040-MV7000 User Manual Section2 - Technical Data - 4MKG0012 - Rev C PDF

MV7000 MEDIUM VOLTAGE DRIVE RANGE
USER MANUAL
SECTION 2: TECHNICAL DATA
AUTHORISED FOR ISSUE BY: Samir Soua
C 01/09/2007 L.Brohl/E.A.Thufail Updated

B 07 Dec 06 M POSTIC Update based on users feedback
A 8/02/2006 M POSTIC Initial Issue
Version Date Author Reason for new issue (see last pages for modification record)
Customer : MV7000 MEDIUM VOLTAGE DRIVE RANGE Ref : 4MKG0012

Project : USER MANUAL Version Ind-Work : C
Document : SECTION 2: TECHNICAL DATA Date : 01.09.2007
File : MV7000 User Manual Section 2_Technical data_4MKG0012_rev C Page : 2-1 / 29
©2007 CONVERTEAM For support and comments contact MV7000usermanual@converteam.com
This document is the exclusive property of CONVERTEAM and cannot be reproduced, transmitted or disclosed without prior authorisation.
CONTENTS
FOREWORD .......................................................................................................... 2-4
SECURITY WARNING........................................................................................... 2-4
2. TECHNICAL DATA ....................................................................................... 2-4

2.1 GENERAL ...........................................................................................................2-5
2.1.1 Reference code identification ..................................................................................2-5
2.2 GENERAL DRIVE DATA.....................................................................................2-6
2.2.1 Main characteristics.................................................................................................2-6
2.2.2 Operation in case of mains voltage variations .........................................................2-7
2.2.3 Ratings and configurations ......................................................................................2-8
2.3 PHYSICAL LAYOUT AND DESCRIPTION .........................................................2-9
2.4 FUNCTIONAL DESCRIPTION ..........................................................................2-11
2.4.1 Rectifier.................................................................................................................2-12
2.4.1.1 Diode Rectifier ...................................................................................................................2-12
2.4.1.2 AC Current Sensors ..........................................................................................................2-12
2.4.1.3 Precharge and premagnetization circuit............................................................................2-13
2.4.1.4 Mains input terminals.........................................................................................................2-13
2.4.2 DC Link .................................................................................................................2-14
2.4.2.1 DC link capacitors bank.....................................................................................................2-14
2.4.2.2 DC link voltage measurement ...........................................................................................2-14
2.4.2.3 Capacitors discharge system ............................................................................................2-15
2.4.2.4 Ground fault detection system...........................................................................................2-15
2.4.3 Inverter..................................................................................................................2-16
2.4.3.1 Phase leg...........................................................................................................................2-17
2.4.3.2 Output current sensor........................................................................................................2-20
2.4.3.3 Common 24V DC gate driver power supply ......................................................................2-20
2.4.4 AC Output .............................................................................................................2-21
2.4.4.1 Motor output terminals.......................................................................................................2-21
2.4.4.2 Grounding Switch ..............................................................................................................2-21
2.4.5 Chopper (Option)...................................................................................................2-22
2.4.6 dV/dt-Filter (Option)...............................................................................................2-22
2.4.7 Control section ......................................................................................................2-23
2.4.7.1 Controller and remote I/O unit ...........................................................................................2-23
2.4.7.2 Low voltage auxiliaries ......................................................................................................2-23
2.4.7.3 Drive Data Manager (keypad) ........................................................................................2-23
2.4.8 Cooling unit ...........................................................................................................2-24
2.5 SIGNAL ISOLATION DETAILS .........................................................................2-25
2.6 EXTERNAL EQUIPMENT .................................................................................2-26
2.6.1 MV Circuit Breaker ................................................................................................2-26
2.6.2 Precharge auxiliary supply ....................................................................................2-26
2.6.3 Input Transformer..................................................................................................2-26
2.6.4 Motor Requirements..............................................................................................2-26
2.7 COMPLIANCE WITH STANDARDS AND NORMS...........................................2-27
LIMITATION OF LIABILITY.................................................................................2-28
MODIFICATION RECORD .............................................................................................2-29

