1 Catalogue 2015

YEARS
SCHEUGENPFLUG AG
METERING AND DISPENSING TECHNOLOGY
Engineering Improvement
EN 04 l 15
Erich Scheugenpflug, CEO
Introduction
Johann Gerneth, COO

We Know How Your Future-Proof Metering and Dispensing Solution Works
The megatrends of today are manifold, from increasing personalisation, electromobility, Industry 4.0,
and the Internet of Things (IoT), they include fast-paced markets and growing competition. All in all,
the challenges that enterprises are facing to ensure they remain competitive and fit for the future
are becoming more demanding rather than less. For many industries efficient filling, potting and glu-
ing turns out to be a crucial factor for profitable and economically efficient production, still gaining
importance. What makes these processing steps efficient are adaptable, flexible systems delivering
sustained high levels of quality and process reliability. The efficiency needed to achieve this must start
with selecting the right dispensing medium and go all the way through to employing the most suited
processing technologies applied in flexible production processes and include even the best service and
support – on a global scale.
Since 1990, we have been successfully building your solutions, making your production challenges our
task. Consequently, the portfolio of our solutions grows with each year, and we never grow tired of
setting new standards. Take our creativity, our passion and our visions and turn them into your success.
Look into our new catalogue to get an impression, talk to us to get the solution.
We look forward to your contacting us!
Engineering Improvement 2|3

Table of Content
The Company History, Credentials, Innovations, Lean Thinking P. 6
Chemical and Process Engineering Casting Resins, Process Parameters, Fillers, Bubble-Free P. 14
Dispensing, Choosing Metering / Dispensing Systems, 1C / 2C
Dispensing, Static / Dynamic Mixing, Component Design,
Vacuum Dispensing, Vacuum Bonding, Quality Chain
Metering and Dispensing Systems P. 26

Metering and Dispensing Systems Piston Metering Systems / Dos P, Alternating Metering Dos P-A and P. 28
Piston Metering Systems Gear Pump Dispensers Small and Micro Quantity Multi-Nozzle Metering Dos P-X
Dispensers Extras and Optional Features P. 32
Small Quantity Dispensers / Dos PM P. 33
Gear Pump Dispensers / Dos GP P. 34
Small and Micro Quantity Dispensers / Dos Jet, Dos Dot and Dos PMU P. 36
 P. 28-33  P. 34-35  P. 36-37
Material Preparation and Feeding P. 38
Material Preparation and Feeding Material Preparation and Feeding A310 / Models A310 60/20, P. 40
A310 TP20/TP05 and A310 TP05/TP01
Compact Preparation and Feeding Systems Barrel Follower Plate Preparation and Feeding Systems
Systems Optional Equipment A310 P. 45
Barrel Agitator Station P. 46
NEW Material Feeding Units A220 / A280 P. 48
Optional Features A220 / A280 P. 50
Vacuum Barrel Follower Plate for A220 / A280 P. 51
 P. 52-55  P. 48-51  P. 40-47 Material Feeding Units A90 / A90 C, A90 B and A90 T P. 52
Sample Applications P. 55
Atmospheric-Pressure Production and Dispensing
Manual Work Stations Cells Processing Atmospheric-Pressure Production and Dispensing P. 56
Modules Manual Work Stations / Dos A90, Dos A220, Dos A280 and Dos A310 P. 58
DesktopCell P. 60
LeanCNCell P. 62
CNCell P. 64
Processing Modules / Axis Set-Ups, Models Basic and Premium P. 66
 P. 58-59  P. 60-65  P. 66-69
Vacuum Production and Dispensing P. 70
Vacuum Production and Dispensing Vacuum Dispensing Systems P. 72
Vacuum Dispensing Systems LeanVDS / Models LeanVDS B and LeanVDS U P. 74
VDS / Models VDS B, VDS U and VDS P P. 76
NEW NEW Control Units and Systems P. 78

SCP200, SCP200+, UVISnano, UVISneo and UPIC P. 80
 P. 72-77 Automation – Standard Systems and Customised Solutions P. 84
Automation – Standard Systems and Customised Solutions Services Testing and Application Center – For Maximum Process Reliability P. 94
Equipment Rental and Leasing P. 96
Subcontracting Small Batches P. 98
Technical Service & Support P. 100
Network of Dispensing Material Manufacturers P. 104
 P. 85-93 International Sales P. 108

A History of Innovations
Our Success is Based on Our

Ongoing Growth of Know-How.
In less than 25 years, we came from the first 1990 2005 2012
metering and dispensing station to our place
Inception of the Market introduction Expansion to 11,500 m2
among the world's best. The pillars of our
company by of the A220 and the of the production
success have always been a strong pioneer-
Erich Scheugenpflug patented Vacuum area at the Neustadt
ing spirit, a knack for technology, an unerring
Barrel Follower Plate location in Germany
aim to achieve our goals and a highly moti-
First volumetric
vated team of employees. The central focus
multiple piston Market introduction of
of all our activities are always our clients'
dispenser and the processing module
tasks and to fulfil all requirements to their
complete satisfaction.
material preparation
unit AA50
2007 and the LeanCNCell
Innovation stems from facing new require- Expansion to 5,800 m2

ments, from long-time experience and the of the company
desire to find the best possible solution. In all building in Neustadt,
2013
this superb quality and economic efficiency
are paramount. 1993 Germany
Market introduction
First chip card Inception of of the
Reliable production line technology, top-of- dispensing system Scheugenpflug, Inc., A310 TP20/TP05
the-line service and expert consulting. USA, incl. Service
Now and in the future, these are our Center and spare
strengths. parts depot
1995 2014
Market introduction Market introduction Market introduction
of the Dos A90 as a of the A280 for highly of the DesktopCell
manual work station abrasive thermally with SCP200+
conductive pastes control unit
Your Trust In Us Is Justified:
• Independent, innovative company
(71 % equity ratio)
1997
• Constant increase in earnings and Development of the
2009 2015
re-investments into the company Dos A300 as the Market introduction 25th Company YEARS
first independent of the piezo metering Anniversary

• Worldwide availability of service
module for material unit for micro-
• Top credentials preparation in a quantity dispensing 325 members of staff
vacuum 2 subsidiaries and
9 sales and service
partners worldwide
2010
Finalist 2009 2003 Patenting of the Vacuum
Market introduction
of the barrel agitator
Conversion to a Bonding Process
station and LeanVDS
public company
(German AG) Development of the
Microcomputer
Inception of Controller SCP200
Scheugenpflug Resin
Metering Technologies Market introduction
(SIP) Co., Ltd. China of the A310

Efficient, reliable and high-quality
metering and dispensing –
This is the reason why many companies
Credentials
worldwide rely on Scheugenpflug.
GROHMANN
ENGINEERING

Process safety, economic efficiency, scalability
and a knack for innovation – this is what it takes
to create future-proof
dispensing solutions.
Megatrends drive active success

Filling, potting and gluing are becoming increasingly important with regards to producing durable
long-life electronic appliances and assemblies. Scheugenpflug has the experience and the innovative
drive to shape sustainable market trends here and now.
If electronic components were less reliable and This takes us directly to metering, dispensing
durable, many of today's megatrends would not and bonding. Users today focus on aspects such
be happening at all – this includes our turning as process reliability, economic efficiency, scala-
towards renewable energy sources, electromobility and innovative power, not only in terms of
bility and our digital everyday life. Other aspects technical advances but also with regards to ma-
make the situation even more complex. The terials used, because these are the key factors
global development still moves towards smaller to future-proof production.
devices and components, which are more power-
ful and available in abundance. The sheer volume In general, this means that dispensing and bond-
of it all will pose a major challenge for elec- ing must become even more efficient and more
tronics manufacturers, who build such products precise. The dispensing process needs to be
across all industries and sectors. For example, in done faster, which means even higher automa-
connection with the Internet of Things (IoT) A.T. tion. On the other hand, new high-performance
Kearney [1] predicts up to 500,000m IoT-capable dispensing media ask for innovative preparation
devices before 2030. Experts today estimate their and dispensing concepts. As a consequence, all
number to be in the range of 500m. It is a matter steps of the process must be finely tuned to one
of fact, of course, that all these gadgets have to another, from the pre-treatment of the substrate
be built first, i. e. their components need filling, until the resin reaches its cured state.
potting or gluing. On the other hand, all these
appliances will have to be even more reliable In the past 25 years, Scheugenpflug has come
than devices today, which raises the need for a long way from its origins as a supplier of resin
high-quality metering and dispensing even metering systems. Today, we are proud to be
further. recognised as a leading global expert in produc-
tion and process automation. Our portfolio of
Already in the past years, the electronics products ranges from stand-alone stations to all-
market has been characterised by a plethora in-one systems for the processing of dispensing
of challenges. This market, first and foremost, materials such as polyurethane, silicones, epoxy
is and has been characterised by a high level resins, etc. In all of these areas, the require-
of competition, with different aspects and ten- ments of our customers are the driving force for
dencies in each region of the globe. Component us to evolve.
miniaturisation and packing more functionality
in a smaller space in the products means that Today, more than 10 % of our workforce are
more heat is generated while only a smaller primarily dedicated to developing new systems
surface is available to dissipate it. In addition, and designing new technologies and methods.
the electronic components become more sen-
sitive to mechanical stress. At the same time We create intelligent dispensing systems, manu-
the interconnectedness of devices will increase factured for high-performance in pursuit of our
the demand for longer service lives and greater quality philosophy and perfectly adapted to your
durability. production process. This is our answer to the
[1] A.T. Kearney, The Next Wave of High Tech Manufactur- challenges of the present and the future.
ing, Oct 2, 2014, Silicon Valley Thought Leader Presentation
Engineering Improvement 10 | 11
The demands on electronics production
to become more flexible have
been growing since well before Industry 4.0 –

the Scheugenpflug Lean Thinking
approach is the solution.
Lean Thinking
keeps enterprises strong and competitive
In order to remain competitive, flexibility, globalisation and economic efficiency have been in the
focus of attention since well before the "Internet of Things" and its predicted effects on electronics
suppliers. Already today, electronics manufacturers must be able to react quickly and without much
effort to changed production requirements.
The Scheugenpflug system of equipment modules 3. Product modification before production start – It
helps you to modernise and automate your man- is sometimes necessary to adapt the design of the
ufacture of electronic components and assemblies component shortly before production starts, i.e.
in comfortable steps with our leading-edge custo- when the production line is already up and nearly
misable systems. Every part is designed to work in running. In such cases, a modular system makes it
combination with all other parts, keeping in mind easy to change or replace individual modules and
to save time and money and other production quickly redesign the production machinery.
factors: resources, human intervention, materials, 4. Distributed global manufacturing of a product –
planning capacity and organisational requirements. In Asia simple tasks are often done manually,
Systems of various degrees of complexity and whereas the same work steps are usually auto-
size are available to be tailor-made for custom mated in Europe. With a modular system several
requirements, ranging from manual work stations identical production lines are built, which can then
to fully automated production lines. If demand and be customised as a fully automated version or as
requirements grow, so does the technical equip- a manual work place, depending on where they
ment. With this system all it takes is to include and are set up. In either case, the quality and process
integrate another module. The control unit remains relevant components remain unchanged.
the same. Only if necessary, it can be upgraded
5. Redesign for after market production – If a
just like every other module. The operator remains
product's life cycle approaches its end, output is
familiar with the equipment. All modules are per-
reduced. With a modular system the parts of the
fectly tuned to one another. We offer worldwide
equipment necessary to keep cycle times fast can
service and support and all frequently needed
be removed and integrated into a different produc-
spare parts are readily available from stock.
tion line. The result might be a semi-automated
manual work place resulting from what was once
This approach is the Scheugenpflug solution for the
a fully automated production line.
six common scenarios:
6. Reusability – If a product is discontinued, tradi-
1. Easy adaptation to required capacities – Modular
tional production lines are usually depreciated and
production systems are designed to have the
often discarded as a whole. Most machinery of a
equipment modules relevant for production steps
modular system can be reused for the next product
with a strong impact on cycle times added to the
generation or integrated in a completely different
complete line as they are needed.
production set-up.
2. High product flexibility – To introduce new
models of electronic products successfully estab- Therefore, this approach is the answer to many
lished on the market, it is not necessary to build questions asked by electronics manufacturers, with
a completely new production line. Lean modular many advantages clearly evident: minimal invest-
systems allow the work steps identical for both ment in line with what is needed, high flexibility
models to be run on the existing system. To avoid and a future-proof production.
bottlenecks, only the modules relevant for produc-
tion steps with a strong impact on cycle times are
added to the line. The special interfaces make it
easy to add completely new manufacturing steps
whenever they are needed.
Process Engineering
Efficient metering and dispensing –
a matter of the right processing technology
Efficient potting, filling and gluing are key to ensuring the functionality of electronic products. It is
essential to consider process engineering technology in its entirety, because dispensing quality not
only depends on the machine used for metering and dispensing. Other influencing factors, such as
the casting resin properties, storage conditions, the design and shape of the substrate, and the curing
method play an essential role. On the following pages you will find the essence of what there is to
know about metering and dispensing.
The first question at the start of a project is Coating – describes the covering of a surface
what casting resin to use. These resins, which with a thin layer of casting resin. This dispensing
are sometimes also referred to as dis- variant not only protects the element from ex-
pensing materials or dispensing me- ternal influences, but also increases the stability
dia, are filled into, or applied onto, of delicate assembly parts. To ensure even
a substrate, the workpiece. When distribution, low-viscous dispensing media are
they harden or cure, they protect used for this technique.
the finished part against moisture,
dust or damage. Depending on Gluing – two or more parts are joined to form a
their properties, they can also material bond. Gluing essentially comprises two
improve the electrical character- work steps: Firstly, the application of the adhe-
istics of the end product, provide sive, then the joining of the parts (e.g. housing
insulation or dissipate heat. and cover). The adhesion points or lines must
be placed at defined positions. For this reason,
high-viscous dispensing materials that cannot
run are preferably used for this method.
Dispensing has Many Faces
Applying – application of high-viscosity media
onto a component in single dots or lines (beads).
There are many different ways to apply a
casting resin to a substrate, most depend on The type of application also determines which
the shape and design of the workpiece. material can be used. There are many different
casting resins/resin systems available today,
Filling – refers to the discharge of a low-viscous which all satisfy the needs of different types of
material into a workpiece, e.g. into a component tasks.
housing. The technique used for filling must be
carefully matched to the geometry of the work-
Efficient metering and dispensing is to use piece and the characteristics of the dispensing
material. The material can also be dispensed
the right metering and dispensing over different positions or with interruptions.
Another variation is the "dam&fill" method
method to apply the right casting resin where a sealing bead is first applied as a contour
(the dam). Then the inner section is filled with a
in the right amount at the right time second dispensing component.
to the right position on the workpiece.

