Venvel Thermal & Mechanical Designers

EQP. TAG No. : - DESIGN REF No – SLEC/FIL/DC/CS-08 SHEET No. : 1 of 55

MSN : - REV No. : 0
REQUIREMENT OF – UG-79, UCS-79
DATED : 18/08/18
REV No. : 0
DATED : 18/08/18
FORMING PRESSURE PARTS : .

UCS- 79 (d): VESSEL SHELL SECTIONS, HEADS, AND OTHER PRESSURE BOUNDARY PARTS OF CARBON AND
LOW ALLOY STEEL PLATES FABRICATED BY COLD FORMING SHALL BE HEAT TREATED
SUBSEQUENTLY WHEN THE RESULTING EXTREME FIBER ELONGATION IS MORE THAN 5%
FROM THE AS-ROLLED CONDITION.

CYLINDRICAL SHELL:

- % EXTREME FIBER ELONGATION FOR SHELL = [((50 x t)/Rf) x (1-(Rf/Ro))] = [((50 x 12)/1606) x (1-(1606/INFINITY))]

= [(600/1606) x (1-(1606/ (1/0)))] = [0.374 x (1-0)] = 0.374

- PLATE THICKNESS TO BE VERIFIED WITH ACTUAL PLATE THICKNESS.

PART MATERIAL THICKNESS OD AFTER FINAL C/L ORIGINAL EXTREME S.R. REQD
NOMINAL FORMING RADIUS C/L RADIUS FIBRE (YES /No)
t(mm) mm (Rf) mm (Ro) mm ELONGATION
%
SHELL SA 516 GR 70 12 3224
= 1612 - INFINITY 0.374% No
(12/2) =1612-
6 = 1606
NOZZLE N1 SA 516 GR 70 12 355.4 = 177.8 - INFINITY 3.49% No
(12/2) =177.8-
6 = 171.8
SINCE EXTREME FIBRE ELONGATION IS LESS THEN 5%. STRESS RELEIVING NOT REQUIRED.

DISHED END:

Rf :INSIDE KNUCKLE RADIUS (Approximately- For Fibre Elongation)= 0.17 x 3200: 544 mm

UCS-79 (d) VESSEL SHELL SECTIONS, HEADS, AND OTHER PRESSURE BOUNDARY PARTS OF CARBON) AND LOW ALLOY
STEEL PLATES FABRICATED BY COLD FORMING SHALL BE HEAT TREATED SUBSEQUENTLY (UCS – 56), WHEN THE
RESULTING EXTREME FIBER ELONGATION IS MORE THEN 5% FROM THE AS – ROLLED CONDITION.

% EXTREME FIBER ELONGATION FOR DISHED END =[((75 x t)/Rf)x(1-(Rf/Ro))]=[((75x14)/550) x(1-(431.68/INFINITY)

= [(1050/550) x (1- (550/(1/0)))] = [1.91 x (1-0)] = 1.91%

- PLATE THICKNESS TO BE VERIFIED WITH ACTUAL PLATE THICKNESS.

PART MATERIAL THICKNESS OD FINAL C/L ORIGINAL EXT.FIB S.R. REQD

NOMINAL AFTER RADIUS (Rf) C/L RADIUS ELONG % (YES /No)
t(mm) FORMIN (Kr) mm (Ro) (Cr) mm
G mm
DISHED SA 516 GR 70 14.0 3224
= (544 + 12/2) INFINITY 1.91% No
END = (544 +6)
= 550
SINCE EXTREME FIBRE ELONGATION IS LESS THEN 5%. STRESS RELEIVING NOT REQUIRED.
 Venvel Thermal & Mechanical Designers
EQP. TAG No. : - DESIGN REF No – SLEC/FIL/DC/CS-08 SHEET No. : 2 of 55
MSN : - NOZZLE PIPE – (N1) AS PER REV No. : 0
UG – 45, UG – 36 350 NB, 12 thk DATED : 18/08/18

NOZZLE
SUB CLAUSE NOZZLE MARK :N1 ON DISH
LOCATION:
UG-45 IS NOZZLE TYPE = ACCESS OPENING OR USED ONLY FOR INSPECTION NO
INTERNAL DESIGN PRESSURE P MPa (g) 0.64
EXTERNAL DESIGN PRESSURE Pe MPa NOT APPLICABLE
NOZZLE PARAMETERS

