Customer : ABQ Manual : AMM

Type : A318/A319/A320/A321 Selected applicability : 052-052

Rev. Date : May 01, 2019
21-51-41-400-001-A - Installation of the Ozone Filter

** ON A/C 001-001, 051-150

TASK 21-51-41-400-001-A
Installation of the Ozone Filter

WARNING: MAKE SURE THAT AIR IS NOT SUPPLIED TO THE AIR CONDITIONING SYSTEM FROM THE
MAIN ENGINE, THE APU OR A GROUND SOURCE.
HOT COMPRESSED AIR CAN CAUSE INJURY TO PERSONNEL.

WARNING: BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL
MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.

FIN : 100HM , 101HM

1. Reason for the Job
Self Explanatory
2 Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment

REFERENCE QTY DESIGNATION

** ON A/C 051-150
POST SB 21-1245 for A/C 001-001
No specific Torque wrench: range to between 0.400 and 0.500 m.daN
(35.40 and 44.25 lbf.in)
No specific Torque wrench: range to between 0.45 and 0.55 m.daN
(39.82 and 48.67 lbf.in)
No specific Torque wrench: range to between 0.7 and 0.8 m.daN
(61.95 and 70.80 lbf.in)
No specific Torque wrench: range to between 0.810 and 0.930 m.daN
(71.68 and 82.30 lbf.in)

** ON A/C 001-001, 051-150

B. Consumable Materials

REFERENCE DESIGNATION

** ON A/C 051-150
POST SB 21-1245 for A/C 001-001
(Material No. 14QDB1) Wire-Locking Dia: 0.5 mm (0.020 inch) CRES Nickel Alloy -

** ON A/C 001-001, 051-150

C. Work Zones and Access Panels

Print Date: November 18, 2019 Page 1 of 12

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Type : A318/A319/A320/A321 Selected applicability : 052-052
Rev. Date : May 01, 2019
21-51-41-400-001-A - Installation of the Ozone Filter

ZONE/ACCESS ZONE DESCRIPTION

** ON A/C 051-150
POST SB 21-1245 for A/C 001-001
FOR 100HM (P1 OZONE FILTER)
191BB, 191KB
FOR 101HM (P2 OZONE FILTER)
192FB, 192KB

** ON A/C 001-001, 051-150

D. Expendable Parts

FIG.ITEM DESIGNATION IPC-CSN

** ON A/C 051-150
POST SB 21-1245 for A/C 001-001
17 SEAL 21-51-03-11-090

** ON A/C 051-150
41 TIE-CABLE 21-51-03-11-360

** ON A/C 051-150
POST SB 21-1245 for A/C 001-001
17 SEAL 21-51-03-12-090

** ON A/C 051-150
41 TIE-CABLE 21-51-03-12-360

** ON A/C 051-150
POST SB 21-1245 for A/C 001-001
17 SEAL 21-51-83-07-290

** ON A/C 051-150
41 TIE-CABLE 21-51-83-07-400

** ON A/C 001-001, 051-150

E. Referenced Information

REFERENCE DESIGNATION

** ON A/C 051-150
POST SB 21-1245 for A/C 001-001
(Ref. 12-33-21-618-001-A-01). Pre-conditioning through the HP Ground Connection
(Ref. 12-33-21-618-001-A-02). Pre-conditioning with the APU
(Ref. 20-28-00-912-802-A). Electrical Bonding - General Maintenance Procedure
(Ref. 24-41-00-861-002-A). Energize the Aircraft Electrical Circuits from the External Power
(Ref. 24-41-00-861-002-A-01). Energize the Aircraft Electrical Circuits from the APU
(Ref. 24-41-00-861-002-A-02). Energize the Aircraft Electrical Circuits from Engine 1(2)
(Ref. 24-41-00-862-002-A). De-energize the Aircraft Electrical Circuits Supplied from the External
Power
(Ref. 24-41-00-862-002-A-01). De-energize the Aircraft Electrical Circuits Supplied from the APU

Print Date: November 18, 2019 Page 2 of 12

© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
 Customer : ABQ Manual : AMM
Type : A318/A319/A320/A321 Selected applicability : 052-052
Rev. Date : May 01, 2019
21-51-41-400-001-A - Installation of the Ozone Filter

REFERENCE DESIGNATION
(Ref. 24-41-00-862-002-A-02). De-energize the Aircraft Electrical Circuits Supplied from the Engine
1(2)
(Ref. 53-35-13-000-002-A). Removal of the Quick-Release Access Panels from the Belly Fairing
Structure
(Ref. 53-35-13-400-002-A). Installation of the Quick-Release Access Panels on the Belly Fairing
Structure

