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Reuse And Salvage Guidelines

Specifications for Crankshafts in 3400, 3300, 3200, 3100, 3000, and D-seriesEngines{1202}
Media Number -SEBF9220-00 Publication Date -09/09/2010 Date Updated -09/09/2010

i04040856

Specifications for Crankshafts in 3400, 3300, 3200, 3100, 3000, and D-

seriesEngines{1202}
SMCS - 1202

Engine: 3400 All, 3300 All, 3200 All, 3100 All, 3000 All, and D-series All

Introduction
Table 1

Summary of Changes in SEBF9220-00

Separated 3400 All, 3300 All, 3200 All, 3100 All, 3000 All, and D-series All into a separate document for
crankshaft specs.

This Reuse and Salvage Guideline contains the necessary information in order to allow a dealer to establish a
parts reusability program. Reuse and salvage information enables Caterpillar dealers and customers to benefit
from cost reductions. Every effort has been made in order to provide the most current information that is known
to Caterpillar. Continuing improvement and advancement of product design might have caused changes to your
product which are not included in this publication. This Reuse and Salvage Guideline must be used with the latest
technical information that is available from Caterpillar.

For questions or additional information concerning this guideline, submit a form for feedback in the Service
Information System. In order to address an urgent issue, please use the following resources in order to
communicate your request to Caterpillar Repair Process Engineering:

l Caterpillar Dealer Technical Communicator

l Dealer Solution Network

l Caterpillar Technical Representative

l Knowledge Network

Summary
This guideline has "Use Again"specifications for wear on Caterpillar engine crankshafts.

If a crankshaft meets the specifications that are found in this guideline, the crankshaft can be expected to give
normal performance until the next overhaul when the crankshaft is used again in the same application.

Crankshafts that are acceptable according to Caterpillar specifications are not necessarily acceptable to some

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insurance companies and marine groups.

Canceled Part Numbers and Replaced Part Numbers

This document does not include Canceled part numbers and replaced part numbers. Use NPR on SIS for
information about Canceled part numbers and replaced part numbers. NPR will provide the current part numbers
for replaced parts.

References
Refer to Reuse and Salvage Guideline, SEBF8039, "Inspection of Crankshafts for Cranks".

Refer to Reuse and Salvage Guideline, SEBF8042, "Procedure to Grind and Polish Crankshafts".

Refer to Reuse and Salvage Guideline, SEBF8043, "Visual Inspection of Crankshafts".

Refer to Reuse and Salvage Guideline, SEBF8054, "Procedure to Measure and Straighten Bent Crankshafts".

Crankshaft Inspection
Refer to Guideline for Reusable Parts and Salvage Operations, SEBF8039, "Inspection of Crankshafts for
Cracks" and Guideline for Reusable Parts and Salvage Operations, SEBF8043, "Visual Inspection of
Crankshafts" for additional information. Any of the following features will deny a crankshaft from being reused.

NOTICE
Never install a crankshaft that is bent more than the specifications
given in this guideline. Do not straighten a crankshaft unless you know
the correct procedure.

The following visual checks must be initially performed. These checks will determine if the crankshaft is
reusable early in the process without wasting valuable time.

1. Examine all surfaces of the crankshaft for discoloration which has been caused by excessive heat. Do not
reuse any parts that have been removed from an engine which was involved in a fire.

2. Examine the exterior surfaces of the crankshaft for physical damage such as nicks, dents, large cracks, etc.

3. Examine the connecting rod and the main bearing journals for deep scratches, cracks in the fillets, the
transfer of metal due to lack of lubrication, or evidence of damage due to improper grounding during
welding.

4. Examine all surfaces of the crankshaft for discoloration. Any crankshaft that has been excessively hot
should not be reused.

5. Check for signs of rust and corrosion.

6. The crankshaft must be correct for the intended engine application. The crankshaft must also be a genuine
Caterpillar product.

Grinding the bearing surfaces is one method that is used to straighten bent crankshafts. This method is limited,
because the bearing surfaces must be completely ground. The finished size must not be smaller than the next
available undersize bearing. In addition, it is much easier to grind after the crankshaft has been straightened.
Caterpillar recommends straightening all crankshafts before grinding.

Note: Crankshafts that have been reground for marine engines are not approved by some marine certification
societies and by some insurance companies. Contact the insurance company or a representative from the marine

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certification society for acceptability of crankshafts that have been reground.

Specifications for Using a Crankshaft "As Is"

The maximum "Use Again" TIR for most used crankshafts without straightening or grinding can be found in
Table 2. Do not use the crankshaft "as is" if the TIR is more than the specification that is found in Table 2.

If a crankshaft is reground, the journals must be in alignment with other surfaces of the crankshaft. The TIR for
crankshafts that have been reground is given in Table 2. The crankshaft cannot be used "as is" if the TIR for any
of the measurements that follow is more than the specifications that are shown in Table 2. If it is possible, grind
the crankshaft to the next standard size and measure the crankshaft again. The measurement for the TIR is not
an overall dimension and the measurement is different from the specifications that are shown in Table 3.

Illustration 1 g02244776
(1) Pilot hub for flywheel

(2) Flange face for flywheel

(3) Flange for flywheel

(4) Main bearing journals

(5) Flange for pulley, gear or damper

(6) Flange face for pulley or damper

(7) Pilot hub for damper

(8) Straight shaft or tapered shaft

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Note: The 3406, 3456, C15, and C18 crankshafts have different considerations for checking for straightness.
Refer to Reuse and Salvage Guideline, SEBF8054, "Procedure to Measure and Straighten Bent Crankshafts",
"Special Considerations for 3406, 3456, C15, and C18 crankshafts".

Table 2

Measurements of the Maximum TIR Before Straightening the Crankshaft

The maximum TIR for the main bearing journals on the used crankshafts and the crankshafts that have
been reground is shown in the column named Main Bearing Journals. The other specifications are only
for crankshafts that have been reground. It is not necessary to check a used crankshaft for the other
dimensions unless the crankshaft has been reground. Crankshafts that have been reground must meet
the specifications that follow. If the crankshafts do not meet the specifications, check the method that
was used to grind.

Flange or Flange Pilot Hub

Flywheel Flywheel Straight
Flange Main Shoulder Face for Outer
Part Pilot Flange shaft or
Face for Bearing for Pulley, Damper Diameter
Number Outer Outer Tapered
Flywheel Journals Gear, or or for
Diameter Diameter Shaft (8)
(4) (6) Damper Adapter Damper
(3) (5)
(7) (9) (10)

D330C and 3304

121 mm (4.75 inch)

4N-7694
0.03 mm 0.05 mm 0.13 mm 0.08 mm 0.08 mm 0.13 mm
- -
2P-6213 (0.001 (0.002 (0.005 (0.003 (0.003 (0.005
inch) inch) inch) inch) inch) inch)

1140, 1145, and 3145

114 mm (4.5 inch)

0.064
9N-8011 0.03 mm 0.08 mm 0.038 mm 0.08 mm 0.03 mm 0.05 mm
mm -
(0.001 (0.003 (0.0015 (0.003 (0.001 (0.002
(0.0025
inch) inch) inch) inch) inch) inch)
inch)
1150 and 3150

114.3 mm (4.50 inch)

0.064
9N-8021 0.03 mm 0.08 mm 0.038 mm 0.08 mm 0.03 mm 0.05 mm
mm -
(0.001 (0.003 (0.0015 (0.003 (0.001 (0.002
(0.0025
inch) inch) inch) inch) inch) inch)
inch)

1160 and 3160

114 mm (4.5 inch)

0.13 mm
(0.005 0.064
9N-8013 0.03 mm 0.05 mm 0.038 mm inch) (1) 0.03 mm 0.05 mm
mm -
(0.001 (0.002 (0.0015 (0.001 (0.002
(0.0025
inch) inch) inch) 0.08 mm inch) inch)
inch)
(0.003
inch) (2)

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3204

114 mm (4.5 inch)

1W- 0.03 mm 0.03 mm 0.04 mm 0.08 mm 0.08 mm 0.08 mm 0.13 mm

-
0400 (0.001 (0.001 (0.002 (0.003 (0.003 (0.003 (0.005
inch) inch) inch) inch) inch) inch) inch)
3208

114 mm (4.5 inch)

0.13 mm
(0.005
inch) (1) 0.127 0.076
9N-6220 0.03 mm 0.05 mm 0.076 mm 0.05 mm
mm mm -
(0.001 (0.002 (0.0030 (0.002
0.08 mm (0.0050 (0.0030
inch) inch) inch) inch)
(0.003 inch) inch)
inch) (2)

0.13 mm
(0.005
inch) (1) 0.064
9N-8013 0.03 mm 0.05 mm 0.038 mm 0.03 mm 0.05 mm
mm -
(0.001 (0.002 (0.0015 (0.001 (0.002
0.08 mm (0.0025
inch) inch) inch) inch) inch)
(0.003 inch)
inch) (2)

D333C, 3306 and 1673C

121.0 mm (4.75 inch)

4N-7696
0.025 mm 0.05 mm 0.13 mm 0.08 mm 0.08 mm 0.13 mm
- -
2P-2842 (0.0010 (0.002 (0.005 (0.003 (0.003 (0.005
inch) inch) inch) inch) inch) inch)

D334 and 1674

146.0 mm (5.75 inch)

9S-0123 0.03 mm 0.05 mm 0.13 mm 0.05 mm 0.08 mm 0.13 mm

- -
(0.001 (0.002 (0.005 (0.002 (0.003 (0.005
inch) inch) inch) inch) inch) inch)

D342

146.0 mm (5.75 inch)

6N-2822
0.03 mm 0.05 mm 0.08 mm 0.08 mm 0.08 mm 0.13 mm 0.13 mm
-
4S-7406 (0.001 (0.002 (0.003 (0.003 (0.003 (0.005 (0.005
inch) inch) inch) inch) inch) inch) inch)