What is "Right" is defined by your requirements. Engineering Improvement 14 | 15
Process Engineering
Process Engineering
Which Casting Resin can be Used for Casting Resins and Process Viscosity depends on temperature. Hot liquids are
less viscous than cool ones. A temperature varia-
What Purpose? Parameters to be Considered
tion of only 1°C can change the viscosity of many
substances by 10 %. The rule of thumb is:
Casting resins used today in the production When selecting the appropriate material, the + 10°C = 1/2 viscosity. Silicones, in this case, are an
of electronic components are synthetic resins properties directly affecting the metering and exception to the rule. When determining viscosity
manufactured from different materials, such dispensing process and processing in general several aspects need to be considered.
as epoxy, polyurethane or silicone. The resins must be considered besides the material proper-
processed for metering and dispensing may ties alone. Rheology is one of them and, more
Last covering of silicone IC filling Epoxy resin vacuum filling For example, there are different methods to
have liquid to paste-like consistency. Their importantly, so is viscosity.
applied to a connector board with polyurethane measure viscosity. Dynamic measurement sim-
solidification is the result of a chemical reaction
ply determines the ratio of viscosity and density.
(cross-linking), which may be triggered by one Rheology – is the study of the flow of matter In kinematic viscosity measurements using a
of the following influencing factors, such as and for similar uses. The elastomers made and describes the shear strength between layers capillary viscometer, the gravity component in
heat, moisture, UV light, mixing with a hardener, from silicone are temperature resistant in a of a liquid and between the liquid and other the capillaries and, therefore, the density of the
or several of them combined. Basically, differ- range from -40 to 250°C. Silicones are chiefly surfaces. This property influences the quality of liquid must be considered as an additional para-
entiation is made between physically curing used in applications where PUR would not yield bonding when the resin is applied to the sub- meter. In the metering and dispensing context
adhesives and resins (hot-melts, containing reliable protection or the temperature conditions strate. Differentiation is made between highly the dynamic viscosity is relevant. If there is only
solvents) and chemically curing adhesives and exceed its capabilities. Silicones are also more viscous or paste-like (the substance hardly information about the kinematic viscosity avail-
resins (polymerisation e.g. instant adhesives, flexible than polyurethanes. This is why they flows) and low-viscous or liquid. The latter is able, the dynamic viscosity can be calculated
anaerobic curing, polycondensation e.g. silicones are frequently used for assemblies which must required for better flow, which in turn facilitates using the density.
and polyaddition e.g. epoxy resins and PUR). withstand strong vibrations. bonding.
Generally, different liquids have different
Polyurethanes – as in Versatile To put it in a nutshell, the unique properties of Viscosity – the measure of how resistant a sub- viscosities. For Newtonian fluids (e.g. water),
In many cases and for a large number of silicones are unmatched by any other synthetic stance is to gradual deformation is a very com- their viscosity depends only on temperature and
applications polyurethanes (PUR) can be used material. Naturally, this comes at a price; at least plex topic with many aspects to be considered. pressure. The flow curve for Newtonian fluids
instead of silicones or epoxy resins. Due to their when compared to epoxy resins and PUR. In addition to the wide variety of compositions, a is always linear. The constant K determines the
low costs, they are the 2 component material main differentiating factor between different cast- slope of the line and represents the dynamic
(2C) most frequently used. They are extremely Epoxy Resins – as in Robust ing resins is their viscosity. The dispensing mate- viscosity. It is independent of the shear gradient.
versatile synthetics (rigid and strong, but at the These resins are used as multi-purpose rials are processed in different viscosities ranging
same time non-brittle and elastic). They are construction-grade adhesives as well as for from low (salad oil) to high viscosity (shoe
used in many applications other than electronics encapsulating or gluing PCBs, and in particular polish). A casting resin’s viscosity is an important
manufacture, but in that particular field they are for coating ignition coils. Their mechanical criterion for optimal dispensing. It is a measure
chiefly used to insulate electronic components rigidity and hardness is very high and they are of the resistance to shear stress, the flowability
and safeguard them against corrosion. Among highly resistant to abrasion. They strongly bond or non-flowability and the friction within a liquid.
their positive properties the balanced mix of with nearly all surfaces, show favourable elec-
properties and minimal shrinkage are the most trical characteristics/insulation properties, are
outstanding. The wide variety of possible com- resistant to chemicals, difficult to ignite, highly
positions allows it to achieve properties which ember-proof, and show great heat stability. By
are custom made for the specific task. Polyure- adding appropriate filler materials the usual
thanes are similarly flexible as silicone. However, curing shrinkage can be minimised also for these
they are heat resistant only up to 130°C. Recent resins.
new compositions showed promising results up
to 160°C. On the downside epoxy resins are more expen-
sive than e.g. polyurethanes. It is also necessary
Silicones – as in Heat Resistant to take into account their usually high viscosity
Liquid silicones play an important role as elec- and the considerable amount of heat generated
trical insulators (dielectric) e.g. in transformers as they cure. The latter may be the cause of
and as thermally conductive adhesives. They malfunctions in sensitive assemblies. 1 60-80 100-200 1500 2-3 K 5-6 K 10-30 K 45-55 K 50-80 K 90-130 K 200 K 350 K+ mPa*s
are elastic and are used as high-quality sealants,
dampeners, electrical insulators, cable jackets free flowing flowable, pourable levelling, self-levelling paste-like, spreadable / thixotrope
Process Engineering
Process Engineering
Shear Thinning Fluids Shear Thickening Fluids Thixotropic Fluids Rheopectic Fluids Fillers Optimise Resin Properties Preventing Air Bubbles in the
When Selected With Great Care Dispensing Material
η η η η
Many casting resins are enhanced with fillers Air bubbles are a problem not only in the
to optimise their characteristics. For example, finished part. If such bubbles of air reach the
dw /dy dw /dy t t silicates minimise shrinking behaviour and metal metering unit, they may result in an incorrect
tSch tR tSch tR oxides produce thermoconducting properties. dispensing quantity and disturb the mixing ratio.
dw = plate distance dy = relative velocity tSch = shear time tR = shear interruption η = viscosity Fillers are often ragged, ball shaped (beads) or This in turn leads to irregular production results
cubic. and even rejects. Therefore, the best way for a
These filler materials normally have a very high dispensing medium to become guaranteed bub-
hardness value and sharp-edged shapes. The ble free is to process it under a vacuum. A high-
Thixotropic fluids (e.g. ketchup) show a decline pumps of a feeding system must therefore be end processing system is required to remove all
For non-Newtonian fluids (e.g. toothpaste) their
in viscosity with longer shear times. After some designed to adequately handle such abrasive traces of dissolved air using thin-film degassing.
viscosity depends not only on temperature and
time without shear stress, the fluid "recovers" materials. Otherwise, the user risks having to A properly designed agitator circulates the
pressure, but also on the velocity gradient. Their
thanks to its reversible structure or by means pay high maintenance and repair costs. dispensing material and in doing so supports
viscosity is sometimes also referred to as struc-
of sol-gel transformation. The fluid quickly degassing in the vacuum tank. This lets all the
tural viscosity or apparent viscosity. It is difficult
develops through its flow curve, which shows a Preventing sedimentation – depending on contained air rise to the surface of the material
to specify their viscosity precisely.
counter-clockwise hysteresis. density and viscosity of the dispensing material, where it gets in contact with the surrounding
Rheopectic fluids (e.g. quicksand) show increas- the contained filler materials have a tendency vacuum. The degassing effect always occurs at
Deviating behaviour of liquids from Newton’s
ing viscosity with longer shear times. The flow to precipitate during storage. Another factor the surface layers of the material.
law are flow characteristics with flow limita-
curve includes a clockwise hysteresis. influencing sedimentation is the temperature.
tions, such as shear thinning or shear thickening
In a low-viscous material, the fillers sink faster
liquids. If the viscosity depends on the duration
Correct heating – The viscosity of many dispens- to the bottom. This leads to poor quality or,
of the stress and on the amount of stress, the
ing materials decreases when their temperature in the worst case, to rejects. For guaranteed
flow characteristics may be either shear thinning
is increased. As a result, they can be processed continuous homogeneity, the inclusion of a well
(structural viscosity and thixotropic properties)
faster. Moreover, air bubbles rise faster in liquid thought-out mixing mechanism in the material
or shear thickening (dilatant and rheopectic Animation
media, which renders evacuation easier. How- tanks is recommended. Constant and gentle
behaviour). Compressive stress and shear rate in
ever, filled media tend to sediment faster in this circulation prevents separation of the fillers and
these cases no longer correlate in a linear way.
case. further supports degassing. A well-timed, quan-
Therefore, there is a differentiation between Stirring makes it easier to remove air
To achieve a continuous and constant tempera- tity-driven circulation of the material in tanks,
time dependent and time independent devia- from dispensing media.
ture, storage tanks, material feed lines, pumps pumps and feed lines counteracts deposits,
tions from Newton’s law - dilatant and structural
and the metering unit itself, i.e. the complete particularly during breaks in production.
viscosity behaviour are time independent,
whereas thixotropic and rheopectic behaviour is dispensing process should be heated. Dispensing
time dependent. materials which cure when heated must be
treated with caution. It is recommended to per-
Structural viscous fluids (e.g. toothpase) show form a series of experiments with such dispens-
a flow curve declining with the shear rate. Vis- ing media before using them in production.
cosity gets less as the shear rate declines (shear The bubbles rise to the surface.
thinning) and remains at a low level.
In dilatant fluids (e.g. eucalyptus honey) viscos-

ity increases as the shear rate declines (shear
thickening) and remains at the higher level.
Aluminium hydroxide filler, Chalk filler, 5000x resolution The air bubbles are brought to burst by
2000x resolution the vacuum, which removes them from
the material.
Process Engineering
Process Engineering
Trapped air bubbles rise easier from a material What Matters Most in Metering Metering by volume determination – The Better to Use 1C or 2C Casting Resins?
film which is thin. Additional heating at an volumetric metering principle determines the
And Dispensing Systems for Casting
appropriate level also lowers a material’s vis- quantity of the dispensing material mechanical-
Resins Both types of casting resins make sense, but
cosity and accelerates the degassing process. ly, e.g. by the dimensions of a cylinder, as is the
recently the use of 2C materials has increased
Furthermore, all fittings, material feed lines, case in an injection needle. The cylinder can be
For metering, the exact and repeat accurate considerably. An advantage of 1C casting resins
pumps and valves must be sealed air-tight or filled with the dispensing material in two ways.
quantity measurement of the dispensing compo- is the higher application and repeat accuracy
otherwise made vacuum-proof. This is the only Either by retracting the piston or by pushing
nents is paramount. Perfect interaction between that can be achieved. On the other hand, the
way to prevent air from re-entering into the in the dispensing material from the material
all process parameters is an essential precondi- material properties which can be obtained with
material during reloading from the drum, barrel feeding system side. This system simultaneously
tion. The casting resin and process requirements 2C casting resins are superior to those of 1C
or cartridge. controls the mixing ratio of the two components
for metering and dispensing determine the type resins. 2C materials also excel thanks to their
(resin/hardener). The particular advantage of
and configuration of the material preparation shorter curing times and their lower VOC emis-
Moisture – Some resin systems cure with mois- this system is that it operates completely inde-
unit and the dispenser. The graphic below shows sion, which is beneficial to our environment.
ture. To trigger a reaction, all it takes is to expose pendently of the temperature, material supply
the process parameters to be considered. Many of the elevated requirements in the
the dispensing medium to the ambient air (air pressure or the viscosity of the casting resin. The
electronics industry can only be met by 2C mate-
humidity) for a longer period of time. On the precise and reproducible dispensing quantity and
In addition, there are several different metering rials. The fact that handling them is partly easier
other hand, moisture can lead to undesired sec- the mixing ratio are achieved by both cylinders
methods to choose from. and less expensive is yet another one of their
ondary reactions in certain resin systems. If the ejecting exactly at the same time. Using this
advantages.
resin is mixed with the hardener, the hardener system, the resin and hardener have first con-
reacts with the moisture absorbed by the resin. Metering by mass determination – The filling tact with each other in the static mixing tube. As
quantity is tracked and controlled with an 1C casting resins – In the case of single compo-
This leads to the creation of CO2, which means a result, the two components do not react inside
electronic balance. The weight of the workpiece nent resins (1C resins), the ready-to-use casting
that the material starts to foam. The unmixed the metering unit, which reduces cleaning and
onto which the material is to be dispensed is resin is used for production. These casting resins
hardener also absorbs moisture. This can cause changeover costs to virtually nil.
continuously measured during the dispensing cure when the ambient conditions are changed.
small crystals to form which, in the worst case
procedure. Once the setpoint value has been This can be, for example, an increase in tem-
scenario, block the machine filters. Adequate
reached, the outlet valve is closed. perature, exposure to air humidity, exclusion of
storage, completely emptying the container and
atmospheric oxygen, or the contact with the
handling the material under vacuum conditions
Metering by time measurement – With this surface of the substrate. Chemical reactions
minimises such risks. If possible, moisture-sen-
method, the quantity is controlled by opening between resin monomers and the contained
sitive resin compositions should be kept under
and closing an outlet valve at specified times hardeners are responsible for the development
vacuum in a preparation unit after opening. This
with the supply pressure remaining constant. of the polymer also in the case of such chemi-
prevents them from getting exposed to moisture.
The metered quantity depends on the pressure, cally curing 1C materials. However, in contrast to
the diameter of the metering outlet and the the 2C adhesives they cannot react with one an-
Pot life – Pot life is a significant parameter
time interval. This method is suitable only for 1C other or only very slowly when stored under the
for metering and dispensing. Also known as
materials. conditions recommended by the manufacturer.
processing time or gelling time, this parameter
specifies the time within which the medium
2C casting resins – In these casting resins, two
must be processed. After that time, cross-linking
Dispensing Procedure formulations, which are physically separate, are
and the reaction of the material has developed
• Cycle time • Dispensing type used. These are mostly referred to as compo-
to a degree where application onto a substrate • Quantity per shot • Geometry of the component nent "A" and "B". One of the two formulations
is no longer possible with sufficient process
contains resin monomers (or binders) while the
reliability. In 2C materials, for example, viscosity
Casting Resin other contains a hardener. The two components
is twice as high after this time has elapsed. • Viscosity • Pot life are thoroughly mixed at the appropriate ratio
• 1C/2C/Mix • Moisture/
temperature behaviour
before they are applied to the substrate. The
chemical reaction starts when resin and hard-
ener come into contact. In addition, stabilisers,
Requirements
thixotropic agents, catalysts, other additives,
colours or fillers can be used as ingredients. For
Material Preparation Dispensing Unit some special applications, there are also three or
• Vacuum
• Agitator
• Mixing ratio more component materials available.
• Metering volume/ Animation:
• Heating equipment dispensing speed www.scheugenpflug.de Innovative Piston Metering System
• Circulation
Process Engineering
Process Engineering
Static or Dynamic Mixing? somewhat more expensive and more complex Component Design is Crucial for Vacuum dispensing – Air bubbles trapped in the
to handle. Nevertheless, this mixing method is dispensing material or in tiny gaps of the work-
Efficient Dispensing
When the decision is made in favour of a 2C better suited than static mixing when processing piece, such as e.g. between coiled wires, can
casting resin, the natural next question is how to materials with very different viscosities of resin cause serious problems. If they are accompanied
The geometry of a workpiece considerably
mix the two components. Dynamic mixing me- and hardener and/or extreme mixing ratios by moisture, they can compromise high-voltage
defines the dispensing sequence and the quality
ters the two components and then blends them, > 100:5, as well as for very small dispensing resistivity or cause corrosion.
of the results. More complex geometries with
each with the appropriate quantity to receive quantities combined with short pot lives. To ensure an impregnation that is completely
lots of nooks and crannies require a considerable
the correct mixing ratio, in a chamber where free of air bubbles, the entire preparation, feed-
amount of programming, and precise parame-
they are mixed by an agitator. The two separate The static mixing tube, on the other hand, works ing and metering process must be carried out in
ters must be set to ensure that every cavity is
components are blended and thoroughly mixed differently. After separate metering of the two a vacuum. However, the further the air pressure
filled with dispensing material. This results in
at the appropriate speed of the agitator. In this components, the resin and hardener are joined is reduced, the longer the process takes and the
higher costs and also, in most cases, longer cycle
case, the components do not get in contact and homogeneously mixed in a plastic tube more energy it requires, which in turn increases
times.
with one another, i.e. they cannot react, before fitted on the inside with helical mixing panels the cost and time effort needed. Thus, the vacu-
An example: Horizontal, flat and wide-stretched
they reach the mixing chamber. The resulting offset by 90° to one another. This is a very um level should always be matched to the task
modules in a workpiece often catch rising air
cross-linking is very smooth and effective. inexpensive and efficient alternative. A mixing at hand. Also, not every component is capable of
below them during dispensing. These trapped
tube as described above contains a series of sustaining a strong pressure reduction, a fact to
air cushions can lead to corrosive or non-func-
The chamber, which now contains a reactive spiral-shaped deflection panels offset by 90° to bear in mind when applying a vacuum. The vac-
tioning parts. Therefore it is wise to consult
mix, has to be rinsed/cleaned for interruptions/ one another. The 2C dispensing material flowing uum process is also the ideal procedure when
with a dispensing expert about the design of
breaks exceeding the pot life, because other- through the tube is fragmented billionfold, it comes to moisture-sensitive casting resins.
a workpiece to eliminate problems at an early
wise chamber, agitator and valves etc. would depending on the number of deflection surfaces Handling in a vacuum effectively excludes any
stage. For example, if the design of a part makes
be filled with cured material and would need to present. undesired secondary reactions of the dispensing
it impossible to obtain bubble-free filling, as is
be replaced. Rinsing can be done using one of medium or air absorption.
the case e.g. with coiled products, it is always an
the two components (possible with some resin The differences with regards to the costs of
option to use vacuum dispensing.
systems) or a third component, a "rinsing liquid". these two systems often lead to misconcep-
This cleaning procedure and the "agitated" tions. The purchase of a dynamic mixing system
mixing makes dynamic mixing systems usually is more expensive than a static system. An-
other factor to consider is that dynamic mixing
systems, unlike static mixing systems, have
no single-use parts, which means that there
will be costs for cleaning, too. Taking all costs
into account, dynamic mixing systems are less Coil Product
expensive only when faced with extreme ma- Cross Section
terial requirements and short pot lives, chiefly 1 Filling in a Vacuum

