Assignment of Modelling Using CATIA V5 Software: November 2011

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Assignment of modelling using CATIA V5 Software
Technical Report · November 2011

DOI: 10.13140/2.1.2814.0804
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<COMPUTER AIDED ENGINEERING>
ASSIGNMENT
POSTGRADUATE ENGINEERING AND MANAGEMENT PROGRAMME (PEMP)

Centre Name: Mechanical and manufacturing
Engineering Centre
Course Name: M.Sc.[Engg] in Machinery Design
Name of the Student : PRABHAKAR.P

Student Registration No : BAB0911001
Module Leader at MSRSAS : Mr. Monish Gowda
FULL TIME 2011 BATCH
M.S.Ramaiah School of Advanced Studies

New BEL Road, Gnanagangothri Campus, MSR Nagar, Bangalore-560 054
Tel/Fax: 23605539/23601983; website: http://www.msrsas.org
M.S Ramaiah School of Advanced Studies –Postgraduate Engineering and Management Programme (PEMP)
Declaration Sheet
Delegate’s Name PRABHAKAR.P
Reg No BAB0911001
Course MACHINERY DESIGN Batch FT2011
Module Code AME501
Module Title COMPUTER AIDED ENGINEERING
Module Start Date 10-10-2011 Submission Date 05-11-2011
Module Leader Mr. Monish Gowda
Submission Arrangements
This assignment must be submitted to Academic Records Office (ARO) by the submission date before 1730 hours
for both Full-Time and Part-Time students.
Extension requests
Extensions can only be granted by the Head of the Department / Course Manager. Extensions granted by any other
person will not be accepted and hence the assignment will incur a penalty. A copy of the extension approval must be
attached to the assignment submitted.
Late submission Penalties

Unless you have submitted proof of Mitigating Circumstances or have been granted an extension, the penalties for a
late submission of an assignment shall be as follows:
• Up to one week late: Penalty of one grade (5 marks)
• One-Two weeks late: Penalty of two grades (10 marks)
• More than Two weeks late: Fail - 0% recorded (F2)
All late assignments must be submitted to Academic Records Office (ARO). It is your responsibility to ensure that
the receipt of a late assignment is recorded in the ARO. If an extension was agreed, the authorization should be
submitted to ARO during the submission of assignment.
To ensure assignments are written concisely, the length should be restricted a limit indicated in the assignment
questions. Each participant is required to retain a copy of the assignment in his or her record in case of any loss.
Declaration
The assignment submitted herewith is a result of my own investigations and that I have conformed to the guidelines
against plagiarism as laid out in the PEMP Student Handbook. All sections of the text and results, which have been
obtained from other sources, are fully referenced. I understand that cheating and plagiarism constitute a breach of
University regulations and will be dealt with accordingly.
Signature of the
Date
Delegate
Date stamp from Signature of

ARO ARO Staff
Signature of Signature of
Module Leader Course Manager
<Computer aided engineering>

ii
TABLE OF CONTENTS
_______________________________________________________________________
Abstract 01
Part -A
1.0 Introduction 02
1.1Advantages of using CAD/CAM for CNC programming 02
1.1.1 Chances of error 02
1.1.2 Setup time 03
1.1.3 Modification of programme 03
1.1.4 Error detection 03
1.1.5 Effective use of machine and cutting tool 03
1.2 Case study supporting CAD/CAM based programming 04
1.3 Conclusion 04
PART - B
2.0 Swivel machine vise 05
2.1 CATIA 05
2.2 Generation of 3D model using CATIA 05
2.2.1 Swivel base 05
2.2.2 Fixed jaw 06
2.2.3 Movable jaw 08
2.2.4 Guides 10
2.2.5 Jaw plates 11
2.2.6 M10 Allen screw 12
2.2.7 M12 Hexagonal bolt 13
2.2.8 Lead screw 13
2.2.9 M16 T-bolt 14
2.2.10 M16 T-nut 15
2.3 Assembly of swivel vise 16
2.4 Clash analysis 19

iii
2.5 Constrain analysis 20

2.6 Conclusion 21
PART - C
3.0 Surface modeling 22
3.1 Surface modeling procedure of water scooter 22
3.2 Rendering 26
3.3 Connect checker 27
3.4 Cutting plane analysis 28
PART - D
4.1 Comments on learning outcome. 29
4.2 Conclusion 29
5.0 References 30

iv
LIST OF FIGURES
_______________________________________________________________________
Fig1.1 NC programme generated on punch tape[1] 02