TABLE OF ILLUSTRATIONS
Figure 2-1 Reference code breakdown............................................................................................................. 2-5
Figure 2-2 MV7306 SA DFE 12p overview (skid assembly example) .............................................................. 2-9
Figure 2-3 MV7612 SA DFE 24p overview (skid assembly example) ............................................................ 2-10
Figure 2-4 Power section overview (12 pulses input, with dV/dt filter option)................................................. 2-11
Figure 2-5 MV7306 SA DFE 12p rectifier cabinet ........................................................................................... 2-12
Figure 2-6 DC Link .......................................................................................................................................... 2-14
Figure 2-7 DC link voltage measurement ....................................................................................................... 2-14
Figure 2-8 Discharge resistor.......................................................................................................................... 2-15
Figure 2-9 Inverter........................................................................................................................................... 2-16
Figure 2-10 MV73xx inverter phase leg .......................................................................................................... 2-17
Figure 2-11 MV76xx inverter phase leg .......................................................................................................... 2-17
Figure 2-12 MV7306 inverter stack ................................................................................................................. 2-18
Figure 2-13 MV7308 freewheeling diode stack............................................................................................... 2-19
Figure 2-14 Gate driver power supply............................................................................................................. 2-20
Figure 2-15 Grounding switch and optional sinus filter ................................................................................... 2-21
Figure 2-16 Effect of the dV/dt filter ................................................................................................................ 2-22
Figure 2-17 Example of dV/dt cabinet............................................................................................................. 2-22
Figure 2-18 MV73xx Control Cabinet.............................................................................................................. 2-23
Figure 2-19 Cooling unit with optional redundant pumps................................................................................ 2-24
Figure 2-20 Signal isolation overview ............................................................................................................. 2-25

FOREWORD
The following signs require reader’s attention in this user manual.
Note:
Notes separate important information from the text and give

additional information.
Important!
Important means that the relevant instruction must be followed

exactly to avoid loss of data or damage.
Warning!
Warning means that the operator may be injured if the

instructions are not followed.
SECURITY WARNING
Users shall read safety instructions available in Section 1 of User manual.
2. TECHNICAL DATA
This document is the Section 2 of MV7000 User manual:
SECTION 1:
Introduction
SECTION 2:
Technical Data
SECTION 3:
Installation
SECTION 4:
Operating Instructions
SECTION 5:
Protection & Diagnostic
SECTION 6:
Maintenance & Safety

2.1 GENERAL
2.1.1 Reference code identification
MV7000 series
Drive output voltage rating:

3: 3300V Function:
6: 6600V Complete drive (Stand Alone):
SA DFE : diode front end,
Approximate power rating: SA AFE : active front end
06: 6 MW Part of DC bus connected system:
AFE DC bus : active front end,
INV DC bus : inverter (motor side
i.e., machine bridge)
Pulses number of diode rectifier
Either 12 or 24
MV7306 SA DFE 24 p
Figure 2-1 Reference code breakdown

2.2 GENERAL DRIVE DATA
2.2.1 Main characteristics

The following table contains MV7000 standard and optional characteristics for continuous drive
operation.
The given below values are guidelines, for each rating, the corresponding data sheet provides
complete and specific information, and project documents will finally define actual data resulting from
project configuration.
OUTPUT CHARACTERISTICS
Output voltage 3.3 kV to 6.6 kV
Output power factor -1 to 1
Output frequency 0 to 90 Hz (Higher output frequencies on request)
Motor Inverter type Pulse width modulated (PWM) 3-level neutral point clamped (NPC) with IGBTs
Motor Type Induction or synchronous (option)
INPUT CHARACTERISTICS
Input voltage Medium voltage input transformer for 12 or 24 pulses

Supply frequency 50/60 Hz ± 5%
Supply converter 12 pulse DFE 24 pulse DFE AFE
Input power factor > 0.96 1
GENERAL CHARACTERISTICS
Raw water to deionized water heat exchanger. Raw water inlet temp. 15°C to 38°C
Cooling (>38°C or <0°C with de-rating (1))
Auxiliary voltage 3 phase 400 V ± 10%, 1 phase 230 V ± 10%, 50Hz
Efficiency (1) Typically > 99% (2) 98.7%
Storage temperature -20°C to 60 °C (without water in cooling circuit)
Audio noise < 75 dB (A) 1 m from cubicle line-up
Operating ambient 5°C to 45 °C
temperature
Humidity 5 to 95% without condensation
Altitude < 1000m above mean sea level
Installation Indoor
Color RAL7035
Enclosure protection IP 31 – Interlocking trap key system
class
Standards IEC 61800-4 & 5
(1)
Water regulation system required (e.g. three way valve) for water input temperature <15°C
(2)
At rated power, output power factor 0.9, without options, excluding auxiliary consumption.