** ON A/C 001-001, 051-150

** ON A/C 051-150
POST SB 21-1245 for A/C 001-001
Attachment Components - Ozone Filter SHEET 1

** ON A/C 051-150
POST SB 21-1245 for A/C 001-001
Ozone Filter

** ON A/C 051-100
Insulation Cover SHEET 1

Print Date: November 18, 2019 Page 3 of 12

© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
 Customer : ABQ Manual : AMM
Type : A318/A319/A320/A321 Selected applicability : 052-052
Rev. Date : May 01, 2019
21-51-41-400-001-A - Installation of the Ozone Filter

A
FR36
12

1
A
A (192KB)
191KB FR41

191BB
(192FB)

A
EXAMPLE

6
27
7

5
4
1
12

N_MM_215141_4_ACM0_01_00

Figure 21-51-41-991-00300-00-A / SHEET 1/1 - Attachment Components - Ozone Filter

** ON A/C 051-150 | POST SB 21-1245 for A/C 001-001

Print Date: November 18, 2019 Page 4 of 12

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 Customer : ABQ Manual : AMM
Type : A318/A319/A320/A321 Selected applicability : 052-052
Rev. Date : May 01, 2019
21-51-41-400-001-A - Installation of the Ozone Filter

1 FR36
B
32

12

34 100HM
(101HM)
A
33 FR41

11
A

D A B

A
14 SECTION
13
A-A
24
25
26 15

23 32 34

31
1
30
33

22

29
E
16
C
27
28

17

N_MM_215141_4_AARA_01_00

Figure 21-51-41-991-00100-00-H / SHEET 1/2 - Ozone Filter

** ON A/C 051-150 | POST SB 21-1245 for A/C 001-001

Print Date: November 18, 2019 Page 5 of 12

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 Customer : ABQ Manual : AMM
Type : A318/A319/A320/A321 Selected applicability : 052-052
Rev. Date : May 01, 2019
21-51-41-400-001-A - Installation of the Ozone Filter

C
35 D
11

27

DIM V
DIM V

28

35
DIM X

E
ALTERNATIVE
18 35 D SLEEVE
11
19

20
21

35

DIM X

N_MM_215141_4_AARA_02_00

Figure 21-51-41-991-00100-00-H / SHEET 2/2 - Ozone Filter

** ON A/C 051-150 | POST SB 21-1245 for A/C 001-001

Print Date: November 18, 2019 Page 6 of 12

© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
 Customer : ABQ Manual : AMM
Type : A318/A319/A320/A321 Selected applicability : 052-052
Rev. Date : May 01, 2019
21-51-41-400-001-A - Installation of the Ozone Filter

101HM 100HM
B
A

Z190
FR38

A
40 FR35

41

42

41

30

B
TYPICAL
N_MM_215141_4_ADMA_01_00

Figure 21-51-41-991-00500-00-A / SHEET 1/1 - Insulation Cover

** ON A/C 051-100 | EMB SB 21-1214 for A/C 051-054

Print Date: November 18, 2019 Page 7 of 12

© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
 Customer : ABQ Manual : AMM
Type : A318/A319/A320/A321 Selected applicability : 052-052
Rev. Date : May 01, 2019
21-51-41-400-001-A - Installation of the Ozone Filter

3. Job Set-up

** ON A/C 051-150
POST SB 21-1245 for A/C 001-001
Subtask 21-51-41-860-050-A
A. Aircraft Maintenance Configuration
(1) Make sure that:
(a) The aircraft electrical circuits are energized (Ref. AMM TASK 24-41-00-861-002) ,
(b) On the panel 30VU:
1 The APU BLEED pushbutton switch is in the off position (the ON legend is off).
2 The ENG 1 BLEED and the ENG 2 BLEED pushbutton switches are in the off position (the
OFF legends are on).
3 A warning notice is in position to tell persons not to operate these pushbutton switches.
(c) On the HP ground connector a warning notice is in position to tell persons not to supply the
ground air.
(d) The access panels are removed (Ref. AMM TASK 53-35-13-000-002) :
1 FOR 100HM (P1 OZONE FILTER)
191KB and 191BB.
2 FOR 101HM (P2 OZONE FILTER)
192KB and 192FB.