Fig 1.2 &Fig 1.3 showing axes present in 5 axes CNC machine 03
Fig1.4 Forging die of bevel gear[2 ] 04
Fig1.5 Showing tool path while machining[2 ] 04
Fig2.1 Swivel machine vise base 06
Fig2.2 Longitudinal section view 06
Fig2.3 Lateral section view 06
Fig2.4 Fixed jaw 07
Fig2.5 Another view of Fixed jaw 08
Fig2.6 cut section view of Fixed jaw 08
Fig2.7 Movable jaw 09
Fig2.8 Another view 10
Fig2.9 Cut section view of movable jaw 10
Fig 2.10 Guide 10
Fig2.11 Showing guide in assembly 11
Fig 2.12 Jaw plate 11
Fig2.13 Showing Jaw plate in assembly 12
Fig2.14 M10 Allen screw 12
Fig2.15 M12 Hexagonal bolt 13
Fig2.16 Lead screw 14
Fig2.17 M16 T-bolt 15
Fig2.18 M16 Hexagonal nut 15
Fig2.19 Assembly of swivel vise 16
Fig 2.20 Assembly sectional view of swivel vise 17
Fig 2.21 showing the exploded view of swivel vise 17
Fig2.22 Clash analysis report of Swivel vise 20

v
Fig2.23 showing constrains analysis report 21

Fig3.1 Stage 1 Development of surface 22
Fig3.5 Stage5 Development 23
Fig3.10 Half completed model of water scooter 25
Fig3.11 Fully completed model of water scooter 25
Fig3.12 showing the rendered image of water scooter 26
Fig3.13 showing the connectivity analysis of water scooter 27
Fig3.14 showing the cutting plane analysis of water scooter 28

vi
Nomenclature
_______________________________________________________________________
Acronyms
CAD Computer aided design
CAM Computer aided manufacturing
CIM Computer integrated manufacturing
RE Reverse engineering
RP Rapid prototype
NC Numerical control
CNC computerized numerical control
DNC Direct/Distributed numerical control
PDM Product data management
PLM Product life management
GD&T Geometrical dimensioning and tolerance

vii
Abstract
The module computer aided engineering has briefly explains about how production
operations are carried out in industries with the use of computer to meet the global challenge and to
market any product globally the manufacturer will be focusing the following aspects to manufacture
the product with good quality, the cost of the product should be very less, cycle time should be less
and productivity and efficiency has to be raised to meet this aspects computer aided engineering is
the solution. And the latest technologies in CAE like Reverse engineering and Rapid prototyping
help the manufacturer to create the engineering data from existing products and to modify and
introduce a new product in shorter lead time. The elements of Computer aided engineering are CAD
(computer aided design), CAM (computer aided manufacturing), CIM (computer integrated
manufacturing), CAPP (computer aided process planning) etc, which supports the manufacture in
different aspects to manufacture their product.
The Part-A assignment is the debate about the CNC programmers now a days in industries the
usage of conventional machines is with limited application due to various advantages industries
switch over to either NC/CNC/DNC all these latest machines the relative movement of cutting tool
and work piece are controlled by the data or codes called numerical control programme which can
be generated either manually by finding out the co-ordinates or by means of the use of CAD/CAM
software the debate is about the scope of NC manual programmers by the year 2020
The Part-B assignment involves in creation of the assembly drawing of the swivel machine vise
with the use of CAD software CATIA V5R18 it includes
¾ Creation of individual elements of the assembly in part work bench
¾ Assembled and various analysis has to be carried out in assembly work bench
The Part-C assignment creating the surface on the wire frame water scooter which is provided
in IGES format and various surface analysis and rendering of the image has to be carried out in
CATIA V5R18.

