Pipes & Fittings

Trusted Plumbing Solutions from India’s 1st

“Platinum Rated” - GreenCo Sustainable Manufacturing
& IGBC Green Factory Building in the PVC Industry
About TRUFLO
pipes & fittings by Hindware is built on a legacy of BRANDS OF HSIL
excellence and innovation laid by HSIL. Hindware, the
flagship brand of HSIL, is the best and first to bring Fine
Vitreous China Sanitaryware to the Indian consumers.
Hindware's pursuit to provide complete bathroom
solutions is strengthened with TRUFLO.

Since inception, HSIL's pursuit of excellence has

manifested in the wide range of pristine ceramic bathroom
fixtures (water-closets, bidets, washbasins, and urinals),
series of tech-smart taps/faucets, tiles, extractor fans,
wellness products and kitchen appliances that stand
testament of its growth and commitment. TRUFLO
reaffirms the commitment of HSIL that has been built over
close to 6 decades now.

HSIL Journey
1960 Set up as Hindustan Twyfords Ltd, with a technical collaboration with Twyfords UK, to introduce vitreous
china sanitaryware in India
1967 Renamed as Hindustan Sanitaryware & Industries Ltd.
1981 Acquired Associated Glass Industries Ltd.
2004 HSIL was awarded “Business Super Brand” by the Super Brand Council.
2007 Entered in Retail Business with brand Evok.
2009 Renamed as HSIL Limited.
Awarded “Consumer Super Brand” by the Super Brand Council.
Only Sanitaryware brand to get it.
Received Readers Digest Trusted Brand PLATINUM Award.
Only Sanitaryware company to get it.
2010 Acquired boutique sanitaryware manufacturer Barwood Products Ltd., UK.
Acquired chrome plated faucet manufacturing facility in Rajasthan.
2011 Business alliance between the HSIL and VENTS Company, Ukraine.
Introduced new brands Benelave, Queo and Vents.
2012 First Indian sanitaryware company to get UPC Star Rating from IAPMO.
2014 Strategic alliance with Groupe Atlantic, France for promoting geysers in India.
2015 Online retail venture with EVOK.IN
Forayed into manufacturing of liquor closure (caps & closures) business.
2017 Launched brand Alchymi-super premium designer sanitaryware, designed by ace designer Manish
Malhotra.
2018 February: launched TRUFLO Pipes and fittings
2019 TRUFLO pipes certified with NSF/ANSI14 for CPVC pipes and Fittings; First time ever for a brand to
receive it in its first year of inception in India.
 CERTIFICATIONS (as on September 2019)

IGBC
GreenCo
(Indian Green Building Council)
Platinum for Sustainable Manufacturing
Green Platinum Rated Certification
by CII Green Company Rating System
for Sustainable Factory Building

NSF,
NSF/ANSI 14
for CPVC Pipes & Fittings

CIPET
(Central Institute of Plastics CFTRI
Engineering & Technology) (Central Food Technological Research Institute)
for CPVC, SWR, PVC Pipes & Fittings for CPVC & UPVC Pipes & Fittings

GOVERNMENT BODIES APPROVING (as on Sept. 2019)

· AAI (Airports authority of India)

· Andhra Pradesh State Schedule of Rates (SOR)
· APSIDC (Andhrapradesh State Irrigation Development Corporation)
· CPWD (Central Public Works Department), Bhubaneswar
· CPWD (Central Public Works Department), New Delhi
· HHB (Haryana Housing Board)
· KSPHIDCL (Karnataka State Police Housing & Infrastructure Development Corporation Limited)
· MCGM (Municipal Corporation of Greater Mumbai)
· MMRCL (Maharashtra Metro Rail Corporation Limited)
· MPHIDB (Madhya Pradesh Housing & Infrastructure Development Board)
· NSSCDCL (Nagpur Smart and Sustainable City Development Corporation Limited)
· P.H.E. (Public Health Engineering), Western Circle, West Bengal
· PWD (Public Works Department), Goa
· PWD (Public Works Department), Tamil Nadu
· Telangana State Schedule of Rates (SOR)
· TNPHC (Tamil Nadu Police Housing Corporation Ltd)
· TSPHCL (Telangana State Police Housing Corporation Limited)
 CPVC PLUMBING SYSTEM
FOR HOT AND COLD WATER

