030-MV7000 User Manual Section1 - Introduction - 4MKG0011 - Rev C

MV7000 MEDIUM VOLTAGE DRIVE RANGE
USER MANUAL
SECTION 1: INTRODUCTION
AUTHORISED FOR ISSUE BY: Samir Soua
C 01/09/2007 L.Brohl\E.A.Thufail Updates and feedback

B 07 Dec 06 M POSTIC Upgraded based on users feedback
A 8/02/2006 M POSTIC Initial Issue
Version Date Author Reason for new issue (see last pages for modification record)
1.
Customer : MV7000 MEDIUM VOLTAGE DRIVE RANGE Ref : 4MKG0011

Project : USER MANUAL Version Ind-Work : C
Document : Section 1: INTRODUCTION Date : 01.09.2007
File : MV7000 User Manual Section 1_Introduction_4MKG0011_Rev C Page : 1-1/ 10
©2007 CONVERTEAM For support and comments contact MV7000usermanual@converteam.com
This document is the exclusive property of CONVERTEAM and cannot be reproduced, transmitted or disclosed without prior authorisation.
SAFETY INSTRUCTIONS
1. General
4. Installation
During their operation, frequency converters can have
The installation and cooling must be in accordance with
live, rotating or moving parts and their surfaces may
the relevant documentation.
become hot, depending on the protection class involved.
All converters must be protected against undue
There can be serious risk(s) of severe physical injury or
mechanical shocks or stress. In particular no
material damage if any of the enclosures are removed or
components may be bent and/or no insulation spacing
if the unit is installed, used or operated incorrectly.
may be altered during transport and handling. Do not
Further details are given in the documentation. touch electronic components or contacts.
All system design, transport, installation, commissioning Converters contain components susceptible to
and maintenance work etc must be carried out by the electrostatic discharge (ESD), which can be easily
qualified specialist personnel only (according to IEC damaged by static electricity or incorrect handling. Do
60364, CENELEC HD 384 or DIN VDE 0100 and EN not damage mechanically or destroy electrical
50110 and national safety regulations). components (health hazard(s) possible).
A Qualified specialist personnel referred to the safety 5. Electrical connection

instruction of this user manual means, the person
The appropriate national safety regulations (e.g. BGV
experienced in the system design, installation, erection,
A2) must be observed when working on converters,
commissioning and operation of the product with proper
which are connected to the electric supply.
qualifications and certification levels as required for such
works. The electrical installation must be executed in
accordance with the relevant regulations (e.g. cable
2. Correct use
cross-sections, fuses, grounding etc). Additional
Converters are intended for installation in electrical plant instructions are given in the documentation.
or machinery.
Instructions on EMC compliant installation, such as
When installed in machines the converter may not be screening, grounding, filters and cable routing etc are
commissioned (i.e. operation of the converter may not be also given in the converters documentation. Compliance
started) until it is evident that the machine complies with with the limits specified in EMC legislation is the
EC directive 98/37/EC (Machine Directive) (formerly responsibility of the plant or the machinery manufacturer.
89/392/EEC). Also EN 60204 must be observed.
6. Operation
Commissioning (i.e. operation) is only permitted in
If necessary, plant or machinery in which converters are
compliance with the EMC directive (89/336/EEC).
installed must be equipped with additional monitoring
The standards of the series EN 50178 / DIN VDE 0160 in and safety facilities in accordance with the relevant
conjunction with EN 60439-1 / VDE 0660 Part 500 and regulations, such as the law on technical equipment, the
EN 60146 / VDE 0558 are applicable to drive converters. appropriate safety regulations etc.
The technical data and the connection conditions are Do not touch any bare parts of the equipment which may
shown on the rating plate and in the documentation. They be live or any power connections even after the
must be observed. converter has been isolated from the electricity supply,
as capacitors may remain charged. Follow the
3. Transportation and storage instructions given on warning labels.
All instructions for transportation, storage and correct All covers and doors must be kept closed during
handling must be observed. operation.
Climatic conditions are to be maintained according to 7. Service and maintenance

EN 50178. All instructions given in the documentation must be
observed.
KEEP THESE SAFETY INSTRUCTIONS IN A SAFE

PLACE
1.

CONTENTS
SAFETY INSTRUCTIONS ........................................................................................................... 1-2
CONTENTS .......................................................................................................................... 1-3

1. USER MANUAL INTRODUCTION ....................................................................................... 1-4
1.1 CONVERTEAM MV7000 DRIVE INTRODUCTION ....................................................... 1-5
1.1.1 Architecture............................................................................................................. 1-5
1.1.2 Main Components................................................................................................... 1-6
1.1.3 3-level Inverter Principle.......................................................................................... 1-8
LIMITATION OF LIABILITY ........................................................................................................ 1-9
MODIFICATION RECORD ............................................................................................................ 1-10
TABLE OF ILLUSTRATIONS
Figure 1-1 Typical Converteam MV7000 Drive: MV7306 example, skid assembly ........................................1-5
Figure 1-2 MV7000 Main Components, MV7306 S A DFE 12 p example ......................................................1-6
Figure 1-3 Three Level NPC Principle.............................................................................................................1-8
1.