PART-A DEBATE
1.0 Introduction
In present days industries calculate time is equal to money to compitate in business it is
required to produce good quality products in the less cost this will be achieved by increased
productivity CNC technology is been used widely in industries to increase productivity such as
metal cutting machines- Milling, Turning, etc metal forming machines like bending forming
machines metal molding machines like injection molding etc inspection – CMM,LMM and so on the
programming for this machines is done using CAD/CAM software. The development of NC come
across the following stages.
1) Stage1-NC machines programming is done by punch tape and fed into tape reader
Fig1.1 NC programme generated on punch tape[1]

2) Stage 2- CNC in this a small computer is fixed in machine itself by which the parameter
changes can be edited in the computer present in machine.
3) Stage 3- DNC programme is generated in mainframe computer and distributed to many
number of CNC machines
1.1Advantages of using CAD/CAM for CNC programming

1.1.1 Chances of error
In present days number of axis is been increased to make the machine more versatile for 5
axes machining centre the movement will be represented in CNC programme by ADDRESS
CODES- X,Y,Z,A,C as x-longitudinal movement of table in X axis, Y-lateral movement of table in
Y axis, Z-spindle movement towards and away from work piece in Z axis, A- Rotation of Table in X
axis, C-Rotation of Spindle head along Z axis in manual programming it is difficult for the
programmer to consider all these axes in the machines and programme the tool path but it is possible
in CAD/CAM based programming

2
1.1.2 Setup time

Setup time will be reduced in CAD/CAM based programming since the software itself
provides Tool list, power graph etc which can also be used for documentation purpose where as in
manual programming has to remember all the specification of various types of tools used for various
operation
1.1.3 Modification of programme
When there is modification of profile modification of programme is very easy in CAD/CAM
based programming that is by once again by editing the profile created for programme generation
NC programme can be created for new profile but in case of manual programming identifying the
block which has to be edited will take more time
1.1.4 Error detection
The process of simulation is available in CAD/CAM based programming through which the
cutting tool movement while machining and the profile which we get after machining can be viewed
so error in the programme is easily identified.
1.1.5 Effective use of machine and cutting tool
In case of CAD/CAM based programming the cutting tool and machine will be effectively
used were the standard machining process is followed like wile giving depth of cut milling cutter
will not be directly plunged on the work piece instead an entry helix is provided automatically
through which cutter will move in angular path so load on cutter will be less which increases tool
life where as in manual programming these parameters are not considered
1.2 Case study supporting CAD/CAM based programming

In modern days industries manufacture very complicated profiles in their products to create
such complicated profiles complicated machines are required one of such development is 5-axes
machining centre the common axes present in this are shown below
Fig 1.2 [2] Fig 1.3[2]

Fig 1.2 &Fig 1.3 showing axes present in 5 axes CNC machine

3
With the application of 5-axes machining centre very complicated profiles can be machined,
while machining the axes movement can be individually or combination of all the axes any small
error occurred in programming will be resulting in accidents which leads to spoilage of machine and
work piece so only CAD/CAM based programming is suitable for this type of machine even if
manual programming will not be effectively using the axes of the machine.
Fig1.4 Forging die of bevel gear[2 ] Fig1.5 Showing tool path while machining[2 ]
In Fig 1.4 profile of a complicated forging die of bevel gear which is been machined using
CNC machines for machining such complicated profiles CAD/CAM based programming is the
suitable method.
In Fig 1.5 showing the tool path generated by CAD/CAM Software which will be the
effective method for machining such profiles in reduced cycle time of machining with increased tool
life and without any strain hardening generation in work piece but in manual programming
identifying such tool path will be difficult.
The other advantage in CAM based programming is creating programme for core and cavity
is very easy using either any one of part say with core profile immediately the programme for cavity
profile can be created it also suits for punch and die but in case of manual programming co-ordinates
has to be find out separately and programming has to be done individually
1.3 Conclusion
By 2020 there will be the tremendous development in field of CNC machineries with
various axes which is also required because most of the products gets modified day to day and also
to satisfy the customer product is to be manufactured in very short lead time and also manual
programming has only limited application. Instead of skill full programmers industries will choose
CAD/CAM software

4
PART-B Geometric modeling of Swivel machine vise
2.0 Swivel machine vise

Swivel vise is generally used in workshop for clamping the work piece to perform various
machining operation where it is required to machine various angle in work piece it usually consist of
graduation in base which is rigidly fixed on the machine table above the base the fixed jaw is placed
which has a reference line the required angle can be set by swiveling the movable jaw along the
base.
2.1 CATIA (Computer aided three dimensional interactive application)