because of their lower change-over costs.
The dispensing material
starts to fill the small gaps
Most materials, however, can be mixed with between the wires.
a static system if chosen well
Rotating Seal
and given some experience. The 2 Intermediate Venting/
Component
advantages of lower investment A (Resin) Component Pressure Increase
costs combined with easier B (Hardener)
The increased pressure drives
handling can be capitalised on for the dispensing medium
most applications. deeper into the small spaces.
3 Final Coating
The final layer ensures that

the component is evenly
coated with the dispensing
medium.
2C material is thoroughly mixed by the helical panels A rotor (agitator) mixes Trapped air cushion
= Dispensing material = Coil = Gaps between
in the mixing tube. both components the coiled wire
Process Engineering
Process Engineering
Vacuum bonding – This method allows high- dissipation. The thermally conductive adhesives The Production Process is a Quality dispensing are at the focus of attention within
quality bonding of delicate electronic assemblies must be spread evenly and without any gaps the production processes primarily because of
Chain
without mechanical stress. The ever increasing between the energy source and the cooler. their importance for quality, functionality, safety
miniaturisation requirements for electronic com- and protection.
ponents need processing methods that exert The fully automated vacuum bonding process The metering and dispensing tasks should
the least possible amount of mechanical stress developed by Scheugenpflug guarantees the always be considered as forming a production Before starting production, it is possible to test
to prevent delicate parts from getting damaged seamless distribution of the dispensing medium network with their preceding and subsequent and specify a process in our client-dedicated test
during production. The solution is our patented across the surface of the part. Conventional processes. This is the only way to guarantee a lab. Naturally, these tests also consider all rele-
vacuum bonding process, which at the same methods use pressure pins to join the parts. This perfectly tuned quality chain. Today, bonding vant aspects such as material logistics, storage
time meets the growing demands for thermal may damage sensitive components, such as and dispensing processes are integral steps in and preparation. They usually span the entire
management. e.g. PCBs. Vacuum bonding, on the other hand, the manufacturing of electrical and electronic process chain from preparing the workpieces,
applies no local pressure at all. This completely components, assemblies, control units and e.g. with surface preparation (dehumidifying,
When a heat generating electrical component or avoids unnecessary stress on the component. As semi-conductors. The casting resins and adhe- cleaning, degreasing, passivating), workpiece or
assembly is glued to a heat sink, it is essential a result, this production method causes almost sives used in the process perform an important surface pre-treatment (heating, activation) to
to prevent air bubbles from getting trapped no rejects at all. function and are just as significant as all the post-treatment (curing, acclimatisation, safe and
in-between, as they would block effective heat other production processes, such as soldering, dust-proof storage).
welding, bolting or assembling. Bonding and
Workpiece Design
Dispensing
Ease
see page 23
A thermally conductive adhesive (here yellow) Then the PCB is placed on top of the adhesive The complete piece is inserted into a vacuum
is applied onto the heat sink in concentric lines. bead. The fillers (here red) are evenly distributed chamber. The size of the vacuum chamber is
The highly viscous beads do not cover the surface in the adhesive. They define the width of the deliberately kept rather small, in order to ensure
completely at this point. remaining gap (approx. 0.1 mm). that it can be quickly evacuated within fractions
of a second.
Pre-treatment Dispensing Handling Cross-linking Testing
Pre-heating Pre-heating Pick & place Curing Camera
Surface Surface Assembly Drying Laser sensors
cleaning and cleaning and
activation activation Bolting UV light Scanners
Drying Drying Joining Scales

Vacuum bonding
Material
Storage &
logistics
Evacuation extracts all air from the space After that, the chamber gets ventilated.
between the adhesive beads and the substrate The atmospheric pressure drives the PCB and the Workpiece
(pressure approx. 5 mbar). heat sink closer together completely evenly and
without any mechanical stress. This continues un- Storage &
til only the distance defined by grains contained logistics
in the adhesive remains. Video/Animation
Metering and Dispensing

Metering and
The right
Dispensing Systems for
your economic efficiency
There are many different metering and dispensing systems available today, which all satisfy the
needs of different types of tasks. As a result, it is becoming difficult to compare the different systems
and methods with one another. We offer the right system for each requirement and help you to turn
your metering and dispensing task into an economically efficient process.
The tiniest variations in the dispensing process The traditionally simple yet rugged build of
and a slightly inhomogeneous dispensing me- our machinery combined with technologically
dium can compromise the quality of your manu- advanced elements give you the peace of mind
factured workpieces. Therefore, it is imperative you need for production.
to keep metering parameters at a specified level
and make sure that dispensing always remains Depending on your application's parameters
constant to ensure the final parts are robust and and the dispensing material to be used, you can
durable. choose the system which best matches your
process engineering requirements at the best
The core criterion for efficient manufacturing price-performance ratio.
is process reliability. Process reliability in turn
depends on the right choice of metering and Perfectly constant metering quantities, a consist-
dispensing system. Irregularities or interruptions ently sustained mixing ratio, reliable airtight
in the dispensing process greatly influence the machine parts and high availability: These are
economic efficiency of your entire production the major characteristics of our metering and
line. dispensing technology. They are the result of
Metering and the subsequent dispensing of cast- over 25 years' experience in the dispensing of
ing resins for potting, filling or bonding is among resins and adhesives.
the final steps of the production process. If the
resin quantity is not accurately metered or the
adhesive not precisely applied, the workpiece
may be unsuitable for use. All added value cre-
ated in upstream production steps is irretrievably
The quality, reliability and consistency of lost. Rejects caused at this point of the value
chain are therefore extremely uneconomical.
metering and dispensing processes can determine
whether a manufactured part is fully functional Contact us for more information:
and whether entire production lines +49 9445 9564 ext. 0
vertrieb.de@scheugenpflug.de
are economically efficient.

Piston Metering Systems – Dos P
precise, robust, durable The Tried and Tested classic

The Dos P piston dispensers are volumetric dispensing systems designed to work with 1C and 2C The Dos P in its basic configuration already covers a wide spectrum of requirements and additionally
materials. These dispensing systems are extremely accurate and offer a constant mixing ratio, which offers several configurations for different volumes. Thanks to optional features such as valve monitor-
guarantees highest process reliability. The systems of the Dos P series are all based on a robust me- ing, mixing tube heating, dispenser heating and the models "Alternating" see page 30 and "Multi-
chanical engineering principle and are available in different sizes and models. Their metering cylinders Nozzle" see page 31 this system can be adapted flexibly to any new requirement.
are perfectly dimensioned with regards to the required volume and mixing ratio. An added benefit for
even higher process reliability is the fact that metering accuracy does not depend on temperature,
pressure or viscosity of the casting resin. When 2C materials are used, the mixing ratio is kept constant
by discharging both cylinders absolutely simultaneously into the mixing tube. As a result, reaction
time, or pot life, starts at this very moment. The two components are mixed inside of the static mixing
tube until they are absolutely homogeneous. The seal and the cylinder inside walls are cleaned with a
rinsing liquid each time the piston strikes, which removes aggressive product residues. This effectively
minimises soiling and wear and tear of machine parts. At the same time, the adverse effects of
atmospheric moisture are kept at bay. A Dos P dispensing system is the best choice with regards to
A quick overview:
reliability and service life no matter which material is used, but particularly when applying abrasive
dispensing media. 1C ++ Highly viscous ++
2C ++ Filled ++
Typical applications of piston dispensers: Atmospheric Press. ++ Abrasive ++
• Potting Vacuum ++ Continuous (+)
• Filling Liquid ++ Service life ++
• Applying
++ = very good + = good (+) = limited – = not recom.
• Sealing
• Bonding
• Fastening Dos P technical data:
• Coating Model P016 P050 P100 P300
• Protection against moisture, dust, mechanical • Weight (kg): 13 19.5 33 48.5
stress, heat management in the production • Width (mm): 290 335 350 350
of electrical or electronic components, solar • Height (mm): 350 550 600 670
photovoltaics, medical engineering, etc. • Depth (mm): 230 240 240 240
• Heating up to (°C): 80 80 80 80
Features of this model line: • Max. volume/shot
• Lifting mechanism with stepper motor and 2C with ratio 1:1 (ml): 35 90 229 318
linear guide
• Pneumatic control of input and outlet
valve opening
• Monitoring sensor for input and outlet valves Function Principle:
Material flow in the
• Monitoring sensor for cylinder filling Piston Dispenser
• Inspection glass to check the rinsing liquid 2 part, 1 nozzle (2C/01)
level
• 100 % airtight design
• Fast and easy maintenance
• Unrivalled resistance to wear and tear
Contact us for more information:
Animation: Dos P Piston Dispenser
+49 9445 9564 ext. 0
www.scheugenpflug.de 2 part, 1 nozzle (2C/01) vertrieb.de@scheugenpflug.de

Dos P-A Alternating Model Dos P-X Multi-Nozzle Model
Uninterrupted Ultimate Performance

large Quantity dispensing with a small footprint
The Dos P-A is the system of choice if large quantities have to be applied quickly. In this design, one For additional requirements such as e.g. large numbers of pieces or extremely short cycle times, multi-
cylinder pair is loaded while the other is discharged. This allows the output of large quantities of nozzle piston metering systems are used. These systems can fill several workpieces in a single filling
dispensing material in very short times. Filling time is no longer an issue. Therefore, this system is ideal procedure/cycle. They are therefore particularly suited for processing a large number of small work-
for filling large quantities or applying long beads of sealants or adhesives (continuous dispensing). pieces, especially when dispensing in a vacuum. Their unrivalled performance is the result of dividing
the evacuation and ventilation time between many parts. Multi-nozzle piston metering systems are
made of several functionally interconnected single outlets. Each one of them is controlled by individual
intake/exit valves and monitoring sensors. A shared lifting unit guarantees absolutely simultaneous
and identical dispensing. These systems achieve perfectly precise dispensing accuracy combined with
a long service life, independent of the number of single outlets used.
Dos P-A, Model P050 technical data: Dos P-X technical data:
• Weight: 34.5 kg • Weight: design specific
• Width: 395 mm • Width: design specific
• Height: 585 mm • Height: desing specific
• Depth: 130 mm • Depth: design specific
• Heating: up to 80°C • Heating: up to 80°C
Function Principle: Function Principle;

While one cylinder pair is discharged Multiple cylinder pairs are being loaded and
the other is loaded once again. then are being discharged by one shared
lifting unit.
Let's talk about your project: Contact us for more information:

Dos P-A
Alternating Piston Dispenser
+49 9445 9564 ext. 0 Equipment Option:
Piston dispenser for vacuum dispensing
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2 part, 1 nozzle (2C/01) vertrieb.de@scheugenpflug.de 2 part, 8 nozzle (2C/08) vertrieb.de@scheugenpflug.de

Extras and Optional Features for the Dos P Systems Dos PM
For an Optimum High Precision

Metering and Dispensing Process for small and micro quantities
Dos PM, the metering and dispensing system for small quantities, includes all performance features of
the Dos P model line, but is optimised for dispensing quantities between 0.005 and 0.04 ml, using 1C
media. It is used for applying dots or beads, for filling, for dam&fill applications, and for encapsulating,
e.g. chips on a smartcard leadframe.
Let's talk about your project:

+49 9445 9564 ext. 0
Dos PM extras:
• 12-nozzle or 16-nozzle dispenser
Dos PM technical data:

• Weight: 4.5 kg
• Width: 130 mm
• Height: 130 mm
• Depth: 165 mm
• Heating: up to 80°C
Multi-Nozzle Dispensing Mixing Tube Heating on Supporting Sleeve • Max. volume/shot 1C: 0.005 - 0.04 ml
Dos PM Piston Dispenser

1 part, 16 nozzle (1C/16)
Metering Needle Guide Plate Camera for Metering Needle Monitoring Mixing Tube Valve
Leadframe – for semiconductor production

+49 9445 9564 ext. 0
Measuring Adapter Valve Monitoring Metering Head Heating vertrieb.de@scheugenpflug.de

Gear Pump Dispensers – Dos GP
for special dispensing tasks; Robust, fast, continuous,

absolutely unbeatable and constant, even with high
Inlet Pressure
The Dos GP systems are the first choice for applications requiring 1C, highly viscous, but non-abrasive
and unfilled dispensing materials. As a result, these systems are the best for applying continuous
beads. Their gear pumps operate on the principle of rotating volumetric displacement. The geometry
of the gear and the number of cogs determine the metering output. The rotating speed precisely
controls the metering output. This renders the dispensing process absolutely continuous and constant.
These systems work fast and accurately – even on complex geometries of the workpiece component.
A quick overview:
1C ++ Highly viscous ++
Typical applications of gear pump dispensers:
2C (+) Filled –
• 1C bead application
Atmospheric Press. ++ Abrasive –
• 1C sealing and bonding
Vacuum – Continuous ++
• Variable quantities, freely selectable
Liquid + Service life +
• High flow rate
Features of this model line:
• Drive with position feedback
• Inspection glass to check the rinsing liquid Dos GP technical data:
level • Weight: 5.8 kg
• Pressure monitoring – inlet pressure • Width: 167 mm
• Pressure relief • Height: 400 mm
• Swivel needle see page 67 • Depth: 129 mm
• Heating: –
Possible contours supported
Inlet Outlet
Video
Function Principle:
Media is being sucked Let's talk about your project: Contact us for more information:
in at the inlet and is
being pressed out at
+49 9445 9564 ext. 0 Special model: Dos GP Gear Pump Dispenser
+49 9445 9564 ext. 0
the outlet. vertrieb.de@scheugenpflug.de 2 part, 1 nozzle (2C/01) 1 part, 1 nozzle (1C/01) vertrieb.de@scheugenpflug.de

Dos Jet | Dos Dot Dos PMU
Contact-free – Electropneumatic Contact-free – Piezo Controlled

metering and dispensing of smallest quantities metering and dispensing of smallest quantities
Miniaturisation requirements also impact the metering and dispensing technology. As a result, we For higher small and micro quantity dispensing frequencies or more forceful dispensing than the elec-
included the Dos Dot and Dos Jet metering and dispensing systems for smallest quantities in the nano- tropneumatically driven tappet can deliver, the Dos PMU dispenser is recommended. Like Dos Dot and
litre range into our portfolio. Dos Jet it offers extremely high metering and dispensing accuracy and speed. Opening and closing of
They deliver extremely high metering and dispensing accuracy and speed, offering contact-free appli- the valves in this case is controlled piezoelectrically. To keep change-over times as short as possible,
cation of casting resins. Opening and closing of the valves is controlled electropneumatically. To keep the plug&play principle is applied here as well. Harder-to-process dispensing media are easy to handle
change-over times as short as possible, a plug&play principle is applied. The advantages of this system for the piezoelectrically powered tappet. The permissible higher forces allow processing of dispensing
are clearly in the area of handling easy-to-process dispensing media at low shot frequencies. media beyond the limits of electropneumatically controlled tappet drives. They also support higher
shot frequencies, thus easily justifying the higher initial costs.
A quick overview: A quick overview:
1C ++ Highly viscous + 1C ++ Highly viscous ++

2C – Filled + 2C – Filled +
Atmospheric Press. ++ Abrasive + Atmospheric Press. ++ Abrasive ++
Vacuum – Continuous (+) Vacuum – Continuous (+)
Liquid ++ Service life + Liquid ++ Service life ++
++ = very good + = good (+) = limited – = not recom. ++ = very good + = good (+) = limited – = not recom.
Typical applications of Typical applications of piezo controlled

electropneumatic dispensers: dispensers:
• 1C potting and gluing in the nanolitre range • 1C potting and gluing in the nanolitre range
• Dispensing quantity 1 to 500 nl • Dispensing quantity 1 to 500 nl
(= 0.000001 - 0.0005 ml) (= 0.000001 - 0.0005 ml)
• Dispensing frequencies of up to 280 Hz • Dispensing frequencies of up to 3000 Hz
• Handles viscosities up to 2,000,000 mPas • Handles viscosities up to 2,000,000 mPas
Features of this model line: Features of this model line:

Dos Jet Small and Micro • Direct valve control in 24 V DC Dos PMU Small and Micro • Controlled via control unit or from a serial
Quantity Dispenser • Adjustable piston dynamics Quantity Dispenser interface
electropneumatic controlled • Interchangeable dispensing pistons piezo controlled • Piezoelectrically controlled tappet
• Designed for demanding industrial • Designed for demanding industrial
environments ① environments
• Easy use and maintenance ② • Easy use and maintenance
Function Principle:
⑦
The dispensing frequency is controlled by the valve
③ tappet (2). The mechanical coupling (4) transfers the
④ valve tappet's (2) movement to the tappet (3). The
dispensing medium flows in through the fluid con-
Schuss
Shot
Let's talk about your project: ⑤ nection (5) and is discharged through the valve unit Contact us for more information:
+49 9445 9564 ext. 0 Possibilities of
⑥ (6). Monitoring and adjusting the "needle lift" is
realised by a Hall effect sensor (1) and a magnet (7)
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vertrieb.de@scheugenpflug.de contact-free application on the upper end of the tappet. vertrieb.de@scheugenpflug.de
Ever higher technical demands on
electronic components call for dispensing
media with high-precision properties –
the importance of material preparation
and feeding should not be
underestimated here.
Process reliability – also means
Preparation + Feeding
Correctly Preparing
and Conveying Material
The growing demands on electronic components in nearly every sector call for ever more specific
casting resins. These, in turn, place new demands on preparation and feeding units. Consistent feed-
ing of a completely homogenous, bubble-free dispensing medium – essential to obtain the required
component function and reliability – can be achieved only with a perfect preparation and durable
feeding system.
A dispensing systemsee page 27 is only ever as When processed in a vacuum, moisture-sen-

good as the material feeding system, together sitive dispensing media retain their full quality
with which it forms the process. In material and functional properties. Heating maintains the
preparation and feeding, the cause and effect dispensing material’s ideal processing character-
of various aspects must be considered. These istics even in production halls or sites without
include viscosity see page 17, tempering see climate control.
page 18, sedimentation see page 19 and the The Scheugenpflug material preparation and
avoidance of air bubbles see page 19, optionally feeding systems offer a solution for all 1C and
using vacuum see pages 19/23. 2C dispensing materials with viscosities ranging
from 50 to 1,000,000 mPa∧s and above. With
With rugged, durable feed pumps, sophisticated these systems you are also well equipped for
pressure and vacuum controllers and features tomorrow’s casting resins.
such as self-calibrating filling level sensors, pow-
erful process monitoring and comprehensive
analysis functions, modern systems ensure the
required process reliability. An advanced prepa-
ration and feeding system can even compensate
interruptions, breaks and errors during dispensing
or in downstream production steps without com-
promising quality.

