefore the temperature controller needs to be adjusted by -19°C: ((5+ (-24) = (-19°))

controller needs to be adjusted by -19°C: ((5+ (-24) = (-19°)) c. Press “ ▼ ”

c. Press “” until it displays “-19”

controller needs to be adjusted by -19°C: ((5+ (-24) = (-19°)) c. Press “ ▼ ”

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BUTT FUSION EQUIPMENT

d. Press the “set” key to return to the original display.

Press the “set” key to return to the original display. 4. When temperature constantly displays 220°C,

4. When temperature constantly displays 220°C, retest the surface temperature of the heating plate. If there is still a difference in the temperatures, repeat the above procedure.

temperature of the heating plate. If there is still a difference in the temperatures, repeat the

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BUTT FUSION EQUIPMENT

9.3Malfunction analysis and solution

During operation, hydraulic unit and electrical units may indicate some problems. Possible malfunctions are

listed as follows:

Please use the tools supplied, spare parts or other tools with a safety certificate while maintaining or

replacing parts.

 

9.3.1 Malfunctions of hydraulic unit

 

No

Malfunction

 

Malfunction analysis

 

Solutions

   

1. Switch is faulty.

1. Check the switch

1

The pump motor does not work

2. Power source is not connected properly.

2. Connect the power properly

3. The socket inside connection is loose

3. Check the connection

   

4.

The machine is not grounded correctly

4.

Check the earthing connection

 

The pump motor

1. The motor is overloaded

1. Make sure the motor load is less than 3 MPa

2

rotates too slowly with abnormal noise

2. The motor is faulty

2. Repair or replace the pump

3. The oil filter is blocked

3. Clean the filter

 

4.

The working voltage is unstable

4.

Check the instability of power

   

1. The direction valve is damaged

1. Replace the direction valve.

3

The cylinder

works

abnormally

2. There is air in system

3. The system pressure is too low

2. Move the cylinder several times to expel the air.

3. Adjust the system pressure

4. The quick coupler is blocked

4. Replace the quick coupler

5.

The pressure relief valve is not locked

5. Lock the valve

   

1.The oil ring is faulty

1. Replace the oil ring

4

Cylinder leak

2. The cylinder or piston is damaged

2. Replace the cylinder

 

The pressure cannot be

1. The core of overflow valve is blocked.

 

1. Clean or replace the core of over-flow valve.

2. The pump is leaking.

5

increased or the fluctuation is too big

3. The joint slack of pump is loosened or key groove is slipping.

2. Replace the pump.

3. Replace the joint slack.

4. The pressure relief valve is not locked.

4. Lock the valve.

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BUTT FUSION EQUIPMENT

 

9.3.2 Malfunctions of electrical units

 
 

The machine does not work

1. The power cable is damaged

1. Check the power cable

 

1

2. Source power is abnormal

2. Check the working power

3. The ground fault switch is closed

3. Open the ground fault interrupter

 
 

1. Power cable of heating plate, the motor of pump and planing tool may be damaged

1. Check the power cables

 

2. Check the electrical elements.

 

2

Ground fault switch trips

2. Electrical components are t affected with damp

3. Check the higher-up power safety device

 

3. The higher-up power has not a ground fault safety device

 

1. The temperature controller switch is open

1. Check the connection of contactors

 

2. The sensor pt100 is abnormal. The resistance value of4 and 5 of heating plate socket should be within 100~183Ω

2. Replace the sensor

 

3. The heating stick inside heating plate is abnormal. The resistances between 2and 3 should be within23Ω. Insulation resistance between head of heating stick and outside shell must be more than 1MΩ

3. Replace the heating plate

 

Abnormal

4. Should the temperature controller readings

 

3

temperature

be more than 300 , which suggest he sensor may be damaged or the connection is loosen. Should the temperature controller indicate LL, which suggests the sensor have a short circuit. Should the temperature controller indicate HH, which suggests the circuit of sensor is open.

4. Replace the temperature controller

 

increasing

 
 

5. Refer

to

the

methods

to

set

the

5. Correct the temperature by button located on the temperature controller.

temperature

 

6. The temperature fluctuate abnormally

6. Check and replace the contactors if necessary

 

The red light is shine, but the temperature still

 

4

Lose of control when heating

goes up, that is because the connector is fault or the joints 7 and 8 can not open when get the required temperature.

Replace the temperature controller

 

5

Planing tool does not rotate

The limit switch is ineffective or the mechanical parts of planing tool are clipped.

Replace the planning tool limit switch or minor sprocket

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10. Electric & Hydraulic Diagrams

Electric diagram

BUTT FUSION EQUIPMENT 10. Electric & Hydraulic Diagrams Electric diagram 23

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BUTT FUSION EQUIPMENT

Hydraulic diagram

BUTT FUSION EQUIPMENT Hydraulic diagram 24

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BUTT FUSION EQUIPMENT

ACCESSORES LIST NTH—250/90 Butt fusion welding machine

Item

Description

Unit

Qty

Remark

1

Basic frame

set

1

 

2

Inserts

set

1

110mm225mm

3

Hydraulic Unit

set

1

Include high-pressure oil hose

4

Support

set

1

 

5

Planning tool

set

1

 

6

Heating plate

set

1

Include connecting cable of heating plate

 

Attachment with machine

1

Tool box

Pcs

1

 

2

Blade of planning tool

Pcs

2

 

3

Ratchet wrench

Pcs

1

24mm

4

Double open wrench

Pcs

1

810

5

Double open wrench

Pcs

1

1719

6

Screwdriver

Pcs

1

150mm

7

Special bolt for clamp

Set

1

M6

8

Operation instruction

Pcs

1

 

9

Conformity certificate

Pcs

1

 
 

Spare parts

 

1

Temperature sensor

Set

1

PT100

2

Startup capacitance

Set

1

100UF

3

Work capacitance

Set

1

25UF

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BUTT FUSION EQUIPMENT

12. Warranty Clauses

1. The warranty range refers to the whole machine.

2. The supply of spare parts for malfunctions during normal utilization is free of charge within the warranty

period of 12 months

3. The warranty starts from the date of delivery.

4. Fees are charged in the case of the following conditions:

4.1 Malfunction is caused by improper operation

4.2 Damage is caused by fire, flood, and abnormal voltage

4.3 Operation exceeds normal function

5. Fees are charged as an actual expense. A contract about the fees shall be abided if there is one.

6. Please contact us or our agent with any questions.

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