CONTROL CHARACTERISTICS
Motor control Type Flux vector control with / without encoder / induction motor & synchronous (option)
Electronic protections Overcurrent, current limit, DC link over- and undervoltage, Motor stall, Ground fault.
Speed accuracy < 0.5% without encoder and <0.1% with encoder
Control sources Drive Data ManagerTM Keypad. Remote control. Ethernet link
OPTIONS
Common Mode filter (for AFE transformer-less)

AFE Input filter
Output Sinus filter (long cable or high speed motor)
Output dV/dt filter @ 3.3 kV (cables length range 50-200m; other on request)
Dynamic braking chopper
Anti condensation heater
Redundant pump for Cooling Unit
Three way valve on raw water
Direct link to external air to water exchanger with three way valve
IP54 protection
Top cable entry
Input and/or output isolating switch
Encoder board
Kinetic support
Marine Options (including IP33 and Anti condensation heater)
ANSI Flange (for Cooling Interface)
3 phase auxiliary voltage 460V-690V 50/60Hz
Ethernet link : one additional port
Serial communication (2 serial ports RS232 with Modbus protocol)
External Power Cable Connection (below cubicle)
2.2.2 Operation in case of mains voltage variations

If the mains voltage varies around its nominal value, some drive limits are adapted according to the
following:
Mains voltage Operation Performance
> 120% Shut down
110 … 120% Continue Output current capacity reduction
97.5 … 110% Continue Delivers specified output characteristics
90 … 97.5% Continue Reduction of output voltage, 92.5 % at 90%
< 90% without kinetic support Shut down
< 90% with kinetic support Continue, while Deceleration is forced to keep DC link voltage
kinetic energy is constant using motor kinetic energy
enough

2.2.3 Ratings and configurations
MV7000 type Voltage Power Max DFE-12P DFE-24P AFE (2)

(1) (1)
(V) (MW) Current
(A)
MV7304 3300 4.2 900 standard N/A option
MV7306 3300 6.0 1350 standard option option
MV7308 3300 8.4 1800 standard option option
MV7312 (3) 3300 12.0 2700 N/A standard option
MV7608 (3) 6600 8.4 900 option standard option
(1)
Input Transformer required; usually designed and supplied by CONVERTEAM, but not within MV7000 scope.
(2)
AFE configuration may require AFE Input filter not included in standard MV7000 scope. AFE is available with transformer or
without transformer (Common Mode Filter required).
(3)
Output dV/dt filter is included in standard MV7000 scope.
Voltage, power and current ratings refer to MV7000 output for motor power factor of 0.8 to 1, under
standard conditions (network impedance and variations, switching frequency, cooling conditions, cable
length and type, etc.). They are given for reference only. Project specific power and current ratings are
provided by CONVERTEAM according to actual project conditions.

2.3 PHYSICAL LAYOUT AND DESCRIPTION
Figure 2-2 and Figure 2-3 provide examples of the physical layout for standard drive configuration.
Refer to the datasheets for other ratings. As some options may affect dimensions, data applicable to
a project will be found in project documents.
MV7000 is supplied with either a base skid or a top lifting frame (selection done by CONVERTEAM
according to workshop preferences).
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ENA
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VOIRMANUEL DEMA
IT
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FERTOUSERGUIDE
RE
FERTOUSER GUIE
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REFER TO USER REFER TO USER
MAINTENANCE MAINTENANCE MAINTENANCE
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GUIDE GUIDE
Figure 2-2 MV7306 SA DFE 12p overview (skid assembly example)

Figure 2-3 MV7612 SA DFE 24p overview (skid assembly example)
Note: The MV76xx dV/dt filter cubicle is handled as a separate shipping unit.

2.4 FUNCTIONAL DESCRIPTION
MV7000 drive consists of six main items:
• “Rectifier”, including the rectifier bridges, the precharge or precharge & premagnetization
circuit (corresponding transformer is located outside of the panel) according to the type of
front-end unit, and the main input terminals. AFE configurations do not feature a “Rectifier”
sub-unit, but instead, they are fitted with an inverter on network side.
• "DC Link", including the DC capacitor bank, DC voltage measurement and ground fault
detection system.
• “Inverter”, including the 3 inverter IGBT stacks and the clamp capacitors.
• "AC output", including the output current measurements, DC link grounding switch and the
chopper (optional IGBT stack). It normally includes output terminals, but these may also be
placed in the optional filter cabinet.
• “Control”, including controller rack , control devises and auxiliary devices.
• Cooling unit.
Following items are also available:

• dV/dt filter (standard or optional, as mentioned in Section 2.2.3).
• Sinusoidal filter (optional)
• Chopper (optional)
12-pulse rectifier Capacitors

+ grounding dV/dt filter
Transformer Inverter stacks (option) Motor
switch
M
3~
Grounding switch in inverter or output filter

cabinet
Precharge &
premagnetization
Rectifier Cabinet DC Link Cabinet Inverter Cabinet
Figure 2-4 Power section overview (12 pulses input, with dV/dt filter option)
The MV7000 range is based on elementary modules (used in MV7306, MV7308). They can be
connected in series or parallel to achieve higher ratings.
MV7312 = 2x MV7306 in parallel.
MV7612 = 2 power stacks type 7306 in series.
This section mainly describes the elementary modules.