+49 9445 9564 ext. 0
Homogenous and Bubble-Free –
superior quality for Self-Levelling dispensing materials
The all-round system A310 simultaneously prepares and feeds the dispensing material, while temper-
The Cause-and-Effect Principle –
ature control helps optimise its viscosity. Evacuation removes any air trapped in the material already
during preparation to ensure bubble-free dispensing. Circulation of the dispensing medium prevents Demonstrated Here on the A310
sedimentation of filler materials to maintain the consistency of the dispensing material’s properties.
The agitation and circulation intensity in these systems can be adapted to the material. A range of Filled material usually means
models and optional equipment provides the ideal features and equipment level for each application. high viscosity,
Especially with highly-filled abrasive media, our systems offer an unsurpassed service life. With the abrasiveness and a risk of sedimentation.
Scheugenpflug SCP200, this system features a self-explanatory, by touch screen display easy to operate
control unit. 
High viscosity requires heating.
High abrasiveness requires a better
protection against wear. Stirring the dispensing material, also during pro-
Typical applications of the A310: A quick overview:

 duction breaks, prevents sedimentation of filler
materials. This keeps the properties of the dispensing
material components constant see page 19.
• Ideal for moisture-sensitive dispensing Temperature control means accelerated
media or materials that must be processed 1C ++ Filled ++ sedimentation and deposits.
under vacuum. 2C ++ Abrasive ++
• Also suitable for chemically ultra-pure
casting resins.
Atmospheric Press. ++
Vacuum ++
Continuous ++
Preparing ++

Liquid ++ Feeding ++ Sedimentation requires stirring and
Highly viscous (+) circulation of the material.
 Through the stirring motion, air trapped in the
dispensing material rises to the surface, where it
is absorbed due to the vacuum see page 19.
High risk of air bubbles in the material.

Air bubbles in the material significantly
affect mixing ratio and
metered quantity, and as a result
the quality of your products.
Degassing through simultaneous
evacuation is therefore necessary. Circulation of the material from the tank, through

pumps and lines and back again through the tank lid
additionally supports the degassing process and pre-
vents sedimentation and deposits see page 19.
Suitable material preparation and
Material Preparation Material Preparation Material Preparation feeding are essential for
and Feeding Unit and Feeding Unit and Feeding Unit a constant product quality.
A310 60/20 A310 TP20/TP05 A310 TP05/TP01
Let's talk about your project: Contact us for more information:

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Model A310 60/20 Model A310 TP20/TP05
Ideal for a High Throughput Power for Higher Viscosity

With 60 l and/or 20 l tanks and one or two 250 cm³ piston pumps per component, the A310 60/20 For materials that are too viscous to flow or fill the large 250 cm³ piston pump efficiently, the Top
meets the requirements for higher preparation and feeding volumes. Hose line routing, rugged pumps Pump version is the answer. Here the feed pump is integrated in the material tank. This configuration
and simple pump replacement reduce maintenance requirements. For the most demanding vacuum assists the pump in feeding the highly viscous dispensing material with its limited flowability into the
dispensing applications, such as ignition coil potting, fast degassing and a fine vacuum system are dispenser after it has been evacuated or prepared. Also for lower preparation and feeding volumes,
available. this model is a good choice.
Optional equipment of the series: Optional equipment of the series:

• Vacuum generated by rotary vane pump in • Vacuum generated by rotary vane pump in
the performance range from 5 mbar and the performance range up to 5 mbar final
less than 1 mbar final pressure pressure
• Material circulation • Material circulation
• Correct heating of the material tank and of all • Correct heating of the material tank and of all
machine parts in contact with dispensing machine parts in contact with dispensing
material material
• Fast degassing • Tank agitator
• Tank agitator • Tank sizes 20 l and 5 l Top Tank
• Tank sizes 60 l and 20 l
Technical data of model A310 TP20/TP05:
Technical data of model A310 60/20: • W × H × D (2C 20/05 l): 800 × 1155 × 1050 mm
• W × H × D (1C-60 l): 700 × 1950 × 1165 mm • Weight: 300 kg (2C 20/20 l)
W × H × D (2C 60/60l): 700 × 1950 × 1585 mm • Delivery volume: 70 ml/stroke
• Weight: approx. 350 kg (1C 60 l) • Power supply: 3~ 400 V, 50/60 Hz, CEE 16 A
approx. 400 kg (2C 60/60 l) • Ejector evacuation power: 12 l/min (at 6 bar)
• Delivery volume: 290 ml/stroke • Vacuum pump evac. power: 242 – 283 l/min
• Power supply: 3~ 400 V, 50/60 Hz, CEE 16 A • Heating capacity: up to 80°C
• Ejector evacuation power: 12 l/min (at 6 bar) • Agitation blade speed: 45/54 rpm
• Vacuum pump evac. power: 242 – 283 l/min • Tank heater power: (230 V) approx. 1000 W
• Heating capacity: up to 80°C
• Agitation blade speed: 39 rpm
• Tank heater power: (230 V) approx. 1000 W

Material Preparation and Feeding Unit Material Preparation and Feeding Unit
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A310 60/20 A310 TP20/TP05 vertrieb.de@scheugenpflug.de
Model A310 TP05/TP01 Optional Equipment for A310
Small Quantities
For For Optimised Processes
and Highly Viscous Material
For dispensing and/or providing only small quantities (for example highly sensitive and/or expensive
dispensing materials), the model A310 TP05/TP01 is the right choice. Vacuum generation here is by a
diaphragm pump; in every other respect the system has the same performance features and equip-
ment options see page 45 as its bigger counterparts.
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Pneumatics box vertrieb.de@scheugenpflug.de
Features of this model line:

• Vacuum generated by diaphragm pump in
the performance range up to 5 mbar final
pressure
• Material circulation
• Correct heating of the material tank and of all Pump heater
machine parts in contact with dispensing
material
• Tank agitator for 5 l
• Tank sizes 5 l and 1 l Top Tank
Technical data of model A310 TP05/TP01:

• W × H × D (1C-05 l): 700 × 1500 × 710 mm
W × H × D (2C 05/01 l): 700 × 1500 × 710 mm
• Weight: 235 kg (1C-05 l)
260 kg (2C-05/01 l)
• Delivery volume: 70 ml/stroke
• Power supply: 3~ 400 V, 50/60 Hz, CEE 16 A
• Ejector evacuation power: 12 l/min (at 6 bar)
• Vacuum pump evac. power: 20 – 23 l/min
• Heating capacity: up to 80°C Suck in valve Ejector 4-in-1 valve
• Agitation blade speed: 45/54 rpm
• Tank heater power: (230 V) approx. 1000 W
Material Preparation and Feeding Unit

A310 TP05/TP01 Animation Inspection glass and lighting Filling level sensor Vacuum pump
Barrel Agitator Station
Moisture and Bubbles

in Large Drums – no longer an issue
Barrel agitator stations are used in applications with a high material consumption and – in combination Equipment, depending on model: Technical Data of the Barrel Agitator Station:
with the material preparation and feeding system A310 see page 41 – ensure a homogenous dispens- • SCP200 controller • W × H × D (max.): 1050 × 3000 × 1700 mm
ing material with the right temperature. The electrically powered agitator station is equipped with a • Vacuum • Load capacity: 850 kg
lifting unit, a filling level monitor and an optional vacuum controller and is ideally suited for stirring and • Lifting unit • Power supply: 3~ 400 V, 50/60 Hz, CEE 16 A
heating liquid dispensing media. The 200 l barrel can be fully evacuated, allowing a comprehensive • Filling-level sensor • Compressed air supply: none or 6 bar controlled
preparation of materials that are sensitive to moisture also from large barrels. Loss of material through • Two-hand safety control • Weight: 800 or 1000 kg
damage from moisture in 200 l barrels – for example PUR – is therefore a thing of the past. The barrel • Automatic stop of agitator motor • Evacuation rating: none or 283 l/min
agitator station, including agitation and filling times, is controlled directly through the A310. Where • Regulator to infinitely set stirring speed • Agitator speed: 60 or 0 – 60 rpm
several functions are required, the barrel agitator station can also be operated as a stand-alone system • Mobile collecting tray (200 l) • Heating none or up to 80°C
with its own SCP200 controller. • Inspection glass with lighting
Optional equipment of the series:

• Heating rod
A quick overview:
• Scanner
1C ++ Filled ++ • External interface
2C ++ Abrasive + • Second collecting tray
Atmospheric Press. ++ Continuous ++
Vacuum (+) Preparing ++
Liquid ++ Feeding (+)
Highly viscous (+)
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Barrel Agitator Station with controller SCP200 Barrel Agitator Station on barrel change Barrel Agitator Station with material preparation and
feeding unit A310 – control fully through A310
A280 | A220
Docking – Reliable, Clean and

Free From Bubbles
A220 – a quick overview: A280 – a quick overview:
The rugged material feeding units A280 and A220 are used for highly viscous and – depending on the
pump model – non- or highly abrasive dispensing media. The drum (hobbock, pail) is positioned on 1C ++ Filled – 1C ++ Filled +
the hobbock drawer. After closing the safety door, the operator initiates docking via the controls. This 2C ++ Abrasive – 2C ++ Abrasive ++
lowers the vacuum barrel follower plate see page 51 into the drum, where the follower plate attaches Atmospheric Press. ++ Continuous + Atmospheric Press. ++ Continuous +
itself to the material surface quickly and of its own accord (< 5 min.) and without air inclusions. The Vacuum (+) Preparing (+) Vacuum (+) Preparing (+)
material feed starts fully automatically. When the barrel is nearly or completely empty, a filling level Liquid – Feeding ++ Liquid – Feeding ++
sensor alerts the operator. The empty drum, complete with the disposable follower plate is discarded. Highly viscous ++ Highly viscous ++
This avoids the risk of introducing residual material into the drum when docking onto the next barrel
with a new vacuum follower plate see page 51, as often happens when conventional rubber follower ++ = very good + = good (+) = limited – = not recom. ++ = very good + = good (+) = limited – = not recom.
plates are used incorrectly. Two models are available: the A220 for highly-viscous, non-abrasive dis-
pensing media, and the A280 for highly viscous and abrasive materials. The difference between the
two lies in their feed pumps.
Material Feeding Unit A220, Material Feeding Unit A280,

1 part 1 part
The reciprocating pump allows a continuous feed of non- Only one side of the tried-and-tested piston pump comes
filled, non-abrasive, paste-like media. It pumps material at into contact with material; the reverse side contains a
both its up and its down stroke, making the system simple flushing liquid to prevent abrasive fillers adhering to the
and cost-effective. seals. This gives the system an unsurpassed service life
when feeding highly abrasive, paste-like media.
2 part 2 part
Optional Features Vacuum Barrel Follower Plate
Harmonised Equipment Ideal for

Highly Viscous Materials
Equipment details: Technical data of the A220 and A280: The patented vacuum barrel follower plate has been developed especially for feeding highly viscous
• SCP200 controllersee page 80 • W × H × D (1C): 900 × 1850 × 700 mm dispensing materials from a hobbock or pail. It is used in the A220 and A280 see page 48. This patented
• Rugged and durable reciprocating or double • W × H × D (2C): 1500 × 1850 × 700 mm synthetic plate ensures a fast barrel changeover through clean, bubble-free docking. Emptying the
piston pump see page 48 • Weight: 230 – 300 kg (1C) barrel almost down to the last drop, this follower plate also has an economic benefit.
• Patented vacuum barrel follower plate or 400 – 470 kg (2C)
conventional rubber plate see page 51 • Power supply: 3~ 400 V, 50/60 Hz, CEE 16 A
• Vacuum system for barrel follower plate • Drum:
The vacuum follower plate is made of polypro-
• Filling level monitoring with linear Inner diameter 282 mm
pylene (PP), which guarantees sliding and man-
measurement system Outer diameter (footprint) 305 mm
ufacturing characteristics that are convincingly
• Use of 20 l single-use drums or barrels Other pail diameters possible on request →
supportive to the production process.
• Safety door rubber plate
In addition, PP has a superior surface compati-
• Rack on castors • Maximum height: 450 mm
bility with the most frequently used dispensing
• Ergonomic hobbock drawer with barrel • Feeding volume per stroke with:
media. Unlike conventional barrel follower plate
centring unit Reciprocating pump 30 cm3
systems, it prevents air being trapped during

Double piston pump 290 cm3
docking, smooths the surface and ensures a con-
Optional Equipment:
stant material flow. Because the plate is a sin-
• Models for 1C and 2C casting resins
gle-use item that is disposed of with the empty
• Barcode scanner for barrel tracking
pail, the new material is not contaminated with
• Air conditioner
dried material residue.
This prevents flaws already at the beginning
of the process chain. No expensive vacuum
chamber is needed to evacuate the pail/hob-
bock and no manual venting is required. Should
a container of the required size or material not
The air trapped between plate and surface of be available, A280 and A220 systems can also be
the dispensing material is drawn into the plate
by vacuum. This prevents air from entering the
equipped with a conventional rubber follower
dispensing material or disturbing the dispensing plate. Even here you continue to benefit from
process. the convenient process control and monitoring
It also levels the material’s surface, which facil- of the entire Scheugenpflug system.
itates a constant material flow. The dispensing
material is pressed into the supply lines through
the central opening. A filling level measurement
Ergonomic hobbock drawer with centring unit Patented vacuum follower plate system ensures that the barrel is emptied com-
pletely.