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D343 and 1693

137 mm (5.4 inch)

2P-3838 0.03 mm 0.05 mm 0.08 mm 0.08 mm 0.08 mm

- - -
(0.001 (0.002 (0.003 (0.003 (0.003
inch) inch) inch) inch) inch)

D346

137 mm (5.4 inch)

8N-1910 0.05 mm 0.03 mm 0.05 mm 0.10 mm 0.08 mm 0.08 mm 0.13 mm

-
(0.002 (0.001 (0.002 (0.004 (0.003 (0.003 (0.005
inch) inch) inch) inch) inch) inch) inch)

D348

137 mm (5.4 inch)

1W- 0.05 mm 0.025 mm 0.05 mm 0.10 mm 0.08 mm 0.08 mm 0.13 mm

-
7575 (0.002 (0.0010 (0.002 (0.004 (0.003 (0.003 (0.005
inch) inch) inch) inch) inch) inch) inch)

D349

137 mm (5.4 inch)

6N-8338 0.05 mm 0.03 mm 0.05 mm 0.08 mm 0.08 mm 0.08 mm 0.13 mm

-
(0.002 (0.001 (0.002 (0.003 (0.003 (0.003 (0.005
inch) inch) inch) inch) inch) inch) inch)

D353

159.0 mm (6.25 inch)

2P-2800 0.03 mm 0.05 mm 0.08 mm 0.08 mm 0.13 mm 0.08 mm

- -
(0.001 (0.002 (0.003 (0.003 (0.005 (0.003
inch) inch) inch) inch) inch) inch)

D379

159.0 mm (6.25 inch)

5L-2684 0.03 mm 0.05 mm 0.08 mm 0.05 mm 0.03 mm

- - -
(0.001 (0.002 (0.003 (0.002 (0.001
inch) inch) inch) inch) inch)

D398

159.0 mm (6.25 inch)

3N-3000
0.03 mm 0.05 mm 0.08 mm 0.05 mm 0.03 mm
- - -
4W- (0.001 (0.002 (0.003 (0.002 (0.001
7612 inch) inch) inch) inch) inch)

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D399

159.0 mm (6.25 inch)

6L-7500
0.03 mm 0.05 mm 0.08 mm 0.05 mm 0.03 mm
- - -
4W- (0.001 (0.002 (0.003 (0.002 (0.001
7716 inch) inch) inch) inch) inch)

3114

105 mm (4.13 inch)

4P-5122 0.06 mm 0.05 mm 0.08 mm 0.13 mm 0.05 mm 0.07 mm 0.08 mm

-
(0.002 (0.002 (0.003 (0.005 (0.002 (0.003 (0.003
inch) inch) inch) inch) inch) inch) inch)

3116

105.0 mm (4.13 inch)

3126

110.0 mm (4.33 inch)

4P-5121 0.06 mm 0.05 mm 0.08 mm 0.13 mm 0.05 mm 0.07 mm 0.08 mm

-
(0.002 (0.002 (0.003 (0.005 (0.002 (0.003 (0.003
inch) inch) inch) inch) inch) inch) inch)

259- 0.06 mm 0.05 mm 0.08 mm 0.13 mm 0.05 mm 0.07 mm 0.08 mm

-
3245 (0.002 (0.002 (0.003 (0.005 (0.002 (0.003 (0.003
inch) inch) inch) inch) inch) inch) inch)

271- 0.06 mm 0.05 mm 0.08 mm 0.13 mm 0.05 mm 0.07 mm 0.08 mm

-
5657 (0.002 (0.002 (0.003 (0.005 (0.0020 (0.003 (0.003
inch) inch) inch) inch) inch) inch) inch)

3176

125.0 mm (4.92 inch)

9Y-5706 0.06 mm 0.03 mm 0.08 mm 0.10 mm 0.08 mm 0.05 mm 0.03 mm

-
(0.002 (0.00118 (0.003 (0.004 (0.00315 (0.002 (0.001
inch) inch) inch) inch) inch) inch) inch)

116- 0.06 mm 0.03 mm 0.08 mm 0.10 mm 0.08 mm 0.05 mm 0.03 mm

-
1080 (0.002 (0.00118 (0.003 (0.004 (0.00315 (0.002 (0.001
inch) inch) inch) inch) inch) inch) inch)

3196

130.0 mm (5.12 inch)

116- 0.06 mm 0.03 mm 0.08 mm 0.10 mm 0.08 mm 0.05 mm 0.03 mm 0.06 mm

1072 (0.002 (0.001 (0.003 (0.004 (0.003 (0.002 (0.001 (0.002
inch) inch) inch) inch) inch) inch) inch) inch)

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116- 0.06 mm 0.03 mm 0.08 mm 0.10 mm 0.08 mm 0.05 mm 0.03 mm

-
1080 (0.002 (0.001 (0.003 (0.004 (0.003 (0.002 (0.001
inch) inch) inch) inch) inch) inch) inch)
3406 (3)

137.0 mm (5.39 inch)

0.025
1W- 0.076 mm 0.025 mm 0.20 mm 0.13 mm 0.05 mm 0.20 mm 0.076 mm
mm
7633 (0.0030 (0.00098 (0.008 (0.005 (0.002 (0.008 (0.0030
(0.001
inch) inch) inch) inch) inch) inch) inch)
inch)

117- 0.076 mm 0.03 mm 0.20 mm 0.13 mm 0.05 mm 0.20 mm 0.03 mm 0.076 mm

0457 (0.0030 (0.001 (0.008 (0.005 (0.002 (0.008 (0.001 (0.0030
inch) inch) inch) inch) inch) inch) inch) inch)

221- 0.075 mm 0.1 mm 0.20 mm 0.13 mm 0.05 mm 0.20 mm 0.1 mm 0.075 mm

9358 (0.0030 (0.0039 (0.008 (0.005 (0.002 (0.008 (0.0039 (0.0030
inch) inch) inch) inch) inch) inch) inch) inch)

156- 0.075 mm 0.1 mm 0.20 mm 0.13 mm 0.05 mm 0.20 mm 0.1 mm 0.075 mm

8536 (0.0030 (0.0039 (0.008 (0.005 (0.002 (0.008 (0.0039 (0.0030
inch) inch) inch) inch) inch) inch) inch) inch)

195- 0.075 mm 0.1 mm 0.20 mm 0.13 mm 0.05 mm 0.20 mm 0.1 mm 0.075 mm

0312 (0.0030 (0.0039 (0.008 (0.005 (0.002 (0.008 (0.0039 (0.0030
inch) inch) inch) inch) inch) inch) inch) inch)

241- 0.075 mm 0.1 mm 0.20 mm 0.13 mm 0.05 mm 0.20 mm 0.1 mm 0.075 mm

2658 (0.0030 (0.0039 (0.008 (0.005 (0.002 (0.008 (0.0039 (0.0030
inch) inch) inch) inch) inch) inch) inch) inch)

121- 0.075 mm 0.03 mm 0.20 mm 0.13 mm 0.05 mm 0.20 mm 0.03 mm 0.075 mm

5402 (0.0030 (0.001 (0.008 (0.005 (0.002 (0.008 (0.001 (0.0030
inch) inch) inch) inch) inch) inch) inch) inch)

0.080 0.100
132- 0.075 mm 0.100 mm 0.20 mm 0.13 mm 0.05 mm 0.075 mm
mm mm
1116 (0.0030 (0.0039 (0.008 (0.005 (0.002 (0.0030
(0.0031 (0.0039
inch) inch) inch) inch) inch) inch)
inch) inch)
3408

137.0 mm (5.39 inch)

0.13 mm
(0.005 0.025
1W- 0.08 mm 0.025 mm 0.20 mm inch) (1) 0.05 mm 0.20 mm 0.08 mm
mm
5008 (0.003 (0.0010 (0.008 (0.002 (0.008 (0.003
(0.0010
inch) inch) inch) 0.08 mm inch) inch) inch)
inch)
(0.003
inch) (2)

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0.025
1W- 0.08 mm 0.025 mm 0.20 mm 0.13 mm 0.05 mm 0.20 mm 0.08 mm
mm
6208 (0.003 (0.0010 (0.008 (0.005 (0.002 (0.008 (0.003
(0.0010
inch) inch) inch) inch) inch) inch) inch)
inch)

3412

137.0 mm (5.39 inch)

0.025
9Y-5412 0.127 mm 0.025 mm 0.20 mm 0.13 mm 0.05 mm 0.20 mm 0.127 mm
mm
(0.0050 (0.0010 (0.008 (0.005 (0.002 (0.008 (0.0050
(0.0010
inch) inch) inch) inch) inch) inch) inch)
inch)

0.025
219- 0.075 mm 0.025 mm 0.20 mm 0.13 mm 0.05 mm 0.20 mm 0.075 mm
mm
4453 (0.0030 (0.0010 (0.008 (0.005 (0.002 (0.008 (0.0030
(0.0010
inch) inch) inch) inch) inch) inch) inch)
inch)

3456 (3)

140.0 mm (5.51 inch)

132- 0.075 mm 0.10 mm 0.2 mm 0.13 mm 0.8 mm 0.20 mm 0.1 mm 0.075 mm

1116 (0.0030 (0.004 (0.008 (0.005 (0.0315 (0.008 (0.0039 (0.0030
inch) inch) inch) inch) inch) inch) inch) inch)

156- 0.075 mm 0.10 mm 0.20 mm 0.13 mm 0.8 mm 0.20 mm 0.1 mm 0.075 mm

8536 (0.0030 (0.004 (0.008 (0.005 (0.0315 (0.008 (0.0039 (0.0030
inch) inch) inch) inch) inch) inch) inch) inch)

3054

100.0 mm (3.94 inch) or

103.0 mm (4.06 inch)

0.08 mm
(0.003
4P-9948 0.05 mm inch) 0.05 mm
NA NA NA NA NA
(0.002 (0.002
inch) 0.15 mm inch)
(0.006
inch)

3044

94.0 mm (3.70 inch)

234- 0.15 mm Straight

NA NA NA NA NA NA
4794 (0.006
inch)

3046

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94.0 mm (3.70 inch)

117-
2830 0.15 mm Straight
NA NA NA NA NA NA
107- (0.006
0992 inch)

3064

102.0 mm (4.02 inch)

5I-7844
0.020
Straight
NA NA NA mm NA NA NA
135- (0.0008
2419 inch)

3066

102.0 mm (4.02 inch)

0.020
125- Straight
NA NA NA mm NA NA NA
3005
(0.0008
inch)
(1) Main Bearing Journals 2 and 4
(2) Main Bearing Journal 3
(3) Refer to Reuse and Salvage Guideline, SEBF8054, "Procedure to Measure and Straighten Bent Crankshafts", "Special
Considerations for 3406, 3456, C15, and C18 crankshafts"

Specifications for Straightening a Crankshaft

The maximum TIR for straightening most Caterpillar crankshafts is found in Table 3.