2.4.1 Rectifier
The rectifier sub-unit comprises the following devices:
• Diode rectifier made of rectifier modules in series,

2 for 12 pulses, and 4 for 24 pulses.
• AC supply current sensors for protection.
• Precharge or precharge & pre-magnetization circuit for
MV73xx. This circuit is located in a separate cabinet for
MV76xx, and for AFE configuration as well. As standard, the
corresponding precharge / premagnetization transformer is
located in a project specific cubicle. For some ratings, it may
optionally be included in the rectifier cubicle.
• Main input terminals (6 for 12 pulses, and 12 for 24 pulses).
Figure 2-5 MV7306 SA DFE 12p rectifier cabinet
2.4.1.1 Diode Rectifier

The MV7000 incoming terminals are supplied by an isolation transformer, the requirements of which
are detailed in Section 2.6.3.
MV7000 comprises a 12 or 24 pulses rectifier, as defined in Section 2.2.3.
Rectifier module consists of water-cooled diode stack, which is individually removable. Each stack is
a 6-pulse diode rectifier. Several stacks are connected in series to get the complete rectifier
configuration.
The rectifier is designed to withstand the worst-case over-current (no rupture of diode in case of
diode failure). This design requires a protection by an upstream circuit breaker as described in
Section 2.6.1.
2.4.1.2 AC Current Sensors

Current transformers are used for measuring the rectifier input currents and for additional drive
protection. Two CT’s are connected in phase U and W for each 6-pulse rectifier.

2.4.1.3 Precharge and premagnetization circuit
From a 400V auxiliary supply, the precharge system provides the following:
• Charging of DC capacitor bank prior to main circuit breaker closing.
• Premagnetization of main transformer in order to reduce peak current in the mains during
main circuit breaker closing.
DC link voltage is monitored during precharge; abnormal value or slow voltage ramp will create a
fault and abort the precharge sequence.
DFE precharge system includes current limiting resistors which are activated by contactors.
Precharge takes about 5 s.
In case of AFE configuration, precharge is made of two steps:
• Charging DC capacitors through the same sequence as for DFE (5 s).
• Pulsing the AFE IGBT’s, thereby converting the DC link voltage into 3-phase AC voltage for
the premagnetization of the main transformer and phase synchro-check, during
approximately 60 seconds.
2.4.1.4 Mains input terminals

Refer to Section 3 (Installation) of MV7000 User Manual for terminal details.

2.4.2 DC Link
The DC Link comprises the following devices:
• DC capacitors bank.
• DC link voltage measurements.
• Capacitors discharge system.
• Ground fault detection system.
Figure 2-6 DC Link
2.4.2.1 DC link capacitors bank

The DC link capacitors are self-healing, dry-type film
capacitors.
2.4.2.2 DC link voltage measurement

Voltage sensors are used to measure both DC bus poles to DC link mid-point potential. High
impedance measurements are connected to the MV7000 control.
Figure 2-7 DC link voltage measurement

2.4.2.3 Capacitors discharge system
Resistors are connected permanently to both DC bus poles. When the converter is in off state, these
resistors discharge the DC capacitors bank to a voltage <50V in about 5 minutes. For safety
reasons, it is recommended to wait 10 minutes before closing the grounding switch, prior to
accessing any equipment connected.
Refer to the Drive Grounding Procedure in section 6.2 of the MV7000 User Manual.
Figure 2-8 Discharge resistor
2.4.2.4 Ground fault detection system

The ground fault detection system consists of the following devices:
• 1 set of resistors.
• 1 voltage sensor.
The middle point of the DC link is connected to ground through the set of resistors. The voltage
between the DC link middle point and ground is monitored. If the value exceeds a pre-set threshold,
the controller detects a ground fault.