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Function Principle
vertrieb.de@scheugenpflug.de Alternatively: Rubber follower plate
A90 C A90 B
Small, Compact and Space-Saving Wherever a Higher Performance is needed

The models of the A90 family provide an entry into automated material feeding. These systems are Cartridges with pressure booster may be used for a variety of reasons, for example if the feeding
also suitable for applications with a very low material consumption and for dispensing materials that pressure of a cartridge ejection unit is not sufficient or for highly filled high-density materials. They are
do not place high demands on homogenisation, heating and evacuation. Suitable models and versions also required if the cartridge is too heavy for an axis system, so that the ejector has to be connected to
are available for various requirements. Where material is fed from standard cartridges, the A90 C sys- the metering unit through hose lines. The performance of a cartridge ejector can always be boosted by
tem is the right choice. These systems work with compressed air, which presses onto the cartridge and combining it with a piston pump. The booster is filled by the cartridge ejector and boosts the feeding
feeds the dispensing material from the cartridge into the metering and dispensing system. At the same pressure to accelerate filling of the metering system. For highly viscous materials, this is the ideal
time, the piston of the pneumatic cylinder moves, which ensures smooth dispensing of the material. solution.
The operator is notified when the cartridge filling level drops below a defined minimum value and
when it is empty. These systems provide a reliable, trouble-free supply of material at an affordable
price.
1C ++ Filled + 1C ++ Filled +
2C ++ Abrasive ++ 2C ++ Abrasive ++
Atmospheric Press. ++ Continuous – Atmospheric Press. ++ Continuous –
Vacuum – Preparing – Vacuum – Preparing –
Liquid + Feeding + Liquid + Feeding +
Highly viscous + Highly viscous ++
Available standard ejectors for the following Technical data of the A90 B:
models/sizes: • Pump volume: 200 ml
Semco cartridge 6 oz* 12 oz* 20 oz* 32 oz* • Material pressure: 5 - 30 bar
Euro cartridge 310 at 1 - 6 bar pneumatic pressure
• in ml: 170 340 570 910 310 • Weight: 35 kg
• Weight (kg): 1.84 2.18 2.64 3.33 2.09
• Height (mm): 425 705 580 735 565
• ⌀ (mm): 68 68 100 100 82
For others please enquire.
*
oz = UK, liquid

Material Feeding Unit
A90 C and B work with
standard cartridges of Material Feeding Unit
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A90 C various sizes. A90 B with A90 C vertrieb.de@scheugenpflug.de
A90 T
A System Solution –
Simple – for non-sensitive, for effective dispensing and gluing
low-viscosity media The individual metering/dispensing and preparation/feeding systems can be combined depending on
requirements, regardless of whether you need manual workstations see from page 58 or automated
dispensing systems see from page 85, atmospheric-pressure dispensing see from page 58 and/or vacu-
For scenarios in which larger amounts of easy-to-handle materials are processed in easy-to-operate um dispensing see from page 71. The dispensing quality and process reliability are always determined
dispensing tasks and the use of cartridges is therefore inconvenient, pressure tanks of various sizes are by the metering and material preparation or feeding systems.
available. The dispensing material is fed out of these sealed tanks by applying pressure to the tanks. A system consisting of, for example, a metering and a material preparation unit can also be integrated
Pressure tanks are suitable for media with a low to medium viscosity that are not or only moderately in other suppliers’ production lines. In this case the metering and preparation units continue to be
filled and insensitive to moisture. centrally controlled, with standardised interfaces allowing easy connection and commissioning. The
best overall performance can be achieved with a comprehensive metering process. The dispensing and
preparation modules can as a result be combined directly with a processing module see from page 66
and, if required by the application, integrated as a whole.
A quick overview:
1C ++ Filled (+)
2C ++ Abrasive ++
Atmospheric Press. ++ Continuous +
Vacuum – Preparing (+)
Liquid ++ Feeding +
Highly viscous (+)
Technical data of the A90 T: Metering unit with material Metering unit with material Metering unit with material DesktopCell with material
Model (volume, l): 6 12 24 45 60 feeding unit A90 B feeding unit A280 preparation and feeding feeding unit A90 C
unit A310
• Weight (kg): 17 21 26 44 48
• Height (mm): 233 358 244 572 724
• ⌀ (mm): 213 244 608 362 362
LeanCNCell with material Processing module with VDS U with material preparation
preparation and feeding unit A310 material feeding unit A220 and feeding unit A310

Material Feeding Unit
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A90 T vertrieb.de@scheugenpflug.de
Electronic components are exposed to
mechanical, chemical and corrosive influences.
The coating obtained by filling or potting
encapsulates the components for protection
Proven systems
and takes over more and more functional tasks. for Atmospheric-Pressure
Dispensing and Processing
The determining factors for quality dispensing are the used dispensing medium and the dispensing
process itself. But dispensing is not the only demanding task. Bonding, sealing, conformal coating and
the application of thermoconductive media all must be carried out economically, at top quality and
with ultimate process reliability as well. For most of these tasks, atmospheric pressure dispensing is
preferred over the more complex vacuum dispensing method. A range of highly efficient systems –
from the manual work station to fully automated lines – are available for this purpose.
Dispensing
When gluing, sealing, applying thermo conduct- A dispensing process which is perfectly tailored
ing dispensing media, or sealing and conformal to the task at hand positively influences the
coating – simple dispensing tasks can be carried service life of the produced parts. Irregularities
out under atmospheric pressure. An example in the process or inhomogeneous dispensing
would be isolation, increasing the mechanical material, however, cause parts to fail prema-
endurance, protection against external influ- turely. Even if these shortcomings are already
ences, bonding, sealing or dissipation of heat identified during the quality control phase at the
from electronic assemblies. end of the production process, they can result in
significant losses, because bonding and dispens-
Most components – for example in aircraft or ing are among the final steps of the production
wind turbines – are required to have a long ser- process. Poorly bonded components, however,
vice life and very high reliability, since replace- can usually not be used as intended.
ment of parts can be complicated and/or costly.
As a result, not only the metering and mixing
process, material preparation and feeding are
essential, but also the actual process of apply-
ing the resin to the substrate. The core criteria
here are quality of dispensing and application
as well as process reliability. An ideal solution is
available for all requirements and every budget.
And if atmospheric-pressure dispensing reaches
its limits for a specific task, vacuum dispensing
presents an effective alternative see page 71.
Dos A90 | Dos A220 | Dos A280 | Dos A310
Manual Work Stations –

the easy, economic and reliable
Entry-Level Solution
that offers more
The Dos manual work stations consist of modules of various performance scopes, which can be easily A quick overview: Systems which include a dispenser and material
adapted to the process requirements and can be flexibly extended. Combining material preparation preparation/feeding units are generally highly
units and feeding systems with metering and dispensing systems is possible without limitations. The Matrix (+) Axis speed – flexible. They are not only available as manual
result is always an integrated high-performance dispensing work station. A perfectly tuned system is Bead – Movement work stations with a table stand. They can be
more efficient than stand-alone solutions, because in this case material preparation, mixing, metering Single-nozzle ++ range – easily modified into an automated stand-alone
Dispensing
Dispensing
and dispensing are all perfectly matched both to one another and to the medium. Basic models include Multi-nozzle ++ Integration system. Integration in existing production sys-
a material preparation or feeding unit and a metering and dispensing unit on a stand. Controls for the Autom. weighing – capab. + tems or assembly lines is also easy. Standardised,
dispensing system are already fully integrated. The preparation, feeding and dispensing processes are Needle status Upgrade capab. + documented interfaces significantly reduce the
end-to-end designed by a single provider. At manual work places the entire system is conveniently measurement – Stand-Alone ++ costly programming normally required. And
started with a foot switch. ++ = very good + = good (+) = limited – = not recom. even more importantly, the metering, dispensing
and preparation process remains in the hands of
specialists see page 85.
Let’s talk about your project:

+49 9445 9564 ext. 0
Equipment Option: Equipment Option: Equipment Option: Equipment Option: Equipment Option:
Dos A90 B with piston dispenser, Dos A90 C with piston dispenser, Dos A220 with piston dispenser, Dos A280 with piston dispenser, Dos A310 with piston dispenser,
2 part, 1 nozzle (2c/01) 2 part, 1 nozzle (2C/01) 2 part, 1 nozzle (2C/01) 2 part, 1 nozzle (2C/01) 2 part, 1 nozzle (2C/01)
DesktopCell
Compact and optimised for simple

Gluing and Dispensing Tasks
The DesktopCell is a compact, integrated solution for small to medium-sized batches and for prototype
production. It unites all the advantages of a fully fledged dispensing cell and a small footprint. The
functionalities of the SCP 200+ control unit see page 81 are extensive, allowing to intuitively control
the cell via touch screen. All information about the different metering and dispensing programs is
directly programmed on the unit and stored there as well. The control unit communicates with the
material feeding unit and controls both the dispenser and the high-precision 3-axis system with preci-
sion spindles. No matter what the application, be it dot dispensing, applying of lines or beads, or filling
processes, all metering and dispensing tasks are perfectly reproducible. If there are more complex
tasks to handle and the compact desktop system is still big enough for the job, it is possible to switch to
Dispensing
Dispensing
a CNC-enabled Beckhoff control unit with UVISnano visualisation see page 82.
A quick overview: The dispensing cell is typically used for: Possible uses and configurations:
• Simple dispensing tasks Metering Unit
Matrix ++ Axis speed (+) • Dot and line dispensing, filling of work pieces • Dos P016 (1C 1 nozzle and 2C 1 nozzle)
Bead (+) Movement under atmospheric pressure see page 29
Single-nozzle ++ range + • Applying of thermally conductive pastes • Dos GP (1C 1 nozzle) see page 35
Multi-nozzle – Integration Material feeding, preparation
Autom. weighing – capab. – Features of the dispensing cell: • A90 C (20 oz max) see page 54
Needle status Upgrade capab. (+) • XYZ axis system with encoder • A90 see page 54
measurement – Stand-Alone ++ • Cell with workpiece table • A220 and A280 see page 48
++ = very good + = good (+) = limited – = not recom. • Microcomputer controller with • A310 see page 40
SCP200+ visualisation
• Waste cup position for purging Technical data:
• Protection housing and light curtain • W x D x H: 880 x 1165 x 1400 mm
(optional, mandatory for CE) (with housing)
• ESD equipment (optional) • Power supply: 100 ... 240 V AC, 50/60 Hz
• Console/table (optional) • Movement ranges:
• Lubrication kit (optional) X-axis 500 mm
Y-axis 500 mm
Z-axis 300 mm

Equipment Option:
DesktopCell with piston dispenser,
Equipment Option:
DesktopCell with housing, ESD discs, light curtain, piston
Possible contours supported +49 9445 9564 ext. 0
2 part, 1 nozzle (2C/01) and A90 C dispenser, 2 part, 1 nozzle (2C/01) and A90 C vertrieb.de@scheugenpflug.de
LeanCNCell
TheProduction of Small and

Medium-Sized Batches
at the forefront of our thinking
The LeanCNCell is specially designed to handle all metering and dispensing tasks for small and medium-
sized batch production. It unites all advantages of a CNC system, including a precision axis control sys-
tem, with an appealing price-performance ratio. Standard applications include dot and bead dispensing
or sealing of electronic assemblies and their housings with 1D, 2D or 3D contours. A wide selection of
dispensers is available for use with the LeanCNCell. The Scheugenpflug UVISneo is used to control it
see page 82. The dispensing material is supplied from cartridges or by means of external supply units.
Dispensing
Dispensing
It represents an alternative to the DesktopCell wherever other model sizes or the possibility of process
monitoring (scales, needle status measurement, heater, etc.) are required. A quick overview:
Matrix ++ Axis speed +

The dispensing cell is typically used for: Possible uses and configurations: Bead ++ Movement
• Low to medium batch sizes • A90 material feeding unit see page 54 Single-nozzle ++ range +
• Potting, filling, applying of sealants • A220 and A280 material feeding units Multi-nozzle (+) Integration
• Dam&fill applications and sealing of e.g. see page 48 Autom. weighing + capab. –
electronic housings, coiled products, sensor • A310 material preparation unit see page 40 Needle status Upgrade capab. (+)
arrays, PCBs and many more measurement ++ Stand-Alone ++

Features of the dispensing cell:
• Pallet table
• Safety light curtain Technical data (standard models):
• Joystick for manual operation • W x D x H: 800 x 800 x 2130 mm
• Several types of dispensers available 800 x 1000 x 2130 mm
• Needle status measurement (optional) 800 x 1200 x 2130 mm
• Needle parking system as a protection against 1000 x 1000 x 2130 mm
moisture (optional) 1000 x 1200 x 2130 mm
• Scales for monitoring the dispensing quantity 1200 x 1000 x 2130 mm
(optional) 1200 x 1200 x 2130 mm
• Cup holder for pot-life shot (optional) • Power supply: 3~ 400 V, 50/60 Hz, CEE 16 A
• Heating (optional)

+49 9445 9564 ext. 0 Equipment Option:
LeanCNCell with piston dispenser,
vertrieb.de@scheugenpflug.de 1 part, 1 nozzle (1C/01) and A90 C
CNCell
Ultimate Performance and

Scalability
Where a high flexibility at medium and high production quantities is required, the CNCell is the system
of choice. This multi-functional cell is based on standardised modules and it is tailored to customer
specifications. Highly flexible and scalable through its modular design, it allows short planning and
implementation times and a quick adaptation to changes in process and batch size. The CNCell can
be used in combination with any material preparation or feeding units. The equipment can be used
almost immediately thanks to the easy-to-use plug&play design. The wide range of available dimen-
sions, production processes, part handling options and material flow or machine control units allows a
completely customisable set-up of a system tailored to specific needs. All modules perfectly match, so
that they can be easily exchanged for one another or used in combination see page 85. The UVISneo
Dispensing
Dispensing
see page 82 is used as the control unit. The CNC controls allow movements in all three dimensions (x,
y, z), which allows processing of workpieces with highly complex curvatures. In order to join several A quick overview:
such multifunctional cells to form a production line, interfaces are available which allow for data to be
transmitted between the individual cells and for communication with the host computer. The CNCell Matrix ++ Axis speed ++
offers superior performance, high planning and investment security and effectively supports a world- Bead ++ Movement
wide process standardisation. Single-nozzle ++ range ++
Multi-nozzle + Integration
Autom. weighing ++ capab. ++
The dispensing cell is typically used for: Features of the dispensing cell: Needle status Upgrade capab. ++
• Potting • Several types of dispensers available measurement ++ Stand-Alone ++
• Sealing • Several degrees of automation
• Filling • Pallet table ++ = very good + = good (+) = limited – = not recom.
• Gluing • Joystick for manual operation

• Pick&Place • Rotary table for manual or automatic Possible uses and configurations:
• Bolting operation (optional) With various material preparation systems, the
• Joining • Single or double drawer system CNCell can be easily configured as a stand-alone
• Assembly (optional) unit or integrated into complete production lines.
• Labelling • Safety light curtain (optional)
• Needle status measurement (optional) Technical data of the models:
• Needle parking system as a protection against • W x D x H: 800 x 800 x 2160 mm
moisture (optional) 1000 x 800 x 2160 mm
• Cup holder for pot-life shot (optional) 1000 x 1000 x 2160 mm
• Scales for monitoring the dispensing quantity 1200 x 1000 x 2160 mm
(optional) 1200 x 1200 x 2160 mm
• In-line double belt system (optional) 1400 x 1200 x 2160 mm
• Camera system, monitoring systems, scanners • Power supply: 3~ 400 V, 50/60 Hz, CEE 16 A
(optional)
Equipment Option:
CNCell with axes type 1.100, A90 C and
Scales (optional) Needle measuring (optional) piston dispenser, 2 part, 1 nozzle (2C/01)
Processing Modules Axis Set-Ups
High-Grade Processing Technology Complex Geometries

for Easy Integration are No Problem At All
The processing module allows systems integrators and automation providers to leverage the benefits Many components today have complex geometries, which also makes dispensing, bonding and the
of ultimate processing technology standards in their production lines or cells. Automation providers application of seals more difficult. The different available axis set-ups from Scheugenpflug’s range of
can integrate the processing module into new or existing production lines or production cells as easy available types allow the flexible positioning of the workpiece as well as of the dispenser. Even the
as "plug-and-play". This ensures that all parameters and processes relevant for gluing and dispensing most demanding dispensing tasks, such as applying the seals for housings, are handled perfectly. The
– independently of the rest of the machine – are accurately matched to one another. You can therefore swivel unit allows the processing of workpiece geometries of high complexity.
benefit from our 25 years’ experience in metering and dispensing technology, regardless of which Each set-up represents a perfect combination of minimal space requirement and necessary manoeu-
technology you prefer or need for other processes. The process module is available as a Basic Model vrability and movement range for dispensing.
see page 68 or as a Premium Model see page 69.
Dispensing
Dispensing
The processing modules are typically used for: A quick overview:
Compound slide system Portal axles system
• Potting, filling, and applying of sealants
Matrix ++ Axis speed ++ with X, Y, Z tool axes with X, Y, Z tool axes
• Dam&fill applications and sealing of e.g.
Bead ++ Movement Type 1.202 Type 1.100
electronic housings, coiled products, sensor
arrays, PCBs and many more. Single-nozzle ++ range ++
Multi-nozzle (+) Integration
Features of the processing module: Autom. weighing ++ capab. ++ Precise 3-axes system for
Needle status Upgrade capab. ++ Rugged 3-axes system for
• Control cabinet with operator control panel short distances covered
measurement ++ Stand-Alone – longer distances covered
• IPC control with
UVISnano visualisation see page 82 ++ = very good + = good (+) = limited – = not recom.
• Scheugenpflug metering and dispensing
system
• Choice between Dos P see page 28,
Dos GP see page 34 and Dos Jet dispensers
see page 36 Compound slide system Portal axles system
• Scales (optional) with X, Y, Z tool axes with X, Y, Z tool axes and B
• Needle status measurement (optional) Type 1.204 (swivel unit)
• Needle parking system as a protection against Type 4.100
moisture (optional)
• Cup holder for pot-life shot (optional) Precise 3-axes system for
short distances covered
Possible uses and configurations: Rugged 4-axes system for
• A90 longer distances covered
• A220 for highly viscous dispensing materials and complex workpiece
• A280 for highly viscous and abrasive materials geometries
• A310 for self-levelling and abrasive
materials