MATERIAL DESIGNATION SA 516 Gr 70

MAXIMUM ALLOWABLE STRESS S MPa 138
OUTSIDE DIAMETER OF PIPE Do mm 355.6
OUTSIDE RADIUS OF PIPE = Do / 2 = 355.6 / 2 Ro mm 177.8
NOMINAL PIPE SIZE 350 NB, 12 Thk
CORROSION ALLOWANCE CA mm 0.0
LONGITUDINAL JOINT TYPE Type 1
JOINT EFFICIENCY FOR NECK PIPE E 0.85
UG-27 (a) AS PER APPENDIX 1 – 1 (a)
t = P * Ro / ( S*E +0.4 * P) + CA
ta = 0.64 x 177.8 / ( 138.00 x 0.85 + 0.4 x 0.64 ) + 0.0 0.967
= 113.79 / (117.3 + 0.26) + 0.0 = 113.79 / 117.56 + 0.0
(a) REQUIRED THICKNESS OF DISH (USING E =1) AT NOZZLE
LOCATION
tb1 (From Sheet No 17) = 8.75 + 0.0 = 8.75 mm tb1 mm 8.75
(b) MINIMUM REQUIRED THICKNESS FOR PRESSURE RETAINING
COPMONENTS AS PER UG (16)(b). = 1.5 + 0.0 = 1.5
tb2 THICKNESS REQUIRED FOR EXTERNAL PRESSURE tb2 mm 0.00
tb3 THICKNESS REQUIRED AS PER TABLE UG-45 + CA = (8.34 + 0.0) tb3 mm 8.34
tb = Min (tb3, max (tb1,tb2) = Min (8.34, max (8.76, 0.00)
UG -45 tb mm 8.34
= Min (8.34, 8.76)
GOVERNING THICKNESS GREATER OF (ta, tb)
= GREATER OF (0.967,8.34) tn mm 8.34
GOVERNING THICKNESS FOR ABOVE tn mm 8.34
PROVIDED NOMINAL THICKNESS t mm 12.00
PIPE THICKNESS DURING UNDER TOLARENCE CASE = 12.00 – 0.25 = 11.75
AS REQUIRED THK. (8.34 mm) <= PROVIDED THK. (11.75 mm), PROVIDED THICKNESS IS ADEQUATE.
FINISHED OPENING SIZE
= do -2 x tn (UNDER TOLERANCE) + 2 x C
=(355.6– 2 x 11.75) + (2 x 0.0) D mm 332.1
AS PER UG -36(c)(3)(a) and UW-15(b) (2), FINISHED OPENING SIZE NOT LARGER THAN 89 MM DIAMETER – IN VESSEL SHELLS OR HEADS WITH A REQUIRED
MINIMUM THICKNESS 10MM OR LESS, ARE EXEMPTED FROM REINFORCEMENT AND WELD STRENGTH CALCULATION.
FINISHED OPENING SIZE D mm 332.1
REQUIRED MINIMUM THICKNESS OF DISH ts mm 8.75
HENCE , REINFORCEMENT CALCULATIONS ARE REQUIRED FOR THIS NOZZLE.
FILLET WELD REQUIRED AT NOZZLE TO DISH JUNCTION:

tn : NORMAL THICKNESS OF NOZZLE NECK tn = 12.00 : 12.00 mm

ts : NOMINAL THICKNESS OF SHELL ts = 12.00 : 12.00 mm
t min : SMALLER OF 19 mm OR LESSER OF tn & t = SMALLER (19.00, 12.00, 12.00) : 12.00 mm
(tn) : REQUIRED THROAT NOT LESS THAN SMALLER OF 6 mm OR (0.7 x tmin ) = 0.7 x12.00 = SMALLER (6.00, 8.4) : 6.00 mm
tleg (req) : REQUIRED LEG SIZE = 6.00 / 0.7 : 8.57 mm
tleg : PROVIDED LEG SIZE : 10.00 mm
 Venvel Thermal & Mechanical Designers
EQP. TAG No. : - DESIGN REF No – SLEC/FIL/DC/CS-08 SHEET No. : 3 of 55
MSN : - NOZZLE PIPE – (N1) AS PER REV No. : 0
UG – 45, UG – 36 350 NB, 12 thk DATED : 18/08/18

UG – 42 LIMITS OF REINFORCEMENT :
UG-42 (b) LIMIT PARALLEL TO THE VESSEL WALL :
d (1) d : FINISHED DIAMETER OF NOZZLE : 332.10 mm
(2) Rn + tn + t = 166.05 + 12.00 + 12.00 : 190.05 mm
GREATER OF (1) AND (2) : 332.10 mm
UG-42 (c) LIMIT NORMAL TO THE VESSEL WALL :
(1) : 2.5 x t = ( 2.5 x 12.00 ) : 30.00 mm
(2) : 2.5 x tn + te = (2.5 x 12.00 ) + 12 : 42.00 mm
SMALLER OF (1) AND (2) : 30.00 mm
MAXIMUM DIAMETER OF REINFORCEMENT SHOULD NOT EXCEED 332.1 x 2 = 664.2 mm , and ~taken as 460 mm (For calc)
MAXIMUM THICKNESS OF REINFOCEMENT SHOULD NOT EXCEED 30.00 mm
 Venvel Thermal & Mechanical Designers
EQP. TAG No. : - DESIGN REF No – SLEC/FIL/DC/CS-08 SHEET No. : 4 of 55
MSN : - NOZZLE PIPE – (N1) AS PER REV No. : 0
UG – 45, UG – 36 350 NB, 12 thk DATED : 18/08/18