If the TIR for any of the measurements that follow is more than the specifications shown in Table 3, the
crankshaft cannot be straightened. Do not straighten crankshafts which are bent beyond these specifications. The
measurement is an overall dimension and the measurement is different from the specifications that are
shown in Table 2.

Table 3

Specifications for Straightening a Crankshaft

This table shows the maximum TIR for straightening most Caterpillar crankshafts. The dimensions
must be used for straightening purposes only. Do not straighten crankshafts which are bent beyond
these specifications. The measurement is an overall dimension and the measurement is different from
the specifications and procedures that are shown in "Procedure to Measure Used Crankshafts for
Bend"

Fillet Processing
Part Number Center Main Maximum TIR for
Straightening a Crankshaft Induction
Shot Peening
Hardened

D330C and 3304

121.0 mm (4.75 inch)

4N-7694

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2P-6213 NA None
1.02 mm (0.040 inch)

D333 and 1673

114 mm (4.5 inch)

9M-2336 All Fillets -

1.52 mm (0.060 inch)

1140, 1145, and 3145

114 mm (4.5 inch) (90° V-8)

9N-8011 NA None
1.02 mm (0.040 inch)
1150 and 3150

114 mm (4.5 inch) (90° V-8)

9N-8012 NA None
1.02 mm (0.040 inch)

1160 and 3160

114 mm (4.5 inch) (90° V-8)

9N-8012 NA None
1.02 mm (0.040 inch)

3204

114 mm (4.5 inch)

1W-0400 NA None
1.02 mm (0.040 inch)
3208

114 mm (4.5 inch)

9N-6220
NA None
9N-8013 1.02 mm (0.040 inch)

D333C, 1673C, and 3306

121.0 mm (4.75 inch)

4N-7696 NA None
1.52 mm (0.060 inch)

2P-2842 None None

1.52 mm (0.060 inch)

D334 and 1674

9S-0123 NA None
1.52 mm (0.060 inch)

D336 and 1676

114 mm (4.5 inch)

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7N-9673 All Fillets -

1.52 mm (0.060 inch)

D342

146.0 mm (5.75 inch)

4M-0447 All Fillets NA

3.05 mm (0.120 inch)

6N-2822
None None
4S-7406 2.54 mm (0.100 inch)

D343 and 1693

137 mm (5.4 inch)

2P-3838 None None

2.03 mm (0.080 inch)

D346

137 mm (5.4 inch) (60° V-8)

All fillets except the gauge
8N-1910 None
1.02 mm (0.040 inch) length of the journal

D348

137 mm (5.4 inch) (60° V-12)

1W-7575 NA None
2.03 mm (0.080 inch)

D349

137 mm (5.4 inch) (60° V-16)

6N-8338 NA None
2.54 mm (0.100 inch)

D353

159 mm (6.25 inch)

2P-2800 All Fillets None

2.54 mm (0.100 inch)
D379

159.0 mm (6.25 inch) (V-8)

5L-2684 All Fillets None

1.52 mm (0.060 inch)

D398

159.0 mm (6.25 inch) (V-12)

3N-3000
NA None
4W-7612 2.54 mm (0.100 inch)

D399

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159.0 mm (6.25 inch) (V-16)

6L-7500 All Fillets NA

3.05 mm (0.120 inch)

All except front main bearings

4W-7716 NA
3.05 mm (0.120 inch) and rear main bearings

3114

105.0 mm (4.13 inch)

4P-5122 Do Not Straighten. NA None

3116

105.0 mm (4.13 inch)

3126

110.0 mm (4.33 inch)

4P-5121 Do Not Straighten. NA None

261-1543 Do Not Straighten. All Fillets NA

3176 and C10

125.0 mm (4.92 inch)

9Y-5706
Do Not Straighten. All Fillets NA
116-1080

3196 and C12

130.0 mm (5.12 inch)

116-1072 Do Not Straighten. All Fillets NA

3406 and C15

137.0 mm (5.39 inch)

156-8536 All Fillets NA

1.52 mm (0.060 inch)
117-0457

121-5402 Do not Straighten. All Fillets NA

221-9358 (1)

3408

137.0 mm (5.39 inch)

1W-5008
NA None
1W-6208 1.02 mm (0.040 inch)

3412

137.0 mm (5.39 inch)

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9Y-5412 All Fillets None

1.52 mm (0.060 inch)

3456 and C16

140.0 mm (5.51 inch)

132-1116 All Fillets NA

1.52 mm (0.060 inch)

3054

100.0 mm (3.94 inch)

103.0 mm (4.06 inch)

4P-9948 All Fillets NA

1.02 mm (0.040 inch)

3056

100.0 mm (3.94 inch)

103.0 mm (4.06 inch)

100-4034 All Fillets NA

1.02 mm (0.040 inch)
3044

94.0 mm (3.70 inch)

234-4794 NA NA
0.050 mm (0.0020 inch)
3046

94.0 mm (3.70 inch)

117-2830
NA NA
107-0992 0.050 mm (0.0020 inch)

3064

102.0 mm (4.02 inch)

5I-7844
All Fillets NA
135-2419 0.050 mm (0.0020 inch)

3066

102.0 mm (4.02 inch)

125-3005 All Fillets NA

0.050 mm (0.0020 inch)
(1) ACERT Engine

Crankshaft Measurement Specifications

Specification for Surface Finish

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The maximum permissible surface roughness for bearing journals is given in 4.

If the journals are rougher than the specification the journals must be polished. Refer to Guideline for Reusable
Parts and Salvage, SEBF8042, "Procedure to Grind and Polish Crankshafts" for information regarding grinding
and polishing crankshafts.

The surface finish of the thrust face must be at least 0.45 micrometers (18 microinches). Ensure that there are no
wear steps on the surface or marks from grinding on the surface. Refer to Guideline for Reusable Parts and
Salvage, SEBF8043, "Visual Inspection of Crankshafts" for information regarding criteria for inspecting
crankshafts.

Specification for Out of Round and Diameter

This is the diameter of the bearing journal before grinding. The allowable diameter of a rod journal or main
journal must not be more than the dimensions that are shown in Table 4. Two rod journals can measure 0.005
mm (0.0002 inch) under the minimum specifications for the diameter that are shown in the table.

Specification for Taper

The taper of a rod journal or main journal must not exceed the dimensions that are found in Table 4.

Specification for Wear on the Thrust Face

The measurement between the thrust faces must be within the specifications that are found in Table 4.

Only D330C, 3304, D333C, and 3306 engines have two thicknesses of thrust bearings that are available. The 7N-
9343 Thrust Plate was released for the spacer plate block. This 6.73 mm (0.265 inch) thick thrust plate can be
used instead of the thinner plate on earlier models when the thrust faces must be ground in order to make the
crankshaft usable.

In all other engines, the thrust faces must be ground very lightly. The faces should be ground approximately
between 0.02 mm (0.001 inch) and 0.05 mm (0.002 inch) to clean up damaged surfaces. Refer to the explanation
of footnote 3 in Table 4. Thrust faces must have a surface finish of 0.45 micrometers (18 microinches) or less
after being polished.

Specification for Radii of the Fillet for the Journal

There are two procedures for checking the radius of the fillet. The preferred method is using the correct size of
gauge. However, if the correct gauge is not available, use the "Bracket-Check" method. Refer to Guideline for
Reusable Parts and Salvage, SEBF8054, "Procedure to Measure and Straighten Bent Crankshafts" for more
information on the procedures and the tools that are required to check the radius of the fillet.

If the radius does not meet the specifications that are shown in Table 4, do not use the crankshaft again.

Note: The dimensions of the radius that are given in Table 4 are before the procedure of shot peening. When
possible, measure the fillets before the procedure of shot peening. Refer to Guideline for Reusable Parts and
Salvage, SEBF8054, "Procedure to Measure and Straighten Bent Crankshafts" for more information.

Procedure to Check the Hardness of the Journal

The readings must be within the tolerances that are shown in Table 4.

Note: At times, a soft area will be found on a journal. If this occurs check both sides of this soft area. If the
hardness of the journal is within the specifications on both sides of the soft area, the hardness of the journal is
acceptable.

Important

On some crankshafts, the rear half of the rear main journal and the far rear fillet can be softer than the

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specifications that are shown in Table 4.

Note: The hardness of the journals is measured by using the Shore scale. Be sure to check the scale of the
sclerometer that is used. The 6V-6035 Hardness Tester uses the Rockwell C scale. A document is included
with the tester in order to allow conversion from the Rockwell C scale to the Shore scale.