HIGHLIGHT OF THE PRODUCTS

· Ideal for hot and cold water applications
· Suitable for water temperature upto 93°C
2
· Pipes & Fittings upto 2" ° can withstand 28.1 kg/cm
pressure at 27°C and 6.93 kg/cm2 at 82°C
· Wide range of pipes and fittings from 1/2" to 6"
· Safe for potable water
· UV stabilised
· No bacterial growth
· Ease of installation
· Designed for over 50 years life
· Pipes upto 2” are manufactured as per
IS:15778:2007 and fittings as per ASTM 2846
standards
· Pipes above 2" are manufactured as per ASTMF
441 & Fittings as per ASTMF 438 & 439

IS: 15778

CM/L 6300045697
PRODUCT AVAILABILITY, PRESSURE RATING AND STANDARDS b. Horizontal and vertical spacing for pipe supporting
STANDARD OPERATING (clamping of pipes)
GRADE DIAMETER PRESSURE KG/CM3
82°C NOMINAL
PIPES FITTINGS 27°C SPACING
PIPE DIA
SDR 11 1/2” to 2” IS:15778:2007 ASTM D 2846 28.1 6.93 20°C 50°C 70°C 80°C
SDR 13.5 1/2” to 2” IS:15778:2007 - 22.23 5.61 INCH MM
FT MTR FT MTR FT MTR FT MTR
OPERATING 1/2" 12.70 5.50 1.70 4.50 1.40 3.00 0.90 2.50 0.80
STANDARD PRESSURE KG/CM3 3/4" 19.05 5.50 1.70 5.00 1.50 3.00 0.90 2.50 0.80
GRADE DIAMETER
PIPES FITTINGS 23°C 82°C 1" 25.40 6.00 1.80 5.50 1.70 3.50 1.10 3.00 0.90
SCH 40 2½” ASTM F 441 ASTM F 438 21.09 5.27 1 1/4" 31.75 6.50 2.00 6.00 1.80 3.50 1.10 3.00 0.90
3” ASTM F 441 ASTM F 438 18.28 4.57 1 1/2" 38.10 7.00 2.10 6.00 2.00 3.50 1.10 3.50 1.10
SCH 40
2" 50.80 7.00 2.10 6.50 2.00 4.00 1.20 3.50 1.10
SCH 40 4” ASTM F 441 ASTM F 438 15.47 3.87
2 1/2" 63.50 8.00 2.40 7.50 2.30 4.50 1.40 4.00 1.20
SCH 40 6" ASTM F 441 ASTM F 438 12.66 3.16
3" 76.20 8.00 2.40 7.50 2.30 4.50 1.40 4.00 1.20
SCH 80 2½” ASTM F 441 ASTM F 439 29.53 7.38 101.60 9.00 2.70 8.50 2.60 4.50 1.40 4.50 1.40
4"
SCH 80 3” ASTM F 441 ASTM F 439 26.01 6.33 6" 150.00 10.00 3.00 9.00 2.70 5.50 1.70 5.50 1.50
SCH 80 4” ASTM F 441 ASTM F 439 22.49 5.62
Do not clamp supports tightly, it restricts the movement of pipe caused
SCH 80 6" ASTM F 441 ASTM F 439 19.69 4.92 because of expansion and contraction.
CPVC IS RESISTANT TO WATER TEMPERATURE Installation with solvent cement
a. 93°C for SHORT term application
b. 82°C for CONTINUOUS application. It keeps hot water hotter and
cold water colder as compared to GI and copper plumbing