CATIA software works on ACIS kernel system and it covers all the function of
CAE/CAD/CAM and provides advanced 3D PLM solutions for product development used in all
major engineering industry like automobile, aircraft, plastic molding, sheet metal etc.
2.2 Generation of 3D model using CATIA

3D geometric model of the parts of swivel machine vise are created by constructive boundary
method where initially sketcher work bench and part work bench is used to create the part model and
assembly work bench is used to assemble all the parts and to analyze the clash and finally 2D
drawings are directly obtained from 3D model in drafting work bench.
2.2.1 Swivel base
Swivel vise base is rigidly fixed on the machine table using T-bolts and nuts it has a
projection at the bottom face which exactly fits to T-slot present in the machine table, It also
contains a circular T-slot through which swivel base and movable jaw is clamped and also it has a
circular projection in which movable jaw is aligned.
Development stages of Swivel vise base in CATIA
¾ Initially outer sketch is created in Sketcher work bench
¾ Then in Part work bench its thickness is assigned using pad
¾ Again base sketch is created in sketcher work bench by using shaft it is revolved
¾ Using hole central hole is created
¾ Fillet and chamfer is created
¾ Circular T-slot is created using groove
¾ Material property is applied as Iron

5
Fig2.1 Swivel machine vise base
Fig2.2 Longitudinal section view Fig2.3 Lateral section view

2.2.2 Fixed jaw
Fixed jaw is assembled above the swivel base it has a hole at center which gets fitted to base
for alignment and two holes to get clamped with base and it has thread hole for lead screw and two
threaded holes for clamping the jaw plate and guide ways which exactly guides the movable jaw
when spindle is rotated.

6
Development stages of Fixed jaw in CATIA

¾ Then using shaft the object is revolved
¾ Hole is created using hole
¾ Once again in sketch work bench base sketch is created above the object
¾ In part wok bench it is padded and mirrored
¾ Chamfered and filleted
¾ Guide holes for lead screw and thread holes for clamping jaw plates is created using hole
operation
¾ Finally material property is applied as Iron
Fig2.4 Fixed jaw

7
Fig2.5 Another view of Fixed jaw
Fig2.6 cut section view of Fixed jaw

2.2.3 Movable jaw
Movable jaw is assembled above the fixed jaw it has a threaded hole where lead
screw is assembled when lead screw is rotated it slides and moves on the guide ways present
in fixed jaw and it has two threaded holes for clamping the jaw plates and it has four
threaded holes for clamping the guides

8
Development stages of Fixed jaw in CATIA

¾ Using pocket slot is created
¾ Threaded hole for lead screw assembly is created by hole
¾ Two threaded hole for jaw plate assembly is created by hole
¾ Four threaded hole for guides assembly is created by hole
¾ Finally material property is applied as Iron
Fig2.7 Movable jaw

9
Fig2.8 Another view Fig2.9 Cut section view of movable jaw

2.2.4 Guides
Guides are the plate with two relief holes which is clamped with movable jaw using
hexagonal bolt to arrest the z-axis degrees of freedom it moves along with the movable jaw on the
guide ways present in fixed jaw.
Development stages of Guides in CATIA
¾ Two holes are created using hole and mirror operation
Fig 2.10 Guide

10
Fig2.11 Showing guide in assembly

2.2.5 Jaw plates
¾ Jaw plates are fixed in both fixed and movable jaw
¾ Jaw plate will have two counter bore hole which has same co-ordinates as in fixed
and movable jaw threaded holes
¾ Jaw plates are clamped with fixed and movable jaw using Allen screw
Development stages of Jaw plates in CATIA
¾ Two Counter bore holes are created using hole and mirror operation
¾ Finally material property is applied as steel
Fig 2.12 Jaw plate

11
Fig2.13 Showing Jaw plate in assembly
2.2.6 M10 Allen screw

M10 Allen screw is used to clamp the jaw plates along with fixed and movable jaws
Development stages of Allen screw in CATIA
¾ Using thread operation M10 thread is applied
¾ Using pocket operation Hexagonal pocket is created
Fig2.14 M10 Allen screw

12
2.2.7 M12 Hexagonal bolt

M12 hexagonal bolt is used to clamp the guides along with movable jaws
Development stages of Hexagonal bolt in CATIA
¾ Using groove operation chamfer is created
Fig2.15 M12 Hexagonal bolt