Table 4

Crankshaft Measurement Specifications

Hardness of
Out of Round (2) Journal
Taper Radius Brg
(Diameter) Shore
Part Thrust Journal
Sclerometer (4)
Number Face (1) Surf.
Fin. (3)
Main Measured by
Main Rod Rod Main Rod using the
Shore scale

D330C and 3304

121.0 mm (4.75 inch)

5.54
40.475 mm
+ 0.140 (0.218
88.880 76.180 mm − inch) (8)
5.74 ±
± 0.020 ± 0.020 0.064 Min
0.015 0.013 0.20
2P-6213 mm mm mm
mm mm mm 54 to 62 0.25
(3.4992 (2.9992 (1.5935 5.74 ±
(0.0006 (0.0005 (0.226 (10)
± ± + 0.20
inch) inch) ± 0.008
0.0008 0.0008 0.0055 mm
inch)
inch) inch) inch − (0.226 ±
0.0025 0.008
inch) inch) (9)

40.475
+ 0.140
88.880 76.180 mm −
4.74 ± 4.74 ±
± 0.020 ± 0.020 0.064
0.015 0.015 0.20 0.20
4N-7694 mm mm mm
mm mm mm mm 64 Min 0.25
(3.4992 (2.9992 (1.5935
(0.0006 (0.0006 (0.1866 (0.1866 (10)
± ± +
inch) inch) ± 0.008 ± 0.008
0.0008 0.0008 0.0055
inch) inch)
inch) inch) inch −
0.0025
inch)

D333 and 1673

114 mm (4.5 inch)

88.888 76.188 42.863

± 0.020 ± 0.020 0.018 0.018 ± 0.064 6.10 ± 5.74 ±
9M-
mm mm mm mm mm 0.20 0.20 54 to 62 0.25
2336
(3.4995 (2.9995 (0.0007 (0.0007 (1.6875 mm mm (10)
± ± inch) inch) ± (0.240 ± (0.226
0.0008 0.0008 0.0025 0.008 ± 0.008

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inch) inch) inch) inch) inch)

D333C, 1673C and 3306

114 mm (4.5 inch)

40.475
+ 0.140
88.880 76.180 mm −
5.74 ±
± 0.020 ± 0.020 0.060 5.540
0.015 0.020 0.20
2P-2842 mm mm mm mm
mm mm mm 54 to 62 0.25
(3.4992 (2.9992 (1.5935 (0.2181
(0.0006 (0.0008 (0.226 (10)
± ± + inch)
inch) inch) ± 0.008
0.0008 0.0008 0.0055 Min
inch)
inch) inch) inch −
0.0024
inch)

40.475
+ 0.140
88.880 76.180 mm −
5.74 ± 5.74 ±
± 0.020 ± 0.020 0.064
0.015 0.020 0.20 0.20
4N-7696 mm mm mm
mm mm mm mm 64 Min 0.25
(3.4992 (2.9992 (1.5935
(0.0006 (0.0008 (0.226 ± (0.226 (10)
± ± +
inch) inch) 0.008 ± 0.008
0.0008 0.0008 0.0055
inch) inch)
inch) inch) inch −
0.0025
inch)

1140, 1145 and 3145

114 mm (4.5 inch)

88.888 69.840
31.95 ±
± 0.013 ± 0.015 2.29 2.29
0.010 0.018 0.05
9N-8011 mm mm mm mm
mm mm mm 64 Min 0.25
(3.4995 (2.7496 (0.090 (0.090
(0.0004 (0.0007 (1.258 (10)
± ± inch) inch)
inch) inch) ± 0.002
0.0005 0.0006 Max Max
inch)
inch) inch)

1150 and 3150

114 mm (4.5 inch)

88.888 69.840
31.95 ±
± 0.013 ± 0.015 2.29 2.29
0.010 0.018 0.05
9N-8012 mm mm mm mm
mm mm mm 64 Min 0.25
(3.4995 (2.7496 (0.090 (0.090
(0.0004 (0.0007 (1.258 (10)
± ± inch) inch)
inch) inch) ± 0.002
0.0005 0.0006 Max Max
inch)
inch) inch)

1160 and 3160

114 mm (4.5 inch)

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88.888 69.840
31.95 ±
± 0.013 ± 0.015 2.29 2.29
0.010 0.018 0.05
9N-8013 mm mm mm mm
mm mm mm 64 Min 0.25
(3.4995 (2.7496 (0.090 (0.090
(0.0004 (0.0007 (1.258 (10)
± ± inch) inch)
inch) inch) ± 0.002
0.0005 0.0006 Max Max
inch)
inch) inch)

3204

114 mm (4.5 inch)

88.880 69.842 37.084

± 0.020 ± 0.020 ± 0.064 2.34 2.34
1W- 0.0127 0.015
mm mm mm mm mm
0400 (11) mm mm 64 Min 0.25
(3.4992 (2.7497 (1.4600 (0.092 (0.092
(0.0005 (0.0006 (10)
± ± ± inch) inch)
inch) inch)
0.0008 0.0006 0.0025 Max Max
inch) inch) inch)

3208

114 mm (4.5 inch)

31.953
+ 0.102
88.887 69.840 mm −
± 0.015 ± 0.015 0.051 2.34 2.34
0.010 0.018
9N-6220 mm mm mm mm mm
mm mm 64 Min 0.25
(3.4995 (2.7496 (1.2580 (0.092 (0.092
(0.0004 (0.0007 (10)
± ± + inch) inch)
inch) inch)
0.0006 0.0008 0.0040 Max Max
inch) inch) inch −
0.0020
inch)

88.887 69.840
31.95 ±
± 0.013 ± 0.015 2.29 2.29
0.010 0.018 0.05
9N-8013 mm mm mm mm
mm mm mm 64 Min 0.25
(3.4995 (2.7496 (0.090 (0.090
(0.0004 (0.0007 (1.258 (10)
± ± inch) inch)
inch) inch) ± 0.002
0.0005 0.0008 Max Max
inch)
inch) inch)

D334 and 1674

121.0 mm (4.75 inch)

5.54 ±
0.20
0.015 0.015 42.863 mm
9S-0123 + 0.140 (0.218 ±
mm mm 64 Min 0.20 (8)
88.880 76.180 (0.0006 (0.0006 mm − 0.008 5.74 ±
± 0.020 ± 0.020 inch) inch) 0.064 inch) 0.20
mm mm mm mm
(3.4992 (2.9995 (1.6875 5.74 ± (0.226
± ± + 0.20 ± 0.008

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0.0008 0.0008 0.0055 mm inch)

inch) inch) inch − (0.226 ±
0.0025 0.008
inch) inch) (12)

D336 and 1676

121.0 mm (4.75 inch)

114.30 89.916
45.31 ± 6.10 ± 6.10 ±
± 0.020 ± 0.020
0.015 0.030 0.08 0.20 0.20
7N-9673 mm mm
mm mm mm mm mm 54 to 62 0.25
(4.500 (3.5400
(0.0006 (0.0012 (1.784 (0.240 ± (0.240 (10)
± ±
inch) inch) ± 0.003 0.008 ± 0.008
0.0008 0.0008
inch) inch) inch)
inch) inch)

D342

137 mm (5.4 inch)

95.220 92.050 98.362

7.72 ± 7.72 ±
± 0.025 ± 0.025 ± 0.064
0.025 0.033 0.20 0.20
4M- mm mm mm
mm mm mm mm 54 to 62 0.25
0447 (3.7488 (3.6240 (3.8725
(0.0010 (0.0013 (0.304 ± (0.304 (10)
± ± ±
inch) inch) 0.008 ± 0.008
0.0010 0.0010 0.0025
inch) inch)
inch) inch) inch)

7.52
6N-2822 mm
(.296
108.204 92.050 inch)
98.43 ± 7.72 ±
± 0.025 ± 0.025 Min (14)
0.025 0.025 0.13 0.20
mm mm
mm mm mm mm 54 to 62 0.25
(4.2600 (3.6240 7.72 ±
(0.0010 (0.0010 (3.875 (0.304 (10)
± ± 0.20
inch) inch) ± 0.005 ± 0.008
0.0010 0.0010 mm
4S-7406 inch) inch)
inch) inch) (0.304 ±
0.008
inch) (5)

D343 and 1693

137 mm (5.4 inch)

5.89
2P-3838 114.292 89.908 mm
53.34 + (0.232 6.10 ±
± 0.020 ± 0.020
0.020 0.020 0.15 inch) 0.20
mm mm
(4.4997 (3.5397
mm mm mm − Min mm 54 to 62 0.20 (8)
(0.0008 (0.0008 0.08 (0.240
± ±
inch) inch) mm 8.38 ± ± 0.008
0.0008 0.0008
(2.100 0.208 inch)
inch) inch)
+ 0.006 mm
2P-3840 inch − (0.330 ±

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0.003 0.008
inch) inch) (9)

D346

137 mm (5.4 inch)

5.54 ±
0.20
60.60 + mm
0.15 (0.218 ±
133.342 111.117
mm − 0.008 5.74 ±
± 0.020 ± 0.020
0.023 0.018 0.08 inch) 0.20
8N-1910 mm mm
mm mm mm mm 54 to 62 0.25
(5.2497 (4.3747
(0.0009 (0.0007 (2.386 5.74 ± (0.226 (10)
± ±
inch) inch) + 0.006 0.20 ± 0.008
0.0008 0.0008
inch − mm inch)
inch) inch)
0.003 (0.226 ±
inch) 0.008
inch) (12)

D348

137 mm (5.4 inch)

5.54 ±
0.20
mm
60.60 +
(0.218 ±
0.15
133.342 111.117 0.008
mm − 5.74 ±
± 0.020 ± 0.020 inch)
0.023 0.018 0.08 0.20
1W- mm mm Min
mm mm mm mm 64 to 74 0.25
7575 (5.2497 (4.3747
(0.0009 (0.0007 (2.386 (0.226 (10)
± ± 5.74 ±
inch) inch) + 0.006 ± 0.008
0.0008 0.0008 0.20
inch − inch)
inch) inch) mm
0.003
(0.226 ±
inch)
0.008
inch) (9)