Processing Module Premium integrated Animation
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into a production cell vertrieb.de@scheugenpflug.de
Processing Module Basic Processing Module Premium
Only pay for the Required Performance High Performance

and Nothing Else for Top-Level Cycle Times
The Processing Module Basic provides a solution where economic efficiency is more important than
The rapidly rising demand for electronic components will also pose challenges in their production.
high performance (cycle time). For dispensing processes in which the cycle time does not play an
Where high production quantities and/or short cycle times are required, Processing Module Premium
important role, a high-speed system is usually not necessary. What this process module does not do,
is an obvious choice. With an axle/motor power that is several times higher than that of the stepper
however, is compromise on dispensing quality and process reliability, since everything except for axle
motors used in the Basic module, this module’s servo drives yield effectively high production volumes
and motor rating follows to the usual high parameters.
with extreme process reliability.
Dispensing
Dispensing
Processing Module Basic: Processing Module Premium:
• Traversing speeds: V max in X, Y, Z • Traversing speeds:
direction: 160 mm/s V max in X, Y direction: 500 mm/s
• Spindle with stepper motor Z direction: 160 mm/s
• Module sizes from 700 × 1000 mm available • Spindle/belt axis with servo motor
(for movement range please enquire) • Module sizes up to 1400 × 1300 mm available
• Repeat accuracy: (for movement range please enquire)
X-, Y-, Z-Achse: ± 0,02 mm • Repeat accuracy:
• Range of axis set-ups X-, Y-axes: ± 0,02 mm/± 0,05 mm,
• 3- and 4-axis systems Z-axis ± 0,02 mm
• Standardised interfaces • Range of axis set-ups
• 3- and 4-axis systems
• Standardised interfaces
Equipment Option: Equipment Option:

Processing Module Basic 1.1 with cup holder, Processing Module Premium with cup holder,
scales and needle status measurement scales and needle status measurement
+49 9445 9564 ext. 0
For the most
Demanding requirements –
dispensing in a
Vacuum
The requirements for electronic components are rapidly increasing in many aspects. For safety-rele-
vant components or components with a wide scope of functions, vacuum dispensing is the process of
choice to achieve the required component reliability. For components with undercuts or small cavities
that must be filled, or for the ever smaller components resulting from miniaturisation, vacuum dis-
pensing is increasingly the only option.
Many electronic components today have a wider And with advancing component miniaturisation,
range of functions and must fulfil stringent reli- these issues are becoming even more important.
Vacuum Dispensing
ability requirements. Once installed, they are Thus, to achieve the desired quality, it is neces-
usually difficult to replace. Often they are not sary to carry out the entire dispensing process
even meant to be replaceable and are designed in an evacuated environment, i.e. in a vacuum,
to perform their function throughout the prod- and precisely position the workpiece while it is
uct’s entire lifespan. processed.
At the same time, components are becoming Another consideration are the growing require-
ever more complex. Their shape and textures ments for electronic components. They ultimate-
are not, of course, optimised for ease of bond- ly lead to increasing demands on dispensing, too.
ing or sealing, because other criteria are more Superior dispensing quality to maximise high-
significant. As a result, the dispensing material voltage and insulation resistivity, for example, is
may form gaps around edges or in corners of the therefore a must, and that requires an uninter-
workpiece. Coiled products, such as transform- rupted, stable vacuum. A production process
ers, motors or ignition coils inherently contain completely free of air bubbles and with effective
Metering and very small gaps, which must be filled without

bubbles.
protection against moisture is today’s state of
the art, and process reliability here is equal to
dispensing technology
that of atmospheric-pressure dispensing.
today is facing requirements which include aspects of

safety, security and workpiece functionality.
Even the tiniest inhomogeneity,
bubble or cavity will result in a reject
during production or in failure in the field.
Ultimate Economic Efficiency
and Quality to Suit the
specific requirements
The vacuum dispensing systems from Scheugenpflug are equipped with a metering unit for 1C or 2C The VDS systems are typically used for: Features of the VDS systems:
media and have been developed for economic volume production at ultimate quality levels. Process • Processing self-levelling casting resins • SCP200+ or UVISneo control unit
reliability in this case matters most, which is ensured through reliable dispensing and repeatability. To such as polyurethane, silicone, epoxy resin, see pages 81 and 82
ensure bubble-free feeding of the dispensing medium one of the A310 preparation and feeding units oils, etc. • Vacuum chamber
see page 40 is used. Powerful vacuum pumps evacuate the entire space around the component or • Potting or filling workpieces requiring • Vacuum system
components. This guarantees bubble-free and homogenous filling of the components to ensure the excellent insulation and high-voltage • Table-top stand for piston dispenser
required dispensing quality even in the case of difficult dispensing tasks. In vacuum dispensing, the resistivity • Accepts multi-nozzle dispensers see page 31
cycle time relative to the total volume to be evacuated – which is defined by the components – plays • Vacuum bonding see page 24 (optional)
an important role. To meet this requirement in all types of dispensing tasks, a range of different mod- • Filling and impregnating of electronic • Heating of metering unit and machine parts
els of vacuum dispenisng systems is available, both as stand-alone versions and for integration in a components such as ignition coils, in contact with dispensing material (optional)
production line. transformers, other types of coiled products, • Pallet drawer heating (optional)
sensor arrays, etc. • Cup position (partial)
Required processing equipment:

• Scheugenpflug piston metering system
see page 28
• A310 material preparation and feeding unit
Vacuum Dispensing
Vacuum Dispensing
see page 40
Cross Section
Wire Coiled
Component
Vacuum Dispensing Vacuum Dispensing Vacuum Dispensing Filling under Vacuum Intermediate Venting Applying the Last Covering
Animation System LeanVDS B System VDS B System VDS P The dispensing material already penetrates The atmospheric pressure drives the dispensing The final layer ensures that the component is
deeply into the fine gaps of the coil. medium deeper into the small spaces. evenly coated with the dispensing medium.
Let’s talk about your project: = Dispensing material = Coil = Gaps between the coiled wire
+49 9445 9564 ext. 0

LeanVDS B and LeanVDS U Models VDS B Model
The compact Entry-Level Model Optimized for Large Workpieces

As vacuum dispensing is gaining in importance, the demand for systems for lower production volumes Even if many components are becoming ever smaller, large and very large parts must also sometimes
and entry-level models that use this technology is also growing. With its LeanVDS models, Scheugenpflug be filled under vacuum. In these cases, the vacuum dispensing system Basic is the right choice. As
now offers vacuum dispensing systems that put quality vacuum dispensing within reach of that market these large components do not have to be – and often cannot be – moved within the unit, the system
sector’s budgets, making unreliable re-evacuation as a result of cutting corners when investing in does not need motion axes, making it less complex and more easily scalable. The control unit for the
a vacuum system a thing of the past. The LeanVDS is available in sizes 300 × 300 mm without axes VDS B is the UVISneo see page 82.
(Basic) and from sizes 420 × 420 mm with usually three motion axes (Universal). Both models use the
proven SCP200+ control unit see page 81, providing ideal performance with a small price tag.
Filling ++ Multi-nozzle (+) Filling ++ Multi-nozzle (+)

Dabbing ++ Cycle time + Dabbing ++ Cycle time (+)
Bead (+) Workpiece size (+) Bead – Workpiece size ++
Single-nozzle ++ Single-nozzle ++
Vacuum Dispensing
Vacuum Dispensing
LeanVDS technical data: VDS B technical data:

• Dispensing area: 180 x 180 and 315 x 315 mm • Power supply: 3~ 400 V, 50/60 Hz, CEE 16 A
• Power supply: 3~ 400 V, 50/60 Hz, CEE 16 A • Rotary vane vacuum pump:
• Rotary vane vacuum pump: Final vacuum value up to 5 mbar
Final vacuum value up to 5 mbar < 5 mbar on request
• 1-nozzle dispensing • 1-nozzle dispensing
Equipment Option:
LeanVDS B with piston metering system, Equipment Option:
2 part, 1 nozzle (2C/01) VDS B with piston metering system,

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vertrieb.de@scheugenpflug.de LeanVDS U with A310 VDS B with A310
VDS U Model VDS P Model
Allrounder for a
The Power to make Time
broad Range of Requirements less of a Limitation
In electronics manufacture, flexibility is the domain of universal systems, which allow a quick reaction Time can be a limiting factor for many reasons. This problem can be easily overcome with the vacuum
to product changes. The vacuum dispensing system Universal is ideally suited for flexible volume dispensing system VDS P(ower), which is usually equipped with three motion axes, an automatic cup
production of medium-sized and large workpieces. Whether you are facing demanding component position and a multi-piston metering system (2- to 8-nozzles, depending on required performance;
geometries, complex dispensing programs or a wide range of different workpieces, with this system other sizes on request). In a single evacuation cycle, as many components as possible are processed
you are prepared for everything. The VDS U is usually equipped with three motion axes and an auto- at the same time. They are arranged in an even grid, so that one dispensing stroke processes several
matic cup position. The VDS U uses the UVISneo control unit see page 82. workpieces at once. This system is the perfect solution for potting or filling medium-sized or small
components at very high production volumes – rapidly and at high quality. The control unit used in the
VDS P is the UVISneo see page 82.
Filling ++ Multi-nozzle (+) Filling ++ Multi-nozzle ++

Dabbing ++ Cycle time + Dabbing ++ Cycle time ++
Bead ++ Workpiece size ++ Bead + Workpiece size +
Single-nozzle ++ Single-nozzle ++
Vacuum Dispensing
Vacuum Dispensing
VDS U technical data: VDS P technical data:

• Power supply: 3~ 400 V, 50/60 Hz, CEE 16 A • Power supply: 3~ 400 V, 50/60 Hz, CEE 16 A
• Rotary vane vacuum pump: • Rotary vane vacuum pump:
Final vacuum value up to 5 mbar Final vacuum value up to 5 mbar
< 5 mbar on request < 5 mbar on request
• 1-nozzle dispensing • 2-nozzle to 8-nozzle dispensing
(other sizes on request)
Equipment Option:
VDS U with piston metering system,
Equipment Option:
VDS P with piston metering system,

+49 9445 9564 ext. 0
vertrieb.de@scheugenpflug.de VDS U with A310 VDS P with A310
Control units and user-friendly
operation – effective Control
and Visualisation
is key to future-proof production
In today’s systems, control concepts and software greatly influence efficiency, since they affect the
system’s usability, performance, and networking capability and as a result also its future viability. To
fulfil both current and future requirements, Scheugenpflug has, in addition to processing technology,
established comprehensive expertise in software development and control engineering.
Various control systems are employed to meet With Industrie 4.0 concepts and the growing
the often highly specific hardware and software demands on quality and associated traceability
requirements in connection with dispensing requirements, networking of systems is be-
technology as effectively as possible. For simple coming ever more important. Scheugenpflug
tasks, the second generation of a microcontrol- systems leave nothing to be desired here – be
ler-based PLC (SCP200) is used, and for more it linking of machines with each other, data
complex automation tasks the third generation gathering and evaluation, process and pot life
of a combination of PLC and PC (Beckhoff PC and optimisation, or communications with other sys-
SoftPLC Twin-CAT). tems and/or master control systems. As well as
Control Units and Systems

fulfilling all of these current requirements, the
These systems allow user guidance and system latest control concepts are prepared for future
programming to be ideally matched to the spe- needs. Scheugenpflug’s comprehensive own
cific requirements of the respective dispensing software and control expertise is, furthermore,
task. the foundation of its ability to offer state-of-the-
art solutions – and therefore economic efficiency
– also in highly dynamic markets.
Excellent usability is
becoming crucial for
efficient control and
operation of
production systems.
82 | 83
SCP200 SCP200+
The Efficient Solution for material preparation Perhaps you need no SPS
and feeding units and for manual work stations
All material preparation and feeding systems as well as the manual work stations are equipped with For small dispensing systems a PLC might be a too big solution. The proven SCP200, as a result, has
the specially designed microcomputer controller and visualisation SCP200. It monitors and controls all been expanded to the SCP200+ with additional vacuum and motion functions, which turn also the
steps of the production process, from the docking of the follower plate and material preparation (hea- versions of DesktopCell and LeanVDS that are equipped with this controller into fully-featured small
ting, stirring, circulating, evacuating, filling level monitoring, automatic refilling in of material), over dispensing systems. The result is simple and cost-effective.
the feeding of the dispensing material into the system, to the actual metering and dispensing itself.
If additional modules are added to the system, such as e.g. an agitator unit or a heater, the interfaces
The characteristics in detail: Parametrisation of pre-defined processes
already included in the control unit are used. For the special requirements of the various dispensing
• Intuitive operation, plug&play • Start position
materials, both predefined and user-programmable parameter sets are available depending on the
• Full-graphics display • Teaching
operating mode (release V2.13). Older standard versions can be quickly and easily updated with new
• DIN ISO 9241 7“ touch screen display • Pot-life monitoring and clearing of the mixing
features and for custom solutions we can offer an upgrade. Operation of the SCP200 is purely intuitive,
• Online language selection (DE, EN, IT, PL, CZ, ZH) tube or metering needle
i.e. an instruction of operators during the first equipment start-up is usually enough training.
• USB interface • Matrix programming
• Remote control
The SCP200 makes it easy to fulfil monitoring, menu, operators always have a clear overview
maintenance and analysis tasks and helps the of the performance and state of their system.
operator to perform all production processes On request, the existing optimisation potential
quickly and flawlessly. All process relevant can be displayed and implemented following an
data are displayed at all times. Through the analysis of the data.
operating data acquisition and the maintenance

DesktopCell - Start screen
Dos A90 – Start screen Operation data input

+49 9445 9564 ext. 0
A220 – Start screen Maintenance menu DesktopCell - Programming vertrieb.de@scheugenpflug.de
UVISnano l UVISneo UPIC Programming Tool
Leading-Edge ease of operation Fast and Easy creation of

the Dispensing Program
custom designed for metering and dispensing –
User-Friendly best matching your task
The effectiveness of a controller is determined at least as much by its user interface as it is by the To create the ideal dispensing program, a software or CNC specialist or lengthy training were previ-
hardware. The UVIS automation software specially developed by Scheugenpflug for cells, processing ously often needed. This is no longer the case with the programming tool UPIC-3D/DXF, coming with
modules and vacuum dispensing systems represents a high-performance cutting-edge user interface UVISneo and UVISnano, which allows any kind of dispensing program, dabbing, matrix or even CNC
which is tailor made for the purpose. It therefore provides an ideal solution for production and dispen- program to be created quickly and easily. The latest version now also features a 3D dispensing visu-
sing systems. The control system is convenient and easy to operate, which simplifies all monitoring, alisation for checking and troubleshooting created programs. Optionally available is also a CAD-CAM
maintenance and analysis tasks. All process relevant data are constantly displayed to the operator. interface for semi-automated porting of a dispensing contour loaded into the system in the form of
CNC program code from a prepared component drawing.
The characteristics in detail: Parametrisation of pre-defined processes, e.g.