2.2.8 Lead screw
Lead screw is a cylindrical threaded shaft were the rotary motion is converted into linear
motion of movable jaw only the rotary constrain is provided in fixed jaw so translation motion is
fully constrained.
Development stages of Lead screw in CATIA
¾ Using Shaft the object is revolved
¾ New plane is created and square is extruded using pad

13

¾ Thread is created using thread operation
Fig2.16 Lead screw

2.2.9 M16 T-bolt
M16 T-bolt is used to clamp the base with fixed jaw whenever angle is to be changed in vise
this T-bolt nut has to be loosened after setting the angle T-bolt nut has to be tightened.
Development stages of T- bolt in CATIA

14
Fig2.17 M16 T-bolt

2.2.10 M16 T-nut
M16 Hexagonal nut is used to clamp the T-bolt and also used to clamp the lead screw
Development stages of T- bolt in CATIA
¾ Using groove operation chamfer is created
¾ Using hole operation M16 thread is applied
Fig2.18 M16 Hexagonal nut

15
2.3 Assembly of swivel vise

The two types of assembly procedure is followed while assembling the parts are
¾ Top down
¾ Bottom up
In this bottom up procedure is followed for assembling the swivel vise where all the elements
are stored as a separate part file which is been assembled one after one by starting from
bottom most part to finishing the assembly with the top most part in the assembly
Fig2.19 Assembly of swivel vise

16
Fig 2.20 Assembly sectional view of swivel vise
Fig 2.21 showing the exploded view of swivel vise

17
Assembly Procedure followed while assembling swivel vise

After completing all the elements in the part work bench in product feature
assembly work bench has to be opened and following procedure is followed.
Base
¾ Base is brought into assembly work bench by using existing component option
¾ Orientation is done by move option
¾ Fix constrain is applied to base
T-Bolt assembled to base
¾ T-bolt is brought into assembly work bench by using existing component option
¾ Contact faces constrain is applied between T- slot faces and T-bolt faces
¾ Angular constrain is applied to planes for positioning
Fixed jaw assembled to Base and T-bolt
¾ Fixed jaw is brought into assembly work bench by using existing component option
¾ By using coincidence constrain axis is aligned between base and T-bolt
¾ By using contact faces constrain fixed jaw is assembled to base and T-bolt
Hexagonal nut assembled to T-bolt
¾ Hexagonal nut is brought into assembly work bench by using existing component
option
¾ By using coincidence constrain axis is aligned between nut and T-bolt
¾ By using contact faces constrain nut is assembled to fixed jaw and T-bolt
Movable jaw assembled to fixed jaw
¾ Movable jaw is brought into assembly work bench by using existing component
option
¾ By using coincidence constrain axis is aligned between threaded holes present in the
faces
¾ By using contact faces constrain movable jaw is assembled to fixed jaw
¾ By using offset constrain the gap between fixed and movable jaw is maintained
Guides assembled to movable jaw
¾ Guides are brought into assembly work bench by using existing component option

18
faces
¾ By using contact faces constrain guides are assembled to movable jaw
Hexagonal bolts assembled to guides
¾ Hexagonal bolt are brought into assembly work bench by using existing component
option
faces and hexagonal bolt
¾ By using contact faces constrain bolts are assembled to movable jaw
Jaw plates assembled to fixed and movable jaw
¾ Jaw plates are brought into assembly work bench by using existing component option
faces and counter bore present in jaw plates
¾ By using contact faces constrain guides are assembled to movable jaw
Lead screw assembled to fixed and movable jaw
¾ Lead screw are brought into assembly work bench by using existing component
option
faces and axis of lead screw
¾ By using contact faces constrain lead screw is assembled
Hexagonal nut assembled to lead screw
¾ Hexagonal nut is brought into assembly work bench by using existing component
option
¾ By using coincidence constrain axis is aligned between nut and lead screw
¾ By using contact faces constrain nut is assembled to fixed jaw and lead screw
2.4 Clash analysis

Clash analysis is done to check the clash, clearance and contact between the mating surface
of the assembly this report is generated in assembly workbench based on the report if any clash is
there means should be modified but for threaded mating parts the report will always shows as clash

19
which need not to be considered. The gives name of the product and name of the product which is
assembled and type weather clash, contact or clearance in between mating surface and its related if
exist in the below Fig ( ) the clash analyses report of swivel machine vise assembly is shown.
Fig2.22 Clash analysis report of Swivel vise

2.5 Constrain analysis
Constrain analyses is performed in CATIA at assembly work bench this analysis is
performed to identify weather any degree of freedom is there for the assembled elements if any
freedom is there should be properly constrained. The Fig( ) shows constrain analysis report of
swivel vise assembly were all the elements is been properly constrained.