TEMPERATURE DE-RATING FACTOR FOR CPVC Solvent

Cutting De-burring Cleaning/dry Assembly
Cementing
WORKING TEMPERATURE
DE-RATING FACTOR SOLVENT CEMENTED JOINTING
°C
a. Dry fitment-check joint of pipe to fitting without solvent cement, should fit up to
23 – 27 1.00 60 – 70%
32 0.91 b. Cold fusion joint (cold welded joint)

38 c. For diameters 1/2" to 2”, single step solvent cement

0.82
d. For diameters 2½” to 4”, 2 step solvent cement (primer + solvent cement)
49 0.65
e. Primer helps to clean the surface of pipe & fitting and softens the material
60 0.50
71 0.44
AVERAGE INITIAL SET SCHEDULE FOR CPVC SOLVENT CEMENT
82 0.25
TEMP RANGE PIPE SIZE 1/2” – 1¼” PIPE SIZE 1½” – 3” PIPE SIZE 3½” – 4”
93 0.20 16° - 38°C 2 minutes 5 minutes 30 minutes
5° - 16°C 5 minutes 10 minutes 2 hours
INSTALLATION PROCEDURE -18° - -5°C 10 minutes 15 minutes 12 hours
a. Guidelines
Note Typical set schedule is required time before it is advisable to carefully handle
joint. In wet or humid conditions, additional set time maybe required of up to
50% of amount listed. Use as general guidelines only.
f. Cure time-Curing time is longer than the set time. Curing means the joint has
completely matured
g. The pressure test can only be performed after the joint is completely cured

AVERAGE JOINT CURE SCHEDULE FOR CPVC SOLVENT CEMENT

RELATIVE
HUMIDITY PIPE Æ 1/2” – 1¼” PIPE Æ 1½” – 2” PIPE Æ 2½” – 4”
60% OR LESS
TEMP. RANGES BAR BAR BAR
DURING
ASSEMBLY &
UP TO 11 11 TO 26 UP TO 11 11 TO 26 UP TO 11 11 TO 26
CURE PERIODS
16° - 38°C 15 min 6 hrs 30 min 12 hrs 1½ hrs 24 hrs
5° - 16°C 10 min 12 hrs 45 min 24 hrs 4 hrs 48 hrs
-18° - -5°C 15 min 48 hrs 1 hr 96 hrs 72 hrs 8 days
Connect minimum 1 mtr. Length of metal pipe to the outlet of hot
water tank. Note - Joint cure schedule is the necessary time to allow before
pressurizing system. In damp or humid weather allow 50% more
cure time.
Ventilation-proper air-venting on the hot water outlet side is a must. In case of using paint on CPVC piping system, use only Latex based paints
which are water based to make it workable and brushable. No Oil/Solvent
Use of expansion loop is highly recommended to avoid snaking effect based paints are to be used as these paints can drastically reduce the life
caused due to expansion & contraction of pipe. of the systems.
Colour Coding (Printing on Pipes)
Although CPVC has the lowest thermal conductivity amongst all Type of PIPE Colour Image
alternate plastic plumbing systems, however to maintain thermal SDR 11 Red strip
efficiency, it is recommended that the pipes should be insulated. PE SDR 13.5 Brown strip
foam may be used over the pipe to provide adequate insulation. SCH 40 Brown strip
SCH 80 Red strip

TRUFLO ASSURANCE: Avail the warranty benefit by using Truflo pipes with Truflo fittings & Truflo solvent cement
HIGHLIGHT OF THE PRODUCTS

· Ideal for cold water applications · No bacterial growth

· Safe for potable water · Ease of installation
· Environment-friendly · Cost-effective solution
· Wide range of pipes and fittings from 1/2" to 6" · Pipes manufactured as per ASTM D 1785 and
· UV stabilised fittings as per ASTM D 2466 & 2467
· Lead Free
PRODUCT AVAILABILITY AND STANDARDS b. Installation with solvent cement
VARIANTS SIZES AVAILABLE PIPE FITTINGS
Schedule 40 1/2” – 6” ASTM D 1785 ASTM D 2466
Schedule 80 1/2” – 6” ASTM D 1785 ASTM D 2467