: NOZZLE MARK : N1
: NOZZLE SERVICE : INLET/BACKWASH OUTLET
: NOZZLE SIZE : 350 NB
: NOZZLE MATERIAL : SA 516 Gr 70
: SHELL MATERIAL : SA 516 Gr 70
d : FINISHED DIAMETER OF NOZZLE : 332.1 mm
Dp : OUTSIDE DIAMETER OF REINFORCING ELEMENT : 460.00 mm
tr : REQUIRED THICKNESS OF DISH UNDER INTERNAL PRESSURE : 8.75 mm
tn : NOMINAL NOZZLE THICKNESS IN CORRODED CONDITION =(12 – 0.0) : 12.00 mm
t : DISH THICKNESS IN CORRODED CONDITION = (12.00 – 0.0) : 12.00 mm
trn : MINIMUM REQUIRED THICKNESS OF NOZZLE WALL : 0.967 mm
ti : NOMINAL THICKNESS OF INTERNAL PROJECTION OF NOZZLE WALL : 0.00 mm
te : THICKNESS OF THE REINFORCEMENT ELEMENT : 12.00 mm
E1 : JOINT EFFICIENCY FACTOR : 0.85 -
F : CORRECTION FACTOR : 1.00 -
Sv : MAXIMUM ALLOWABLE STRESS AT DESIGN TEMP FOR SHELL : 138.00 MPa
Sp : MAXIMUM ALLOWABLE STRESS AT DESIGN TEMP FOR RF PAD : 138.00 MPa
Sn : MAXIMUM ALLOWABLE STRESS AT DESIGN TEMP FOR NOZZLE : 138.00 MPa
fr1 : Sn / Sv = ( 138 / 138 ) : 1.00 -
fr2 : Sn / Sv = ( 138 / 138 ) : 1.00 -
fr3 : MIN ( Sn, Sp) / Sv = MIN (138, 138) / 138 = 138 / 138 : 1.00 -
fr4 : Sp / Sv = (138 / 138) : 1.00 mm
leg : PROVIDED LEG SIZE FOR WELD : 10.00 mm
AREA REQUIRED FOR REINFORCEMENT : AS PER UG-37 (c )
A : d x tr x F + 2 x tn x tr x F x ( 1-fr1) = (332.1 x 8.75 x 1) + (2 x 12.0 x 8.75 x 1 x (1.0 – 1.00 ))
= 2679.8 + (0) = 2679.8 : 2679.8 mm2
AREA AVAILABLE IN SHELL :
A1 – a : d ( E1 x t – F x tr) – 2 x tn x (E1 x t – F x tr) x( 1- fr1)
= (332.1 x (1.0 x 12.00 – 1 x 8.75) – ( 2 x 12.00 x (1 x 12.00 – 1 x 8.75 x (1 – 1) )
= (1215.5- 0) ) = 1215.5 : 1215.5 mm2
A1 – b : 2 x ( t + tn) x (E1 x t – F x tr) -2 x tn (E1 x t – F x tr) x (1 – fr1)
= 2 x (12.00 + 12.00 ) x (1 x 12.00 – 1 x 8.75 ) – 2 x 12.00 x ( 1 x 12.0 – 1 x 8.75) x (1- 1)
= 175.7– (0) = 175.7 : 175.7 mm2
AVAILABLE AREA IN SHELL : LARGER OF A1 – a and A1 – b : 1215.5 mm2
AREA AVAILABLE IN NOZZLE PROJECTING OUTWARD :
A2 – a : 5 x (tn – trn ) fr2 x t = 5 x (12.00 – 0.967 ) x 1.00 x 12.00 = 661.98 : 661.98 mm2
A2 – b : 2x (tn – trn) x (2.5 tn + te) fr2 = 2 x (12.00 –0.967) x (2.5x 12.00 + 12.00)x 1.0 : 926.52 mm2

AVAILABLE AREA IN NOZZLE PROJECTING OUTWARD : SMALLER OF A2 – a and A2 – b : 661.98 mm2

A41 AREA AVAILABLE IN OUTWARD WELD :
: (leg)2 x fr3 = (10)2 x 1.00 : 100.00 mm2
A42 AREA AVAILABLE IN OUTER ELEMENT WELD :
: (leg)2 x fr4 = (10)2 x 1 : 100.00 mm2
A5 AREA AVAILABLE IN ELEMENT :
: (Dp – d – 2tn)te x fr4 = (460 –332.2 – 2 x 12.00) x 12 x 1 : 1246.80 mm2
TOTAL AVAILABLE AREA FOR REINFORCEMENT :
A1 + A2 + A3 + A4 1 + A42 + A43 + A5 = 1215.5 + 661.98+ 0 + 100 +100 + 0 + 1246.80 : 3324.3 mm2
ASA1 + A2 +A3 + A41 + A42 + A43 + A5 > A
OK
3324.3 > 2679.8
OPENING IS ADEQUATELY REINFORCED.