D349

137 mm (5.4 inch)

5.54 ±
0.20
133.342 111.117 mm
60.60 + (0.218 ± 5.74 ±
± 0.020 ± 0.020
0.023 0.018 0.15 0.008 0.20
6N-8338 mm mm
(5.2497 (4.3747
mm mm mm − inch) mm 54 to 62 0.25
(0.0009 (0.0007 0.08 Min (16) (0.226 (10)
± ±
inch) inch) mm ± 0.008
0.0008 0.0008
(2.386 5.74 ± inch)
inch) inch)
+ 0.006 0.20
inch − mm
0.003 (0.226 ±

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inch) 0.008
inch) (17)

D353

159.0 mm (6.25 inch)

8.28
mm
(0.326
117.450 104.750 93.612 inch)
7.72 ±
± 0.025 ± 0.025 ± 0.064 Min (18)
0.023 0.018 0.15
2P-2800 mm mm mm
mm mm mm 54 to 62 0.25
(4.6240 (4.1240 (3.6855 8.48 ±
(0.0009 (0.0007 (0.304 (10)
± ± ± 0.20
inch) inch) ± 0.006
0.0010 0.0010 0.0025 mm
inch)
inch) inch) inch) (0.334 ±
0.008
inch) (19)

D379

159.0 mm (6.25 inch)

10.13
mm
(0.399
126.980
146.030 76.200 inch)
± 0.025 10.31 ±
± 0.025 ± 0.064 Min (8)
mm 0.025 0.025 0.18
5L-2684 mm mm
(4.9992 mm mm mm 54 to 62 0.25
(5.7492 (3.0000 10.31 ±
± (0.0010 (0.0010 (0.406 (10)
± ± 0.1812
0.0010 inch) inch) ± 0.007
0.0010 0.0025 mm
inch) inch)
inch) inch) (0.406 ±
0.007
inch) (20)

D398

159.0 mm (6.25 inch)

10.13
76.12 + mm
0.018 (0.399
126.980 mm − inch)
146.030 10.31 ±
± 0.025 0.008 Min (8)
± 0.025 0.025 0.025 0.18
3N-3000 mm mm
mm mm mm mm 54 to 62 0.25
(4.999 (3.000 10.31 ±
(5.7492 (0.0010 (0.0010 (0.406 (10)
± + 0.18
± .0010 inch) inch) ± 0.007
0.0010 0.0007 mm
inch) inch)
inch) inch − (0.4059
0.0003 ± 0.007
inch) inch) (18)

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10.13
mm
76.12 +
(0.399
0.018
inch)
109.847 mm −
146.030 Min (8) 10.31 ±
± 0.025 0.008
± 0.025 0.025 0.025 0.18
4W- mm mm
mm mm mm 10.31 ± mm 54 to 62 0.25
7612 (4.3247 (3.000
(5.7492 (0.0010 (0.0010 0.18 (0.406 (10)
± +
± .0010 inch) inch) mm ± 0.007
0.0010 0.0007
inch) (0.4059 inch)
inch) inch −
± 0.007
0.0003
inch) (18)
inch)

D399

159.0 mm (6.25 inch)

10.13
6L-7500 76.12 + mm
0.018 (0.399
109.847 mm − inch)
146.030 10.31 ±
± 0.025 0.008 Min (8)
± 0.025 0.025 0.025 0.18
mm mm
mm mm mm mm 54 to 62 0.25
(4.3247 (3.000 10.31 ±
(5.7492 (0.0010 (0.0010 (0.406 (10)
± + 0.18
± .0010 inch) inch) ± 0.007
0.0010 0.0007 mm
4W- inch) inch)
inch) inch − (0.406 ±
7716 0.0003 0.007
inch) inch) (18)

3114

105.0 mm (4.13 inch)

38.00
mm +
90.00 ± 70.00 ± 0.10
0.020 0.020 mm − 2.30 2.30
0.008 0.008
4P-5122 mm mm 0.05 mm mm
mm mm 66 to 74 .13 (5)
(3.543 (2.756 mm (0.091 (0.091
(0.0003 (0.0003
± ± (1.496 inch) inch)
inch) inch)
0.0008 0.0008 + 0.004 Min Min
inch) inch) inch −
0.002
inch)

3116

105.0 mm (4.13 inch)

3126

110.0 mm (4.33 inch)

38.00 +
0.10
90.00 ± 70.00 ± mm −
0.020 0.020 0.008 0.008 0.05 2.30 2.30

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mm mm mm mm mm mm mm .13 (5)
(3.543 (2.756 (0.0003 (0.0003 (1.496 (0.091 (0.091
4P-5121 ± ± inch) inch) + 0.004 inch) inch)
66 to 74
0.0008 0.0008 inch − Min Min
inch) inch) 0.002
inch)

38.00 +
0.10
90.00 ± 70.00 ±
mm −
0.020 0.020 2.30 2.30
0.008 0.008 0.05
259- mm mm mm mm
mm mm mm 49 to 56 0.25
3245 (3.543 (2.756 (0.091 (0.091
(0.0003 (0.0003 (1.496 (10)
± ± inch) inch)
inch) inch) + 0.004
0.0008 0.0008 Min Min
inch −
inch) inch)
0.002
inch)

38.00 +
0.10
90.00 ± 70.00 ±
mm −
0.020 0.020 2.30 2.30
0.008 0.008 0.05
271- mm mm mm mm
mm mm mm 49 to 56 0.25
5657 (3.543 (2.756 (0.091 (0.091
(0.0003 (0.0003 (1.496 (10)
± ± inch) inch)
inch) inch) + 0.004
0.0008 0.0008 Min Min
inch −
inch) inch)
0.002
inch)

3176 and C10

125.0 mm (4.92 inch)

100.00 82.00 ±
44.00 ±
± 0.020 0.020 2.80 2.80
0.008 0.008 0.10
9Y-5706 mm mm mm mm
mm mm mm 66 to 75 0.13 (5)
(3.937 (3.228 (0.110 (0.110
(0.0003 (0.0003 (1.732
± ± inch) inch)
inch) inch) ± 0.004
0.0008 0.0008 Min Min
inch)
inch) inch)

108.00 82.00 ±
44.00 ±
± 0.020 0.020 2.80 2.80
0.008 0.008 0.10
116- mm mm mm mm
mm mm mm 66 to 75 0.13 (5)
1080 (4.252 (3.228 (0.110 (0.110
(0.0003 (0.0003 (1.732
± ± inch) inch)
inch) inch) ± 0.004
0.0008 0.0008 Min Min
inch)
inch) inch)

3196 and C12

125.0 mm (4.92 inch)

116- 89.00 ±
108.00 0.020 44.00 ± 2.80 2.80 66 to 75
1072
± 0.02 mm 0.008 0.008 0.10 mm mm
mm (3.504 mm mm mm (0.110 (0.110 0.13 (5)

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(4.252 ± (0.0003 (0.0003 (1.732 inch) inch)

± 0.001 0.0008 inch) inch) ± 0.004 Min Min
inch) inch) inch)

108.00 82.00 ±
44.00 ±
± 0.020 0.020 2.80 2.80
0.008 0.008 0.10
116- mm mm mm mm
mm mm mm 66 to 75 0.13 (5)
1080 (4.252 (3.228 (0.110 (0.110
(0.0003 (0.0003 (1.732
± ± inch) inch)
inch) inch) ± 0.004
0.0008 0.0008 Min Min
inch)
inch) inch)

108.00 89.00 ±
44.00 ±
± 0.020 0.020 2.80 2.80
0.008 0.008 0.10
243- mm mm mm mm
mm mm mm 66 to 75 0.13 (5)
4814 (4.252 (3.504 (0.110 (0.110
(0.0003 (0.0003 (1.732
± ± inch) inch)
inch) inch) ± 0.004
0.0008 0.0008 Min Min
inch)
inch) inch)

3406 and C15

137.0 mm (5.39 inch)

120.650
88.00 ± 48.14 ±
± 0.020 2.34 2.34
0.020 0.008 0.008 0.10
121- mm mm mm
mm mm mm mm 58 to 64 0.13 (5)
5402 (4.7500 (0.092 (0.092
(3.46 ± (0.0003 (0.0003 (1.895
± inch) inch)
0.0008 inch) inch) ± 0.004
0.0008 Min Min
inch) inch)
inch)

120.650 90.00 ± 48.140

± 0.020 0.020 ± 0.100 2.34 2.34
0.008 0.008
156- mm mm mm mm mm
mm mm 64 Min 0.13 (5)
8536 (4.7500 (3.543 (1.8953 (0.092 (0.092
(0.0003 (0.0003
± ± ± inch) inch)
inch) inch)
0.0008 0.0008 0.0039 Min Min
inch) inch) inch)

120.650 90.000 48.140

± 0.020 ± 0.020 ± 0.100 2.34 2.34
0.020 0.020
117- mm mm mm mm mm
mm mm 58 to 64 0.125
0457 (4.7500 (3.5433 (1.895 (0.092 (0.092
(0.0008 (0.0008 (5)
± ± ± inch) inch)
inch) inch)
0.0008 0.0008 0.0039 Min Min
inch) inch) inch)

120.650 48.140
± 0.020 ± 0.100 2.34 2.34
97.028 0.020 0.020
1W- mm mm mm mm
mm mm mm 58 to 64 0.125
7633 (4.7500 (1.895 (0.092 (0.092
(3.8200 (0.0008 (0.0008 (5)
± ± inch) inch)
inch) inch) inch)
0.0008 0.0039 Min Min
inch) inch)

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120.650 90.000 48.140

± 0.020 ± 0.020 ± 0.100 2.34 2.34
0.008 0.008
132- mm mm mm mm mm
mm mm 64 Min 0.13 (5)
1116 (4.7500 (3.5433 (1.895 (0.092 (0.092
(0.0003 (0.0003
± ± ± inch) inch)
inch) inch)
0.0008 0.0008 0.0039 Min Min
inch) inch) inch)