** ON A/C 001-001, 051-150

Subtask 21-51-41-865-051-A
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:

PANEL DESIGNATION FIN LOCATION

FOR FIN 100HM (P1 OZONE FILTER)
49VU AIR COND/TEMP CTL/SYS 1 CHAN B/ 52HH D08
28VDC
122VU AIR COND/TEMP CTL SYS 1/CHAN A/ 49HH X22
115VAC
122VU AIR COND/TEMP CTL SYS 1/CHAN A/ 51HH X21
28VDC
122VU AIR COND/TEMP CTL SYS 1/CHAN B/ 50HH Y18
115VAC
FOR FIN 101HM (P2 OZONE FILTER)
122VU AIR COND/TEMP CTL SYS 2/CHAN A/ 53HH W22
115VAC
122VU AIR COND/TEMP CTL SYS 2/CHAN A/ 55HH W21
28VDC
122VU AIR COND/TEMP CTL SYS 2/CHAN B/ 56HH Y21
28VDC
122VU AIR COND/TEMP CTL SYS 2/CHAN B/ 54HH Y20
115VAC

WARNING: BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL
MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.

Print Date: November 18, 2019 Page 8 of 12

© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
 Customer : ABQ Manual : AMM
Type : A318/A319/A320/A321 Selected applicability : 052-052
Rev. Date : May 01, 2019
21-51-41-400-001-A - Installation of the Ozone Filter

4. Procedure

** ON A/C 051-150
POST SB 21-1245 for A/C 001-001
Subtask 21-51-41-420-051-A
A. Installation of the Attachment Components
(Ref. Fig. Attachment Components - Ozone Filter SHEET 1)
(1) Put the bracket assembly (12) in position in the brackets (27) and install the bushing (7), the bolt (6),
the washer (5) and the nut (4).
(2) Put the support rod (1) in position in the applicable bracket and install the bushing (7), the bolt (6), the
washer (5) and the nut (4).
Subtask 21-51-41-560-050-E
B. Preparation of the Replacement Component

NOTE: If an ozone filter P/N 20499005 or P/N 20499006 or P/N 44018004 or P/N 44018005 is to be used
as the replacement component no action on the ports is necessary.

(1) If an ozone filter part number 20499001, 20499002, 20499003, 20499004 or 44018003 is to be used
as the replacement component you must:
· make sure that blanking plugs are installed on both ports.
(a) Installation of the blanking plugs:
· On ozone filter P/N 20499001, P/N 20499002, P/N 20499003, P/N 20499004 or P/N
44018003:
1 Install the blanking plugs in the related ports.
2 TORQUE the blanking plugs to between 0.45 and 0.55 m.daN (39.82 and 48.67 lbf.in).
3 Safety the blanking plugs with Wire-Locking Dia: 0.5 mm (0.020 inch) CRES Nickel Alloy
- (Material No. 14QDB1).

** ON A/C 051-150

EMB SB 21-1214 for A/C 051-054

Subtask 21-51-41-420-050-F
C. Installation of the Ozone Filter

** ON A/C 051-150
(Ref. Fig. Ozone Filter)

** ON A/C 051-100

EMB SB 21-1214 for A/C 051-054

(Ref. Fig. Insulation Cover SHEET 1)

** ON A/C 051-150

EMB SB 21-1214 for A/C 051-054

(1) Remove the protective covers from the open ends of the flange (23), the pack flow-control system
(29) and the ozone filter (30).

Print Date: November 18, 2019 Page 9 of 12

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Rev. Date : May 01, 2019
21-51-41-400-001-A - Installation of the Ozone Filter

(2) Clean the component interfaces and the adjacent area.

(3) Make sure that the parts retained from the removed component are clean and in the correct condition.
(4) Make sure that both ports on the ozone filter are closed and safety wired.
(5) Make sure that the packing (17) is in a good condition. If necessary replace the IPC -CSN (21-
51-03-11-090) SEAL (17) or IPC -CSN (21-51-83-07-290) SEAL (17) or IPC -CSN (21-51-03-12-
090) SEAL (17).
(6) Put the packing (17) in position on the ozone filter flange (16).
(7) Make sure that the bolts (32), the washers (33) and the nuts (34) are loosely assembled with the
bracket (12).
(8) Carefully put the ozone filter in position on the bracket (12) and on the pack flow-control system (29).

NOTE: You must make sure that you do not move the packing (17) when you install the ozone filter
(30).

(9) Install the bolts (24), the washers (25) and the nuts (26).
(10) If installed before, install the insulation cover (40) on the ozone filter (30):
· make sure that the insulation cover (40) is in the correct position on the ozone filter (30) and close
the velcro tape (42).
· make sure that the insulation cover (40) overlaps at both ends of the ozone filter housing (30) and
install the new IPC -CSN (21-51-03-11-360) TIE-CABLE (41) or IPC -CSN (21-51-03-12-360) TIE-
CABLE (41) or IPC -CSN (21-51-83-07-400) TIE-CABLE (41).
(11) Put the tie-rod (1) in position and install the bolt (15), the washer (14) and the nut (13).
(12) Install the clamp (22).
(13) TORQUE the clamp (22) to between 0.810 and 0.930 m.daN (71.68 and 82.30 lbf.in).
(14) Move the sleeve (11) and the flange (23) in position on the ozone filter (30).