PRESSURE RATING Cutting De-burring Cleaning/dry

MAX WORKING BURST

NOMINAL DIA AVERAGE OUTER MIN. WALL PRESSURE
DIAMETER THICKNESS PRESSURE
2
INCH MM (MM) (MM) (KG/CM2) @ 23°C (KG/CM )
1/2 15 21.34 2.77 42.22 134.30
3/4 20 26.67 2.87 33.75 108.29
1 25 33.40 3.38 31.61 101.26 Solvent Cementing Assembly
1 1/4" 32 42.16 3.56 26.00 83.00
SOLVENT CEMENTED JOINTING
1 1/2" 40 48.26 3.68 23.25 74.54
2 50 60.32 3.91 19.68 62.61 a. Dry fitment-check joint of pipe to fitting without solvent cement. Should fit
2 1/2" 65 73.02 5.16 21.11 68.22 up to 60 – 70%
3 80 88.90 5.49 18.25 59.04 b. Cold fusion joint (cold welded joint)
4 100 114.30 6.02 15.50 49.97 c. For diameters 1/2" to 2”, single step solvent cement
6 150 168.28 7.11 12.64 39.36 d. For diameters 2 1/2" to 4”, 2 step solvent cement
(Primer + Solvent Cement)
PRESSURE RATING – UPVC PIPES SCH 80 e. Primer helps to clean the surface of pipe & fitting and soften the material
NOMINAL DIA AVERAGE OUTER MIN. WALL MAX WORKING BURST f. Set time-After application of solvent cement, it takes some time for the joint
DIAMETER THICKNESS PRESSURE PRESSURE to set, subject the atmospheric conditions and pipe diameter
2
INCH MM (MM) (MM) (KG/CM2) @ 23°C (KG/CM )
f. Set time-After application of solvent cement, it takes some time for the joint
1/2 15 21.34 3.73 59.76 191.30
to set, subject the atmospheric conditions and pipe diameter
3/4 20 26.67 3.91 48.54 154.69
1 25 33.40 4.55 44.26 142.05 AVERAGE INITIAL SET SCHEDULE FOR UPVC SOLVENT CEMENT
1 1/4" 32 42.16 4.85 36.61 116.76 1
TEMP RANGE PIPE SIZE 1/2” – 1 /4” PIPE SIZE 1 1/2” - 3” PIPE SIZE 3 1/2” - 4”
1 1/2" 40 48.26 5.08 33.04 106.15 16° - 38°C 2 minutes 5 minutes 30 minutes
2 50 60.32 5.54 28.14 90.65
5° - 16°C 5 minutes 10 minutes 2 hours
2 1/2" 65 73.02 7.01 29.57 95.65
3 -18° - -5°C 10 minutes 15 minutes 12 hours
80 88.90 7.62 26.00 84.33
4 100 114.30 8.56 22.54 73.11
6 Note - Typical set schedule is required time before it is advisable
150 168.28 10.97 19.68 62.61
to carefully handle joint. In wet or humid conditions, additional
set time maybe required of up to 50% of amount listed.
TEMPERATURE DE-RATING FACTOR FOR UPVC
Use as general guidelines only.
OPERATING TEMPERATURE
DE-RATING FACTOR g. Cure time-Curing time is longer than the set time. Curing means the
CENTIGRADE (°C) joint has completely matured
23 1.00
27 0.88 AVERAGE JOINT CURE SCHEDULE FOR UPVC SOLVENT CEMENT
RELATIVE
32 0.75 HUMIDITY PIPE Æ 1/2” – 1 1/4” PIPE Æ 1 1/2 ” - 2” PIPE Æ 2 1/2” - 4”
38 0.62 60% OR LESS
43 0.51 TEMP. RANGES BAR BAR BAR
49 0.40 DURING
ASSEMBLY & UP TO 11 11 TO 26 UP TO 11 11 TO 22 UP TO 11 11 TO 22
54 0.31 CURE PERIODS
60 0.22 16° - 38°C 15 min 6 hrs 30 min 12 hrs 1 hrs 24 hrs
5° - 16°C 10 min 12 hrs 45 min 24 hrs 4 hrs 48 hrs
INSTALLATION PROCEDURE 15 min 48 hrs 1 hr 96 hrs 72 hrs 8 days
-18° - -5°C
a. Horizontal and vertical spacing in feet for pipe supporting
(clamping of pipes) Note: Joint schedule is the necessary time to allow before pressurizing
NOMINAL system. In damp or humid weather allow 50% more cure time.
SCHEDULE 40 SCHEDULE 80
PIPE DIA
TEMPERATURE °C TEMPERATURE °C
h. The pressure test can only be performed after the joint is
INCH MM completely cured
15.5 26.6 37.7 48.8 60 15.5 26.6 37.7 48.8 60
1
41/2 4 /2 21/2 41/2 41/2
i. Compressed air cannot be used for leakage test
1/2" 15 5 3 4 21/2 21/2
1 j. In case of using paint on UPVC piping system, use only Latex based
3/4" 20 51/2 5 4 /2 3 21/2 5 1
4 /2 4 1
2 /2 21/2
paints which are water based paints wherein the paint concentrate
1" 25 6 51/2 5 31/2 3 51/2 5 41/2 3 21/2
1 1 1 1 1
is diluted with water to make it workable and brushable.
1 /4" 32 6 6 5 /2 3 /2 3 5 /2 5 /2 5 3 3 No Oil/Solvent based paints are to be used as these paints can
1 1/2" 40 61/2 6 51/2 31/2 31/2 6 51/2 5 31/2 3 drastically reduce the life of the systems
2" 50 7 61/2 6 4 31/2 6 1
5 /2 5 1
3 /2 3
2 1/2" 63 71/2 71/2 61/2 41/2 4 61/2 6 51/2 4 3 Colour Coding (Printing on Pipes)
3" 75 8 71/2 7 41/2 4 7 7 6 4 31/2 Type of PIPE Colour Image
4" 100 9 81/2 71/2 5 41/2 71/2 7 61/2 41/2 4 SCH 40 Blue strip
6" 150 10 91/2 81/2 61/2 51/2 81/2 8 71/2 5 41/2 SCH 80 Red strip