195- 120.650 48.140

0312 ± 0.020 ± 0.100 2.34 2.34
97.028 0.008 0.008
mm mm mm mm
mm mm mm 66 Min 0.13 (5)
(4.7500 (1.895 (0.092 (0.092
(3.8200 (0.0003 (0.0003
241- ± ± inch) inch)
inch) inch) inch)
2658 0.0008 0.0039 Min Min
inch) inch)

3408

137.0 mm (5.39 inch)

48.11 +
0.16
120.650 97.028
mm −
± 0.020 ± 0.020 2.34 2.34
0.020 0.020 0.08
1W- mm mm mm mm
mm mm mm 64 Min 0.25
6208 (4.7500 (3.8200 (0.092 (0.092
(0.0008 (0.0008 (1.894 (10)
± ± inch) inch)
inch) inch) + 0.006
0.0008 0.0008 Min Min
inch −
inch) inch)
0.003
inch)

48.11 +
0.16
120.650 97.028
mm −
± 0.020 ± 0.020 2.34 2.34
0.020 0.020 0.08
1W- mm mm mm mm
mm mm mm 64 Min 0.125
5008 (4.7500 (3.8200 (0.092 (0.092
(0.0008 (0.0008 (1.894 (5)
± ± inch) inch)
inch) inch) + 0.006
0.0008 0.0008 Min Min
inch −
inch) inch)
0.003
inch)

3412

137.0 mm (5.39 inch)

48.11 +
0.16
120.650 97.028
mm −
± 0.020 ± 0.020 2.34 2.34
0.020 0.020 0.08
9Y-5412 mm mm mm mm
mm mm mm 66 to 74 0.125
(4.7500 (3.8200 (0.092 (0.092
(0.0008 (0.0008 (1.894 (5)
± ± inch) inch)
inch) inch) + 0.006
0.0008 0.0008 Min Min
inch −
inch) inch)
0.003
inch)

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48.11 +
0.16
120.650 97.028
mm −
± 0.020 ± 0.020 2.34 2.34
0.020 0.020 0.08
219- mm mm mm mm
mm mm mm 66 Min 0.125
4453 (4.7500 (3.8200 (0.092 (0.092
(0.0008 (0.0008 (1.894 (5)
± ± inch) inch)
inch) inch) + 0.006
0.0008 0.0008 Min Min
inch −
inch) inch)
0.003
inch)

3456 and C16

140.0 mm (5.51 inch)

120.650 90.00 ± 48.140

± 0.020 0.020 ± 0.100 2.34 2.34
0.008 0.008
132- mm mm mm mm mm
mm mm 64 Min 0.13 (5)
1116 (4.7500 (3.543 (1.8953 (0.092 (0.092
(0.0003 (0.0003
± ± ± inch) inch)
inch) inch)
0.0008 0.0008 0.0039 Min Min
inch) inch) inch)

120.650 90.00 ± 48.140

± 0.020 0.020 ± 0.100 2.34 2.34
0.008 0.008
156- mm mm mm mm mm
mm mm 64 Min 0.13 (5)
8536 (4.7500 (3.543 (1.8953 (0.092 (0.092
(0.0003 (0.0003
± ± ± inch) inch)
inch) inch)
0.0008 0.0008 0.0039 Min Min
inch) inch) inch)

3054

100.0 mm (3.94 inch)

103.0 mm (4.06 inch)

76.17 ± 63.48 ±
44.18 ± 3.82 ± 3.82 ±
0.010 0.010
0.04 0.14 0.14
4P-9948 mm mm
- - mm mm mm - 0.40
(2.999 (2.499
(1.739 (0.150 ± (0.150 (16)
± ±
± 0.002 0.006 ± 0.006
0.0004 0.0004
inch) inch) inch)
inch) inch)

3056

100.0 mm (3.94 inch)

103.0 mm (4.06 inch)

76.17 ± 63.48 ±
100- 0.010 0.010 44.18 ± 3.82 ± 3.82 ±
mm mm - - 0.04 0.14 0.14 - -
4034
(2.999 (2.499 mm mm mm
± ± (1.739 (0.150 ± (0.150
0.0004 0.0004 ± 0.002 0.006 ± 0.006

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inch) inch) inch) inch) inch)

3044

94.0 mm (3.70 inch)

31.019
± .019
0.030 0.030 0.030 0.030 3.00 3.00
234- mm
mm mm mm mm mm mm 75 min NA
4794 (1.2212
(0.0012 (0.0012 (0.0012 (0.0012 (0.118 (0.118
±
inch) inch) inch) inch) inch) inch)
0.0007
inch)

3046

94.0 mm (3.70 inch)

31.019
117- ± .019
0.030 0.030 0.030 0.030 3.00 3.00
2830 mm
mm mm mm mm mm mm 75 min NA
107- (1.2212
(0.0012 (0.0012 (0.0012 (0.0012 (0.118 (0.118
0992 ±
inch) inch) inch) inch) inch) inch)
0.0007
inch)

3064

102.0 mm (4.02 inch)

33.019
± .019
5I-7844 0.030 0.030 0.030 0.030 3.00 3.00
mm
135- mm mm mm mm mm mm 75 min NA
(1.3000
2419 (0.0012 (0.0012 (0.0012 (0.0012 (0.118 (0.118
±
inch) inch) inch) inch) inch) inch)
0.0007
inch)

3066

102.0 mm (4.02 inch)

33.019
± .019
0.030 0.030 0.030 0.030 3.00 3.00
125- mm
mm mm mm mm mm mm 75 min NA
3005 (1.3000
(0.0012 (0.0012 (0.0012 (0.0012 (0.118 (0.118
±
inch) inch) inch) inch) inch) inch)
0.0007
inch)
(1) The maximum width of the thrust face can be up to 0.08 mm (0.003 inch) more than the dimension that is shown if the play at the
end of the crankshaft is still permissible according to the specifications in the Service Manual after assembly.
(2) "Dimensions" for the radius give only the correct radius gauges. The dimensions are not the size for dressing the grinding wheel.
(4) A sclerometer should not be used on any remanufactured crankshaft that has gone through Melonited Heat Treat (MHT) because
the crankshaft will be damaged. The crankshaft will have "Melonited Heat Treat" next to the part number.
(3) Dimensions are in micrometers (microinches).
(8) center and intermediate main Journals only
(9) only the rear

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( 11 ) Refer to the "Special Checking Procedures for Specific Crankshafts" section for additional information".
( 12 ) center only
( 14 ) Journals 1 through 3 and 5 through 6
( 16 ) Journals 1 through 4 and 6 through 9
( 17 ) Journal 5
( 18 ) Intermediate main Journals 2 through 3 and 5 through 6
( 19 ) Front, center, and rear main Journals 1, 4, 7
( 20 ) Front and rear main Journals only

Grinding Specifications for Crankshafts

The following information explains some of the items in the table.

Width

This is the size of the wheel (sidewall to sidewall) that is necessary to grind in a single movement. Do not use
any wheel that is wider than this dimension without dressing the wheel to be narrower. Refer to Table 4 for the
measurements of the width of main journals at the location of the thrust bearing.

Main Number

This column shows the numbers of the main journals which have a "width" dimension that is different from the
"thrust face" journal at the location of the thrust bearing. These dimensions will be narrower than the main
journal with the thrust bearings.

Undersize Bearing

These dimensions give the optional sizes of undersize bearings that are available for the crankshafts. Check the
parts book and check the NPR in order to ensure that the part numbers are available before beginning to grind.
Subtract the "undersize" dimension from the dimension in the "diameter" column in Table 4 in order to get the
size of the journal.

Note: The specifications for grinding a crankshaft with a "0R" part number are not included in this publication
because "0R" crankshafts have already been ground. For a complete list of available remanufactured crankshafts,
refer to the section on crankshafts in the Technical Supplement, SELD0077, "Cat Remanufactured Products
Guide".

Table 5

Grinding Specifications for Caterpillar Crankshafts

Part Main Journals Connecting Rod

Stroke
Number Width Journals Undersize Bearing
Main No. Width

D330C and 3304

121.0 mm (4.75 inch)

152.4 43.485 mm 0.254 0.508 0.762

4N-7694 47.689 ± 0.140
mm (1.7120 2 through 4 mm mm mm
mm (1.8775 ±
(6.00 inch) max (0.0100 (0.0200 (0.0300
0.0055 inch)
inch) inch) inch) inch)

152.4 40.894 mm 2 through 4 0.254 0.508 0.762

2P-6213 mm (1.6100 47.625 ± 0.064 mm mm mm

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(6.00 inch) max mm (1.8750 ± (0.0100 (0.0200 (0.0300

inch) 0.0025 inch) inch) inch) inch)

1150 and 3150

114 mm (4.5 inch)

32.207 ±
114.3 0.254 0.508
9N-8012 0.254 mm 58.776 ± 0.076
mm 2,3,5 mm mm NA
(1.2680 ± mm (2.3140 ±
(4.50 (0.0100 (0.0200
0.0100 0.0030 inch)
inch) inch) inch)
inch)

1160 and 3160

114 mm (4.5 inch)

127.0 32.715 mm 0.254 0.508

9N-8013 58.776 ± 0.076
mm (1.2880 2,3,5 mm mm NA
mm (2.3140 ±
(5.00 inch) max (0.0100 (0.0200
0.0030 inch)
inch) inch) inch)

3204

114 mm (4.5 inch)

37.084 ±
127.0 0.254 0.508 0.762
1W-0400 0.064 mm 42.164 ± 0.076
mm 1 through 5 mm mm mm
(1.4600 ± mm (1.6600 ±
(5.00 (0.0100 (0.0200 (0.0300
0.0025 0.0030 inch)
inch) inch) inch) inch)
inch)