2.4.3 Inverter
The Inverter comprises the following devices:
• 3 phase legs.
• 2 or 3 output current sensors.
• 1 common 24V DC gate driver power supply.
IGBT stack for phase U
IGBT stack for phase V
IGBT stack for phase W
Figure 2-9 Inverter

2.4.3.1 Phase leg +
For MV73xx each phase leg comprises: 2+
• 1 inverter stack.
• 1 freewheeling diode stack (MV7308/ 1+
MV7316 only).
0 ~
• 2 clamp capacitors.
2-
For MV7306/ MV7312 the freewheeling diodes
are integrated in the IGBTs, whereas for MV7308
/ MV7316 they form a separate stack. 1-
-
inverter stack
0V diodes
clamp capacitors Freewheeling diodes
Figure 2-10 MV73xx inverter phase leg
For MV76xx, each phase leg comprises twice as

+
much components as MV73xx, as shown in
Figure 2-11. Both types of inverter stacks have the
same mechanical arrangement but different electrical
connections. Freewheeling diodes form a separate
stack for MV7616 / MV7632 (rating multiple of 8).
0 ~
–
inverter stacks
clamp capacitors
Figure 2-11 MV76xx inverter phase leg

Inverter stack
Each inverter stack consists of:
• four IGBT sets with gate drivers and gate driver supply (DC/DC converter).
• two 0V diodes.
2 press pack diodes
4 press pack IGBTs (with integrated freewheeling diode)
Figure 2-12 MV7306 inverter stack

Freewheeling diode stack
For MV7306 / MV7312 / MV7612 / MV7624 (all ratings with multiples of 6), freewheeling diodes are
integrated in IGBT. For MV7308 and all ratings with multiples of 8, a separate freewheeling diode
stack is used as shown in Figure 2-13.
Freewheeling diodes
Figure 2-13 MV7308 freewheeling diode stack
Clamp Capacitors
They are self-healing, dry-type film capacitors. The clamp capacitors are located behind the inverter
stack.
Protection considerations
Both the inverter stack and the clamp capacitors are close coupled in order to minimize inductance
and to reduce voltage stress on the IGBTs. This construction also results in a minimal number of
parts, resulting in increased reliability.
The gate drivers are directly mounted on the IGBT stacks, keeping wiring very short, and thus
preventing electromagnetic pick-up. The gate drivers are controlled and monitored via optical fiber,
one fiber for IGBT gate command, and the second for IGBT status feedback.
The following IGBT protections are embedded on the gate drivers:
• IGBT overcurrent.
• IGBT overvoltage.
• short-circuit detection.
• gate driver supply monitoring.
• pulse duration monitoring.
Any IGBT failure is transmitted to the PEC controller through fiber-optic status feedback.

2.4.3.2 Output current sensor
A closed-loop Hall effect current sensor (suitable for low frequency AC current measurements) is
used for measuring the phaseleg output current. Generally, measuring currents in two legs is
sufficient.
2.4.3.3 Common 24V DC gate driver power supply

The common 24V DC supply is composed of a transformer, a rectifier, and a filtering capacitor. The
transformer provides the high voltage insulation required. Negative pole of this 24V DC supply is
connected to the middle point of the DC bus.
Figure 2-14 Gate driver power supply

2.4.4 AC Output
2.4.4.1 Motor output terminals

Refer to User Manual section 3 for terminal details.
2.4.4.2 Grounding Switch

Grounding switch connects the three DC link poles to ground. This is a mandatory step before
opening the cabinet door.
Grounding switch
Figure 2-15 Grounding switch and optional sinus filter
WARNING
Before closing the grounding switch, wait at least 10 minutes after the drive has
stopped and the input circuit breaker has been opened, in order to discharge DC
capacitors. Closing the grounding switch earlier may result in damage of the
grounding switch, cables and capacitors.
Refer to instructions in User Manual section 6.

2.4.5 Chopper (Option)
A chopper can optionally be added between positive and negative DC bus poles to dissipate excess
DC link energy in case of motor braking. This chopper is made of a power stack (IGBTs and diodes)
identical to those used for phase legs.
Chopper resistors are located outside the cubicle.
2.4.6 dV/dt-Filter (Option)

This filter is either standard or optional depending on the rating as described in Section 2.2.3.
The 3-level topology used in
the MV7000 Drive results in
smaller output step voltages
(1/2 of the DC link voltage). Vdc
The phase-to-phase output Vdc/2
voltage THD is 1/2 of a
conventional 2-level inverter. Filter output
Typically, there is no need for voltage
Zoom effect
a sinusoidal filter.
The dV/dt-filter is used to limit: Vdc/2
• the dV/dt. dV/dt value: see datasheet