1. USER MANUAL INTRODUCTION
This User Manual provides information on safe practices of installation, operation and maintenance
of an MV7000 drive. Any further and detailed instructions for complex installations and
programming are available from CONVERTEAM on request.
The figure below shows the different sections of the manual with reference to specific project
documentation.
SECTION DRIVE SPECIFIC PROJECT

This STAGES OF USE DOCUMENTATION
document
OVERVIEW OF USER
SECTION 1: MANUAL AND MV7000
Introduction
SECTION 2: Drawing & layout.

Technical Data Additional
INSTALLATION Installation Instructions
(if any)
SECTION 3: Cable List / Interface List
Installation
Electrical Drawings
COMMISSIONING Hardware Module
INITIAL START-UP Configuration Document
SECTION 4:
Operating Instructions
Remote Control
NORMAL
Functional Specification
OPERATION
SECTION 5:
DIAGNOSTIC
Protection & Diagnostic
SECTION 6: SHUT-DOWN
Maintenance & Safety MAINTENANCE
1.

1.1 CONVERTEAM MV7000 DRIVE INTRODUCTION
1.1.1 ARCHITECTURE
Converteam MV7000 series are medium-voltage variable frequency drives. The topology is a 3-
level NPC (Neutral point clamped), voltage source inverter (VSI) using pulse width modulation
(PWM) for generating the output voltage. It comprises the new generation press pack IGBTs
(Insulated Gate Bipolar Transistors) or IEGTs (Injection Enhanced Gate Transistors). Flat pack
technology is used for lower ratings.
Note: In this user manual, we will use IGBT as a generic term covering both IGBT and IEGT types.
A Converteam MV7000 Drive consists of several cubicles either mounted on a single skid as shown
in Figure 1-1 or made of several sections that are assembled at site.
Control & Diode front end, Inverter

Cooling unit DC capacitors Output
V OIR MA NUE L DE MA IN T E NA
N CE
V OIR MA NUE L DE MA IN T N
E A NCE V OI R MA NUE L DE MA
IN T E NA NC
E RE F E R T OUS E R GUID E
RE F R
E T OUS E R GUID E RE F E R T OUS E R GUI E
D
Figure 1-1 Typical Converteam MV7000 Drive: MV7306 example, skid assembly
1.

1.1.2 MAIN COMPONENTS
DFE DCC INV
-AP
+
-U1
Transformer -V1
-C
-W1
-R
-VC
-U
-AP
-V
-W
M
3~
-U2
-C
-V2
-R
-W2
Precharge &
premagnetization
CLC PEC Controller
Raw Water
(Air as an option)
De-ionized Water
Figure 1-2 MV7000 Main Components, MV7306 S A DFE 12 p example
• Rectifier: generates the DC link voltage; based on either diode type 12 pulses or 24 pulses,
or, as an option, active front end (AFE) based on IGBT.
• Precharge & premagnetization transformer: used to precharge the DC link, and to magnetize
the main transformer in order to avoid inrush current.
• DC Link: consists of DC capacitor bank.
• Chopper (optional): used for motor braking.
• Inverter: 3-level Neutral Point Clamped (NPC) Press-Pack IGBT type. The grounding switch
is located in inverter cubicle.
• dV/dt filter: optional for MV7306 / MV7308, reduces switching transients to allow operation
with long motor cables. Equipped as standard for MV7312 / MV7316 / MV76xx.
1.

• PEC Controller: Power Electronics Controller (PEC) provides high performance vector control
and ensures drive safety.
• Cooling Unit: provides deionized water for cooling inverter and rectifier to transfer drive
losses to external raw water circuit (optional air / de-ionized water heat exchanger).
• Sinus filter (option): converts the PWM Voltage output to a sinusoidal wave, which enhances
the motor capacity, reduces THD and allows a maximum output frequency above 90 Hz.
1.

1.1.3 3-LEVEL INVERTER PRINCIPLE
Converteam MV7000 inverter consists of three phase legs; each leg generates the output voltage
for one motor phase.
In a 3-level Neutral Point Clamped (NPC) topology, DC link is divided into two sets of capacitors,
first set between DC+ and 0V, and second set between 0V and DC-.
Depending on IGBT gating combination, each inverter phase output can be connected to DC+ or
0V or DC-. As a result of this, the motor line-to-line voltage can be 100% VDC, 50% VDC or 0 (and
the same as negative). Figure 1-3 illustrates this principle with U-W motor voltage. All three phases
are conducting simultaneously. Phase V conduction is not represented in order to simplify the
diagram.
DC +
0V 0V 0V Output voltage
= 100% VDC
U
VDC 0V V
W
MOTOR
0V 0V 0V
Level 3
DC -
Line-to-Line Voltage (U-W)

DC +
0V 0V 0V Output voltage 1
= 50% VDC
U Level 2
0V V 0.5
W
0V 0V 0V
0
DC -
-0.5
DC +
0V 0V 0V
Output voltage Level 1 -1
= 0% VDC 0 0.2 0.4 0.6 0.8 1
U
V
0V W
0V 0V 0V
DC -
Figure 1-3 Three Level NPC Principle
1.