3208

114 mm (4.5 inch)

9N-6220
127.0 32.715 mm 0.254 0.508
58.776 ± 0.076
mm (1.2880 2,3,5 mm mm NA
9N-8013 mm (2.3140 ±
(5.00 inch) max (0.0100 (0.0200
0.0030 inch)
inch) inch) inch)

D333C, 1673C, and 3306

114 mm (4.5 inch)

152.4 40.894 mm 0.254 0.508 0.762

2P-2842 47.63 ± 0.08 mm
mm (1.6100 2 through 6 mm mm mm
(1.8750 ± 0.003
(6.00 inch) max (0.0100 (0.0200 (0.0300
inch)
inch) inch) inch) inch)

152.4 43.48 mm 0.254 0.508 0.762

4N-7696 47.689 ± 0.140
mm (1.712 2 through 6 mm mm mm
mm (1.8775 ±
(6.00 inch) max (0.0100 (0.0200 (0.0300
0.0055 inch)
inch) inch) inch) inch)

D334 and 1674

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121.0 mm (4.75 inch)

152.4 43.485 mm 0.254 0.508 0.762

9S-0123 1 through 3, 5 47.689 ± 0.140
mm (1.7120 mm mm mm
through 7 mm (1.8775 ±
(6.00 inch) max (0.0100 (0.0200 (0.0300
0.0055 inch)
inch) inch) inch) inch)

D342

146.0 mm (5.75 inch)

63.50 ±
203.2 0.635
4M-0447 0.127 mm 80.899 ± 0.064 1.27 mm
mm 2,3,5,6 mm NA
(2.500 ± mm (3.1850 ± (0.050
(8.00 (0.0250
0.0050 0.0025 inch) inch)
inch) inch)
inch)

203.2 65.710 mm 0.635

6N-2822 66.624 ± 0.127 1.27 mm
mm (2.5870 1,3,5,6 mm NA
mm (2.6230 ± (0.050
(8.00 inch) max (0.0250
0.0050 inch) inch)
inch) inch)

203.2 63.627 mm 0.635

4S-7406 66.624 ± 0.127 1.27 mm
mm (2.5050 1,3,5,6 mm NA
mm (2.6230 ± (0.050
(8.00 inch) max (0.0250
0.0050 inch) inch)
inch) inch)

D343 and 1693

137 mm (5.4 inch)

165.1 50.216 mm 0.635

2P-3838 54.966 ± 0.076 1.27 mm
mm (1.9770 2 through 6 mm NA
mm (2.1640 ± (0.050
(6.50 inch) max (0.0250
0.0030 inch) inch)
inch) inch)

D346

137 mm (5.4 inch) (90° V-8)

165.1 62.509 mm 0.635

8N-1910 85.801 ± 0.178 1.27 mm
mm (2.4610 1,2,4,5 mm NA
mm (3.3780 ± (0.050
(6.50 inch) max (0.0250
0.0070 inch) inch)
inch) inch)
D348

137 mm (5.4 inch)

165.1 62.509 mm 0.635

1W-7575 85.801 ± 0.178 1.27 mm
mm (2.4610 1 through 6 mm NA
mm (3.3780 ± (0.050
(6.50 inch) max (0.0250
0.0070 inch) inch)
inch) inch)

D349

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137 mm (5.4 inch)

165.1 62.509 mm 0.635

6N-8338 1 through 4, 6 85.801 ± 0.178 1.27 mm
mm (2.4610 mm NA
through 9 mm (3.3780 ± (0.050
(6.50 inch) max (0.0250
0.0070 inch) inch)
inch) inch)

D353

137 mm (5.4 inch)

203.2 65.71 mm 0.635

2P-2800 66.624 ± 0.076 1.27 mm
mm (2.587 2,3,5,6 mm NA
mm (2.6230 ± (0.050
(8.00 inch) max (0.0250
0.0030 inch) inch)
inch) inch)

D379

159.0 mm (6.25 inch)

117.412 + 0.178
203.2 78.308 mm 0.635
5L-2684 mm − 0.076 mm 1.27 mm
mm (3.0830 2 through 4 mm NA
(4.6225 + 0.0070 (0.050
(8.00 inch) max (0.0250
inch − 0.0030 inch)
inch) inch)
inch)

D398

159.0 mm (6.25 inch)

203.2 0.635
3N-3000 76.606 mm 117.412 ± 0.064 1.27 mm
mm 2 through 6 mm NA
(3.0160 mm (4.6225 ± (0.050
(8.00 (0.0250
inch) 0.0025 inch) inch)
inch) inch)

117.412 + 0.178
203.2 78.308 mm 0.635
4W-7612 mm − 0.076 mm 1.27 mm
mm (3.0830 2 through 6 mm NA
(4.6225 + 0.0070 (0.050
(8.00 inch) max (0.0250
inch − 0.0030 inch)
inch) inch)
inch)

D399

159.0 mm (6.25 inch)

6L-7500
117.412 + 0.178
203.2 78.308 mm 0.635
mm − 0.076 mm 1.27 mm
mm (3.0830 2 through 8 mm NA
(4.6225 + 0.0070 (0.050
4W-7716 (8.00 inch) max (0.0250
inch − 0.0030 inch)
inch) inch)
inch)

3114

105.0 mm (4.13 inch)

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127.0 39.00 mm 39.00 ± 0.075 mm 0.254 0.508 0.762

4P-5122 mm (1.535 (1.535 ± 0.0030 mm mm mm
2,3,4,5,7
(5.00 inch) max inch) (0.0100 (0.0200 (0.0300
inch) inch) inch) inch)
3116

105.0 mm (4.13 inch)

3126

110.0 mm (4.33 inch)

127.0 39.00 mm 0.254 0.508

4P-5121 39.00 ± 0.075 mm
mm (1.535 mm mm NA
2,3,4,5,7 (1.535 ± 0.0030
(5.00 inch) max (0.0100 (0.0200
inch)
inch) inch) inch)

127.0 39.00 mm 0.254 0.508

271-5657 39.00 ± 0.075 mm
mm (1.535 mm mm NA
2,3,4,5,7 (1.535 ± 0.0030
(5.00 inch) max (0.0100 (0.0200
inch)
inch) inch) inch)

127.0 39.00 mm 0.254 0.508

259-3245 39.00 ± 0.075 mm
mm (1.535 mm mm NA
2,3,4,5,7 (1.535 ± 0.0030
(5.00 inch) max (0.0100 (0.0200
inch)
inch) inch) inch)
C7

110.0 mm (4.33 inch)

39.000 + 0.150
127.0 39.00 mm 0.254 0.508
271-5657 mm − 0.075 mm
mm (1.535 2,3,4,5,7 mm mm NA
(1.5354 + 0.0059
(5.00 inch) max (0.0100 (0.0200
inch − 0.0030
inch) inch) inch)
inch)

C9

112.0 mm (4.41 inch)

44.300 + 0.150
149.00 0.250 0.510
261-1543 39.00 mm mm − 0.075 mm
mm 2,3,4,5,7 mm mm NA
(1.535 (1.7441 + 0.0059
(5.866 (0.0098 (0.0201
inch) inch − 0.0030
inch) inch) inch)
inch)

3176 and C10

125.0 mm (4.92 inch)

140.00 47.00 mm 0.508 0.762

9Y-5706 50.00 ± 0.15 mm
mm (1.850 1,2,3,5,6,7 mm mm NA
(1.969 ± 0.006
(5.512 inch) max (0.0200 (0.0300
inch)
inch) inch) inch)

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140.00 47.00 mm 0.510 0.760

116-1080 52.00 ± 0.15 mm
mm (1.850 1,2,3,5,6,7 mm mm NA
(2.047 ± 0.006
(5.512 inch) max (0.0201 (0.0299
inch)
inch) inch) inch)

C11

130.0 mm (5.12 inch)

140.00 47.00 mm 0.510 0.760

207-8503 52.00 ± 0.15 mm
mm (1.850 1,2,3,5,6,7 mm mm NA
(2.047 ± 0.006
(5.512 inch) max (0.0201 (0.0299
inch)
inch) inch) inch)

3196 and C12

130.0 mm (5.12 inch)

150.00 47.00 mm 0.510 0.760

116-1072 52.00 ± 0.15 mm
mm (1.850 1,2,3,5,6,7 mm mm NA
(2.047 ± 0.006
(5.910 inch) max (0.0201 (0.0299
inch)
inch) inch) inch)

140.00 47.00 mm 0.510 0.760

116-1080 52.00 ± 0.15 mm
mm (1.850 1,2,3,5,6,7 mm mm NA
(2.047 ± 0.006
(5.512 inch) max (0.0201 (0.0299
inch)
inch) inch) inch)

150.00 47.00 mm 0.510 0.760

243-4814 52.00 ± 0.15 mm
mm (1.850 1,2,3,5,6,7 mm mm NA
(2.047 ± 0.006
(5.910 inch) max (0.0201 (0.0299
inch)
inch) inch) inch)

C13

130.0 mm (5.12 inch)

157.00 47.00 mm 0.510 0.760

195-0306 52.00 ± 0.15 mm
mm (1.850 1,2,3,5,6,7 mm mm NA
(2.047 ± 0.006
(6.181 inch) max (0.0201 (0.0299
inch)
inch) inch) inch)

157.00 47.00 mm 0.510 0.760

238-8372 52.00 ± 0.15 mm
mm (1.850 1,2,3,5,6,7 mm mm NA
(2.047 ± 0.006
(6.181 inch) max (0.0201 (0.0299
inch)
inch) inch) inch)

3406 and C15

137.0 mm (5.39 inch)