TRUFLO ASSURANCE: Avail the warranty benefit by using Truflo pipes with Truflo fittings & Truflo solvent cement
HIGHLIGHT OF THE PRODUCTS

· Perfect solution for discharge of soil, waste · 100% Leak-free joints

and rain water · U V stabilised
· Ventilation · Wide range of fittings
· Available in 2 variants-Ring fit and Solvent · Pipes manufactured as per IS:13592 and
cement jointing fittings as per IS:14735
· Fast and easy jointing
 PRODUCT AVAILABILITY AND STANDARDS
VARIANTS SIZES AVAILABLE PIPE FITTINGS
Type A – Ring fit 75, 110, 160 mm
IS:13592:2013 IS:14735:1999
Type A – Selfit 40, 50, 75, 90, 110, 160 mm
Type B – Ring fit 75, 110, 160 mm
IS:13592:2013 IS:14735:1999
40, 50, 63, 75, 90, 110, 160 mm
Type B – Selfit

ADVANTAGES OF TRUFLO SWR PIPING SYSTEM:

a. UV stabilized
b. Light weight-The low weight of the system makes it easy to install and reduces transportation handling and installation costs
c. Smooth internal finish, no scale, no corrosion resulting in better flow rates
d. 100% recyclable
e. Complete SWR range of pipes and fittings-75, 90, 110 and 160 mm
f. Accurate dimensions, ensuring perfect fit and leak free joints
g. Ring fit joint allows for thermal expansion and contraction of pipe
h. Unmatched strength and performance, high operating life
i. Fast installation
j. Cost-effective

INSTALLATION PROCEDURE
a. Installation for Ring fit joint system

Cutting De-burring Cleaning/dry

Apply Lubricant Assembly

b. Installation for Solvent cemented joint system

Colour Coding (Printing on Pipes)