• inverter output voltage
overshoots.
Figure 2-16 Effect of the dV/dt filter
The dV/dt-filter is a 3-phase LCR filter connected to the

inverter output. The filter star point is connected to DC link
middle point.
The dV/dt-filter cut-off frequency is above 20 kHz
(a sinusoidal filter’s cut-off frequency would be only about
1 kHz), which means that the drive is suitable for
applications requiring high dynamic performance.
Figure 2-17 Example of dV/dt cabinet

2.4.7 Control section
The Control section consists of:
• Main controller rack.

• Remote I/O unit.
• Low voltage auxiliaries.
• Drive Data Manager (keypad) on the front door.
This low voltage compartment can be safely accessed during operation.
Figure 2-18 MV73xx Control Cabinet
2.4.7.1 Controller and remote I/O unit

The basic task of the controller is to control the sequences, safeties and regulation including control
of motor speed and torque. Therefore, it is acquiring signals from various current and voltage
(optionally: speed) measurements. As a result, it is gating the inverter IGBTs accordingly.
Additional tasks of the controller include control of the incoming AC supply breaker, protection of
motor and converter, auxiliaries and the interface to the customer application software.
Non-time-critical I/O units are connected to PEC controller rack through Ethernet link.
2.4.7.2 Low voltage auxiliaries

Voltage supply for control is 230V. A UPS is required, not included in MV7000 drive.
The control cabinet also includes relays used to control circuit breakers, contactors, and DC supply
for internal measuring devices.
2.4.7.3 Drive Data Manager

 (keypad)
The Drive Data Manager provides a local man machine interface.
Refer to User Manual sections 4 and 5 for keypad details.

2.4.8 Cooling unit
The cooling unit comprises the following devices:
• Pump and flow control.

• Deionization system and water conductivity control.
• Raw water / deionized water heat exchanger, (as an option, no exchanger, deionized water is
cooled through an external air to water exchanger).
• Expansion tank.
A pump circulates deionized water. Optionally, a second pump can be implemented for redundancy
and changeover.
Water flow monitoring is implemented in order to check that the minimum flow required to cool the
power parts is maintained. An alarm / fault signal is sent to the controller in case of insufficient flow.
Water conductivity measurement enables to control the water deionization system valve with a
hysteresis type command: As soon as the water conductivity is above a high level value, the valve is
opened so that water flows through a mixed bed resin cartridge. Water conductivity decreases until
the low level value is reached, at which the valve is closed. If the water conductivity is higher than a
maximum value, a fault status is sent to the controller.
An expansion tank is used to set static pressure of water circuit.
A raw water / deionized water heat

exchanger is used for transferring heat
from inverter heatsinks to raw water.
Deionized water outlet temperature of
cooling unit is monitored, with an alarm /
fault managed by the controller.
Refer to section 6 of MV7000 user

manual and the manual of cooling unit
manufacturer for details about cooling
unit.
Figure 2-19 Cooling unit with optional redundant pumps

2.5 SIGNAL ISOLATION DETAILS
5 kV DC for 3.3 kV and

10 kV DC for 6.6 kV
0 … 3300 V
0 … 6600 V
M
3~
6MΩ for
6MΩ for
3.3kV
3.3kV
12MΩ for X1 X2 X1 X2 12MΩ for X2 gate
6.6kV X1
compartments
MV cabinets /
6.6kV drivers
PIB701 PIB701 PIB701
measurement
Motor current
fibre optic
and monitoring
100KΩ
control
IGBT
0V +24V
=
≈
N L
20VAC
(Insulation level 16 kV)
230 V AC
Precharge
Ground
Switch 460 VAC
controller
cabinet
Mains current ground fault

measurements Vdc measurement Vdc measurement detection
supply
Controller rack
1 kV isolated 1 kV isolated = 700 V isolated isolated not isolated
230 V AC
auxiliary
supply
(individually) (individually) = (individually)
8 4 8 4
F
digital inputs digital outputs analog inputs encoder supply and input analog outputs
(optional) for watchdog relay
Some I/Os may not be volts free due to external connections
or jumper settings on the I/O units.
Refer to the project electrical drawings for details.
Figure 2-20 Signal isolation overview

2.6 EXTERNAL EQUIPMENT
2.6.1 MV Circuit Breaker

To protect the drive, MV7000 must be able to open and close the upstream MV circuit breaker (out
of MV7000 product scope). This breaker must open and the arc be extinguished within 100 ms of
receiving a trip signal from MV7000. While the breaker may be opened (tripped) by others, too, the
closing must only be actuated through MV7000.
A contact indicating the circuit breaker Open/Close status shall be available for the MV7000 control.
The MV circuit breaker must be included in the key interlock system by project engineering.
If the MV circuit breaker for the installation is not supplied by CONVERTEAM, contact
CONVERTEAM for details of the circuit breaker specification.
2.6.2 Precharge auxiliary supply