165.1 50.88 mm 44.45 + 0.18 mm

1W-7633 0.64 mm 1.27 mm
mm (2.003 1,2,3,5,6,7 − 0.08 mm (1.750 NA
(0.025 (0.050
(6.50 inch) max + 0.007 inch −
inch) inch)
inch) 0.003 inch)

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121-5402

132-1116

156-8536 165.1 51.00 mm

54.000 ± 0.15 mm 0.64 mm 1.27 mm
mm (2.008 1,2,3,5,6,7 NA
(2.1260 ± 0.006 (0.025 (0.050
(6.50 inch) max
195-0312 inch) inch) inch)
inch)

221-
9358 (1)

165.1 51.00 mm 44.45 + 0.18 mm

117-0457
mm (2.008 1,2,3,5,6,7 − 0.08 mm (1.750 NA NA NA
(6.50 inch) max + 0.007 inch −
inch) 0.003 inch)

3408

137.0 mm (5.39 inch)

1W-5008
165.1 50.88 mm 0.635
1.27 mm
mm (2.003 1,2,4,5 40.56 mm (1.597 mm NA
1W-6208 (0.050
(6.50 inch) max inch) min (0.0250
inch)
inch) inch)

3412

137.0 mm (5.39 inch)

84.582 + 0.180
9Y-5412 165.1 50.88 mm 0.630
mm − 0.076 mm 1.27 mm
219-4453 mm (2.003 1,2,3,5,6,7 mm NA
(3.3299 + 0.0070 (0.050
(6.50 inch) max (0.0248
inch − 0.0030 inch)
inch) inch)
inch)

165.1 50.88 mm 0.630

9Y-5412 44.83 mm (1.765 1.27 mm
mm (2.003 1,2,3,5,6,7 mm NA
inch) (2) (0.050
(6.50 inch) max (0.0248
44.83 (1.765) 2 inch)
inch) inch)

3456 and C16

140.0 mm (5.51 inch)

132-1116
171.00 51.00 mm 0.630
54.00 ± 0.15 mm 1.27 mm
mm (2.008 1,2,3,5,6,7 mm NA
(2.126 ± 0.006 (0.050
156-8536 (6.732 inch) max (0.0248
inch) inch)
inch) inch)

C18

145.0 mm (5.71 inch)

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145.00 51.00 mm
195-0314 54.00 ± 0.15 mm
mm (2.008 1,2,3,5,6,7 NA NA NA
(2.126 ± 0.006
(5.709 inch) max
inch)
inch)

C27

137.0 mm (5.39 inch)

C30

145.0 mm (5.71 inch)

84.582 + 0.180
152.40 51.00 mm 0.630
219-4453 mm − 0.076 mm 1.27 mm
mm (2.008 1,2,3,5,6,7 mm NA
(3.3299 + 0.0070 (0.050
(6.000 inch) max (0.0248
inch − 0.0030 inch)
inch) inch)
inch)

84.582 + 0.180
152.40 51.00 mm 0.630
219-4454 mm − 0.076 mm 1.27 mm
mm (2.008 1,2,3,5,6,7 mm NA
(3.3299 + 0.0070 (0.050
(6.000 inch) max (0.0248
inch − 0.0030 inch)
inch) inch)
inch)

C32

145.0 mm (5.71 inch)

84.582 + 0.180
162.00 51.00 mm 0.630
219-4453 mm − 0.076 mm 1.27 mm
mm (2.008 1,2,3,5,6,7 mm NA
(3.3299 + 0.0070 (0.050
(6.378 inch) max (0.0248
inch − 0.0030 inch)
inch) inch)
inch)

84.582 + 0.180
162.00 51.00 mm 0.630
219-4454 mm − 0.076 mm 1.27 mm
mm (2.008 1,2,3,5,6,7 mm NA
(3.3299 + 0.0070 (0.050
(6.378 inch) max (0.0248
inch − 0.0030 inch)
inch) inch)
inch)

3508

170.0 mm (6.69 inch)

190.0 136.00 + 0.18 mm 0.635

7W-0208 74.40 mm 1.27 mm
mm 1,2,4,5 − 0.08 mm (5.354 mm NA
(2.929 (0.050
(7.48 + 0.007 inch − (0.0250
inch) inch)
inch) 0.003 inch) inch)

3512

170.0 mm (6.69 inch)

4P-2612
190.0 74.40 mm 1,2,3,5,6,7 136.00 ± 0.18 mm NA NA NA
mm (2.929 (5.354 ± 0.007

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(7.48 inch) max inch)

inch)

3512
3524
High Displacement

170.0 mm (6.69 inch)

215.0 74.40 mm 0.635

172-0926 136.00 ± 0.18 mm 1.27 mm
mm (2.929 1,2,3,5,6,7 mm NA
(5.354 ± 0.007 (0.050
(8.46 inch) max (0.0250
inch) inch)
inch) inch)

3516

170.0 mm (6.69 inch)

190.0 74.40 mm
4P-2616 1,2,3,4, 136.00 ± 0.18 mm
mm (2.929 NA NA NA
6,7,8,9 (5.354 ± 0.007
(7.48 inch) max
inch)
inch)

3516
High Displacement

170.0 mm (6.69 inch)

172-0830 215.0 74.40 mm 0.635

1,2,3,4, 136.00 ± 0.18 mm 1.27 mm
mm (2.929 mm NA
(3) 6,7,8,9 (5.354 ± 0.007 (0.050
(8.46 inch) max (0.0250
inch) inch)
inch) inch)
G3520

170.0 mm (6.69 inch)

190.0 74.40 mm 2,3,4,5,

314-5647 136.00 ± 0.18 mm
mm (2.929 6,7,8,9, NA NA NA
(5.354 ± 0.007
(7.48 inch) max 10
inch)
inch)

C280

280.0 mm (11.02 inch)

300.0 124.00 mm
179-3574 110.00 ± 0.10 mm 0.25 mm 0.50 mm 1.00 mm
mm (4.882 2,3,4,5,6
(4.331 ± 0.004 (0.010 (0.020 (0.040
(11.81 inch) max
inch) inch) inch) inch)
inch)

300.0 124.00 mm
193-5844 2,3,4,5,6,7,8 110.00 ± 0.10 mm 0.25 mm 0.50 mm 1.00 mm
mm (4.882
(4.331 ± 0.004 (0.010 (0.020 (0.040
(11.81 inch) max
inch) inch) inch) inch)
inch)

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300.0 124.00 mm
191-5422 mm (4.882 194.00 ± 0.10 mm 0.25 mm 0.50 mm 1.00 mm
2,3,4,5,6
(11.81 inch) max (7.638 ± 0.004 (0.010 (0.020 (0.040
inch) inch) inch) inch) inch)

300.0 124.00 mm
189-2498 2,3,4,5,6,7,8 194.00 ± 0.10 mm 0.25 mm 0.50 mm 1.00 mm
mm (4.882
(7.638 ± 0.004 (0.010 (0.020 (0.040
(11.81 inch) max
inch) inch) inch) inch)
inch)

3606

280.0 mm (11.02 inch)

300.0 124.00 mm
179-3574 110.00 ± 0.10 mm 0.25 mm 0.50 mm 1.00 mm
mm (4.882 2,3,4,5,6
(4.331 ± 0.004 (0.010 (0.020 (0.040
(11.81 inch) max
inch) inch) inch) inch)
inch)

300.0 124.00 mm
158-3145 110.00 ± 0.10 mm 0.25 mm 0.50 mm 1.00 mm
mm (4.882 2,3,4,5,6
(4.331 ± 0.004 (0.010 (0.020 (0.040
(11.81 inch) max
inch) inch) inch) inch)
inch)

3608

280.0 mm (11.02 inch)

300.0 124.00 mm
193-5844 2,3,4,5,6,7,8 110.00 ± 0.10 mm 0.25 mm 0.50 mm 1.00 mm
mm (4.882
(4.331 ± 0.004 (0.010 (0.020 (0.040
(11.81 inch) max
inch) inch) inch) inch)
inch)

3612

280.0 mm (11.02 inch)

300.0 124.00 mm
191-5422 194.00 ± 0.10 mm 0.25 mm 0.50 mm 1.00 mm
mm (4.882 2,3,4,5,6
(7.638 ± 0.004 (0.010 (0.020 (0.040
(11.81 inch) max
inch) inch) inch) inch)
inch)

3616

280.0 mm (11.02 inch)

300.0 124.00 mm
189-2498 2,3,4,5,6,7,8 194.00 ± 0.10 mm 0.25 mm 0.50 mm 1.00 mm
mm (4.882
(7.638 ± 0.004 (0.010 (0.020 (0.040
(11.81 inch) max
inch) inch) inch) inch)
inch)

3618

280.0 mm (11.02 inch)

300.0 208.00 ±

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mm 0.10 mm 208.00 ± 0.10 mm 0.25 mm 0.50 mm 1.00 mm

137-0139 (11.81 (8.189 ± All Main (8.189 ± 0.004 (0.010 (0.020 (0.040
inch) 0.004 inch) Journals inch) inch) inch) inch)

3044

94.0 mm (3.70 inch)

0.250
234-4794 94.0 mm 31.0 mm 0.5 mm 0.75 mm
5 33.0 mm (1.30 mm
(3.70 (1.22 inch) (0.02 (0.029
inch) (0.0098
inch) inch) inch)
inch)

3046

94.0 mm (3.70 inch)

117-2830
0.250
94.0 mm 31.0 mm 0.5 mm 0.75 mm
7 33.0 mm (1.30 mm
107-0992 (3.70 (1.22 inch) (0.02 (0.029
inch) (0.0098
inch) inch) inch)
inch)
(1) ACERT Engine
(2) This is required for grinding the connecting rod journals that are on the 3412 crankshafts by using the "double plunge" method.
Refer to Guideline for Reusable Parts and Salvage Operations, SEBF8042, "Procedure to Grind and Polish Crankshafts" for an
explanation of the "double plunge" grinding process.
(3) HD Engine Applications

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