20
Fig2.23 showing constrains analysis report

2.6 Conclusion.
The assignment Part-B helps to develop the Knowledge in CATIA V5 R18 in varies work
benches like Sketcher work bench, Part work bench, Product work bench, Assembly workbench,
Generative shape design work bench, DMU kinematics work bench and Drafting work bench above
all work benches are used while completing the assignment.

21
PART-C Geometric modeling of Water scooter
3.0 Surface modeling

Surface modeling is the methods for creating the surface on wireframe geometry The
thickness of surface created using this modeling method is negligible. The complicated profiles
which cannot be defined by the primitive shapes like spheres, cylinders, cubes, blocks etc has to be
created by surface modeling example the complex shape of automobiles, aircraft, ship structures etc,
In CATIA we can create the surface models and rendering is done to visualize the product using
Real time rendering. Material property is given to these models. Also we can use these models to
manufacture the product. The main application surface modeling is also in Reverse engineering
where cloud points are generated using laser scanning technique NURBS are fitted to cloud points
then surface is generated and finally NC programme is generated.
3.1 Surface modeling procedure of water scooter

¾ Initially the wire frame model provided in IGES format is loaded into generative shapes
design work bench
¾ Since the one half of the water scooter is symmetrical to other half the half portion of the
image is hided
¾ Some discontinuous and extra lines are to be detected and deleted
¾ Using the operations like SWEEP, MULTI SECTION, FILL, BLEND etc the surface is
created on the wireframe model of the water scooter
¾ Once the half portion is finished the remaining portion is created by mirroring
¾ Material property is applied to water scooter
¾ Real time rendering is done
Fig3.1 Stage 1 Development of surface

22
In Fig 3.1 initial surfaces are created using the multi section operation where four
lines or curves used to create the surfaces.

The Fig 3.2 and Fig 3.3 are the next development stages were the surface for seat of
the water scooter is created using multi section option
Fig3.4 Stage 4 Development of surface Fig3.5 Stage5 Development

23
The fig 3.4 is created using Sweep operation where the profile with two guide curves
are assigned with anchor points
Fig3.6 Stage6 Development Fig3.7 Stage7 Development
Fig3.8 Stage8 Development Fig3.9 Stage8 Development

Similarly for the development of surfaces in next stages Split are used to separate
the curve at an intersecting point and multiple extract are used to extract many small curves together
and options like Sweep, Fill are used

24
Fig3.10 Half completed model of water scooter

The Fig 3.10 shows half completed water scooter which is ready for mirroring
and create full water scooter.
Fig3.11 Fully completed model of water scooter

25
The Fig 3.11 shows fully completed water scooter after mirroring and after
hiding points lines and curves.
3.2 Rendering
After completing the surfaces of the water scooter rendering process is carried out to view
the photo realistic image of the water scooter by taking the image to rendering environment and
selecting the related background for the image and placing the image properly and rendering process
is carried out the Fig 3.12 shows the view of rendered image.
Fig3.12 showing the rendered image of water scooter

26
3.3 Connect checker

The connect checker is the analysis method carried out in water scooter after
completing to find out weather all the surfaces created is been connected properly without any gap
between the surfaces the Fig 3.13 shows the report shows the report of connect checker analysis
carried out on water scooter.
Fig3.13 showing the connectivity analysis of water scooter

27
3.4 Cutting plane analysis

The cutting plane analysis is done to check for the continuity in the created
surfaces this analysis is done by creating the number of steps or segments on the surface the Fig 3.13
shows the report of cutting plane analysis carried out on the water scooter
Fig3.14 showing the cutting plane analysis of water scooter