Type of PIPE Colour Image
Type A Blue strip
Type B White strip

TRUFLO ASSURANCE : Avail the warranty benefit by using Truflo pipes with Truflo fittings & Truflo solvent cement / Lubricant.
HIGHLIGHT OF THE PRODUCTS
· Smooth internal surface · Pipes Manufactured as per IS:4985:2000, and
· Hygienic and odour free Fittings as per IS:7834:1987
· Chemical resistance
Fields of application:
· No corrosion
· Irrigation · Water Supply
· Maintainance-free
· Industrial process lines
· Long life
· Swimming pools
· Economical
· Agriculture

IS: 4985 IS: 7834

CM/L 6300045798 CM/L 6300045596

TRUFLO by Hindware offers a wide range of PVC pressure pipes and fittings, manufactured as per IS 4985:2000 standards.
Availability of sizes as per the table below.

PRODUCT AVAILABILITY AND STANDARDS

VARIANTS SIZES AVAILABLE PIPE FITTINGS

63mm, 75mm, 90mm, 110mm, 140mm, 160mm, 180mm, IS:4985:2000
Pressure class 4 kg/cm2 IS:7834:1987
200mm, 250mm, 280mm, 315mm
40mm, 50mm, 63mm, 75mm, 90mm, 110mm, 140mm, 160mm, 180mm, IS:4985:2000
Pressure class 6 kg/cm2 IS:7834:1987
200mm, 250mm, 280mm, 315mm

Pressure class 10 kg/cm2 20mm, 25mm, 32mm, 40mm, 50mm, 63mm, 75mm, 90mm, 110mm, IS:4985:2000 IS:7834:1987
140mm, 160mm, 180mm, 200mm, 250mm, 280mm
Heavy pressure
20mm, 25mm, 32mm, 40mm, 50mm IS:4985:2000 IS:7834:1987
plumbing pipe

The TRUFLO PVC pipes and fittings can be used for a variety of applications like, irrigation, water supply, industrial process lines,
swimming pools, firefighting mains, etc. This piping system is far better than CI, DI or RCC pipes, as it is light in weight, quick and easy to
install, has excellent corrosion and chemical resistance properties, high flow rates, long life and economy.

ADVANTAGES:
a. Odourless and hygienic-These pipes are suitable for transportation of potable water as it does not allow any contamination in
water.
b. High corrosion resistance-This piping system is resistant to chemical corrosion, which gives these pipes much longer life.
c. High chemical resistance-Pipes offer excellent resistance to acids, oxidizing agents, alkalis, oils and domestic effluents. There is no
need for repeated painting or coating for surface protection.
d. Smooth bore-Pipes have a smooth inner surface, resulting in a better flow compared to Cement, CI and GI pipes.
e. Self-extinguishing quality-Does not support combustion.
f. Long life-As these pipes are free from scale formation, rusting, weathering and chemical action, this results in a much long life.
g. Economical-Light weight piping system, very easy to transport, install and highly economical compared to conventional piping
systems.

INSTALLATION PROCEDURE

Cutting De-burring Cleaning/dry

Solvent Cementing Assembly

Colour Coding (Printing on Pipes)

Pressure Rating Class Colour Image
4 kg 2 Blue Strip
6 kg 3 Green Strip
10 kg 5 Yellow strip
Heavy Pressure Plumbing - Pink Strip

TRUFLO ASSURANCE: Avail the warranty benefit by using Truflo pipes with Truflo fittings & Truflo solvent cement
 HSIL Limited - Pipes Division
“The Platina”, A - 501, Gachibowli Miyapur Road, Factory:
Gachibowli, Hyderabad - 500 032, Telangana. Survey No. 218/P,
Tel: 040 66288000 Sitarampur isnapur Village,
Email: truflopipes@hindware.co.in Patancheru Mandal,
Website: www.truflopipes.com Sangareddy Dist.,
Telangana - 502307.
Phone: 084 55225566
Registered Office:
2, Red Cross Place
Kolkata
West Bengal - 700 001
Phone: 033 22487628