LIMITATION OF LIABILITY
Any data, illustrations and descriptions contained in this manual

shall not entitle any customer, user or any third party to request any
modification whatsoever of equipment previously supplied.
In the event of any software modifications and updates, we are not
obliged to make such modifications and updates available to
customers on a retroactive basis.
The contents of this manual were developed and revised with

utmost care. However, CONVERTEAM does not accept any liability
for any damage or loss whatsoever which might result from any
defects in such documentation.
The user shall be solely responsible for the proper and correct use
of the MV7000 frequency converter. CONVERTEAM disclaims any
liability whatsoever for improper or incorrect installation or use.
Process information and circuit details contained in this manual

shall be deemed as being suggestions only, which shall be subject
to verification with regard to their suitability for any given application.
CONVERTEAM disclaims any warranty or liability for the suitability
of such process information and circuit suggestions with regard to
any given application.
Data, illustrations, modifications

Data and illustrations shall not be deemed as being warranted
properties in the legal meaning.
Modifications in the interest of technical progress are reserved.
Please let us know if you have any suggestions for improvement or
modification.
Training
CONVERTEAM offers training programs for additional and
supplementary system knowledge.
Without our prior approval, this document shall not be copied or disclosed to any third party in any manner
whatsoever. The recipient hereof or any third party shall not use this document for any improper purpose
whatsoever. Translation to any foreign language is not permitted. Any data, dimensions, weights, illustrations
and other technical information shall be subject to change without notice, particularly in the interest of further
perfecting our equipment. The data and specifications agreed to in the event of an order shall be generally
deemed as being the binding basis.
1.

MODIFICATION RECORD
Issue Date Author Details

A 27/10/2006 M POSTIC Initial Issue
Aa 23/03/2006 M POSTIC Updated
Ab 09/06/2006 AL GAJENDRAN Name changed to CONVERTEAM
B 07 Dec 06 M POSTIC Upgraded based on users feedback
C1 20/02/2007 K.HariBaskaran Updates and feedback
C2 03.04.2007 L. Brohl Updated; ALSPA deleted
C 01Oct 2007 E.A.Thufail Final validation from C2
Our products are continuously improved. As a result, specifications are subject to

change at any time without notice, and should not be considered as contractual.
1.


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MV7000 MEDIUM VOLTAGE DRIVE RANGE

AUTHORISED FOR ISSUE BY: Samir Soua

C 01/09/2007 L.Brohl\E.A.Thufail Updates and feedback

Customer : MV7000 MEDIUM VOLTAGE DRIVE RANGE Ref : 4MKG0011

A Qualified specialist personnel referred to the safety 5. Electrical connection

Climatic conditions are to be maintained according to 7. Service and maintenance

KEEP THESE SAFETY INSTRUCTIONS IN A SAFE

Customer : MV7000 MEDIUM VOLTAGE DRIVE RANGE Ref : 4MKG0011

CONTENTS .......................................................................................................................... 1-3

MODIFICATION RECORD ............................................................................................................ 1-10

Customer : MV7000 MEDIUM VOLTAGE DRIVE RANGE Ref : 4MKG0011

SECTION DRIVE SPECIFIC PROJECT

SECTION 2: Drawing & layout.

Customer : MV7000 MEDIUM VOLTAGE DRIVE RANGE Ref : 4MKG0011

Control & Diode front end, Inverter

Customer : MV7000 MEDIUM VOLTAGE DRIVE RANGE Ref : 4MKG0011

DFE DCC INV

CLC PEC Controller

Figure 1-2 MV7000 Main Components, MV7306 S A DFE 12 p example

• DC Link: consists of DC capacitor bank.

• Chopper (optional): used for motor braking.

Customer : MV7000 MEDIUM VOLTAGE DRIVE RANGE Ref : 4MKG0011

Customer : MV7000 MEDIUM VOLTAGE DRIVE RANGE Ref : 4MKG0011

Line-to-Line Voltage (U-W)

Figure 1-3 Three Level NPC Principle

Customer : MV7000 MEDIUM VOLTAGE DRIVE RANGE Ref : 4MKG0011

Any data, illustrations and descriptions contained in this manual

The contents of this manual were developed and revised with

Process information and circuit details contained in this manual

Data, illustrations, modifications

Customer : MV7000 MEDIUM VOLTAGE DRIVE RANGE Ref : 4MKG0011

Issue Date Author Details

Our products are continuously improved. As a result, specifications are subject to

Customer : MV7000 MEDIUM VOLTAGE DRIVE RANGE Ref : 4MKG0011

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