28
PART - D
4.1 Comments on learning outcome.

The module has given inputs regarding recent developments in engineering
industries like CAD/CAM/CIM/CAPP etc about how to interpret a technical drawing various
projections available and difference between those projections and also about PDM, PLM and
concurrent engineering which is very much required in an industry to be maintained and the recent
developed technologies like Reverse engineering and Rapid prototypes techniques which helps to
introduce a new product in a market in very short lead time and also the real concept of GD&T that
is by providing GD&T to production drawing will actually increases the tolerance. The module also
given the inputs regarding application of various CAD/CAM and CAE software based on its
functions in engineering field. The lab secession has given a live demonstration on Reverse
engineering and Rapid prototyping starting from cloud points generation using laser scanner to a
realistic object creation using RP machine and also the lab session of CATIA was very useful varies
work benches like Sketcher work bench, Part work bench, Product work bench, Assembly
workbench, Generative shape design work bench, DMU kinematics work bench and Drafting was
exposed during the module.
4.2 Conclusion
¾ In Part – A in debate brief discussion about NC programme generation
with the use of CAD/CAM software verses manual programming by the
year of 2020.
¾ In Part – B The assembly of swivel machine vise is generated using
CATIA V5 R18 software various analysis is been done and presented
¾ In Part – C The surfaces are created on the provided wireframe model of
water scooter using CATIA V5 R18 software various analysis is been
done and presented

29
References
[Referring Web Published Article from which photographs are extracted]

[1] Unknown Article, Punched Tape http://en.wikipedia.org/wiki/Punched_tapeRetrieved on 05-11-
2011
[2]MMT Article, http:/ www.moldmaking technology.com/articles Retrieved on 02-11-2011
[Referring Web Published Article]
[3]Unknown Article, The latest NC programming automation technology for increasing
part manufacturing efficiency , http:/ www.siemens.com/nx Retrieved on 02-11-2011
[4]Balic.j, Intelligent CADF/CAM systems for CNC programming http://maja.uni-
mb.si/files/apem/APEM
[5]Mr. Monish gowda, Computer Aided Engineering Module notes, M.S.Ramaiah School of Advanced
Studies, Bangalore.

30
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Assignment of modelling using CATIA V5 Software

Technical Report · November 2011

The user has requested enhancement of the downloaded file.

POSTGRADUATE ENGINEERING AND MANAGEMENT PROGRAMME (PEMP)

Name of the Student : PRABHAKAR.P

Module Leader at MSRSAS : Mr. Monish Gowda

FULL TIME 2011 BATCH

M.S.Ramaiah School of Advanced Studies

Late submission Penalties

Date stamp from Signature of

<Computer aided engineering>

<Computer aided engineering>

2.5 Constrain analysis 20

<Computer aided engineering>

Fig1.1 NC programme generated on punch tape[1] 02

<Computer aided engineering>

Fig2.23 showing constrains analysis report 21

<Computer aided engineering>

<Computer aided engineering>

<Computer aided engineering>

Fig1.1 NC programme generated on punch tape[1]

1.1Advantages of using CAD/CAM for CNC programming

<Computer aided engineering>

1.1.2 Setup time

1.2 Case study supporting CAD/CAM based programming

Fig 1.2 [2] Fig 1.3[2]

<Computer aided engineering>

<Computer aided engineering>

PART-B Geometric modeling of Swivel machine vise

2.0 Swivel machine vise

2.1 CATIA (Computer aided three dimensional interactive application)

2.2 Generation of 3D model using CATIA

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Fig2.1 Swivel machine vise base

Fig2.2 Longitudinal section view Fig2.3 Lateral section view

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Development stages of Fixed jaw in CATIA

Fig2.4 Fixed jaw

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Fig2.5 Another view of Fixed jaw

Fig2.6 cut section view of Fixed jaw

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Development stages of Fixed jaw in CATIA

Fig2.7 Movable jaw

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Fig2.8 Another view Fig2.9 Cut section view of movable jaw

Fig 2.10 Guide

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Fig2.11 Showing guide in assembly

Fig 2.12 Jaw plate

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Fig2.13 Showing Jaw plate in assembly

2.2.6 M10 Allen screw

Fig2.14 M10 Allen screw

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2.2.7 M12 Hexagonal bolt

Fig2.15 M12 Hexagonal bolt

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¾ Fillet and chamfer is created

Fig2.16 Lead screw

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Fig2.17 M16 T-bolt