• Intuitive operation • Start position Language selection:
• Full-graphics display • Joystick-assisted teaching of movements DE, EN, NL, IT, FR, ES, PTPT, PTBR, RO, PL, CS, SK,
• PC based, state-of-the-art technology and • Pot-life monitoring and clearing of the mixing SL, HU, DK, SV, ZH, BG
ultimate performance levels tube or metering needle
• Simple Matrix and free CNC programming • XYZ needle measuring and automatic
• Process documentation track adjustment
• USB interface • Weight-based quality monitoring
• Remote control (VPN) • Metering needle rinsing
• Long-term availability of support and updates • DIN or CNC Matrix programming to set up the
• UPIC programming tool CNC programs CAD-CAM interface / 3D dispensing visualisation
• Customisable user access rights

Display sizes and available languages:
UVISnano
• DIN ISO 9241 6.5“ touch screen display
• Online language selection (DE, EN, IT, NL, CS,
HU, FR, PL, PTPT, PTBR, RO, ES, SK, SL, ZH)
UVISneo
• DIN ISO 9241 15“ touch screen display
• Online language selection (DE, EN, HU, IT, FR,
ES, PTPT, PTBR, RO, CS, SK, DK, ZH)
Let’s talk about your project: UVISneo start screen Original drawing with selected dispensing contour CNC code with 3D visualisation
+49 9445 9564 ext. 0

Automated production means smart production –
process engineering technology
from a single provider means excellent automation. Automated Systems
and Customized solutions
from a single provider
Automation today is the magic word for efficient production and it includes gluing, potting and seal-
ing of components and assemblies. But automation at all costs makes no sense. It might be that a
manual work station, in some cases, is an even better choice. An automation solution should rather be
effective and from a single provider. At Scheugenpflug, we fulfil this promise thanks to our excellent
product management and our top-of-the-line project planning and implementation.
High demands on process reliability, reproduc- When talking about automation solutions, me-
ible and traceable quality, increased integration tering and dispensing tasks are always con-
in automated production processes, or simply sidered in connection with the upstream and
due to the shortage of qualified personnel, downstream processes where they are integrat-
the need for automation solutions raises, even ed. This is the only way to guarantee a perfectly
when it comes to "gluing, potting, and sealing". tuned quality chain.
However, automation has many faces. Only the
comprehensive planning of a single provider, Usually, automation solutions cannot be con-
based on an perfectly logical, perfectly timed sidered products, but rather projects. Therefore,
sequence of production steps, including all the you can rely on both, our strengths already
defined interfaces, ensures that automation will mentioned earlier, the process engineering tech-
yield the desired effects. Scheugenpflug’s au- nology and innovative products, and on our
tomation solutions carry the "DNA" of decades outstanding project management and superb
worth of experience, uncompromising process project planning and implementation. In every-
engineering technology, and a wealth of control thing we do, we stay focused on keeping your
system know-how. Aside from the standard flexibility, development perspectives, time-to-
products, which are strong integrated solutions market, quality requirements and economic
by themselves, our portfolio includes different efficiency at the highest possible level. Because,
powerful automation solutions. They are of at the end of the day, you will use these criteria
interest not only to the electrical and electronics to rate the gluing, potting and sealing results.
industries, but to all industry sectors seeking to Thatʼs why our quality solutions from a single
raise their level of automation in metering and provider are an essential contributing factor of
Automation
dispensing tasks. your success.
Together we find Our Modular Design
your Ideal Solution for Maximum Flexibility
There is hardly a project involving "gluing, potting, and sealing" which has a ready-made solution. In
fact, it does not matter whether yours is a standard solution, needs customised planning and designing
Standard System
Customer requirements are covered by standardised and parametrised modules
or is a really hard nut to crack – for every project there is a qualified team assigned to guide and advise
you. From the idea to commissioning time, they always develop the optimum solution for the desired
manufacturing process.
Maintenance Consulting
Manual Work Station DesktopCell, A90 C, LeanCNCell, A280, Dos P LeanVDS B, A310,
Dos A90 B, Dos P Dos P Dos P
Planning /
Training Development
Customised Standard System

Customer requirements need customisation of standard modules
Equipment
Start-Up Sales Engineering
Project Management
Planning &
Implementation
Service & Support Software
CNCell, A220, Dos P VDS B, A310, Dos P Processing Module Basic,

A280, Dos P
Documentation Assembly
Project System
Customer requirements need project planning and implementation
• Perfectly tuned interfaces

• Single point of contact
• Perfect results
Automation
Automation
+49 9445 9564 ext. 0 CNCell, A90 C, Dos P CNCell, A220, Dos P CNCell with rotary index table, A90 B,
vertrieb.de@scheugenpflug.de and vision system and belt system A220, Dos P for details see p. 93 bottom
As Demand Grows Complementary Processes
Your System Grows with It and their Interfaces
are readily Available
There is nothing less desirable than not being able to meet a growing demand. The Scheugenpflug In some automated production lines interfaces turn out to be problematic. Although they might look
Lean Thinking approach see page 13 makes sure you are on the safe side. The size, scope and degree easy to solve in the beginning, they often pose a challenge when it comes to the actual implementa-
of automation provided by Scheugenpflug systems can be easily adapted without having to purchase tion. We have resolved these issues up-front, because in addition to the metering and dispensing core
the basic modules, such as the material preparation unit or the metering system once again. processes, Scheugenpflug can also integrate into your production lines a large number of upstream or
downstream manufacturing processes. To do so, we collaborate with several leading manufacturers
specialised in the relevant subject areas. "A single provider" is worth your while as in this respect.
Degree of Automation Surface activation and cleaning Process data handling and traceability
• Atmospheric-pressure plasma • Workpiece tracking by barcode, DMC or
Full Automation 100 • Low-pressure plasma shift register
• Ionisation • RFID reading and writing
• Laser cleaning • Server connection
80 • File logging
Pre-heating and curing
• Continuous curing ovens Quality control
60 • Batch ovens with automatic workpiece • Sealing bead checking with a line scanner
loading • Camera system for angular and spacial
• UV irradiation position verification
40 • IR irradiation • Dispensing height measurement
• Pressure tightness testing
Joining
20 • Pick&Place with position verification Material formulations management
• Automatic and manual bolting and handling of workpiece variants
• Crimping • Workpiece and model recognition
Manual Work Station 0 Batch Size • Toxing® • Automatic program selection
n • Press-fitting • On-the-fly change-over
a tio m ed ne
s
• Toolless machine set-up
St te nk s Li
ys ) L i te m
or
k -S ed s ti on • Poka-Yoke
e at Sy
lW on om uc • Palletiser
a Al t on ro
d
a nu d- i- au c ti P
M an em du
St (s o
Pr
Automation
Automation
Batch Oven Palletiser Workpiece and Model Plasma Cleaning UV Irradiation
Recognition
Automation Automotive – Processing of 3.5 m
Ignition Coils Per Year
Solutions The key objective was bubble-free dispensing

for a volume production at a sustained quality
Made for Real-Life Conditions

level. The solution was a production line using a
belt conveyor system. It includes the coating of
ignition coils in a triple vacuum chamber using
2C epoxy (100:30). A cover layer is applied under
atmospheric pressure, and pre-heating, gelling
and curing takes place automatically inside of
batch ovens.
The distinguishing feature of this system is that
it integrates an in-line camera installation with
a height sensor, which scans the workpieces
to determine their type and positioning to
automatically select the right program. The
2 x CNCell, 1 x vision system, 1 x dispensing height
Conclusion: Processes in a vacuum and under at-
monitoring, 1 x plasma pre-treatment, 1 x belt system,
1 x pre-heating oven, 1 x loading/removal station, mospheric prerssure can be efficiently combined
1 x VDS P with 3 chambers, 3 x A310, 1 x Dos P, and automated.
1 x Dos P-X 3 nozzles, 1 x Dos P-X 12 nozzles,
32 x batch oven, 1 x loading robot
Medical Engineering – Mastering Electronics – High Process Integration

Complex Processes for the Best in ROI
The key objective was to achieve the best The key objective was the reliable and consist-
3 x CNCell, 1 x belt conveyor system, 1 x vision system,
process reliability that is feasible for the three- ent application of sealing beads and highly filled
1 x dispensing height monitoring, 1 x curing oven, step casting of medical products used for treat- thermally conductive adhesives onto the backs
4 x A310, 1 x A220, 2 x Dos P, 1 x Dos P-X 4 nozzles ing respiratory diseases with 2C liquid silicone of heat sinks of control units and the efficient
rubber (LSR) (1:1) and subsequent curing. automation of different production steps.
The solution was an in-line production line with The solution was a fully automated final as-
a conveyor system. The distinguishing feature sembly station using a belt conveyor system.
of this system is that it integrates several pro- The distinguishing feature of this system is its
cesses, such as the curing in in-line curing ovens high level of integration of several different
with an automatically inclining transport system. processes. They include the automatic labelling
An in-line camera system with automatic of housings, the monitored, automatic bolting,
program selection scans the workpieces to joining and crimping, and a camera monitoring
determine their type and positioning. The system. The Conclusion: Sealing, labelling, bolt-
system also monitors the dispensing height. ing, joining, and crimping can be done efficiently
The Conclusion: The ideal combination of quality and with ultimate quality in an automated
Automation
Automation
and economic efficiency. 6 x CNCell, 1 x belt conveyor system, 1 x labelling production system.
system, 1 x bolting unit, 1 x joining, 1 x crimping,
1 x Dos P, 2 x Dos GP, 1 x A280, 1 x A220
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Elektronics – Semi-Automation is Automotive – Custom-Built, Ultimate
Another Option Performance
The key objective was to make high-quality The key objective was the efficient gluing and
potting of small batches of electronic compo- sealing of control units and achieve a high level
nents with 2C silicone (1.5:1) economically ef- of process integration at the same time. The
ficient. The solution was an automated vacuum solution was a system custom designed for the
dispensing production line. It includes filling of user. First, the contact spring is tested, then
the workpieces in a 3-chamber vacuum dispens- adhesive beads of Bergquist Gap Filler 1500 are
ing system with dispensing height monitoring applied to the cover of a control unit. In a next
and final curing. When finished the workpieces step, cover and housing are joined and the alu-
are cooled and then removed manually. The minium brackets crimped to ensure the control
distinguishing features of this system are the unit is tightly closed. The distinguishing features
triple vacuum chamber used to reduce cycle of this system are the integration of a crimping
times and the dispensing height monitoring process, the connection to a server, and the
system built into the vacuum chamber. The short cycle time of 14 s. The Conclusion: High
Conclusion: The right combination of automation process integration and quality are possible even
and manual work brings ultimate quality to the with short cycle times if you rely on a custom-
production of small batches and makes it eco- 1 x VDS P with 3 chambers, 1 x belt conveyor 1 x CNCell with rotary index table, built system.
nomically efficient. system, 1 x dispensing height monitoring, 1 x curing 1 x A90 B, 1 x A220, 1 x Dos P, 1 x Dos GP
oven, 1 x A310, 1 x Dos P-X 2 nozzles
Furniture Industry – Door Dampers Automotive – High Production

Made with Economic Efficiency Volumes, Short Cycle Times,
Scalability
The key objective was to reduce lead times
in the production of door dampers and to coat The key objective was the efficient three-layer
them with 2C PUR. The solution was an in-line potting of control units using Guronic C-500 as
vacuum dispensing system with an 8-nozzle the dispensing medium and a highly integrated
dispenser. Customised workpiece carriers auto- cell. The solution was a modular one-piece-flow
matically deliver the dampers, which are then system (one workpiece on a carrier) with an
joined and pressure-bonded within the chamber. extremely small footprint. The material prepara-
The distinguishing feature of this system is tion unit and the dispenser are heated to attain
the monitored joining process in a vacuum. The ultimate performance and shorter cycle times.
Conclusion: Cycle times 70 % shorter in a large- Now, between 60,000 and 250,000 parts per
volume production at ultimate quality levels. year are potted inside, which is a cycle time of
<= 60 s. The distinguishing features are the
bespoke customer-specific design, in that the
loading position and the maintenance doors
1 x VDS P with belt system and in-chamber joining, 1 x CNCell with manual rotary table, 1 x A310, were optimised to be better accessible, and the
1 x Dos P-X 8 nozzles, 2 x A310 1 x Dos P
extreme flexibility of the system. It is possible,
Automation
Automation
for example, to install several systems of this
kind in line as easy as plug&play, which further
increases the output. The Conclusion: It was
Let’s talk about your project: possible to perfectly combine high quality, per-
+49 9445 9564 ext. 0 formance and output flexibility.
Tests in our Testing and Application Center
will answer your questions about the ideal medium,
the perfect method, and the most efficient
technology for your metering and
dispensing task.
Our
Testing and Application
Center ensures
ultimate process reliability
Dispensing projects are hardly ever standard cases. Economic efficiency and process reliability
can often only be achieved through trial and error. This is why we have our application center at
Scheugenpflug. Here you can leverage our expert know-how and combine it with professional equip-
ment. Get a live experience of how efficiently we find solutions to real-life challenges. You can test
several dispensing materials and workpieces to optimise your production process. There are 350 m2
of cutting-edge machinery available for you to use in your tests, including equipment for pre- and
post-treatment (plasma pre-treatment units, UV curing equipment, pre-heating and curing ovens,
and many more). We find the answers to all dispensing material questions within our vast network
of dispensing material manufacturers see page 105 and give you the opportunity to test and try out
innovative dispensing media.
Our Services:
• Professional testing including test

evaluations and test documentation
• Setting up dispensing programs for your
sample workpieces/prototypes
• Conceptualisation of your ideal
dispensing process
• Conditions resembling volume production
• Equipment for: Plasma pre-treatment,
UV curing, pre-heating and curing ovens

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Services
Services
Equipment Rental
and Leasing – do not tie up
Your Capital
Fluctuating numbers of pieces in the production of electronics components are a frequent issue.
Sometimes, additional production capacities are needed on short notice, but it is hard to tell for
how long. For smaller batch sizes, it may not be economical at all to invest in separate or additional
metering and dispensing equipment. In this respect, financing models, such as leasing or renting of
equipment, offer new perspectives, because they help you to remain flexible with regards to your
production volumes without tying up capital. Renting equipment is an ideal stopgap solution until a
permanent solution can be found. By leasing equipment, it is possible to use leading-edge production
line technology without too much tied-up capital.
Our Services:
• Interesting rental options with flexible rental

periods from 6 months and acquisition option
at the end
• Attractive leasing options in collaboration

with renowned leasing experts, leasing terms
to suit your needs and buyout options
Get in touch to know more:

+49 9445 9564 ext. 0
If capital should not be tied up,

but larger production is needed,
renting and leasing equipment
are ideal solutions.
Services
Services
Production outsourcing to dispensing
technology experts –
external subcontracting of small batches or limited-lot
production is ideal to keep costs at a minimum.
Subcontracting –
high quality, quickly available
The reasons to consider subcontracting of small batches are manifold, especially if metering and dis-
pensing does not count among your core competences and if you produce small batches with strong
variations, either in quantity or composition. Maybe your company strategy does not allow outside
financing or equipment leasing. Nevertheless, if you need a flexible stopgap solution for production
bottlenecks or if it is impossible to interrupt your volume production for an urgent small batch, sub-
contracting Scheugenpflug is always an interesting alternative. In this case, we can take care of all
upstream and downstream process steps related to metering and dispensing and customise them to
suit your requirements.
Our Services:
• We pot, fill, and encapsulate your products using the best and most advanced metering
and dispensing equipment – with ultimate quality and economic efficiency
• We integrate – if necessary – plasma pre-treatment, pre-heating, UV curing,

heat curing, and much more, into the dispensing process
• We use the most advanced metering and dispensing technology and testing equipment
to ensure ultimate quality, which we record and document according to your requirements
• We take care that the produced workpieces arrive safely at your specified destination
• Operating personnel can be provided by us or from among your own staff
• We offer subcontracting for different types of projects and requirements,

e.g. for production of limited-lots or small batches, as a stopgap solution until your
own plant is ready, or in the event of an unexpected critical production standstill
Get in touch to know more:

+49 9445 9564 ext. 0
Services
Services
We give prompt help and advice
by phone, online connection or
on-site to ensure your productivity.
Technical Service
and After Sales –
keep up your Performance
We Help You to Keep Up Your Performance
Production systems are expected to deliver ultimate performance and to work efficiently with the
greatest process reliability, because this is the only way to ensure your business success. We guide and
advise you starting with commissioning the production system on-site and ongoing by providing end-
to-end project consultancy throughout the whole lifespan of the equipment.
Whether you need training sessions, assistance during production, maintenance, fault detection and
elimination, modifications or the fast delivery of spare parts, we are quickly available worldwide – on
the phone, online or on-site. When upgrading, you always leverage our latest innovations.
Technical Support – Hotline Equipment Start-Up

• Available by phone for urgent requests and • All Scheugenpflug machines are subjected
consultation to comprehensive functionality and
• Fault repair and preventive consultancy by our performance tests. In collaboration with you,
experienced service technicians we prepare the equipment for installation
• Prompt and low-cost fault diagnostics • On request, we take care of proper
through remote maintenance transportation and delivery of your equipment
• Solution finding and coordination, and prompt • After a successful test run at Scheugenpflug
availability of one of our service technicians our service team assists during equipment
for on-site assistance start-up on site, which guarantees a smooth
production start. Thorough technical
instruction of your operators during equipment
start-up is the necessary basis for proper
ongoing operation of your equipment
• We help with recommissioning of machinery,
e.g. after a relocation of production plants
to ensure quick continuation of production

Services
Services
SISS Tutorial –
Spare Parts Overhaul and Retrofitting
• The modular design of our machinery makes • Cleaning and inspection carried out by
it easy to replace individual modules equipment experts
learning today is – Clever