The precharge/premagnetization circuit for the main transformer is energized from the auxiliary
supply. Premagnetization of a DFE drive is feasible only if there is a fixed (and known) phase shift
between MV and LV supplies (otherwise use the precharge function only).
Premagnetization of an AFE drive on request.
2.6.3 Input Transformer

MV7000 SA DFE is fed by a 12 or 24-pulse isolation transformer for harmonic filtering and common
mode considerations. The transformer is sized for the harmonic contents of the rectifier input
currents. Its impedance is selected to limit the fault current in case of severe short circuits inside the
drive, until the drive protection trips the input MV circuit breaker.
If the input transformer for the installation is not supplied by CONVERTEAM, contact CONVERTEAM
for details of the transformer specification.
2.6.4 Motor Requirements

MV7000 drives are designed in such a way to suit to a new inverter duty motor.
For other motors, an optional filter can be provided.
If the motor for the installation is not supplied by CONVERTEAM, contact CONVERTEAM for details
of the motor specification.

2.7 COMPLIANCE WITH STANDARDS AND NORMS
The MV7000 Drive complies with the following standards:
EN 50110-1:2005 Operation of electrical installations.
EN 50178:1999 Electrical equipment for use in power installations.
IEC 61000-2-4: 2002 Electromagnetic compatibility (EMC). Environment compatibility
levels in industrial plants for low frequency conduced
disturbances. (note: give limits for current and voltage harmonics)
IEEE 519:1992 IEEE Recommended practices and requirements for harmonic
(for 24p DFE or AFE drives only) control in electrical power systems.
IEC 60034-17:2006 Guide for the application of cage induction motors when fed from
converters (relevant parts of).
IEC 60071-1: 2006 Isolation co-ordination. Definitions, principles and rules.
IEC 60071-2:1996 Isolation co-ordination. Application guide.
IEC 60204-1:2005 Electrical equipment of industrial machines. Part 1 General
requirements.
IEC 60204-11 2000 Safety of machinery: Electrical equipment of machines: General
requirements for equipments for voltages above 1000V AC or
1500 VDC and not exceeding 36kV.
EN 61800-3:2004 Adjustable speed electrical power drive systems. EMC product
standard including specific test methods.
IEC 61800-4:2002 Adjustable speed electrical power drive systems. General
requirements: Rating specifications for AC power drive systems
above 1000 VAC and not exceeding 35 kV.
IEC 61800-5-1: 2003 Adjustable speed electrical power drive systems. Safety aspects.
IEC 60146-1-1:1991 Semiconductor converters. Specifications of basic requirements.
IEC 60146-1-2:1991 Semiconductor converters. Application Guide.
IEC 60146-1-3:1991 Semiconductor converters. Transformers and reactors.
IEC 60529:2001 Degrees of protection provided by enclosures (IP code).
IEC 60664-1:1992 Insulation co-ordination for equipment within low-voltage systems.
Principles, requirements and tests.
IEC 60721-3-1 A1: 1997 Classification of environmental conditions. Classification of groups
of environmental parameters and their severities: Storage.
of environmental parameters and their severities: Transportation.
of environmental parameters and their severities: Stationary use
at weather-protected locations.
IEC 62271-200:2003 High voltage switchgear and controlgear – Part 200: AC metal-
enclosed switchgear and controlgear for rated voltages above
1 kV and up to and including 52 kV.

The complete equipment has CE marking to show compliance with the essential requirements of
relevant EU Directives:
Low Voltage Directive Applies to the low voltage aspects (auxiliaries, I/O ports), which
operate at a voltage from 50V to 1000VAC or 75 to 1500VDC.
The Low Voltage Directive does not apply to the medium voltage
aspects; however, the relevant parts of EN50178 apply.
EMC Directive MV7000 meets EN61800-3 requirements as a CDM which can be
completed to a PDS of category C4.
LIMITATION OF LIABILITY
Before following the instructions of this user manual and operating the MV7000 drive, users are
advised to refer to Section 1 of user manual – “limitation of liability”.

MODIFICATION RECORD
Issue Date Author Details

A 8/02/2006 M POSTIC Initial Issue
Aa 23/03/2006 M POSTIC Updated
Ab 09/06/2006 AL GAJENDRAN Name changed to CONVERTEAM
B 07 Dec 06 M POSTIC Update based on users feedback
C1 27/02/2007 K.HariBaskaran Updated
C2 03.04.2007 L. Brohl Updated; ALSPA deleted
C 09.01.2007 L.Brohl/Thufail Updated
Our products are continuously improved. As a result, specifications are subject to

change at any time without notice, and should not be considered as contractual.


040-MV7000 User Manual Section2 - Technical Data - 4MKG0012 - Rev C PDF

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MV7000 MEDIUM VOLTAGE DRIVE RANGE

SECTION 2: TECHNICAL DATA

AUTHORISED FOR ISSUE BY: Samir Soua

C 01/09/2007 L.Brohl/E.A.Thufail Updated

Customer : MV7000 MEDIUM VOLTAGE DRIVE RANGE Ref : 4MKG0012

FOREWORD .......................................................................................................... 2-4

SECURITY WARNING........................................................................................... 2-4

2. TECHNICAL DATA ....................................................................................... 2-4

MODIFICATION RECORD .............................................................................................2-29

Customer : MV7000 MEDIUM VOLTAGE DRIVE RANGE Ref : 4MKG0012

Customer : MV7000 MEDIUM VOLTAGE DRIVE RANGE Ref : 4MKG0012

Notes separate important information from the text and give

Important means that the relevant instruction must be followed

Warning means that the operator may be injured if the

Customer : MV7000 MEDIUM VOLTAGE DRIVE RANGE Ref : 4MKG0012

2.1.1 Reference code identification

Drive output voltage rating:

Customer : MV7000 MEDIUM VOLTAGE DRIVE RANGE Ref : 4MKG0012

2.2.1 Main characteristics

Output voltage 3.3 kV to 6.6 kV

Output power factor -1 to 1

Output frequency 0 to 90 Hz (Higher output frequencies on request)

Motor Type Induction or synchronous (option)

Input voltage Medium voltage input transformer for 12 or 24 pulses

Customer : MV7000 MEDIUM VOLTAGE DRIVE RANGE Ref : 4MKG0012

Common Mode filter (for AFE transformer-less)

2.2.2 Operation in case of mains voltage variations

Customer : MV7000 MEDIUM VOLTAGE DRIVE RANGE Ref : 4MKG0012

MV7000 type Voltage Power Max DFE-12P DFE-24P AFE (2)

MV7306 3300 6.0 1350 standard option option

MV7308 3300 8.4 1800 standard option option

MV7312 (3) 3300 12.0 2700 N/A standard option

MV7316 (3) 3300 16.8 3600 N/A standard option

MV7608 (3) 6600 8.4 900 option standard option

MV7612 (3) 6600 12.0 1350 option standard option

MV7616 (3) 6600 16.8 1800 option standard option

MV7624 (3) 6600 24.0 2700 N/A standard option

MV7632 (3) 6600 33.6 3600 N/A standard option

Customer : MV7000 MEDIUM VOLTAGE DRIVE RANGE Ref : 4MKG0012

VOIR MANUEL DE VOIR MANUEL DE VOIR MANUEL

Figure 2-2 MV7306 SA DFE 12p overview (skid assembly example)

Customer : MV7000 MEDIUM VOLTAGE DRIVE RANGE Ref : 4MKG0012

Customer : MV7000 MEDIUM VOLTAGE DRIVE RANGE Ref : 4MKG0012

Following items are also available:

12-pulse rectifier Capacitors

Grounding switch in inverter or output filter

Customer : MV7000 MEDIUM VOLTAGE DRIVE RANGE Ref : 4MKG0012

• Diode rectifier made of rectifier modules in series,

Figure 2-5 MV7306 SA DFE 12p rectifier cabinet

2.4.1.1 Diode Rectifier

2.4.1.2 AC Current Sensors

Customer : MV7000 MEDIUM VOLTAGE DRIVE RANGE Ref : 4MKG0012

2.4.1.4 Mains input terminals

Customer : MV7000 MEDIUM VOLTAGE DRIVE RANGE Ref : 4MKG0012

Figure 2-6 DC Link

2.4.2.1 DC link capacitors bank

2.4.2.2 DC link voltage measurement

Figure 2-7 DC link voltage measurement

Customer : MV7000 MEDIUM VOLTAGE DRIVE RANGE Ref : 4MKG0012

Figure 2-8 Discharge resistor

2.4.2.4 Ground fault detection system

Customer : MV7000 MEDIUM VOLTAGE DRIVE RANGE Ref : 4MKG0012

IGBT stack for phase U