NOTE: Turn the sleeve (11) when you move it. This will help to prevent damage to the seals in the
sleeve (11).

(15) Install the clamp (31) and make sure that the connecting straps (35) are:
· not twisted,
· in a horizontal position,
· parallel to each other.
(16) TORQUE the clamp (31) to between 0.400 and 0.500 m.daN (35.40 and 44.25 lbf.in).
(17) TORQUE the nuts (34) to between 0.7 and 0.8 m.daN (61.95 and 70.80 lbf.in).
(18) Put the bonding strap (19) in position and install the screw (18), the washer (20) and the nut (21)
(Ref. AMM TASK 20-28-00-912-802) .

** ON A/C 051-150
POST SB 21-1245 for A/C 001-001
Subtask 21-51-41-220-050-A
D. Post Installation Measurement and Adjustment
(1) At the sleeve (11):
· make sure that the dimension X is 160.5 +3.5 mm or -3.5 mm (6.3189 +0.1378 in. or -0.1378 in.).
(2) At the mounting (28):

Print Date: November 18, 2019 Page 10 of 12

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 Customer : ABQ Manual : AMM
Type : A318/A319/A320/A321 Selected applicability : 052-052
Rev. Date : May 01, 2019
21-51-41-400-001-A - Installation of the Ozone Filter

· make sure that the dimension V between the mounting (28) and the bracket (27) is 1.2 mm (0.0472
in.) minimum.

NOTE: You can get the tolerances in work steps (1) and (2) if you adjust the tie-rod (1). You must
only adjust the tie-rod (1). Safety the tie-rod after you adjust it.

** ON A/C 001-001, 051-150

Subtask 21-51-41-865-052-A
E. Make sure that this(these) circuit breaker(s) is(are) closed:

PANEL DESIGNATION FIN LOCATION

FOR FIN 100HM (P1 OZONE FILTER)
49VU AIR COND/TEMP CTL/SYS 1 CHAN B/ 52HH D08
28VDC
122VU AIR COND/TEMP CTL SYS 1/CHAN A/ 49HH X22
115VAC
122VU AIR COND/TEMP CTL SYS 1/CHAN A/ 51HH X21
28VDC
122VU AIR COND/TEMP CTL SYS 1/CHAN B/ 50HH Y18
115VAC
FOR FIN 101HM (P2 OZONE FILTER)
122VU AIR COND/TEMP CTL SYS 2/CHAN A/ 53HH W22
115VAC
122VU AIR COND/TEMP CTL SYS 2/CHAN A/ 55HH W21
28VDC
122VU AIR COND/TEMP CTL SYS 2/CHAN B/ 56HH Y21
28VDC
122VU AIR COND/TEMP CTL SYS 2/CHAN B/ 54HH Y20
115VAC

** ON A/C 051-150
POST SB 21-1245 for A/C 001-001
Subtask 21-51-41-710-050-C
F. Test
(1) Do the pre-conditioning through the HP ground connector (Ref. AMM TASK 12-33-21-618-001) or
with the APU (Ref. AMM TASK 12-33-21-618-001) .
(2) Do a leak check of the ozone filter and sense line connections.

NOTE: Leaks are not permitted.

(3) After approx. 15 minutes stop the pre-conditioning (Ref. AMM TASK 12-33-21-618-001) or
(Ref. AMM TASK 12-33-21-618-001) .

** ON A/C 001-001, 051-150

5. Close-up

** ON A/C 051-150
POST SB 21-1245 for A/C 001-001
Subtask 21-51-41-410-050-A
A. Close Access

Print Date: November 18, 2019 Page 11 of 12

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 Customer : ABQ Manual : AMM
Type : A318/A319/A320/A321 Selected applicability : 052-052
Rev. Date : May 01, 2019
21-51-41-400-001-A - Installation of the Ozone Filter

(1) Make sure that the work area is clean and clear of tools and other items.
(2) Close the access panels (Ref. AMM TASK 53-35-13-400-002) :
(a) FOR 100HM (P1 OZONE FILTER)
191KB and 191BB.
(b) FOR 101HM (P2 OZONE FILTER)
192KB and 192FB.
Subtask 21-51-41-862-050-A
B. De-energize the aircraft electrical circuits (Ref. AMM TASK 24-41-00-862-002) .

End of document

Print Date: November 18, 2019 Page 12 of 12

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