• We are DIN EN ISO 9001:2008 certified • Inspection and replacement of seals and
• High availability covering the whole lifespan wearing parts
of the equipment • Retrofitting consultancy or replacement done
• We offer extensive spare part packages by experienced engineers
and customised consultancy on spare parts • Comprehensive functional testing after Traditional training sessions are increasingly replaced by interactive video courses. By now, this tried
completion and tested method saves much effort and increases your staff's qualifications. A Scheugenpflug Inter-
• Recommissioning of machinery, e.g. after active Service Solution (SISS) provides step-by-step instructions on how to e.g. conduct maintenance
Maintenance and Inspection a relocation of production machinery tasks. With these tutorials Scheugenpflug offers a tool unmatched by competitors, which enables
operators to study procedures quickly and effectively. Each SISS Tutorial is based on many years of
• Customised maintenance activities – tuned
practical experience. You can incorporate this know-how into your in-house knowledge base.
to your customised equipment Training and Instruction The interactive tutorial can be started using a USB stick. Short video clips demonstrate the individual
• Software updates work steps and explain the exact procedure to the operator. Clear OK/NOT OK visualisations allow to
• Well-trained operating staff is the best
• Maintenance recommendations guarantee for ultimate performance and check whether the procedure was carried out correctly and control questions and warnings ensure
• Recommendation of customised maintenance long-term operation of your system safe work procedures. Using a SISS Tutorial gives your staff long-lasting training success, because
schedules and spare parts • Empower users for easy repair of minor faults every step can be repeated at any time as often as required. Maintenance tasks can be carried out by
your own staff without the need to call a service technician.
• Learn about new features and how to
use them most profitably (e.g. software
updates) The Benefits of a SISS Tutorial
• An ideal instrument to train your staff

Please contact us for an individual quotation customised to your specific requirements. on Scheugenpflug systems without depending
on scheduled courses
• Optimised workflows help you to carry out
certain service tasks quickly, efficiently and
independently
• Reduced training, maintenance and service
costs, because the tasks involved can be
carried out by in-house staff
Our service hotline at headquarters Germany • Training materials remain in your company
is available during regular office hours: for as long as you keep them
• Your staff receives identical training
Monday - Friday 7:00 a.m. to 5:00 p.m.
sessions, always and worldwide; the tutorials
(GMT +1)
can be understood nearly independently of
language skills
service.de@scheugenpflug.de
Service Hotline +49 9445 / 95 64 - 20
Get a first-hand impression of our
International service assignments are handled interactive training concept and order
by our worldwide service and sales partners.
Please feel free to contact them directly your free test version right away.
see page 109.
For Further Information Please Visit: www.scheugenpflug.de SCHEUGENPFLUG INTERACTIVE SERVICE SOLUTIONS

Services
Services
Dispensing Material Manufacturers
in our from A-Z Network
ACC Silicones Limited – customer focused
development with RTV Silicones
ACC Silicones Limited is an English manufacturer of RTV silicone material.
Our focus is to develop materials upon customer specification in the following
areas:
ACC Silicones Ltd.
• Thermally conductive adhesives and potting compounds (SILCOTHERM) Pommernstrasse 12
• 1 and 2 part Silicone potting compounds with UL94V0 approval (LED/Lighting) 53119 Bonn / Germany
Phone + 49 228 2497371
• 1 and 2 part Silicone adhesives with UL94V0 approval (Car electronics)
Fax + 49 228 2497372
• Fast curing, neutral cure Silicone adhesives (aviation and aerospace) www.acc-silicones.com
The Channel – Your Product Navigator
Our highly qualified team supports you with product selection, tailored to your
individual needs.
The Product Portfolio contains Adhesives/Sealants, Encapsulants, Gels and
Biesterfeld Spezialchemie GmbH
Coatings for a broad range of applications in:
Ferdinandstrasse 41
- Electronics-, Automotive-, Solar-Industry 20095 Hamburg, Germany
- Lighting Tel. +49 40 32008 351
Dispensing material - Thermal Management

Challenge us – we find your Solution
Fax +49 40 32008 674
electronics.solutions@biesterfeld.com
www.biesterfeld-spezialchemie.com
and dispensing system

can only function together
when considered in combination – DELO – Your Turnkey Solution
leverage our expert know-how DELO – the recognized specialist for industrial adhesives – is internationally
successful, and develops adhesive technologies for growth markets, such as
and benefit from our optoelectronics, consumer electronics, RFID, automotive, aviation and
mechanical engineering. DELO supplies both high-performance products for DELO Industrial Adhesives
long-standing cooperations. fast production process and special bonding developments including dispensing DELO-Allee 1
86949 Windach, Germany
equipment and LED curing lamps. Thanks to the company’s expertise and Phone +49 8193 9900 0
individual commitment, DELO’s customers have been able to rely on fast and Contact@DELO.de
process-reliable solutions for more than 50 years now. www.DELO.de

Services
Services
Thermal Solutions for Electronics Applications Laird – Dispensable Electrical Conductive Seal
and Thermal Management Solutions
Dow Corning thermal solutions – thermally conductive greases, adhesives,
lid seals and encapsulants – provide long term performance by offering: Through high-volume automation systems, Laird delivers innovative,
• Improved bulk thermal conductivity dispensable silicone-based compounds that provide EMI shielding, grounding
• low thermal resistance Dow Corning Europe and thermal management solutions for automotive, consumer electronics,
• Solvent-free formulations Zoning Industriel – Zone C
telecom, IT, medical and military applications. From design to prototyping to Laird Technologies GmbH
7180 Seneffe, Belgium Aeussere Oberaustrasse 22
• Excellent adhesion Phone +1 32 64 888 000 service, manufacturers trust Laird to solve the world‘s most complex EMI and 83026 Rosenheim, Germany
• Strong end-of-life performance and heat age reliability electronics@dowcorning.com thermal challenges. Phone +49 8031-2460-0
• Compatibility with automated processes www.dowcorning.com/electronics Fax +49 8031-2460-50
www.lairdtech.com
2K potting systems – ELANTAS Beck THE PATH YOU TAKE IS YOURS.
ELANTAS Beck GmbH belongs to the division ELANTAS Electrical Insulation Bergquist’s advanced liquids are specifically designed to support optimized
of the ALTANA group. As specialist for liquid insulating systems ELANTAS Beck dispensing control with excellent thermal conductivity. Dispensed in a liquid
produces impregnating resins, impregnating varnishes, potting compounds and state, the material creates virtually zero stress on components and conforms
conformal coatings for the electrical and electronics industry. ELANTAS Beck GmbH to the most intricate topographies. The liquid approach eliminates the need
Grossmannstrasse 105 The Bergquist Company
20539 Hamburg, Germany for specific pad thicknesses for individual applications. Bramenberg 9a, 3755 BT Eemnes
Especially for areas with increased power density we offer our customer Phone +49 40 789 46 0 The Netherlands
potting systems with elevated thermal conductivity and good processing Fax +49 40 789 46 349 Phone +31 35 538 0684
properties – for safe and sustainable applications. info.elantas.beck@altana.com Visit www.bergquistcompany.com/liquiddispense info@bergquist-europe.com
www.elantas.com/beck
EPOXONIC GmbH, synonymous OTTO-CHEMIE – Do more with the right

for professional epoxy resins adhesive
OTTO stands for products perfectly suited to their purpose, individual advice and
EPOXONIC GmbH specialises in the development and production of highly personal service. Whether it´s bonding, sealing, coating or grouting, OTTO has OTTO-CHEMIE GmbH
demanding adhesives and casting compounds. Together with our customers EPOXONIC GmbH Krankenhausstrasse 14
decades of experience and is an expert partner to industrial companies from a
we develop individually adjusted systems that are easy to handle but Reaktionsharzsysteme 83413 Fridolfing, Germany
Gewerbestrasse 16 variety of sectors.
Phone +49 8684 908 0
nevertheless make no compromises concerning stability, reliability and long 85652 Landsham/Pliening, Germany Specially developed high-performance adhesives and sealants combine Fax +49 8684 908 539
service life. One speciality – flexible epoxy resins with long-term stability Tel. +49 89 90 49 94 0 components flexibly; defy the effects of heat, steam, temperature fluctuations info@otto-chemie.de
up to 150°C for automotive applications. www.epoxonic.de and vibrations; and serve as insulation against sound and vibration. www.otto-chemie.de
Team up with Henkel. Wacker Chemie AG
Henkel is a leading solution provider for adhesives, sealants and functional WACKER is a globally-active chemical company with some 16,000 employees
coatings worldwide. We offer a comprehensive portfolio of tailor-made and annual sales of around €4.48 billion (2013). WACKER has a global network
solutions for our customers and of high-quality consumer products. Henkel AG & Co. KGaA of 25 production sites, 21 technical competence centers and 52 sales offices.
Henkelstrasse 67 Wacker Chemie AG
40589 Düsseldorf, Germany WACKER SILICONES Hanns-Seidel-Platz 4
In the Transport and Metal business, we provide the automotive, aircraft, and
Phone +49 211 797 0 Silicone fluids, emulsions, rubber and resins; silanes; pyrogenic silicas 81737 München, Germany
metal processing industries with superior system solutions and specialized transport_and_metal@henkel.com Phone +49 89 6279 1741
technical services. http://www.henkel-adhesives.com/ Core Competence: info@wacker.com
automotive Silicone Elastomers & Gels as Encapsulants, Adhesives & Sealants www.wacker.com

Services
Services
GERMANY
USA CHINA
We Are Where
You Need Us to Be International Sales and Service
Metering and dispensing systems made by

CHINA
Scheugenpflug AG have proven their value
for the global electronics industry since 1990. Scheugenpflug Resin Metering
Technologies Co., Ltd.
A good 70 % of these systems is in use in GERMANY USA
Suzhou 215021
Europe, followed by installations in Asia and Phone +86 512 676 187 76
Scheugenpflug AG Scheugenpflug Inc.
North America. These growing globalisation Changchun
93333 Neustadt a. d. Donau Kennesaw, Georgia 30144
trends also give a new dimension to customer Phone +49 9445 9564 0 Phone +86 431 895 458 16 Phone +1 770 218 0835
intimacy and service response times. For us vertrieb.de@scheugenpflug.de info@scheugenpflug.com.cn sales.usa@scheugenpflug-usa.com
at Scheugenpflug AG, the relationship with www.scheugenpflug.de www.scheugenpflug-china.com www.scheugenpflug-usa.com
our customers continues even after the

equipment for a project has been delivered BENELUX ITALY ROMANIA
and installed. Equipment start-up assistance, Naturally, all our sales partners have in-depth
Exmore Benelux bvba ATRA S.r.l SC Parcon Freiwald SRL
operator training courses and a comprehen- knowledge of metering and dispensing tech- 2340 Beerse 33170 Pordenone 540240 Targu Mures
sive and quick support is what makes our cus- nologies and provide individual consultancy Phone +32 14 618 666 Phone +39 434 550 882 Phone +40 365 410 572
info@exmore.com info@atra.it comert@parconfreiwald.ro
tomer service stand out worldwide. Providing as well as support services. Together, we will
www.exmore.com www.atra.it www.parcon.ro
this kind of service quality on a global scale be available for personal meetings on cus-
and at a constant high level is a genuine tomer premises, assist with project-specific
CZECH REPUBLIC / SLOVAKIA KOREA RUSSIA
logistical challenge for a medium-size com- tests in our Testing and Application Center or
pany like Scheugenpflug AG. We cross this give training courses on processing technol- AMTECH spol. s r. o. ETC CO.,LTD. Ostec Enterprise Ltd.
621 00 Brno Kyunggi-Do, Korea (437-753) 121467 Moscow
bridge with the aid of our global network of ogy. As in most areas of B2B industries, our Phone +420 541 225 215 Phone +82 31 427 2530 Phone +7 495 788 44 44
strategic alliances. customers expect professional consultancy, a amtech@amtech.cz wblee@etcco.kr info@ostec-smt.ru
short response time and qualified assistance. www.amtech.cz www.etcco.kr www.ostec-smt.ru
Taking care of our sales partners is and has
always been an important task of our sales Continued expansion of our own international HUNGARY POLAND SPAIN
force. We believe that an ongoing exchange subsidiaries (Changchun, China, in July 2014)
ELAS Kft. TechSpeed Bendkowski, Mazur Sp.j SINUTECH, S.A.
of technology know-how and processing and sales and service partners drive this 1162 Budapest PL41-214 Sosnowiec 08570 TorellÓ (Barcelona)
technologies is vital for a network to function global network of support and services. Our Phone +36 1 222 6439 Phone +48 32 263 19 68 Phone +34 938 592 757
properly. It is also essential to communicate Service Excellence Motto is "Sales and Service elas@elas.hu office@techspeed.pl dosificacion@sinutech.es
www.elas.hu www.techspeed.pl www.sinutech.es
country-specific market developments and All Around the World", competent, quick and
requirements. in the highest quality. Mexico and France are currently planned.
Services
Services
108 | 109
YEARS
SCHEUGENPFLUG AG
METERING AND DISPENSING TECHNOLOGY GERMANY
Engineering Improvement Scheugenpflug AG

Gewerbepark 23
93333 Neustadt a. d. Donau
Phone +49 9445 9564 0
Fax +49 9445 9564 40
www.scheugenpflug.de
CHINA
Scheugenpflug Resin Metering Technologies Co., Ltd.
1st Floor, BLK 3
No 35 Hong Feng Road
Suzhou 215021
Phone +86 512 676 187 76
Fax +86 512 628 828 18
info@scheugenpflug.com.cn
www.scheugenpflug-china.com
Scheugenpflug Resin Metering Technologies Co., Ltd.

Rm 2703, Block 1, Vanke Garden
No 3666 Yangpu Road
Changchun Economic & Technological
Development Zone
Changchun
Phone +86 431 895 458 16
info@scheugenpflug.com.cn
www.scheugenpflug-china.com
USA
Scheugenpflug Inc.
975 Cobb Place Boulevard,
Suite 218
Kennesaw, Georgia 30144
Phone +1 770 218 0835
Fax +1 770 218 0931
sales.usa@scheugenpflug-usa.com
www.scheugenpflug-usa.com
See p. 109 for the contact details of our sales and service partners.
Errors and omissions excepted. Content is subject to technical changes.

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YEARS

Johann Gerneth, COO

We look forward to your contacting us!

Engineering Improvement 2|3

Metering and Dispensing Systems P. 26

NEW NEW Control Units and Systems P. 78

 P. 72-77 Automation – Standard Systems and Customised Solutions P. 84

Engineering Improvement 4|5

Our Success is Based on Our

Innovation stems from facing new require- Expansion to 5,800 m2

first independent of the piezo metering Anniversary

Engineering Improvement 6|7

Engineering Improvement 8|9

Megatrends drive active success

in the right amount at the right time second dispensing component.

to the right position on the workpiece.

In dilatant fluids (e.g. eucalyptus honey) viscos-

terial requirements and short pot lives, chiefly 1 Filling in a Vacuum

The final layer ensures that

Drying Drying Joining Scales

Metering and Dispensing

Metering and Dispensing

precise, robust, durable The Tried and Tested classic

Metering and Dispensing

Uninterrupted Ultimate Performance

Function Principle: Function Principle;

Let's talk about your project: Contact us for more information:

Metering and Dispensing

For an Optimum High Precision

Let's talk about your project:

Dos PM technical data:

Dos PM Piston Dispenser

Leadframe – for semiconductor production

Metering and Dispensing

for special dispensing tasks; Robust, fast, continuous,

Possible contours supported

Metering and Dispensing

Contact-free – Electropneumatic Contact-free – Piezo Controlled

A quick overview: A quick overview:

1C ++ Highly viscous + 1C ++ Highly viscous ++

Typical applications of Typical applications of piezo controlled

Features of this model line: Features of this model line:

Process reliability – also means

A dispensing systemsee page 27 is only ever as When processed in a vacuum, moisture-sen-

Contact us for more information:

Typical applications of the A310: A quick overview:

Let's talk about your project: Contact us for more information:

Ideal for a High Throughput Power for Higher Viscosity

Optional equipment of the series: Optional equipment of the series:

Contact us for more information:

Features of this model line:

Technical data of model A310 TP05/TP01:

Material Preparation and Feeding Unit

Moisture and Bubbles

Optional equipment of the series:

Docking – Reliable, Clean and

Material Feeding Unit A220, Material Feeding Unit A280,

Harmonised Equipment Ideal for

Let's talk about your project:

Small, Compact and Space-Saving Wherever a Higher Performance is needed

A quick overview: A quick overview:

Contact us for more information:

++ = very good + = good (+) = limited – = not recom.

Let's talk about your project: