JCB30 Plus (with Perkins Engine) Maintenance Schedule

JCB30 Plus (with Perkins Engine) Maintenan
Note:- 1. Hydraulic tank capacity - 40 lit, Hydraulic System capacity - 66 lit and Fuel tank capacity - 36.5 lit.
I Free
I Free Visit
SERVICE
PDI / 100 HRS 500 HRS

Description Part No Qty INSTALL OR 15 OR 60
ATION(S Days, Days,
AME whichever Whichever
DAY)
comes first comes first
Engine oil Filter 02/630935A 1

Fuel Filter Secondary 32/925666 1
Fuel Filter Pri 32/922300 1
Fan Belt 02/630447 1
Air filter Inner 32/926060 1
Air filter Outer 32/926059 1
Hyd Return Filter 334/L6678 1
Hyd oil Sampling Bottle 335/G5511 1
Suction Strainer 32/920300 1
Engine Oil 4001/1800 or 4001/3200

4.5 lit
(JCB Engine Oil Max) (3,15 & 210 lit pack)
4000/0300 or 4000/4500
Track Gearbox Oil
(5 lit & 20 lit 0.8x2 lit
(JCB HD 90 Gear Oil)
Pack)
Swing bearing Grease 4003/2000 or 4003/2600
A/R
(JCB Grease Special) (3 kg & 20 kg Pack)
Mollub Alloy 936 or
Slew ring pinion & gear teeth 4003/1619 or 4003/1600 A/R
(4003/2700 or 4003/1303)
4000/0300 or 4000/4500
Idler wheels oil & Seal (5 lit & 20 lit 0.8x2 lit
Pack)
4000/0300 or 4000/4500
0.08 lit
Track Roller oil & Seal (5 lit & 20 lit
each
Pack)
Engine Coolant
4006/1115
(JCB ready to use 8.5 lit
(5 lit& 20 lit Pack)
Coolant)
Hydraulic oil
229/00024 or 4002/3000 (20
(JCB HVI Hydraulic Oil) 40 lit
lit & 50 lit & 210 lit Pack)
HVI46
Grease (For Pin & Bushes 4003/2000 or 4003/2600
A/R
Lubraction) (3 kg & 20 kg Pack)
Note: Actual replacement period can be early depending upon working condition, re
ns Engine) Maintenance Schedule
acity - 36.5 lit.
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500 hrs
2000 HRS 2500 HRS 3000 HRS service
750 HRS 1000 HRS 1250 HRS 1500 HRS 1750 HRS
OR 240 OR 300 OR 365 kit
OR 90 OR 120 OR 150 OR 180 OR 210
Days, Days, Days, 336/F3
Days, Days, Days, Days, Days,
Whichever Whichever Whichever 258
Whichever Whichever Whichever Whichever Whichever
comes comes comes
comes first comes first comes first comes first comes first
first first first
Every 50 Hrs 50 grams
Every 10/50/500/1000 Hrs
ending upon working condition, restriction indication.

JS30 (with Perkins 24.7HP(18.4KW) Engine Maintenance Schedule
Note :-
1. Hydraulic tank capacity - 45 lit, Hydraulic System capacity - 71 lit and Fuel tank capacity - 56 lit.
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SERVIC SERVIC SERVIC
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E E E
Description Part No Qty 250 500 750 1000 1250 1500
2000
HRS HRS HRS HRS OR HRS OR HRS
HRS OR
OR 45 OR 90 OR 135 180 235 OR 290
365 Days
DAYS DAYS DAYS DAYS DAYS DAYS
Engine oil Filter 02/630935 1 269
Fuel Pri - Filter 32/922300 1 1245
Fuel sediment / water filter 32/925666 1 1784
Air filter Inner 32/925895 1 874
Air filter Outer 32/925894 1 2166
Hyd return element 334/L6678 1 7235
Suction Strainer 32/920300 1 540
Hyd oil Sampling Kit 335/G5511 1 1574
Engine Oil
4001/1800 or 4001/3200 4.5
(JCB Engine Oil Max 15W40
(3,15 & 210 lit Pack) lit
CI4+)
0.8x
Track Gearbox Oil Exxonmobil Lubricante
2
Slew Pinion teeth & Gear (4003/2700or4003/1303)
(Grease)Mollub Alloy 936 or (4003/1600)
Swing bearing Grease 4003/2000 OR 4003/2600
Every 50 hours 50 grams
(JCB Grease Special) (3 kg & 20 kg Pack)
Track Roller Oil (Top & Bottom) 4000/0300 or 4000/4500
0.8
(JCB HD 90 Gear oil) (5 lit, 20 lit & 210 lit Pack)
Track Idlers Wheel Oil 4000/0300 or 4000/4500
(JCB HD 90 Gear oil) (5 lit, 20 lit & 210 lit Pack)
Engine Coolant 4006/1115 8.5
(JCB ready to use Coolant) (5 lit& 20 lit Pack) lit
Hydraulic oil 229/00024 or 4002/3000
45 lit Hyd oil sampling 1000 hours compulsory
(JCB HVI Hydraulic Oil) HVI46 (5 lit & 20 Lit Pack)
Note: Actual replacement period can be early depending upon working condition, restriction indication.
JS75/80 Maintenance Schedule
Note :-
1. If machine is fitted with new type swing gear box (lubricated with gear oil) then use HVI hydraulic oil.
2. Engine oil, engine oil filter and diesel filter changing period is 400 hours. (100, 500, 900, 1300 1700 & 2000 hrs)
Carried out engine service during monthly visit to maintain 400 hrs interval.
I Free II Free III Free Monthly IV Free Monthly V Free Monthly VI Free
SERVICE SERVICE SERVICE Visit I SERVICE Visit II SERVICE Visit IlI SERVICE Hyd
5000 Filter
Filter
100 500 900 1300 1700 2000 HRS Kit
Description Part No Qty 30 Days 30 Days 30 Days or 2 550/4
Kit
HRS or HRS or HRS or HRS or HRS or HRS or 550/4
after after after YRS 3801
15 90 150 210 270 365 3800
Service Service Service
DAYS DAYS DAYS DAYS DAYS DAYS
Diesel Filter (Cloth) 500/00214 1 0
Diesel Filter (Paper) 500/00151 1 0
Hyd Return Filter KRJ1599 1 1
Flexus Filter 32/925164 1 1
Pilot Filter KBJ1691A (Alt-335/G2061) 1 1
Breather Element KRJ3461 (Alt-335/F0621) 1 1
Hyd oil Sampling Bottle 550/43824 1
Engine Oil 4001/1800 or 4001/3200

14 lit
(JCB Engine Oil Max) (3/15/210 lit Pack)
4000/0300 or 4000/4500
Track Gearbox Oil 1.7x
(5/20/210 lit
(JCB HD 90 Gear Oil) 2 lit
Pack)
Swing bearing teeth Molub Alloy 936 3.2
Grease (Mollub Alloy 936) (300 Gram Pack) Kg
(JCB Grease Special) (3/20 Kg Pack)
Engine Coolant
4006/1115
(JCB ready to use 23 lit
Coolant)
Hydraulic Oil 4002/2500 or 4002/3100
92 lit Hyd oil sampling every 1000 hours compulsory
(JCB HD Hydraulic Oil) (20/50/210 lit Pack)
JS81(With Kirlosker 4R1040, 76HP Engine) Maintenance Schedule
Note -
1.Plexus filter not fitted after m/c s. no 2426501 and Hyd return filter 332/B1477 used Initial 500h and At every 1000 hours & other part no. as Breather 335/F0621 & Strainer 332/B1375
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I Free Visit II Free Visit III Free Visit
SERVICE service service service Service Service SERVICE Filter Filter
500 Hyd. for 1000
Filter Kit for kit 1000
100 HRS 250 HRS 500 HRS 750 HRS 900 HRS 1300 HRS 1700 HRS 2100 HRS 2500 HRS 3000 HRS 0 Filter Hrs
PDI / kit 500 HRS
Description Part No Qty INSTALL OR 15 OR 45 OR 60 OR 90 OR 120 OR 180 OR 210 OR 240 OR 300 OR 365 HRS Kit
550/4 Hrs 335/C98
336/B84
ATION(S Days, Days, Days, Days, Days, Days, Days, Days, Days, Days, or 2 550/4 22
3801 335/C 84 with
AME whichever Whichever Whichever Whichever Whichever Whichever Whichever Whichever Whichever Whichever YRS 3800 Wothout
DAY) 9883 Flexus
comes first comes first comes first comes first comes first comes first comes first comes first comes first comes first Flexus
Engine oil Filter 550/40575 1 2 1 1 428
Diesel Filter (Cloth) 500/00214 1 2 2 2 115
Diesel Filter (Paper) 500/00151 1 1 1 2 135
Air filter Inner 550/41640 1 1 1 511
Air filter Outer 550/41639 1 1 1 1 1034
From MSN 2426500 -KRJ1599 KRJ1 KRJ1 KRJ159 332/B147
Hyd Return Filter To MSN 2426501- 332/B1477 1 599 599 9 7
32/925164(Not fitted after m/c s. no.
1 1 1
Flexus Filter 2426501) 1 8400
Pilot Filter KBJ1691A (Alt-335/G2061) 1 1 1 1 1 750
Breather Element 335/F0621 1 1 1 1 1 1500
Drain Filter KNJ0288A (Alt-332/B7467) 1 1 1 1 1150
From MSN 2426500 - 332/J1720
Suction Strainer To MSN 2426501 - 332/B1375 1 4290
Hyd oil Sampling Bottle 335/G5511 1 1574
Engine Oil 4001/1800 or 4001/3200

14 lit
(JCB Engine Oil Max) (3/15/210 lit Pack)
Track Gearbox Oil 4000/0300 or 4000/4500 1.7x
(JCB HD 90 Gear Oil) (5/20/210 lit Pack) 2 lit
Swing Gearbox Oil 4000/0300 or 4000/4500 3.5
(JCB HD 90 Gear Oil) (5/20/210 lit Pack) lit
Swing bearing teeth 3.5
Molub Alloy 936
Grease kg
(JCB Grease Special) (3 / 20 Kg Pack)
Engine Coolant
(JCB ready to use 4006/1115 (20 lit Pack) 16 lit
Coolant)
Hydraulic Oil 229/00024 or 4002/3000
55 lit Hyd oil sampling every 1000 hours compulsory & Hyd. Oil replace depends on oil analysis
(JCB HVI Hydraulic Oil) (20/210 lit Pack)
Grease ( For Pin & 4003/2000 or 4003/2600
A/R Every 10/50/500/1000 Hrs
Bushes Lubraction) (3 / 20 kg Pack)
JS120 (with JCB444 80HP (107KW) Engine )Maintenance Schedule
Note:- 1. Hydraulic tank capacity - 73 lit, Hydraulic System capacity - 160 lit and Fuel tank capacity - 253 lit.
2. Machine sr no 1777667 onword Plexus filter not used and hyd return filter 333/K8611 used , replaced time 1000 hrs on.and Hyd flushing filter replaced initial 100 h and at every 1000 h
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I Free Visit II Free Visit III Free Visit
SERVICE SERVICE SERVICE SERVICE SERVICE SERVICE SERVICE
5000
PDI / 100 HRS 500 HRS 750 HRS 1000 HRS 1250 HRS 1500 HRS 1750 HRS 2000 HRS 2500 HRS 3000 HRS HRS
Description Part No Qty INSTALL OR 30 OR 60 OR 90 OR 120 OR 150 OR 180 OR 210 OR 240 OR 300 OR 365 or 2
ATION Days, Days, Days, Days, Days, Days, Days, Days, Days, Days, YRS
(SAME whichever Whichever Whichever Whichever Whichever Whichever Whichever Whichever Whichever Whichever
DAY)
comes first comes first comes first comes first comes first comes first comes first comes first comes first comes first
Engine oil Filter 320/04133A 1 470
Fuel Filter (5 Micron) 320/07394 1 2640
Fuel Filter (30 Micron) 32/925994 (320/A7088) 1 1200
Water Seperator 333/Y6130(Onword 2425471) 1
Hyd Return Filter 333/K8611 1
Drain Filter KNJ0288A (Alt-332/B7467) 1 1150
32/925164(Not fitted after m/c s.
8400
Flexus Filter no.1777667)
Suction Strainer 32/925359 1 5100
Hyd oil Sampling Bottle 335/G5511 1 1574
Engine Oil 4001/1800 or 4001/3200

14 lit
(JCB Engine Oil MAX) (3 lit &15 & 210 lit Pack)
Track Gearbox Oil 3x2

(JCB HD 90 Gear Oil) 4000/0300 or 400/4500 lit
Swing Gearbox Oil (5 /20/210 lit Pack) 2.2
(JCB HD 90 Gear Oil) lit
Swing bearing teeth Grease 4003/2000 or 4003/2600 11
(JCB Special HP Grease) (3 Kg & 20 Kg Pack) kg
(JCB Grease Special) (3 / 20 kg Pack)
Hydraulic oil 229/00024 or 4002/3000
73 lit Hyd oil sampling every 1000 hours compulsory & Hyd. Oil replace depends on oil analysis
(JCB HVI Hydraulic Oil) (20 /50 /210 lit Pack)
Grease ( For Pin & Bushes 4003/2000 or 4003/2600
A/R Every 10/50/500/1000 Hrs
Lubraction) (3 / 20 kg Pack)
JS140 (with Cummins BSll 100HP (74.5KW) 4BT 3.9 102C) Engine) Maintenance Schedule
Note :-
2. Fuel strainer (332/3299) fitted with old machine. Now machine is coming with two water separator (332/Y3163). In new machine fuel strainer not required.
3. Air filter outer (332/Y3301) and inner (332/Y3318) till machine serial no 1318741.
4. From machine serial no 1318742 to 2126058 air filter outer (332/Y3279) and inner filter (332/Y3267).
5. Machine sr. no 2126791 onword not used Flexus filter and hyd Return Filter used 333/K8611 and replaced 1000 hours on. And 2439101 onword Breather air is 32/925693
6. From machine serial no 2126059 onward air filter outer (334/Y2810) and inner filter (334/Y2811).
I Free
I Free II Free II Free III Free III Free IV Free V Free Paid
VI Free
Paid Paid
VII Free
SERVIC
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service service SERVICE
E Filter kit
2500 for 1000 Hyd.
100 Hrs 250 HRS 500 HRS 750 HRS 1000 1250 1500 1750 2000
HRS OR
3000 5000
PDI / or 10 OR 30 HRS OR HRS OR HRS OR HRS OR HRS OR HRS OR hrs Filter
OR 60 OR 90 2250 300 2750 HRS
Description Part No Qty INSTAL Days Days, 120 150 180 210 240 365 or 2
336/B84 Kit
Days, Days, Hrs Days, Hrs 26 334/D4
ATION whichev whichev Days, Days, Days, Days, Days, Days, YRS
(SAME er Whichev Whichev Engine Whichev Engine Without 549
er Whichev Whicheve Whichev Whicheve Whicheve Whichev
DAY) comes comes er comes er comes er comes r comes er comes r comes r comes Service er service
er comes Flexus
first first first comes
first first first first first first first
first
Diesel Filter 02/910155A 1 2

Water Saparator 332/Y3163 1 2
Fuel Strainer or Separator 332/Y3163 1
Air filter Inner 334/Y2811 1 1
Air filter Outer 334/Y2810 1 1
Hyd Return Filter 333/K8611 1 1 1
Drain Filter KNJ0288A (Alt-332/B7467) 1 1 1
32/925164(Not fitted after m/c
XXX XXX
Flexus Filter s.no.2126791)
Pilot Filter KBJ1691A(Alt-335/G2061) 1 1 1

Breather Packing KRJ3463 1
Hyd Tank O-Ring KNJ0381 (Alt-LBQ1653) 1
Pilot Filter O-Ring KHJ1032 1
Hyd oil Sampling Kit 335/G5511 1
Engine Oil 4001/1800 or 4001/3200

9 lit
(JCB Engine Oil Max) (3 lit ,15 lit & 210 lit Pack)
Track Gearbox Oil 3.5x
(JCB HD 90 Gear Oil) 4000/0300 or 4000/4500 2 lit
Swing Gearbox Oil (5 lit, 20 lit & 210 lit Pack) 2.2
(JCB HD90 Gear Oil) lit
Swing bearing teeth Grease 4003/2000 or 4003/2600 11
(JCB Grease Special) (3 / 20 Kg Pack) kg
Every 50 hours 100 grams Every 50 hours 100 grams
(JCB Grease Special) (3 lit & 20 lit Pack)
Engine Coolant
4006/1115 21.2
(JCB ready to use
(5 lit& 20 lit Pack) lit
Coolant)
Hydraulic oil 229/00024 or 4002/3000 Hyd oil sampling every 1000 hours compulsory & Hyd. Oil replace depends on oil analysis
73 lit
(JCB HVI Hydraulic Oil) HVI46 (20 lit or 210 lit Pack)
A/R Every 10/50/500/1000 Hrs
Filter
Kit
335/C9
881
2 424 CUT IN NO. DESCRIPTION JCB PART NO. CUMMINS PART NO. FLEETGUARD PART NO.
2 305 JS140 Wing nut on Airfilter Cover
4 781 AIR FILTER ASSY. 229/01637
M/C No 1318001 TO 3814695 AF25910
138-781 1318741 OUTER ELEMENT 332/Y3301
1112 INNER ELEMENT 332/Y3318 3814696 AF25911
1 2704 Clip on Airfilter cover
AIR FILTER ASSY. 332/P6598
M/C NO 1318742 TO 1318867
2868462 AF26080
8400 OUTER ELEMENT 332/Y3279
4188 Clip on Airfilter cover
1500 AIR FILTER ASSY. 334/L8811
440 M/C NO 2126059 0NWARDS.
INNER ELEMENT 334/Y2811 4315238 AF25963
1 613 OUTER ELEMENT 334/Y2810 4315239 AF26483
1 345
5100
3100
JS200 (with Cummins BSll Engine) Maintenance Schedule
5. The Oil Capacity of the Engine is now 20 Liters (1773332 & onwards, the Machine Sl. No.’s 1773279,1773281,1773290,1773299 & 1773300)
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Monthly III Free Monthly Monthly V Free Filter
SERVIC SERVIC SERVIC Hyd Filter
Visit I SERVICE Visit II Visit III SERVICE
E E E 5000 Filter Kit
Filter kit 500
250 500 750 1000 1250 1500 1750 HRS Kit 1000
Description Part No Qty 2000 or 2
Kit
550/43
hrs
Hrs
HRS HRS HRS HRS OR HRS OR HRS HRS 550/438 335/C9
HRS OR YRS 797 335/C8
OR 30 OR 90 OR 135 180 225 OR 270 OR 320 02 880
365 Days 196
DAYS DAYS DAYS DAYS DAYS DAYS DAYS
Engine oil Filter 02/910140A 1

Diesel Filter 02/910155A 1
Water Separator 332/Y3163 1
Fuel Strainer or Water Separator 332/Y3299 or 32/925968 1
Air filter Inner 332/Y3289 or 334/Y2811 1
332/Y3270 or 332/Y3253 or
Air filter Outer 334/Y2810 1 1397-1
Hyd Return Filter KRJ3836 (Alt-335/G0531) 1 1
Drain Filter KNJ0288A (Alt-332/B7467) 1 1
Flexus Filter 32/925140 1 1
14.2
Engine Oil 4001/1800 or 4001/3200
or
(JCB Engine Oil Max) (15 lit Pack)
20 lit
Track Gearbox Oil
5 lit
(JCB HD 90 Gear Oil) 4000/0300 or 4000/4500
Swing Gearbox Oil (5 lit Pack) 4.7x
Swing bearing teeth Grease 17
(JCB Grease Special) 4003/2000 or 4003/2600 kg
Swing bearing Grease ( 3/20 kg Pack)
(JCB Grease Special)
Engine Coolant 4006/1115
28 lit
(JCB ready to use Coolant) (5 lit& 20 lit Pack)
Hydraulic oil 229/00024 or 4002/3000 203
Hyd oil sampling every 1000 hours compulsory
(JCB HVI Hydraulic Oil) HVI46 (20 lit &210 lit Pack) lit
CUMMINS PART NO. FLEETGUARD PART NO.
CUT IN NO. DESCRIPTION JCB PART NO.
424 JS 200 Wing nut on Airfilter Cover

305 AIR FILTER ASSY. 229/01357
781 M/C NO 1309001 TO 1309361 INNER ELEMENT 332/Y3289 3814133 AF25929
138 OR 2400 OUTER ELEMENT 332/Y3270 3814132 AF25920
441 OR 1112 Clip on Airfilter cover
1397-1578-2704 AIR FILTER ASSY. 332/P6485

M/C NO 1309362 To 1773312
1900 OUTER ELEMENT 332/Y3253 2868463 AF26076
6700 Clip on Airfilter cover
750 AIRFILTER ASSY. 334/L8811
1500 M/C NO 1773313 ONWARDS OUTER ELEMENT 334/Y2810 4315239 AF26483
1574
JS205 (with Cummins 6BT- 140HP Engine ) Maintenance Schedule- m/c S
I Free II Free
SERVICE SERVICE
PDI / 250 HRS 500 HRS

Description Part No Qty INSTAL OR 30 OR 60
ATION( Days, Days,
SAME whichever Whichever
DAY) comes first comes first
Lube oil Filter 333/Y7453 1

Fuel Baby Filter 336/C8326 1
Fuel Main Filter 5 micron 336/E9731
Water Separator 25 micron 336/E9730 1
Fuel Strainer 149 micron 332/Y3299 1
Air filter Inner 334/Y2811 1
Air filter Outer 334/Y2810 1
Hyd Return Filter 335/C7872 1
Drain Filter KNJ0288A (Alt-332/B7467) 1
Pilot Filter KBJ1691A (Alt-335/G2061) 1
Breather Element KRJ3461 (Alt-335/F0621) 1
Packing KNJ3463 1
Filter o-ring KNJ0381 (Alt-LBQ1653) 1
O-Ring KHJ1032 1
AC Filter (if fitted in m/c) 30/926020 2
R/B Seal Kit (If fitted with jcb
rock breaker) 331/67346 1
R/B line Filter (If fitted) 335/D8924 1
Engine Oil 21
(CI4 PLUS) lit
(JCB HD 90 Gear Oil) 4000/0300 or 4000/4500 lit
(5 lit, 20 lit &
Swing Gearbox Oil 210 lit Pack) 5 lit
Swing bearing teeth Grease 8.5
Swing bearing Grease (3 / 20 kg Pack)
Engine Coolant
4006/1115 25.5
(JCB ready to use
Coolant)
Hydraulic oil 229/00024 or 4002/3000 (20 120 Hyd oil sampling every 1000 hours compu
(JCB HVI Hydraulic Oil) HVI46 lit & 50 lit & 210 lit Pack) lit

A/R
R/B Grease ( For R/B , If 4003/1303 or 4003/2700 A/R
Fitted Rock Breaker )
Note: Actual replacement period can be early depe
enance Schedule- m/c Sr. No. 2239911,2240094,2240096 Onwards
k capacity - 343 lit.
III Free IV Free III Free V Free VI Free VII Free
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SERVICE SERVICE Visit SERVICE SERVICE SERVICE
2000 HRS 2500 HRS 3000 HRS 5000

750 HRS 1000 HRS 1250 HRS 1500 HRS 1750 HRS HRS
OR 240 OR 300 OR 365
OR 90 OR 120 OR 150 OR 180 OR 210 or 2
Days, Days, Days,
Days, Days, Days, Days, Days, YRS
Whichever Whichever Whichever
comes comes comes
first first first
ampling every 1000 hours compulsory (with bucket attachment ) & Hyd. Oil replace depends on oil
analysis
Every 10/50/500/1000 Hrs

placement period can be early depending upon working condition, restriction indication.
Machine with Rock
Breaker Fitted then
Filters/Lub change
period Follows as
Every 500 Hrs

Every 500 Hrs
Every 500 Hrs
Every 500 Hrs
Every 500 Hrs
Every 1000 Hrs
Every 500 Hrs
Every 500 Hrs
Every 500 Hrs
Every 500 Hrs
Every 500 Hrs
Every 500 Hrs
Every 500 Hrs
Every 500 Hrs
Every 2000 Hrs
Every 200 Hrs
Every 500 Hrs
Every 500 Hrs
Every 100 Hrs (R/B Hrs)
Every 500 Hrs
Initial
250 Hrs
After Every 1000 Hrs
Every 1000 Hrs
Every 2000 Hrs
Every 1000 Hrs (210 lit)
A/R
JS205 (with Cummins 6BT- 140HP Engine ) Maintenance Schedule - m/s Sr. no 2240095 till
2. Machine Sr. No. 2239911 and 2240094 follow new Service schedule please.
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SERVICE SERVICE SERVICE SERVICE Visit SERVICE SERVICE SERVICE
New Filter kit
2000 HRS 2500 HRS 3000 HRS 5000 Machine with Rock Filter 1000
PDI / 250 HRS 500 HRS 750 HRS 1000 HRS 1250 HRS 1500 HRS 1750 HRS HRS Breaker Fitted then Kit 500 HRS
Description Part No Qty INSTAL OR 240 OR 300 OR 365
OR 30 OR 60 OR 90 OR 120 OR 150 OR 180 OR 210 or 2 Filters/Lub change HRS 334/E627
Days, Days, Days,
ATION( Days, Days, Days, Days, Days, Days, Days, YRS period Follows as 334/E6 4
SAME whichever Whichever Whichever Whichever Whichever Whichever Whichever Whichever Whichever Whichever
DAY) comes first comes first comes first comes first comes first comes first comes first comes comes comes 273 Without
first first first Flexus
Lube oil Filter 02/910140A 1 Every 250 Hrs 1 1
Fuel Filter Secondary 02/910155A 1 Every 250 Hrs 1 1
Water Separator 332/Y3163 1 Every 250 Hrs 1 1
Fuel Pri. Filter 32/925968 1 Every 250 Hrs 1 1
Air filter Inner 334/Y2811 1 Every 1000 Hrs 1
Air filter Outer 334/Y2810 1 Every 500 Hrs 1 1
Every 500 Hrs 1

Hyd Return Filter 335/C7872 1
Drain Filter KNJ0288A (Alt-332/B7467) 1 Every 500 Hrs 1 1
32/925140 (Not fitted after m/c s.
XXXX
Flexus Filter no.2237194) 1
Pilot Filter KBJ1691A (Alt-335/G2061) 1 Every 500 Hrs 1 1
Breather Element KRJ3461 (Alt-335/F0621) 1 Every 500 Hrs 1
Packing KNJ3463 1 Every 500 Hrs
Filter o-ring KNJ0381 (Alt-LBQ1653) 1 Every 500 Hrs
O-Ring KHJ1032 1 Every 500 Hrs
Suction Strainer 32/925359 1 Every 2000 Hrs
Hyd oil Sampling Kit 335/G5511 1 Every 200 Hrs 1
AC Filter (if fitted in m/c) 30/926020 2 Every 500 Hrs
R/B Seal Kit (If fitted with jcb
Every 500 Hrs
rock breaker) 331/67346 1
R/B line Filter (If fitted) 335/D8924 1 Every 100 Hrs (R/B Hrs)
Engine Oil 4001/1800 or 4001/3200 19

Every 250 Hrs
(JCB Engine Oil Max) (15 & 3 lit pack) lit
(JCB HD 90 Gear Oil) 4000/0300 or 4000/4500 lit Initial
(5 lit, 20 lit & 250 Hrs
Swing Gearbox Oil 210 lit Pack) After Every 1000 Hrs
5 lit
Swing bearing teeth Grease 8.5
Every 1000 Hrs
Engine Coolant
4006/1115 25.5
(JCB ready to use Every 2000 Hrs
Coolant)
Hydraulic oil 229/00024 or 4002/3000 (20 120 Hyd oil sampling every 1000 hours compulsory (with bucket attachment ) & Hyd. Oil replace depends on oil
(JCB HVI Hydraulic Oil) HVI46 lit & 50 lit & 210 lit Pack) lit analysis Every 1000 Hrs (210 lit)

A/R Every 10/50/500/1000 Hrs
R/B Grease ( For R/B , If 4003/1303 or 4003/2700 A/R A/R
Fitted Rock Breaker )
Filter Filter
Kit Kit
335/C 335/C
9880 8196
2 2
2 2
2 2
2 2
1
1 1
KNJ38 KNJ3
36-1 836-1
1 1
1 1
1
1 1
1 1
1 1
JS210 (with ISUZU Engine) Maintenance Schedule
I Free
II Free Monthly III Free Monthly IV Free Monthly V Free
SERVIC
SERVICE Visit I SERVICE Visit II SERVICE Visit III SERVICE
E Hyd
5000 Filter
Filter
250 1000 1250 1500 1750 HRS Kit
Description Part No Qty 500 HRS 750 HRS 2000 or 2 550/43
Kit
HRS HRS OR HRS OR HRS OR HRS OR 550/43
OR 90 OR 135 HRS OR YRS 798
OR 30 180 225 270 320 802
DAYS DAYS 365 Days
DAYS DAYS DAYS DAYS DAYS
Engine oil Filter 581/18096 1

Diesel Filter (Main) 32/925856 1
Water Separator 32/925968 1
Hyd Return Filter KRJ3836 1 1
Drain Filter KNJ0288A 1 1
Flexus Filter 32/925140 550/43802 1 1
Pilot Filter KBJ1691A 1 1
Breather Element KRJ3461 1 1
Engine Oil 4001/3200 or 4001/1800 21.5

(JCB Engine Oil Max) (15 lit Pack) lit
Track Gearbox Oil

(JCB HD 90 Gear Oil) 4000/0300 or 4000/4500 5 lit
(5 lit
Swing Gearbox Oil Pack) 4.7x
Swing bearing teeth Grease 17
(3/20 kg
Swing bearing Grease Pack) Every 50 hours 100 grams
Engine Coolant
4006/1115 25.5
(JCB ready to use
Coolant)
Hydraulic oil 229/00024 or 4002/3000 120
Hyd oil sampling every 1000 hours compulsory
(JCB HVI Hydraulic Oil) (20/210 lit Pack) lit
1550
430
2400
1700
2000
1900
1150
6700
750
1500
5100
1574
JCB220 (With JCB Comman Rail 167HP Engine) Maintenance Schedule
I Free II Free III Free IV Free III Free V Free VI Free VII Free
SERVICE SERVICE SERVICE SERVICE Visit SERVICE SERVICE SERVICE
250 HRS 500 HRS 750 HRS 1250 HRS 1500 HRS 1750 HRS 2000 HRS 5000
1000 HRS 2500 HRS 3000 HRS HRS
Description Part No Qty
PDI / OR 30 OR 60 OR 90 OR 150 OR 180 OR 210 OR 240
INSTAL OR 120 OR 300 OR 365 or 2
Days, Days, Days, Days, Days, Days, Days,
LATION Days, Days, Days, YRS
(SAME whichever Whichever Whichever Whichever Whichever Whichever Whichever
DAY) comes comes comes comes comes comes comes
comes first comes first comes first
first first first first first first first
Engine oil Filter 320/04134 (320/04133A) 1
Fuel Filter Cartridge 5 micron 320/07309 1
Fuel Filter Cartridge 30 micron 32/925994 1
Water Separator 5 micron 32/925869 2
MSN 2543000- 2543999 &
2456680 Till 580/12021
MSN 2456681-2456800 & 2544000
Air filter Inner onword 334/Y2811 1
MSN 2543000-2543999 & 2456680
Till 580/12020
MSN 2456681-2456800 & 2544000
Air filter Outer onword 334/Y2810 1
Hyd Return Filter MSN 2163323 onword 335/C7872 1
32/925140 (Not fitted after m/c s.
Flexus Filter no.2163323) 1
AC filter 30/926020 2
R/B Seal Kit (If fitted with jcb rock
breaker) 331/67346 1
R/B line Filter (If fitted) 335/D8924 1
Engine Oil (JCB 4001/1800 or 4001/3200 21

Engine Oil Max 15W40 CI4+) (3 lit &15 lit PacK) lit
Track Gearbox Oil (JCB 5x2
HD 90 Gear Oil) 4000/0300 or 4000/4500 lit
Swing Gearbox Oil (JCB (5 lit & 20 lit & 210 lit Pack)
5 lit
HD 90 Gear Oil)
Swing bearing teeth Grease (JCB 8.5
Grease Special) 4003/2000 or 4003/2600 kg
Hydraulic oil (JCB 229/00024 or 4002/3000 (20 lit & 200 Hyd oil sampling every 1000 hours compulsory (with bucket attachement) & Hyd Oil Replace depends on oil
HVI Hydraulic Oil) HVI46 50 lit & 210 lit Pack) lit analysis

A/R Every 10/50/500/1000 Hrs
R/B Grease ( For R/B , If Fitted
4003/1303 or 4003/2700 A/R
Rock Breaker )
1000
500 hours
Machine with Rock hours filter
Breaker Fitted then filter kit
Filters/Lub change kit 334/E6
period Follow as 334/E 276
6275 Witho
ut Flx
Every 500 Hrs 1 1

Every 500 Hrs 1
Every 500 Hrs 1 1
Every 500 Hrs 2 2
580/12
Every 1000 Hrs
021
580/1 580/12
Every 500 Hrs
2020 020
Every 500 Hrs 1

Every 500 Hrs 1 1
XXXX XXXX XXXX
Every 500 Hrs 1 1
Every 500 Hrs `1
Every 2000 Hrs 1
Every 200 Hrs 1
Every 500 Hrs
Every 500 Hrs

Every 100 Hrs (R/B Hrs)
Every 500 Hrs
Initial
250 Hrs
After Every 1000 Hrs
Every 1000 Hrs
Every 2000 Hrs
Every 1000 Hrs (210 lit)
A/R
JS305 JCB Engine Maintenance Sche
Note:- 1. Hydraulic tank capacity - 310 lit, Hydraulic System capacity - xxx lit and Fuel tank capacity - xxx lit.
I Free II Free
I Free Visit
SERVICE SERVICE
250 HRS 500 HRS 750 HRS

PDI / OR 30 OR 60 OR 90
INSTAL
LATION
Days, Days, Days,
(SAME whichever Whichever Whichever
DAY) comes comes comes
first first first
Diesel Filter (2 micron) 320/07483 1
Pre Fuel Filter 10 micron 320/07426 1
Crabkcase ventilation filter 320/07853 1
Air filter Inner 334/R1769 1
Air filter Outer 334/R1768 1
Hyd Return Filter 335/D4436 1
AC filter 30/926020 2
4001/1800 or 4001/3200
Engine Oil (JCB 30
(3 lit &15 lit
Engine Oil Max 15W40 CI4+) lit
PacK)
HD 90 Gear Oil) 4000/0300 or 4000/4500 lit
(5 lit & 20
Swing Gearbox Oil (JCB lit & 210 lit Pack)
16 lit
HD 90 Gear Oil)
Swing bearing teeth Grease (JCB 27
Swing bearing Grease (3/20 kg Pack)
Every 50 hours 100
32 lit
229/00024 or 4002/3000
Hydraulic oil (JCB 310
(20 lit & 50 lit & 210 lit Hyd oil sampling every 1000 hour
HVI Hydraulic Oil) HVI46 lit
Pack)
A/R
Note: Actual replacement period can be early depending upon working condition, restr
Maintenance Schedule

II Free Visit
1250 HRS 1500 HRS 1750 HRS 2000 HRS 5000

OR 150 OR 180 OR 210 OR 240
OR 120 OR 300 OR 365 or 2
Days, Days, Days, Days,
Days, Days, Days, YRS
Whichever Whichever Whichever Whichever
comes comes comes comes
first first first first
mpling every 1000 hours compulsory & Hyd Oil Replace depends on oil analysis
Every 10/50/500/1000 Hrs
n working condition, restriction indication.

JCB370 JCB CRDI Engine Maintenance S
Note:- 1. Hydraulic tank capacity - 310 lit, Hydraulic System capacity - xxx lit and Fuel tank capacity - 540 lit.
I Free II Free
I Free Visit
SERVICE SERVICE
250 HRS 500 HRS 750 HRS

PDI / OR 30 OR 60 OR 90
INSTAL
LATION
Days, Days, Days,
DAY) comes comes comes
first first first
Diesel Filter (2 micron) 320/07483 1
Pre Fuel Filter 10 micron 320/07426 1
Crabkcase ventilation filter 320/07853 1
Air filter Inner 334/R1769 1
Air filter Outer 334/R1768 1
Hyd Return Filter 335/D4436 1
AC filter 30/926020 2
Cushion Valve Filter 333/K3339 1
Thired filter 2 micron 320/07416 1
4001/1800 or 4001/3200
Engine Oil (JCB 30
(3 lit &15 lit
Engine Oil Max 15W40 CI4+) lit
PacK)
HD 90 Gear Oil) 4000/0300 or 4000/4500 lit
(5 lit & 20
Swing Gearbox Oil (JCB lit & 210 lit Pack)
16 lit
HD 90 Gear Oil)
Swing bearing teeth Grease (JCB 27
Every 50 hours 100
32 lit
229/00024 or 4002/3000
(20 lit & 50 lit & 210 lit Hyd oil sampling every 1000 hour
Pack)
A/R
Note: Actual replacement period can be early depending upon working condition, restr
ne Maintenance Schedule

II Free Visit
1250 HRS 1500 HRS 1750 HRS 2000 HRS 5000

OR 150 OR 180 OR 210 OR 240
OR 120 OR 300 OR 365 or 2
Days, Days, Days, Days,
Days, Days, Days, YRS
Whichever Whichever Whichever Whichever
comes comes comes comes
first first first first
mpling every 1000 hours compulsory & Hyd Oil Replace depends on oil analysis
Every 10/50/500/1000 Hrs
n working condition, restriction indication.

430Z Maintenance Schedule
2. Engine service will be carried by Ashok Leyland engineer as per its service policy.
I Free II Free Monthly III Free Monthly IV Free Monthly V Free
SERVICE SERVICE Visit I SERVICE Visit II SERVICE Visit III SERVICE
Description Part No Qty 250 500 1000 1250 1500 1750 2000
750 HRS
HRS HRS OR HRS OR HRS OR HRS OR HRS OR HRS OR
OR 135
OR 30 90 180 225 270 320 365
DAYS
DAYS DAYS DAYS DAYS DAYS DAYS Days
Engine oil Filter AL Supply 1
Air filter Inner BSK2501/4 1 730
Air filter Outer BSK2501/3 1 2200
Transmission Filter 550/41386 1 2750
Hyd Return Filter 32/901200 1 680
Hyd Tank Breather 123/00295 1 550
Hydraulic tank Strainer 32/901100 1 640
O-Ring 828/0081 1 39
O-Ring 828/00091A 2 16
Gasket 813/00246 1 118
Engine Oil 4001/3200 or 4001/1800 14.5

Transmission Oil 4001/1800 or 4001/3200
21 lit
(JCB Engine Oil Max) (15 lit Pack)
Axle Oil 4000/3800 or 4000/1200 or 26 lit
(JCB Gear Oil LS) 4000/4700 (20 lit Pack) each
Hydraulic oil 4002/0800 (20 lit Pack)
(JCB Hydraulic Oil 128 lit
Special) 4002/0800 (50 lit Pack)
Engine Coolant
4006/1115
Coolant)
Grease ( For Pin &
4003/2000 or 4003/2600 A/R Every 10/100 Hours
Bushes Lubraction)
430ZX PLUS (with Ashok Leyland AL H6 ETIC3U ,130HP(97KW)Engine ) Maintenance Schedule
I Free II Free I Frree III Free II Free IV Free III Free V Free
SERVICE SERVICE Visit SERVICE Visit SERVICE Visit SERVICE
PDI / 200-250 500 HRS 750 HRS 1000 HRS 1250 HRS 1500 HRS 1750 HRS 2000 HRS
Description Part No Qty INSTALL HRS OR 30 OR 90 OR 135 OR 180 OR 225 OR 270 OR 320 OR 365
ATION(S Days, Days, Days, Days, Days, Days, Days, Days,
AME Whichever whichever Whichever Whichever Whichever whichever Whichever Whichever
DAY)
comes first comes first comes first comes first comes first comes first comes first comes first
Engine oil Filter F7A01500 (AL SUPPLY) 1
Fuel Pri Filter Element 500/00214 1
Fuel Filter (Main) F8835100 (AL SUPPLY) 1
Air filter Inner 335/H4892 1
Air filter Outer 335/H4891 1
Transmission Filter 550/30954 1
Hyd Return Filter 40/300893 1
O-Ring 2400/0230 1
O-Ring 40/300894 1
Seal O-Ring 40/300908 1
Hyd Tank Breather 332/P3040 1
Hyd Tank Filler Cap 274/01052 1
Hydraulic tank Strainer 32/901100 1
Gasket 813/00434 1
Engine Oil 4001/1800 or 4001/3200 15 lit

15 lit
(UTTO) (15 lit Pack)
4000/3800 or 4000/1200 or
Axle Oil 17x2
4000/4700 (20
(JCB Gear Oil LS) lit
lit Pack)
Hydraulic oil 229/00024 or 4002/3000 130

(JCB HVI Hydraulic Oil) (20 lit & 50 lit &210 lit Pack) lit
Engine Coolant
4006/1115
Coolant)
Grease ( For Pin &
4003/2000 or 4003/2600 A/R 100/1000 Hrs
Bushes Lubraction)
Greasing Schedule
1 Propeller Shaft U Joint Grease 1000
2 Rear Axle Pivot Grease 100
730 3 Loader End Pivots Grease 100
2200 4 All Hinges Grease 1000
1800 5 Lower Centre Pivot Grease 100
750 6 Steer Ram Pivot Grease 100
60 7 Upper Centre Pivot Grease 1000
28
22
1000
840
294
430ZX (with ALU412 TAC3 ,130HP (96KW) Engine ) Maintenance Schedule
PDI / 250 HRS 500 HRS 750 HRS 1000 HRS 1250 HRS 1500 HRS 1750 HRS 2000 HRS
Description Part No Qty INSTA OR 30 OR 90 OR 135 OR 180 OR 225 OR 270 OR 320 OR 365
LLATI
ON(SA Days, Days, Days, Days, Days, Days, Days, Days,
ME Whichever Whichever Whichever Whichever Whichever Whichever Whichever Whichever
DAY) comes first comes first comes first comes first comes first comes first comes first comes first
Engine oil Filter F4000100 (AL SUPPLY) 1
Diesel Filter (Cloth) 500/00214 1
Fuel Filter (Main) F8835100 (AL SUPPLY) 1
Air filter Inner BSK2501/4 1 730
Air filter Outer BSK2501/3 1 2200
Transmission Filter 550/30954 1 1800
Hyd Return Filter 40/300893 1 750
O-Ring 2400/0230 1 60
O-Ring 40/300894 1 28
Seal O-Ring 40/300908 1 22
Hyd Tank Breather 332/P3040 1 1000
Hydraulic tank Strainer 32/901100 1 840
Gasket 813/00434 1 294
Engine Oil 4001/1800 or 4001/3200 15 lit

15 lit
4000/3800 or 4000/1200
Axle Oil 17x2
or 4000/4700
(20 lit Pack)
229/00024 or 4002/3000
Hydraulic oil 130
(20 lit & 50 lit &210 lit
(JCB HVI Hydraulic Oil) lit
Pack)
Engine Coolant
4006/1115
Coolant)
Grease ( For Pin &
4003/2000 or 4003/2600 A/R Every 100/1000 Hours
Bushes Lubraction)
430ZX (with JCB Comman Rail 130HP (97KW) Engine ) Maintenance Schedule
I Free II Free Monthly III Free Monthly IV Free
SERVICE SERVICE Visit I SERVICE Visit II SERVICE
PDI / 1000 HRS 1250 HRS 1500 HRS

Description Part No Qty 250 HRS OR 500 HRS OR 750 HRS OR
INSTAL OR 180 OR 225 OR 270
LATION 30 Days, 90 Days, 135 Days,
Days, Days, Days,
DAY) Whichever Whichever Whichever
comes first comes first come first
Engine oil Filter 320/04134 (320/04133A) 1
Fuel Filter (2 Micron) 320/07309 1
Transmission Filter 550/30954 1
O-Ring 2400/0230 1
O-Ring 40/300894 1
Seal O-Ring 40/300908 1
Hyd Tank Filter Cap 274/01052 1
Gasket 813/00434 1
Engine Oil 4001/1800 or 4001/3200

14 lit
(JCB Engine Oil MAX) (15 lit Pack)
15 lit
4000/3800 or 4000/1200 or
Axle Oil 17x2
4000/4700 (20
lit Pack)
Hydraulic oil 229/00024 or 4002/3000 130
(JCB HVI Hydraulic Oil) (20 lit &50 lit & 210 lit Pack) lit
Engine Coolant
4006/1115
Coolant)
Grease ( For Pin &
4003/2000 or 4003/2600 A/R Every 100/1000 Hours
Bushes Lubraction)
Monthly V Free
Visit III SERVICE
1750 HRS 2000 HRS

OR 320 OR 365
Days, Days,
Whichever Whichever
comes first comes first
Greasing Schedule
1 Propeller Shaft U Joint Grease 1000
2 Rear Axle Pivot Grease 1000
3 Loader End Pivots Grease 1000
4 All Hinges Grease 1000
5 Lower Centre Pivot Grease 1000
6 Steer Ram Pivot Grease 1000
7 Upper Centre Pivot Grease 1000
432ZX (with Cummins BSll Engine) Maintenance Schedule
Note :- 1. Hydraulic tank capacity - 180 lit, Hydraulic System capacity - 210 lit and Fuel tank capacity - 210 lit.
2. Additional fuel filter (332/P8961) coming with new machine instead of fuel strainer (332/Y3299).

250 HRS 1250 HRS 1500 HRS

500 HRS 750 HRS 1000 HRS 1750 HRS 2000 HRS
Description Part No Qty OR 30 OR 225 OR 270
OR 90 OR 135 OR 180 OR 320 OR 365
DAYS DAYS, DAYS,
DAYS, DAYS, DAYS, DAYS, Days,
comes comes comes
first first first
Engine oil Filter 332/Y3268 (02/910140A) 1

Diesel Filter 332/Y3269 (02/910155A) 1
Fuel Strainer or Fuel Filter 332/Y3299 or 32/925968 1
Water Separator 332/Y3163 1
Air filter Inner 332/Y5982 or 332/Y2860 1
Air filter Outer 332/Y5981 or 332/Y2881 1
Transmission Filter 550/41386 Or 32/925197 1
O-Ring 581/07003 1
O-Ring 32/100304 1
Gasket 813/00434 1
Engine Oil 4001/1800 or 4001/3200 14.2

26 lit
(UTTO OIL) (15 lit Pack)
4000/3800 or 4000/1200 or
Axle Oil 26x
4000/4700
(JCB Gear Oil LS) 2 lit
(20 lit Pack)
Hydraulic oil 229/00024 or 4002/3000 (20 180
(JCB HVI Hydraulic Oil) HVI46 lit & 50 lit &210 lit Pack) lit
Engine Coolant
4006/1115
Coolant)
Grease ( For Pin & Bushes
4003/2000 or 4003/2600 A/R Every 100/1000 Hours
Lubraction)
424
305
135 OR 2400
781
515 OR 501
2010 OR 1591
2750 OR 2296
4700
76
70
1000
294
840
432ZX (with Cummins BSlll Engine) Maintenance Schedule
Note :- 1. Hydraulic tank capacity - 180 lit, Hydraulic System capacity - 210 lit and Fuel tank capacity - 210 lit.
2. From MSN 2186964 onword fuel filter 336/C6409 & fuel strainer 332/Y3299 and MSN 2186000-2186963 in use fuel filter 32/925968
3. Air filter outer (332/Y2881) and inner filter (332/Y2860) till MSN 1507863.
I Free II Free III Free II Free IV Free III Free V Free
I Free Visit 250 500 1000
SERVICE SERVICE SERVICE Visit SERVICE Visit SERVICE
hrs hrs hrs
PDI / 250 HRS 500 HRS 750 HRS 1000 HRS 1250 HRS 1500 HRS 1750 HRS 2000 HRS Filter Filter Filter
Description Part No Qty INSTAL OR 30 OR 90 OR 135 OR 180 OR 225 OR 270 OR 320 OR 365 Kit Kit Kit
LATION( DAYS DAYS, DAYS, DAYS, DAYS, DAYS, DAYS, Days, 336/F 336/F 336/F
SAME Whichever Whichever Whichever Whichever Whichever Whichever Whichever Whichever
DAY) 0056 0058 0060
comes first comes first comes first comes first comes first comes first comes first comes first
Filter Lub 333/Y7453 1 1 1 1
Fuel Filter 3 micron 32/925932 1 1 1 1
Water Seperator & Fuel filter MSN 2186964 onward 336/C6409 1 1 1 1
Air filter Inner MSN 1507864 onward 32/925336 1
Air filter Outer MSN 1507864 onward 32/925335 1 1
Transmission Filter 550/41386 1 1 1
Hyd Return Filter 990/00090 1 1 1
O-Ring 581/07003 1
O-Ring 32/100304 1
Seal O-Ring 32/904301 1
Hyd Tank Filler Cap 274/01052 1
Fuel Strainer(MSN 2186964
1 1 1
Onward) 332/Y3299 1
Gasket Access Cover 813/00434 1
Engine Oil
4001/1800 or 4001/3200 (3/15/210
(JCB Engine oil max 15W40 15 lit
lit Pack)
CI4 Plus)
Transmission Oil (UTTO) 4000/2200 or 4000/4600 (5/20/210
30 lit
(JCB Rear Axle Oil) lit Pack)
Axle Oil 4000/3800 or 4000/1200
26x2 lit
(JCB Gear Oil LS) or 4000/4700 (20 lit Pack)
Hydraulic oil 229/00024 or 4002/3000
180 lit
(JCB HVI Hydraulic Oil) HVI46 (5/20/210 lit Pack)

40 lit
Grease ( For Pin & Bushes 4003/2000 or 4003/2600 or

A/R Every 50 Hours of operation.
Lubraction) 4003/2017
2000
hrs
Filter
Kit
336/F
0061
1 1304
1 1037
1 2742
1 2210
1 5490
1 3020
1 4700
86
79
2880
1 1000
1 2010
1 990
1
160
305
455ZX (JCB Diesel Max 672 , 221HP(165KW) Engine) Maintenance Schedule
I Free II Free III Free IV Free III Free V Free
PDI / SERVICE SERVICE SERVICE SERVICE Visit SERVICE
Installati 1000 HRS 1250 HRS 1500 HRS 1750 HRS 2000 HRS
Description Part No Qty on 100 HRS OR 500 HRS OR 750 HRS OR 500
OR 180 OR 225 OR 270 OR 320 OR 365
( Same 30 Days, 90 Days, 135 Days, hrs kit
Days, Days, Days, Days, Days,
Day) whichever Whichever Whichever 336/E9
comes first comes first comes first 350
comes first comes first come first comes first comes first
Engine oil Filter 320/A4038 1 1
Fuel Filter+water Separator 320/07426 1 1
Fuel Filter (2 Micron) 320/07446 1 1
Air filter Element (Inner) 32/925336 1
Air filter Element (Outer) 32/925335 1
Transmission oil Filter 32/925905 1 1
Hyd oil Filter Element 333/U0200 1 1
Hyd Tank Filter Cap 274/01052 1
A/C Fresh Air Filter 580/12185 1
A/C Fresh Re-circulation 332/U6212 1
Engine Oil (JCB 4001/1800 or4001/3200

28 lit
Engine Oil MAX 15W40 CI4+) (15 lit Pack)
4000/2200 or 4000/4600
Transmission Oil (UTTO) 38 lit
(20 lit Pack)
4000/2200 or 4000/4600 35x2
Axle Oil (UTTO)
(20 lit Pack) lit
229/00024 or 4002/3000
(20 lit &50 lit & 210 lit
Pack)
Engine Coolant 4006/1115 Or 229/01233
37 lit
(JCB ready to use Coolant) (20 lit Pack)
Grease ( For Pin & Bushes 4003/2000 or 4003/2600 A/R Every 50 Hours of operation.
Lubraction)
1000 hrs 2000 hrs
service service
kit kit
336/E934 336/E93
9 48
1 1
1 1
1 1
1 1
1
1 1
1 1
1 1
1
1
2
1
1
VMT330 (With Simpson 44.3HP (33.07KW) Engine) Maintenance Schedule
Note:- 1. Hydraulic tank capacity - 60 lit, Hydraulic System capacity - 85 lit and Fuel tank capacity - lit.
I Free II Free III Free IV Free II Free Fifth Free III Free Sixth Free
I Free Visit
SERVICE SERVICE Service Service Visit service Visit Service
50 HRS 250 HRS 500 HRS 750 HRS 1000 HRS 1250 HRS 1500 HRS 1750 HRS 2000 HRS
Description Part No Qty OR 15 OR 45 OR 90 OR 135 OR 180 OR 225 OR 270 OR 320 OR 365
Days, Days, Days, Days, Days, Days, Days, Days, Days,
Whichever Whichever Whichever Whichener Whichever Whichener Whichever Whichever Whichever
comes first comes first comes first comes first comes first comes first comes first comes first comes first
Engine oil Filter 335/C3494 1 150
Fuel Filter Pri (0.5L) 335/C3422 1 95
Fuel Filter Sec (0.6L) 335/C3423 1 1759
Air filter Inner 335/D7243 1 677
Air filter Outer 335/D7242 1 1326
Hydraulic Filter 2611/00281 1 1951
Engine Oil
(JCB Engine Oil MAX 4001/1800 or 4001/3200 7.5 lit
15W40 CI4 Plus)
Hydraulic oil 229/00024 or 4002/3000(20

60 lit
(JCB HVI Hydraulic Oil) lit & 50 lit & 210 lit Pack)
Drum Vibrator shaft

4003/2000 or 4003/2600 50g At the time of assembly only
(JCB Special Grease)
Engine Coolant
4006/1115 or 229/01233
(JCB ready to 6 lit
(5 lit & 20 lit Pack)
use Coolant)
VMT850 (with Kirloskar 4R1040 Engine) Maintenance Schedule
SERVICE SERVICE SERVICE Visit I SERVICE Visit II SERVICEVisit III SERVICE
Description Part No Qty 100 500 900 30 1300 30 DAYS 1700 30 2000
HRS HRS OR HRS OR DAYS HRS OR AFTER HRS OR DAYS HRS
OR 30 90 150 AFTER 210 SERVIC 270 AFTER OR 365
DAYS DAYS DAYS SERVIC DAYS E DAYS SERVIC DAYS
Diesel Filter (Cloth) 500/00214 2 E E 115
Air filter Inner 332/Y3440 1 468
Air filter Outer 332/Y3439 1 900
4001/1800 or 4001/3200
Engine Oil
(3/15/210 lit 14 lit
(JCB Engine Oil Max)
Pack)
Drum Drive Gearbox Oil
332/L4122 or 4000/4400 1.25x
(Castrol Alfa SP 220)
(20 lit Pack) 2 lit
Drum Vibrator shaft Oil 332/L4121 or 4000/4300 3.5 lit
(Csarrol Alfa SP 150) (20 lit Pack) each
Hydraulic oil 4002/2500 or 4002/3100 85
(JCB HD Hydraulic Oil) (20 & 50 & 210 lit Pack) lit
Engine Coolant 4006/1115 or 229/01233
(JCB ready to (5 lit & 20 lit 25 lit
use Coolant) Pack)
VMT860 (with JCB444 , 85HP (56KW) Engine) Maintenance Schedule
2. From Machine Sr no 1778200 onword Drum Drive Gearbox oil 4000/0300
I Free II Free III Free IV Free II Free V Free Monthly VI Free
I Free Visit
SERVICE SERVICE SERVICE Service Visit SERVICE Visit III SERVICE
500 Hrs
100 HRS 250 HRS 500 HRS 750 HRS 1000 HRS 1250 HRS 1500 HRS 1750 HRS 2000 HRS Filters
Description Part No Qty OR 30 OR 70 OR 110 OR 155 OR 195 OR 240 OR 280 OR 320 OR 365 Kit
Days, Days, Days, Days, Days Days, Days, Days, Days, 400/L29
Whichever Whichever Whichever Whichever Whichever Whichever Whichever Whichever Whichever 17
comes first comes first comes first comes first comes first comes first comes first comes first comes first
Fuel Filter 5 Micron 320/07394 1 1
Fuel Filter 30 Micron 32/925994 (320/A7088) 1 1
Air filter Inner 335/C1280 1
Air filter Outer 335/C1280 1
MSN 1778284 TILL 332/F9517
MSN 1778285 Onward
Hydraulic Filter 2611/00281 1
Engine Oil
4001/1800 or 4001/3200
(JCB Engine Oil MAX 15 lit
(3 lit &15 lit & 210 lit Pck)
15W40 CI4 Plus)
Drum Drive Gearbox Oil 4000/4500 or 4000/0300 0.8x2
(5 & 20 lit ) lit
Drum Vibrator shaft Oil 332/L4121 or 4000/4300 3.5x2
(Castrol Alfa SP150) (20 lit Pack) lit
Hydraulic oil 229/00024 or 4002/3000
85 lit
(JCB HVI Hydraulic Oil) (20 & 50 & 210 lit Pack)
Engine Coolant
4006/1115 (5 lit &
(JCB ready to 17 lit
20 lit Pack)
use Coolant)
1000 1
Hrs
Filters
kit
400/L29
36
1 470
1 2640
1 1200
1
1 7350
1 12600
VM115 (with Kirloskar 4R1040 Engine) Maintenance Schedule
SERVICE SERVICE SERVICE Visit I SERVICE Visit II SERVICE Visit III SERVICE
100 500 900 30 1300 30 DAYS 1700 30 DAYS 2000
HRS HRS HRS DAYS HRS AFTER HRS AFTER HRS
OR 30 OR 90 OR 150 AFTER OR 210 SERVIC OR 270 SERVIC OR 365
DAYS DAYS DAYS SERVIC DAYS E DAYS E DAYS
E
Engine Oil 4001/1800 or 4001/3200

14 lit
(JCB Engine Oil Max) (3 lit & 15 lit Pack)
Axle Intermediate 332L4122 or 4000/4400

Gearbox Oil (20 lit Pack)
4000/3800 or 4000/1200
Axle Oil 19.5
or 4000/4700 (20 lit & 210
lit Pack)
Drum Drive Gearbox Oil
332/L4122 or 4000/4400 1.8
(Castrol Alfa SP220)
(20 lit Pack) lit
Drum Vibrator shaft Oil 332/L4121 or 4000/4300 3.5
(Castrol Alfa SP150) (20 lit Pack) lit
Hydraulic oil 4002/2500 or 4002/3100
80 lit
(JCB HD Hydraulic Oil) (5/20/210 lit Pack)
Engine Coolant
4006/1115
(20 lit Pack)
Coolant)
VM115 (JCB444 ,114HP(85KW) Engine) Maintenance Schedule
2. From Machine Sr no 1705287 onword Drum Drive Gearbox oil 4000/0300
I Free II Free II Free III Free III Free IV Free Monthly V Free
I Free Visit
SERVICE SERVICE Visit SERVICE Visit SERVICE Visit III SERVICE
Filter Filter kit
100 HRS 250 HRS 500 HRS 750 HRS 1000 HRS 1250 HRS 1500 HRS 1750 HRS 2000 HRS kit for 335/C9886,
Description Part No Qty OR 30 OR 60 OR 90 OR 135 OR 180 OR 210 OR 270 OR 330 OR 365 500 hrs Note- MSN
Days, Days, Days, Days, Days, Days, Days, Days, Days, 335/C9 2281291 till
Whichever Whichever Whichever whichever Whichever whichever Whichever Whichever whichever 885 use
comes first comes first comes first comes first comes first comes first comes first Comes first comes first
Engine oil Filter 320/04134 1 1 1
Fuel Filter cartridge (30 micron) 32/925994 1 1 1
Fuel filter (5 micron) 320/07394 1 1
Water Sedimentor 333/Y6130 1 1 1
Air filter Outer 32/917804 1 1 1
MSN 2281291 till 2611/00046 2611/0
Hydraulic Filter MSN 2281292 To 333/W2655 1 0046-1
Engine Oil (JCB

4001/1800 (3 & 15 lit Pack) 14 lit
Engine Oil MAX 15W40 CI4+)
Axle Intermediate Gearbox Oil
332/L4122 or 4000/4400 Or
(Castrol Alfa SP220) 1.5 lit
4000/0300 (20 lit Pack)
or (JCB HD 90 Gear Oil)
Axle Oil + axle intermediate gear 4000/3800 or 4000/1200 or
box oil(0.9 lit ) 4000/4700 (20 lit & 210 lit 22 lit
(JCB Gear Oil LS) Pack)
Drum Drive Gearbox Oil(If fitted) 332/L4122 or 4000/4400 or 1.8
(Castrol Alfa SP220) lit or
or ( JCB HD 90 Gear oil) 4000/0300 (20 lit Pack) 2.2 lit
Drum Vibrator shaft Oil 332/L4121 or 4000/4300

3.5 lit
(Castrol Alfa SP 150) (20 lit Pack)
Hydraulic oil (JCB 4002/2500 or 4002/3100

60 lit
HD Hydraulic Oil) (20 & 50 lit Pack)
Engine Coolant
4006/1115 (20 lit & 5 lit Pack ) 17 lit
(JCB ready to use Coolant)
VM116 (JCB444 , 99.2HP (74KW) Engine) Maintenance
2. Change initial drum drive gear box oil at 100h, and check oil condition and level at every 250h.
I Free I Free Visit II Free
SERVICE SERVICE
100 HRS 250 HRS 500 HRS

Description Part No Qty OR 60 OR 120 OR 180
Days, Days, Days,
Fuel Filter cartridge (30 micron) 32/925994 1
Fuel filter (5 micron) 320/07155 1
Hydraulic Filter 333/W2655 1
Engine Oil (JCB 4001/1800 or 4001/3200

15 lit
Engine Oil MAX 15W40 CI4+) (5 lit Pack)
4000/3800 or 4000/1200 or
Axle Intermediate Gearbox Oil
4000/4700 (20 lit & 210 lit 0.9 lit
(JCB Gear Oil LS Plus )
Pack)
4000/3800 or 4000/1200 or
Axle Oil (JCB
4000/4700 (20 lit & 210 lit 27 lit
Gear Oil LS Plus)
Pack)
Drum Drive Gearbox Oil-
4000/4500 or 4000/0300
Bonfiglioli (If fitted) JCB HD90 3 lit
(5 & 20 lit )
Gear Oil
Drum Oil / Exciter shaft
4000/4901
compartment oil (JCB Ultra 4 lit
(5 lit Pack)
Performance Oil-150)
Hydraulic oil (JCB 229/00024 or 4002/3000

60 lit
HVI Hydraulic Oil) HVI 46 (20 lit &50 lit & 210 lit Pack)

17 lit
(JCB ready to use Coolant) (20 lit Pack )
Note: Actual replacement period can be early depending upon working condition, res
gine) Maintenance Schedule
II Free III Free III Free IV Free Monthly V Free

Visit SERVICE Visit SERVICE Visit III SERVICE
500 Hrs 1000
750 HRS 1000 HRS 1250 HRS 1500 HRS 1750 HRS 2000 HRS Filter Hrs
4000
OR 240 OR 360 OR 420 OR 540 OR 660 OR 730 Kit Filter Kit
HRS
Days, Days, Days, Days, Days, Days, 400/L2 400/L29
whichever Whichever whichever Whichever Whichever whichever 855 05
comes first comes first comes first comes first Comes first comes first
1 1
1 1
1
1
1 1
1
upon working condition, restriction indication.

Rock Breaker Schedule on Hydraulic Filters and Oil shall be as follows:
JS 205 / JS220
Description Part No Change Period Qty
Element Pilot Filter KBJ1691A 500 ( Machine Hours) 1
Drain filterReturn
Hydraulic KNJ0288A 500 ( Machine Hours) 1
Filter 335/C7872 500 ( Machine Hours) 1
Hydraulic Tank
Breather KRJ3461 500 ( Machine Hours) 1
Strainer 32/925359 2000 ( Machine Hours) 1
Breaker Filter 335/D8924 100* ( Breaker Hours) 1
4003/1303 or
R/B Grease 4003/2700 A/R
Hyd Oil Sampling 335/G5511 1
Seal Kit 331/67346 500 ( Machine Hours) 1
Hydraulic Oil (In
litres) 229/00024 1000 ( Machine Hours) 210
* Change period is 100 Breaker Hours.

HM2180
S.No. Part Description Life Part No. MRP Qty 500hrs Maintenance Cost
13 Chiesel Pin 100

331/6730 31343 1 Part Description
8
4 Retainer Pin 200 331/67298 2 Chiesel Pin

11300
14 Hydraulic Seals 500

331/6734 24100 1 Retainer Pin
6
15 Hydraulic hose 1000 625/80002 24050 2 Hydraulic Seals
16 Bottom Damper 1000

331/6734 12550 1
8
17 Front Cover 1000

331/6729 17300 1
3
18 Diaphragm 1000
331/6732 5012 1 1000hrs Maintenance Cost
9
1 Poppet Valve Kit 1500 331/67330 6540 1 Part Description
2 Acc body Bolt 1500 331/67343 12 Chiesel Pin

212
3 Acc body Bolt 1500 331/67344 295 4 Retainer Pin
5 Stopper Pin 1500 331/67294 465 4 Hydraulic Seals
6 Mc Pad 1500
331/6735 4680 Hydraulic hose
0 5
7 Mc Pad 1500
331/6735 4940 Bottom Damper
1 2
8 Mc Pad 1500
331/6735 Front Cover
3 8770 2
9 Upper Damper 1500

331/6734 27800 1 Diaphragm
9
10 Gas Valve Set 1500

331/6731 1430 1
5
11 Through Bolt Set 1500

331/6730 16850 4
3
12 Round Bush 2000

331/6729 11500 1 1500hrs Maintenance Cost
2
Part Description
Chiesel Pin
Retainer Pin
Hydraulic Seals
Poppet Valve Kit

Acc body Bolt
Acc body Bolt
Stopper Pin
Mc Pad
Mc Pad
Mc Pad
Upper Damper
Gas Valve Set
Through Bolt Set
2000hrs Maintenance Cost

Part Description
Chiesel Pin
Retainer Pin
Hydraulic Seals
Hydraulic hose
Bottom Damper
Front Cover
Diaphragm
Round Bush
Poppet Valve Kit

Acc body Bolt
Acc body Bolt
Stopper Pin
Mc Pad
Mc Pad
Mc Pad
Upper Damper
Gas Valve Set
Through Bolt Set

Life Part No. MRP Qty/Machine

Qty for 500hrsTotal MRP Filters Cost Lubs Cost Total Cost
100
331/6730 31343 1 5 156715
8
200 331/67298 2 4 45200

11300
500
331/6734 24100 1 1 24100
6
Total 226015 12105 26442 264562
Cost / Hour 452.03 24.21 52.88457 529
Life Part No. MRP Qty/Machine

Qty for 0- 1000hrs
Total MRP
100
331/6730 31343 1 10 313430
8
200 331/67298 11300 2 10 113000
500
331/6734 24100 1 2 48200
6
1000 625/80002 24050 2 2 48100
1000
331/6734 12550 1 1 12550
8
1000
331/6729 17300 1 1 17300
3
1000
331/6732 5012 1 1 5012
9
557592
Total 24210 52885 634687
Cost / Hour 557.59 24.21 52.88 1269
Life Part No. MRP Qty Qty for 0- 1500hrs

Total MRP
100
331/6730 31343 1 15
8 470145
200 331/67298 11300 2 15 169500
500
331/6734 24100 1 3
6 72300
1500 331/67330 6540 1 1 6540
1500 331/67343 212 12 12 2544
1500 331/67344 295 4 4 1180
1500 331/67294 465 4 4 1860
1500
331/6735 4680 5
0 5 23400
1500
331/6735 4940 2
1 2 9880
1500
331/6735 2
3 8770 2 17540
1500
331/6734 27800 1 1
9 27800
1500
331/6731 1430 1 1
5 1430
1500
331/6730 16850 4 4
3 67400
Total 871519 36315 79327 987161
Cost / Hour 581.01 24.21 52.88 1974
Life Part No. MRP Qty Qty for 0- 2000hrs
Total MRP
100
331/6730 31343 1 20
8 626860
200 331/67298 11300 2 20 226000
500
331/6734 24100 1 4
6 96400
1000 625/80002 24050 2 4 96200
1000
331/6734 12550 1 2
8 25100
1000
331/6729 17300 1 2
3 34600
1000
331/6732 5012 1 2
9 10024
2000
331/6729 11500 1 1
2 11500
1500 331/67330 6540 1 1 6540
1500 331/67343 212 12 12 2544
1500 331/67344 295 4 4 1180
1500 331/67294 465 4 4 1860
1500
331/6735 4680 5
0 5 23400
1500
331/6735 4940 2
1 2 9880
1500
331/6735 2
3 8770 2 17540
1500
331/6734 27800 1 1
9 27800
1500
331/6731 1430 1 1
5 1430
1500
331/6730 16850 4 4
3 67400
Total Cost 1286258 48420 105769 1440447
Cost / Hour 643.13 24.21 52.88 2881
Sr.no. Item No. Item Description Qty. Item Price
Whse: DB00032 MRP
1 229/00024-20 JCB HVI Hydraulic Oil -(229/00024-20) 20 251
2 229/00024-210 JCB HVI Hydraulic Oil (229/00024-210) 210 237
3 229/00024-50 Hydrolic Oil HVI -(229/00024-50). 20 248
4 332/L4121-20 JCB Drum Oil(332/L4121-20) 20 267
5 332/L4122-20 JCB Gear Box Oil(332/L4122-20) 20 266
6 4000/0300-5 GEAR OIL 5 255
7 4000/2200-05 JCB Rear Axl Oil(4000/2200-05) 5 300
8 4000/2200-20 Rear Axle Oil -(4000/2200-20). 20 295
9 4000/2500-20 Transmission Oil -(4000/2500-20) 20 295
10 4000/2500-210 JCB Trans Fld Nw(4000/2500-210) 210 272
11 4000/3800-20 JCB Gear Oil LS 20 ltr -(4000/3800-20) 20 410
12 4001/1800-15 Engine Oil Max -(4001/1800-15) 15 299
13 4001/1800-3 JCB Engine Oil Max - 3 Litres Pack. 3 314
14 4003/0300-20 JCB GEAR OIL 20 LTR 20 253
15 4003/2000-03 JCB Grease SPL - (4003/2000-03) 3 257
16 4003/2000-20 JCB Grease SPL - (4003/2000-20) 20 255
17 4003/1200-20 JCB Grease - (4003/1200-20) 20 240
18 4003/1200-3 JCB Grease - (4003/1200-3) 3 245
19 4006/1115-20 JCB Coolant Ready to Use(4006/1115-20) 20 230
20 4003/1303-03 JCB Rock Brk Grs(4003/1303-03) 3 940
21 4003/1303-20 JCB Rock Brk Grs(4003/1303-20) 20 940
4000/4600-5 JCB Rear Axl Oil(4000/4600-05)

4000/4600-20 JCB Rear Axl Oil(4000/4600-20)
4000/4600-210 JCB Rear Axl Oil(4000/4600-210)
4003/2500-3 JCB Grease - (4003/2500-3)
4003/2500-20 JCB Grease - (4003/2500-20)
4001/0800-15 JCB Engine SPL (4001/0800-15)
4001/0800-210 JCB Engine SPL (4001/0800-210)
4003/2600-3 JCB Grease SPL - (4003/2600-03)
4003/2600-20 JCB Grease SPL - (4003/2600-20)
4000/4500-05 JCB GEAR OIL
4000/4500-210 JCB GEAR OIL
4000/0300-210 JCB GEAR OIL
4002/3000-20 JCB HVI Hydraulic Oil
4002/2500-20 JCB Hydraulic Oil HD
4000/3800-210 JCB Gear Oil LS
229/01233-20 JCB Heavy Duty Coolant NA
4006/1115-05 JCB Coolant Ready to Use(4006/1115-05)
4001/3200-03 JCB Engine Oil Max
4000/4300-20 JCB Drum Oil
4000/4400-20 JCB Gear Box Oil
4003/2700-03 JCB Rock Brk Grs
4003/2700-20 JCB Rock Brk Grs
4003/1600-3 JCB MP Pinion Grease (for JS81)
4003/2800-3 JCB MP Pinion Grease (for JS81)
Total Sl. No. JCB Part Item Code Product Description
1 229/00024-20 2268-002 JCB HVI HYDRAULIC OIL - 20LTR
5020 2 229/00024-210 2268-008 JCB HVI HYDRAULIC OIL - 210LTR
49770 3 229/00024-50 2268-105 JCB HVI HYDRAULIC OIL - 50LTR
4960 4 229/01233-210 2281-008 JCB COOLANT (NON AMINIC) - 210LTR
5340 5 229/01233-3 2281-144 JCB COOLANT (NON AMINIC) - 3LTR
5320 6 332/L4121-20 2279-002 JCB Drum Oil 20 LTR
1275 7 332/L4122-20 2278-002 JCB Gear Box Oil 20 LTR
1500 8 4000/0300-20 2277-002 JCB GEAR OIL 20 LTR
5900 9 4000/0300-210 2277-008 JCB GEAR OIL 210 LTR
5900 10 4000/0300-5 2277-054 JCB GEAR OIL 5 LTR
57120 11 4000/2200-20 2275-002 Rear Axle Oil 20 LTR
8200 12 4000/2200-210 2275-008 Rear Axle Oil 210 LTR
4485 13 4000/2200-5 2275-054 Rear Axle Oil 5 LTR
942 14 4000/2500-20 2272-002 JCB TRANSMISSION OIL PLUS - 20LTR
5060 15 4000/2500-210 2272-008 JCB TRANSMISSION OIL PLUS - 210LTR
771 16 4000/3800-20 2280-002 JCB GEAR OIL LS 20 LTR
5100 17 4000/3800-210 2280-008 JCB GEAR OIL LS 210 LTR
4800 18 4001/1800-15 2284-118 JCB ENGINE OIL MAX 15 LTR
2820 21 4002/2500-20 2269-002 JCB Hydraulic Oil HD - 20LTR
18800 22 4002/2500-210 2269-008 JCB Hydraulic Oil HD - 210LTR
23 4002/2500-50 2269-105 JCB Hydraulic Oil HD - 50LTR
24 4003/1200-20 2312-167 JCB GREASE - 20KG
25 4003/1200-3 2312-100 JCB GREASE - 3KG
26 4003/1303-20 2314-167 JCB Rock Brk Grs 20 KG
27 4003/1303-3 2314-100 JCB Rock Brk Grs 3 KG
28 4003/2000-20 2313-167 JCB Grease Spl 20 KG
29 4003/2000-3 2313-100 JCB Grease Spl 3 KG
30 4006/1115-20 2285-002 JCB COOLANT ( PREMIXED) - 20LTR
31 4006/1115-5 2285-054 JCB COOLANT ( PREMIXED) - 5LTR
Pack Size
20
210
50
210
3
20
20
20
210
5
20
210
5
20
210
20
210
15
210
3
20
210
50
20
3
20
3
20
3
20
5
Rock Breaker Interval Service
HM380 / HM390 (Claimable Amount) 1000 500 1000 500 1000 1000
HM1180 (Claimable Amount) 4000 1500 750 1500 750 1500 1500
HM 2180 / HM2160 (Claimable Amount) 5000 2000 1000 2000 1000 2000 2000
Installation 1st service Goodwill Visit 2nd Service Goodwill Visit 3rd Service 4th Service
(HM2180INS) (HM2180SER1) (HM2180SV1) (HM2180SER2) (HM2180SV2) (HM2180SER3) (HM2180SER4)
Part No Part No Part No.
Description Qty 600 HRS OR 800 HRS OR 1000 HRS OR
(For HM1180) ( For 2180 ) ( For 2180HD) 100 HRS OR 30 200 HRS OR 60 400 HRS OR 90
180 Days, 270 Days, 365 Days,
Same Day Days, whichever Days, whichever Days, wichever
whichever whichever whichever
comes first comes first comes first 1500 HRS
4003/2700 or 4003/2700 or 4003/2700 or
Grease A/R
4003/1303 4003/1303 4003/1303
Retainer Pin 332/Y7868 331/67298A 335/F5973 2
Hydraulic Seals 332/Y7878 331/67346 331/67346 1
Hydraulic hose 625/80002 625/80002 625/80002 2
Bottom Damper 332/Y7880 331/67348 331/67348 1
Collar Bush 332/Y7866 331/67293 331/67293 1
Diaphragm 332/Y7876 331/67329 331/69004 1
Poppet Valve Kit 331/67330 331/67330 331/67330 1
Acc body Bolt 332/Y7877 331/67343 331/67343 12
Acc body Bolt 331/67344 331/67344 331/67344 4
Stopper Pin 332/Y7867 331/67294 331/67294 4
Pad 332/Y7882 331/67350 331/67350 5
Pad 332/Y7884 331/67351 331/67351 2
Mc Pad 332/Y7885 331/67353 335/C9212 2
Upper Damper 332/Y7881 331/67349 331/67349 1
Gas Valve Set 331/67315 331/67315 331/67315 1
Through Bolt Set 332/Y7870 331/67303 331/67303 4
Round Bush 332/Y7865 331/67292 331/67292 1
O-Ring 332/Y7823 331/67354 331/67354 18
R/B Grease 4003/1303 or 4003/1303 or 4003/1303 or

4003/2700 4003/2700 4003/2700 AS PER REQUIRED
Pyramid Tools(Moi550/43781 331/67310 335/F5974 1 AS PER REQUIRED
Tool Blunt 332/Y7873 331/67313 335/F5977 1 AS PER REQUIRED
Tool in line 331/67311 335/C9482 1 AS PER REQUIRED
Tool conical point 332/Y7871 331/67308 1 AS PER REQUIRED
Tool Transverse 332/Y7872 331/67312 335/F5976 1 AS PER REQUIRED
Note : Actual Replacement Period Can Be Early Depending Upon Working Conition, Restriction Indication
Accumula Relief Valve

Breaker Model Operating/Wor Head Cap Gas tor Gas Setting Grease 180 bar per 110 LPM say low not allowed
king Pressure Oil Flow Preassure Preassure Preassure Applicatin cc/hr 160 bar per 135 LPM say above not allowed
Bar LPM Bar Bar Bar Mo2 Grease
HM360 100-130 50-75 10 to 12 40 175
### Gas pressure should only be checked with the chisel projecting from the front cover to its full
HM390 100-130 50-75 10 to 12 40 175
extent.
HM380 100-140 40-68 12 to 14 40-50 175 40 ### Chisel Pins : When each chisel pin is excessively deformed, it is difficult to replace chisel.
HM980 110 90 10 to 11 55 175 55 Therefore, every 25 to 50 hours of operation, change the face pin that comes in contact with the chisel
HM1180 140-160 90-110 12 to 14 55-60 210 65 (The two faces of each pin can be used).
HM2180 160-180 110-120 12 to 14 55-60 210 75 ### Grease: Use JCB recommended Molub-Alloy 777-2 Grease for greasing the breaker parts.
Wear Limits for the Bush

Model HM380 HM980 HM1180 HM2180 HM390
Wear limit (mm) 5 6 6 8 5
Heavyline Filter Kits Dated 30.03.2016
550/43800 - Hydraulic Filter Kit (With Plexus Filter), MRP - 6130.00
SN Part No Discription Per Kit Qty
1 KRJ1599 Hyd Return Filter 1
2 32/925164 Flexus Filter 1
3 KBJ1691A Pilot Filter 1
4 KRJ3461 Breather Element 1

2 KNJ0288A Drain Filter 1

2 KNJ0288A Drain Filter 1
335/C9878 - 432ZX Filter Kit for 500 HRS, MRP -13650.00

1 333/Y7453 FILTER - LUBE 2
2 32/925932 Filter Fuel 2
3 32/925968 FILTER With out HEAD 2
4 990/00090 ELEMENT FILTER 1
5 332/P3040 Breather 432 1
335/C9879 - 432ZX Filter Kit for 1000 HRS, MRP - 18450.00

1 333/Y7453 FILTER - LUBE 2
2 32/925932 Filter Fuel 2
5 332/P3040 Breather 432 1
6 550/41386 EXCHANGE FILTER 1
7 332/Y2881 Element Safety (Outer) 1
8 32/901100 STRAINER 1
335/C9880 - JS205 Filter Kit for 500 HRS, MRP - 11300.00
2 332/Y3163 Separator Fuel Water 2
3 02/910140A FILTER PQ24x10 2
4 02/910155A ELEMENT PQ24X10 2
5 334/Y2810 Air Filter Primary 1
6 KRJ3836 FILTER-RETURN 1
7 KNJ0288A FILTER PQ20X10 1
8 KBJ1691A ELEMENT SERVO FILTER 1
9 KRJ3463 PACKING 1
10 KNJ0381 FILTER O-RING 1
11 KHJ1032 O RING 1

3 02/910140A FILTER PQ24x10 2
4 02/910155A ELEMENT PQ24X10 2
6 334/Y2811 Air Filter Safety 1
7 KRJ3836 FILTER-RETURN 1
10 KRJ3461 ELEMENT 1
11 KRJ3463 PACKING 1
13 KHJ1032 O RING 1

2 02/910140A FILTER PQ24x10 2
3 02/910155A ELEMENT PQ24X10 2
5 KRJ3463 PACKING 1
7 KHJ1032 O RING 1

3 02/910140A FILTER PQ24x10 2
4 02/910155A ELEMENT PQ24X10 2
6 32/925185 MAIN RETURN FILTER (JS70 1
7 KRJ3461 ELEMENT 1
8 32/925359 STRAINER ASSY 1
10 32/925214 SERVO FILTER ASSY 1
11 KNJ0287 FILTER HYDRAULIC ASSY 1
12 KRJ3463 PACKING 1
14 KHJ1032 O RING 1

1 550/40575 L.O.P.FILTER (06 2
2 500/00214 ELEMENT 2
3 500/00151 ELEMENT 1
4 550/41639 PRIMARY ELMNT 1
336/B8422 - JS81 Filter Kit for 1000 HRS, MRP - 5977.00

1 550/40575 L.O.P.FILTER (06 1
2 500/00214 ELEMENT 2
3 500/00151 ELEMENT 2
5 550/41640 SAFETY ELMNT. 1
6 332/B1477 MAIN RETURN FILTER (JS70 # JS85 1
9 335/F0621 ELEMENT 1

1 550/40575 L.O.P.FILTER (06 1
2 500/00214 ELEMENT 2
3 500/00151 ELEMENT 1
5 550/41640 SAFETY ELMNT. 1
6 KRJ1599 FILTER RETURN 1
10 KRJ3461 ELEMENT 1
335/C9885 - VM115 Filter Kit for 500 HRS, MRP - 4470.00

1 320/04134 FILTER.ENGINE OIL.JCB 1
2 333/Y6130 WATER SEPARATOR ASSY 1
3 32/925994 FUEL FILTER ELEMENT 6 INCH 1
4 32/917804 AIR ELEM. MAIN 1
335/C9886 - VM115 Filter Kit for 1000 HRS, MRP - 15450.00

2 333/Y6130 WATER SEPARATOR ASSY 1
4 320/07394 FUEL FILTER 5 MICRON 1
5 32/917804 AIR ELEM. MAIN 1
6 32/917805 AIR ELEM.SAFETY 1
7 2611/00046 OIL FILTER ELEMENT HYD 1
334/E6273 - JS205 NEW 500 HOURS FILTER KIT, MRP - 9400.00

1 02/910140A FILTER PQ24x10 1
3 02/910155A ELEMENT PQ24X10 1

1 02/910140A FILTER PQ24x10 1
3 02/910155A ELEMENT PQ24X10 1
7 335/C7872 FILTER RETURN #VA-VE Plexus 1
8 KRJ3461 ELEMENT 1
11 335/G5511 Oil Sampling Kit 1

3 32/925869 Element Fuel SED 2
6 580/12020 ELEMENT AIR 1

3 32/925869 Element Fuel SED 2
4 320/07309 FUEL FILTER 3-LAYER 2 MICRON 1
7 335/C7872 FILTER RETURN #VA-VE Plexus 1
8 KRJ3461 ELEMENT 1
9 580/12020 ELEMENT AIR 1
10 580/12021 ELEM.AIR FILTER 1
11 335/G5511 Oil Sampling Kit 1
334/D4549 - JS140 Filter Kit for 500 HRS, MRP - 9390.00

1 333/K8611 FILTER RETURN #VA-VE Plexus 1
4 KRJ3461 ELEMENT 1
336/B8426 - JS140 Filter Kit for 1000 HRS, MRP - 10700.00

3 02/910140A FILTER PQ24x10 2
4 02/910155A ELEMENT PQ24X10 2
6 333/K8611 FILTER RETURN #VA-VE Plexus 1
Heavyline Filters and Kits
Row Labels Description
02/630935A ELEMENT
123/00295 BREATHER ASSY
2611/00046 HYDRAULIC OIL FILTER
2611/00281 Filter Element
30/926020 AC Filter fresh air
32/901100 STRAINER
32/901200 HYD FILTER ELEMENT PQ 75
32/915801 ELEMENT AIR SAFETY
32/915802 ELEMENT AIR MAIN
32/917804 AIR ELEM. MAIN
32/917805 AIR ELEM.SAFETY
32/920300 ELEMENT,SUCTION
32/922300 FUEL FILTER
32/925140 PLEXUS FILTER
32/925164 ELEMENT FILTER
32/925233 SUCTION STRAINER (JS70)
32/925335 ELEMENT
32/925336 ELEMENT
32/925359 STRAINER ASSY
32/925666 ELEMENT -FUEL
32/925856 ELEMENT-FUEL
32/925869 Element Fuel SED
32/925894 32/925894
32/925895 ELEMENT -AIR INNER
32/925932 Filter Fuel
32/925968 FILTER With out HEAD
32/925994 FUEL FILTER ELEMENT 6 INCH
320/04134 FILTER.ENGINE OIL.JCB
320/07309 FUEL FILTER 3-LAYE
320/07394 FUEL FILTER 5 MICRON DONALDSON
332/B1375 STRAINER # JS85
332/B1477 MAIN RETURN FILTER (JS70 # JS85
332/F9517 Filter Element
332/G0330 Element Air Main
332/G0336 Element Air Safety
332/J1720 STRAINER
332/P3040 Breather 432
332/Y2860 Element Safety (Inner)
332/Y2881 Element Safety (Outer)
333/Y2490 Separator Fuel Water (332/Y3163)
332/Y3253 ELEMENT PRIMART OUTER
332/Y3267 ELEMENT SAFTEY INNER
02/910140A Cartridge oil filter (332/Y3268)
02/910155A FILTER FUEL (332/Y3269)
332/Y3270 Element Outer
332/Y3279 ELEMENT PRIMARY OUTER
332/Y3289 Element Inner
332/Y3301 ELEMENT AIR CLEANER
332/Y3318 ELEMENT AIR CLEANER
332/Y3439 Air Filter Element
332/Y3440 Secondary Element (Air Cleaner)
332/Y5981 Primary element
332/Y5982 Safety Element
333/K0099 Hammer Return Filter (NEW TYPE)
333/K8611 FILTER RETURN #VA-VE Plexus
333/W2655 HYDRAULIC OIL FILTER
333/Y7453 FILTER - LUBE
334/L6678 Element filter ele
334/Y2810 Air Filter Primary
334/Y2811 Air Filter Safety
335/C3422 Filter Insert(Bosch No-9 451 037 40
335/C3423 Exchange Filter Insert(Bosch no-1 4
335/C3494 Lub. oil filter element.
335/C7872 FILTER RETURN #VA-VE Plexus
335/D7242 Air Filter Element Outer
335/D7243 Air Filter Element Inner
335/D8924 RBC filter element #Hydac LF240
335/F0621 ELEMENT
335/C8268 Primary Filter (335/H4891)
335/C8269 Safety Filter (335/H4892)
40/300893 FILTER ELEMENT
500/00151 ELEMENT
500/00214 ELEMENT
550/30954 TRAN.FILTER
550/40575 L.O.P.FILTER (06
550/41386 EXCHANGE FILTER
550/41639 PRIMARY ELMNT
550/41640 SAFETY ELMNT.
550/43192 SAFETY ELMNT
550/43193 PRIMARY ELMNT.
550/43800 Hyd Filter Kit JS80
550/43801 Hyd Filter Kit JS140
550/43802 Hyd Filter Kit JS210/200
335/G5511 SAMPLE BOTTLE Basic
580/12020 ELEMENT AIR
580/12021 ELEM.AIR FILTER
581/18096 ELEMENT
6900/0051 ELEMENT FILTER BREATHER
6900/0056 FILTER ELEMENT
990/00090 ELEMENT FILTER
BSK2501/3 AIR ELEMENT PRIMARY
BSK2501/4 AIR ELEMENT-SECONDARY
KBJ1691A ELEMENT SERVO FILTER
KNJ0288A FILTER PQ20X10
KRJ1599 FILTER RETURN
KRJ3461 ELEMENT
KRJ3836 FILTER-RETURN
335/C9878 432ZX Filter Kit for 500 HRS
335/C9879 432ZX Filter Kit for 1000 HRS
335/C9880 JS205 Filter Kit for 500 HRS
336/B8422 JS81 Filter Kit for 1000 HRS
335/C9885 VM115 Filter Kit for 500 HRS
335/C9886 VM115 Filter Kit for 1000 HRS
334/E6273 JS205 NEW 500 HOURS FILTER KIT
334/D4549 JS140 Filter Kit for 500 HRS
336/E8422 JS81 Filter Kit for 1000 HRS
Heavyline Filters and Kits
Remarks
JS30
430Z - All Range
VM115 up to MSN 2281291 and VMT850
VMT860 - From 1778285 Onwards
Service
430ZX - All Range
430Z - All Range
JS120 - All Range and VMT860 from 1778285 Onwards
JS120 - All Range and VMT860 from 1778285 Onwards
VM115 BSlll - From 1705097 onwards
VM115 BSlll - From 1705097 onwards
JS30 - From 2305191 to 2307191
JS30 - From 2305191 to 2307191
Listed Model - All Range
JS80/81 - up to 2159373
JS80 - All Range
From 1507891 onwards But as per Marketing Flash - 51/12 Cutin is 1507864
From 1507891 onwards But as per Marketing Flash - 51/12 Cutin is 1507864
JS30 - From 2305191 to 2307191
JS210 upto 2163079
430ZX From 1767606 onwards
JS30 - From 2305191 to 2307191
JS30 - From 2305191 to 2307191
432ZX - From 1507477 onwards
JS200 - From 1308019, 432ZX - From 1506918, JS210 - From 1290863
JS120 from 1777500 onwards and 430ZX from 1767606 onwards
JS120 - All Range
JS81 - 02426501 Onwards
JS81 - 02426501 Onwards
VMT860 - From 1778003 to 1778271
VMT860 - From 1778003 to 1778271
VMT860 - From 1778003 to 1778271
JS80/81 - up to 2159373
430ZX - All Range
432ZX - From 1507152 to 1507890
432ZX - From 1507152 to 1507890
JS200 - From 1309362 to 1773312
JS140 - From 1318742 to 2126058
432ZX BSll - From 1506500 to 1507476
JS200 - From 1202500 to 1309361
JS140 - From 1318742 to 2126058
JS200 - From 1202500 to 1773312
JS140 - From 1318000 to 1318741
JS140 - From 1318000 to 1318741
VMT850 - From 1605000 to 1605199
VMT850 - From 1605000 to 1605199
432ZX - From 1506500 to 1507151
432ZX - From 1506500 to 1507151
Service
JS120 - 01777667 Onwards, JS140 - 02126791 Onwards
VM115 from MSN 2281292 onwards
432ZX - From 1507477 onwards
JS30 - From 2305191 to 2307191
JS140 2126059 Onwards & JS200 1773313 Onwards
JS140 2126059 Onwards & JS200 1773313 Onwards
VMT330
VMT330
VMT330
JS205 - 02237194 Onwards, JS220 - 2163320 & 2163323 Onward
VMT330
VMT330
JS205 from 2236650 onwards and JS220 from 2163162 onwards
JS81 - 02426501 Onwards
430ZX Plus
430ZX Plus
430ZX - All Range
430ZX - All Range
430Z and 432ZX - All range
VM115 BSll - From 1503100 to 1705096
VM115 BSll - From 1503100 to 1705096
JS120 - All Range
JS140 - All Range
JS200 and JS210 - All range
All Range
JS210 & JS220 - All Range and 430ZX from 1767606 onwards
JS210 & JS220 - All Range and 430ZX from 1767606 onwards
JS210 upto 2163079
JS200 upto 2236649 and JS210 upto 2163161
432ZX - All Range
430Z and 430ZX - All Range
430Z and 430ZX - All Range
JS80/81 - up to 2159373 & Listed Model - All Range
JS80/81 - up to 2159373 & Listed Model - All Range
432ZX from MSN - 1507477 onwards
432ZX from MSN - 1507477 to 1507890 (With Air Filter 332/Y2881)
JS200 - 1773313 Onwards (Kit with Air Filter 334/Y2810)
JS200 - 1773313 Onwards (Kit with Air Filter 334/Y2810 and 334/Y2811)
JS140 - 2126059 Onwards (Kit with Air Filter 334/Y2810)
JS140 - 2126059 Onwards (Kit with Air Filter 334/Y2810 and 334/Y2811)
WITHOUT PLEXUS FILTER
JS75/JS80/JS81 - All Range (Kit with Air Filter 550/41639)
JS81 - All Range (Kit with Drain Filter KNJ0288A)
VM115 - From 1705097 onwards (Kit with Air Filter 32/917804)
VM115 - From 1705097 onwards (Kit with Air Filter 32/917804 & 32/917805)
LUB for Heavyline Machines 24.08.201
Castrol - Part Number HPCL - Part Number Description
115-E10002 - SP150 332/L4121 JCB Drum Oil
115-E10003 - SP220 332/L4122 JCB Gear Box Oil
4000/0300 4000/0300 JCB Gear Oil
4000/2200 4000/2200 JCB Reae Axle Oil

JCB Rock Breaker
Molub Alloy 777-2 4003/1303 Grease
JCB Rock Breaker
Molub Alloy 936 4003/1303 Grease
JCB HVI Hydraulic

229/00024 229/00024 Oil
JCB Hydraulic Oil -

4002/2500 4002/2500 Heavy Duty
4001/1800 4001/1800 JCB Engine Oil Max
4000/3800 4000/3800 JCB Gear Oil LS
4003/2000 4003/2000 JCB Grease Special
JCB Heavy Duty

229/01233 229/01233 Coolant NA
JCB ready to use
4006/1115 4006/1115 Coolant
avyline Machines 24.08.2014
Remarks
Compactors VM115/VMT850/VMT860 - DRUM OIL
VM115 - DRUM DRIVE GEARBOX (Bosch Rexroth Make Only) upto MSN 1705297
VMT850/VMT860 - DRUM DRIVE GEARBOX (Bosch Rexroth Make Only) upto MSN
1778199
JS Slew & Track - GEARBOX,

VM115 - DRUM DRIVE GEARBOX (Bonfigliloli Make Only) from MSN - 1705298
VMT860 - DRUM DRIVE GEARBOX (Bonfigliloli Make Only) from MSN - 1778200
JS80 - SWING GEARBOX from MSN - 1406395
WLS 430ZX and 432ZX - TRANSMISSION
All Rock Breaker - HM2180/HM1180/HM360/HM390/HM380
JS80 & JS81 - SWING BEARING TEETH
ALL JS & WLS - HYDRAULIC STSTEM

JS80 - HYDRAULIC SYSTEM from MSN - 1406395
VMT860 (56kW Eco Engine) - HYDRAULIC SYSTEM from MSN- 1778285
JS75/80 - HYDRAULIC SYSTEM upto MSN - 1406394,

VM115 - HYDRAULIC SYSTEM - All Range
VMT850/VMT860 (63kW Engine) - HYDRAULIC SYSTEM upto MSN - 1778271
Heavyline Machines - All Range ENGINE
WLS - AXLE and VM115 - AXLE & INTERMEDIATE GEARBOX
Heavyline Machines - All Range

JCB INDIA MACHINE RANGE
JS30 2305191-2307191 (JS30 Crawler Excavator 9822/0750)
2426501-2427000 (JS81 I 9822/0890)
2154373-2159373 (JS81 9812/4140)

430ZX
JS81 1798936-1799936 (JS81 9812/4140)
1480500-1481999 (JS81 9812/4140)
1406000-1406999 (JS80 INDIA HOME MARKET 9812/5100)
2425471-2426000 (JS120L I 9822/0850)
2115877-2116877 (JS120 9822/0395)

JS120
1920301-1920350 (JS120L I 9822/0850) 432ZX
1777500-1777999 (JS120 9822/0395)
2439101-2439600 (JS140 UPGRADE 9822/0965)
2125885-2128885 (JS140 9812/5105) VMT330
JS140 2077293-2079293 (JS140 9812/5105)
1782101-1782601 (JS140 9812/5105)

VMT860
1318000-1318999 (JS140 9812/5105)
2236650-2241511 (JS205 INDIA 9822/0690)

JS205
1308500-1309499 (JS200 INDIA HOME MARKET 9812/5090) VM115
2163162-2168079 (JS220LC 9822/0545)
JS220 2163079-2163161 (JS210LC I HOME MARKET 9822/0545)
1290500-1291499 (JS210LC I HOME MARKET 9812/5095)

28.12.2015
2054525-2056249 (430ZX PLUS 9822/0895)
2054250-2054524 (430ZX AL 9822/0125)
1767600-1768499 (430ZX JCB ENGINE 9822/0125)
1399000-1399999 (430Z 9812/3285)
1397500-1398999 (430Z 9812/3285)
1201000-1201999 (430Z 9812/3285)
2186067-2196000 (432ZX BSIII 9812/3275)
2186000-2186066 (432ZX BSIII 9812/3275)
1507477-1507999 (432ZX BSIII 9812/3275)
1506500-1507476 (432ZX BSII 9812/3275)
2229509-2234509 (VMT330 9822/0695)
2429501-2429600 (VMT 860 INDIA HOME MARKET 9822/0275)
1605000-1605199 (VMT850 INDIA HOME MARKET 9812/4110)
2280877-2281377 (VM115 BSIII INDIA HOME MARKET 9812/4100)
2034000-2034999 (VM115D I 9822/0280)
1705097-1705499 (VM115 BSIII INDIA HOME MARKET 9812/4100)
1705000-1705096 (VM115 INDIA HOME MARKET 9812/4100)
1503100-1503299 (VM115 INDIA HOME MARKET 9812/4100)

All Filter Kits - Heavyline Models
Model Part No Description
JS205 334/E6273 JS205 New 500 Hrs. Filter Kit
JS205 334/E6274 JS205 New 1000 Hrs. Filter Kit without Plexus
JS220 334/E6275 JS220 New 500 Hrs. Filter Kit
JS220 334/E6276 JS220 New 1000 Hrs. Filter Kit without Plexus
432ZX 335/C9878 432ZX Filter Kit for 500 Hrs
432ZX 335/C9879 432ZX Filter Kit for 1000 Hrs
JS81 335/C9883 JS81 Filter Kit for 500 Hrs
JS81 336/B8422 JS81 Filter Kit for 1000 Hrs (Without Plexus Filter)
JS140 335/C9881 JS140 Filter Kit for 500 Hrs
JS140 336/B8426 JS140 Filter Kit for 1000 Hrs (Without Plexus Filter)
VM115 335/C9885 VM115 Filter Kit for 500 Hrs
VM115 335/C9886 VM115 Filter Kit for 1000 Hrs
334/E6273 JS205 Filter Kit- 500 Hrs

Child Part No Description Per Kit Qty
02/910140A FILTER PQ24x10 1
332/Y3163 Separator Fuel Water 1
02/910155A ELEMENT PQ24X10 1
32/925968 FILTER With out HEAD 1
KBJ1691A ELEMENT SERVO FILTER 1
KNJ0288A FILTER PQ20X10 1
334/Y2810 Air Filter Primary 1

02/910140A FILTER PQ24x10 1
02/910155A ELEMENT PQ24X10 1
335/C7872 FILTER RETURN #VA-VE Plexus 1
KRJ3461 ELEMENT 1
334/Y2811 Air Filter Safety 1
335/G5511 Oil Sampling Kit 1

320/04134 FILTER.ENGINE OIL.JCB 1
32/925994 FUEL FILTER ELEMENT 6 INCH 1
32/925869 Element Fuel SED 2
580/12020 ELEMENT AIR 1
32/925869 Element Fuel SED 2
320/07309 FUEL FILTER 3-LAYER 2 MICRON 1
335/C7872 FILTER RETURN #VA-VE Plexus 1
KRJ3461 ELEMENT 1
580/12020 ELEMENT AIR 1
580/12021 ELEM.AIR FILTER 1
335/G5511 Oil Sampling Kit 1
335/C9878 Filter kit 500hrs (432ZX)

333/Y7453 FILTER - LUBE 2
32/925932 Filter Fuel 2
990/00090 ELEMENT FILTER 1
332/P3040 Breather 432 1
335/C9879 Filter kit 1000hrs (432Zx)

333/Y7453 FILTER - LUBE 2
32/925932 Filter Fuel 2
990/00090 ELEMENT FILTER 1
332/P3040 Breather 432 1
550/41386 EXCHANGE FILTER 1
332/Y2881 Element Safety (Outer) 1
32/901100 STRAINER 1
335/C9883 Filter Kit for 500 Hrs

550/40575 L.O.P.FILTER (06 2
500/00214 ELEMENT 2
500/00151 ELEMENT 1
550/41639 PRIMARY ELMNT 1
336/B8422 Filter Kit for 1000 Hrs (W/O Plexus)JS81

550/40575 L.O.P.FILTER (06 1
500/00214 ELEMENT 2
500/00151 ELEMENT 2
550/41639 PRIMARY ELMNT 1
550/41640 SAFETY ELMNT. 1
332/B1477 MAIN RETURN FILTER (JS70 # JS 1
335/F0621 ELEMENT 1
02/910140A FILTER PQ24x10 2
02/910155A ELEMENT PQ24X10 2
KRJ3463 PACKING 1
KNJ0381 FILTER O-RING 1
KHJ1032 O RING 1
336/B8426 Filter Kit for 1000 Hrs (Without Plexus

334/Y2811 Air Filter Safety 1
02/910140A FILTER PQ24x10 2
02/910155A ELEMENT PQ24X10 2
333/K8611 FILTER RETURN #VA-VE Plexus 1

333/Y6130 WATER SEPARATOR ASSY 1
32/917804 AIR ELEM. MAIN 1

333/Y6130 WATER SEPARATOR ASSY 1
320/07394 FUEL FILTER 5 MICRON 1
32/917804 AIR ELEM. MAIN 1
32/917805 AIR ELEM.SAFETY 1
2611/00046 OIL FILTER ELEMENT HYD 1
exus Filter)
lexus Filter)

JCB30 Plus (with Perkins Engine) Maintenance Schedule

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JCB30 Plus (with Perkins Engine) Maintenance Schedule

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JCB30 Plus (with Perkins Engine) Maintenan

PDI / 100 HRS 500 HRS

Engine oil Filter 02/630935A 1

Engine Oil 4001/1800 or 4001/3200

Every 50 Hrs 50 grams

Every 10/50/500/1000 Hrs

ending upon working condition, restriction indication.

Engine Oil 4001/1800 or 4001/3200

Engine Oil 4001/1800 or 4001/3200

Engine Oil 4001/1800 or 4001/3200

Track Gearbox Oil 3x2

Diesel Filter 02/910155A 1 2

Pilot Filter KBJ1691A(Alt-335/G2061) 1 1 1

Engine Oil 4001/1800 or 4001/3200

Engine oil Filter 02/910140A 1

424 JS 200 Wing nut on Airfilter Cover

1397-1578-2704 AIR FILTER ASSY. 332/P6485

PDI / 250 HRS 500 HRS

Lube oil Filter 333/Y7453 1

Grease ( For Pin & Bushes 4003/2000 or 4003/2600

2000 HRS 2500 HRS 3000 HRS 5000

Every 50 hours 100 grams

Every 10/50/500/1000 Hrs

Every 500 Hrs

Every 100 Hrs (R/B Hrs)

Every 500 Hrs

Every 1000 Hrs

Every 2000 Hrs

Every 1000 Hrs (210 lit)

Every 500 Hrs 1

Engine Oil 4001/1800 or 4001/3200 19

Grease ( For Pin & Bushes 4003/2000 or 4003/2600

Engine oil Filter 581/18096 1

Engine Oil 4001/3200 or 4001/1800 21.5

Track Gearbox Oil

Engine Oil (JCB 4001/1800 or 4001/3200 21

Grease ( For Pin & Bushes 4003/2000 or 4003/2600

Every 500 Hrs 1 1

Every 500 Hrs 1

Every 500 Hrs

Every 500 Hrs

Every 1000 Hrs

Every 2000 Hrs

Every 1000 Hrs (210 lit)

250 HRS 500 HRS 750 HRS

III Free IV Free III Free V Free VI Free VII Free

1250 HRS 1500 HRS 1750 HRS 2000 HRS 5000

Every 50 hours 100 grams

Every 10/50/500/1000 Hrs

n working condition, restriction indication.

250 HRS 500 HRS 750 HRS

III Free IV Free III Free V Free VI Free VII Free

1250 HRS 1500 HRS 1750 HRS 2000 HRS 5000

Every 50 hours 100 grams

Every 10/50/500/1000 Hrs

n working condition, restriction indication.

Engine Oil 4001/3200 or 4001/1800 14.5

Engine Oil 4001/1800 or 4001/3200 15 lit

Hydraulic oil 229/00024 or 4002/3000 130

Engine Oil 4001/1800 or 4001/3200 15 lit

PDI / 1000 HRS 1250 HRS 1500 HRS

Engine Oil 4001/1800 or 4001/3200