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ENGINEERING- II
Module 5
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3 TUNNEL
A tunnel can be defined as an underground passage for the transport of passengers,
goods, water, sewage, oil, gas etc.
The construction of a tunnel is normally carried out without causing much
disturbance to the ground surface.
Tunnels are more economical than open cuts beyond certain depths.
Tunnels avoid disturbing or interfering with surface life traffic during construction.
Tunnels prove to be cheaper than bridges and open cuts to carry public utility
services like water, sewer and gas.
Feasibility of tunnel project depends on the geological conditions of the site,
construction time and costs.
4 TUNNEL
5 OPEN CUTS
6 TUNNEL- ADVANTAGES
1. It is more economical than open cuts beyond certain depths.
2. Tunnels avoid disturbing or interfering with surface life and traffic during
construction.
3. In case of aerial warfare and bombing the tunnels would grant better protection as
compared to bridges.
4. Tunnels are cheaper than bridges and open cuts to carry public utility services like
water, sewer, gas, electricity and telephone lines.
5. There is protection from snow and iceberg hazards.
6. Tunnels avoid interference with surface and air rights.
7 TUNNEL- DISADVANTAGES
1. Initial cost of construction is high as compared to an open cut.
2. It is necessary to have skilled labour and technical supervision of high order for the
construction of a tunnel.
3. It takes long time for the successful completion of a tunnel under normal
conditions.
4. The construction of tunnel requires specialized and sophisticated equipments.
8 TUNNEL-CLASSIFICATION
The tunnels can be classified in various ways as shown below:
1. Offspur tunnel
Short length tunnels to negotiate
minor local obstacles.
3. Slope tunnel
These include the tunnels that are
constructed in steep hills.
4. Spiral tunnel
These include the tunnels that are
provided in narrow valleys in the form
of loops in the interior of the
mountain. This increases the length of
the tunnel to avoid steep slopes.
11 Classification according to purpose
1. Conveyance tunnels
These types of tunnel includes the sewer
tunnels, water supply tunnels, hydro-
electric power tunnels etc.
2. Traffic tunnels
They include highway tunnels, railway
tunnels, pedestrian tunnels, navigation
tunnels and subway tunnels.
12 Classification according to type of material met with, at the
time of construction
1. Tunnels in hard rock
13 Classification according to type of material met with, at the
time of construction
2. Tunnels in soft soil
14 Classification according to type of material met with, at the
time of construction
3. Tunnels underneath river bed or in water-bearing soils
15 Classification according to the shape of tunnels
1. D shaped tunnel
Where the risk of failure or collapse
caused by external pressure from
water or loose unstable soil conditions
on tunnel lining is non-existent
It is also called segmented roof tunnel
In this, roof takes up all the load and
distributes it to the straight walls
Suitable for subways
Main advantage of this section over
others is additional floor space
16 Classification according to the shape of tunnels
2. Circular shaped tunnel
This shape of tunnels is strong in offering
resistance to external pressure caused by
water, water-bearing soils or soft grounds
Best theoretical section to withstand heavy
internal or external radial pressures.
Most economical section
This shape is more difficult for placement of
concrete lining
Not suitable for rails and roadways as more
filling will be required to provide a flat base
Suitable for sewers and water carrying
purpose
17 Classification according to the shape of tunnels
4. Egg-shaped tunnel
Egg-shaped tunnels are best suited
for sewage line as it is having a self-
cleaning velocity in dry weather
Egg shaped tunnel can resist both
internal and external pressure
Not suited for traffic purposes
Best suited for sewage line
19 Classification according to the shape of tunnels
5. Horseshoe-shaped tunnel
Having a semi-circular roof with arched
sides
Can withstand both internal and external
pressures
Combines the advantages of rectangular
shaped and circular shaped tunnels
Best shape suited for traffic purposes as
the floor is nearly flat
Also suitable for carrying water and
sewage
It is suitable for both hard and soft rocks
20
21 SIZE OF TUNNEL
Size of a railway tunnel depends upon
the gauge of the railway track and
the number of lines
Usually tunnels are driven from two ends and many other intermediate points to
finish the whole tunnel construction in least permissible time.
Intermediate points are usually made available by the following methods:
1. By shaft construction
On the tunnel line at suitable points, shafts are sunk. It could be seen that if n is the
number of shafts that are possible, 2n plus 2 faces of attack including the two ends
are available.
43 Shaft Construction
Advantages of shafts:
i. Each shafts provides 2 extra faces, which makes the work easier and less time
consuming.
ii. They afford outlets for excavated material and means of access into the tunnel for
building materials.
iii. They could be used as pumping shafts in case of large influx of water.
iv. They help to correct alignment and help to transfer the centre line into the tunnel.
v. In long tunnels, they afford ventilation and are useful for exhausting smoke and foul
air out of the tunnel.
44 Driving Pilot Tunnel
Sometimes lateral or horizontal approach to the tunnel line may be closer and
shorter compared to the deep vertical shafts.
In such cases, a tunnel of small size called a pilot tunnel is driven parallel and close
to the proposed main tunnel and short cross connecting tunnels are driven from it to
reach the proposed main tunnel to create working faces.
45 Driving Pilot Tunnel
Advantages of pilot tunnel:
i. The cross headings are convenient places to store tools and materials during
construction work.
ii. It is less costly than shafts.
iii. The chances of any material falling accidentally down the shaft into the tunnel during
the construction work are considerably reduced.
iv. It avoids the dislocation of strata at the sides of the tunnel.
v. After the work is completed, the cross headings may be used as passages for workers
engaged in repairs and maintenance of the tunnel.
vi. It can be used as means of artificial ventilation by the use of fans.
46 Methods of Tunnelling
There are various methods of tunnelling. The selection of a method depends upon
the size of the bore, the condition of the ground, the equipment available, and the
extent to which timbering is required. Tunnelling may be basically divided into
three main groups.
Advantages
Since an entire section of the tunnel is tackled at one time, the method is completed
expeditiously.
Mucking tracks, which are tracks used for collecting muck, can be laid on the tunnel
floor and extended as the work progresses.
With the development of the 'jumbo' or drill carriage, this method can be used for larger
tunnels too.
Disadvantages
The method requires heavy mechanical equipment.
It is not very suitable for unstable rocks.
It can normally be adopted for small tunnels only.
49 Tunnelling in Hard Rocks
50 Tunnelling in Hard Rocks
3. Drift method
A drift is a small tunnel measuring 3 m x 3 m, which is driven into the rock and
whose section is widened in subsequent processes till it equates that of the tunnel.
A number of drill holes are provided all around the drift and these are filled up with
explosives and ignited so that the size of the drift expands to become equal to the
required cross section of the tunnel.
The position of the drift depends upon local conditions; it may be in the centre, top,
bottom, or side as shown in figure.
Field experience has shown that the central drift is the best choice, as it offers better
ventilation and requires lower quantities of explosives.
The side drift, however, has the advantage that it permits the use of timber to
support the roof.
54 Tunnelling in Hard Rocks
Advantages
If the quality of the rock is bad or if it contains excessive water, this is detected in
advance and corrective measures can then be taken in time.
A drift assists in the ventilation of tunnels.
The quantity of explosives required is less.
A side drift allows the use of timber to support the roof.
Disadvantages
It is a time-consuming process, as the excavation of the main tunnel gets delayed till the
drift is completed.
The cost of drilling and removing the muck from the drift is high, as the work has to be
done using manually operated power-driven equipment.
55 Tunnelling in Hard Rocks
56 Tunnelling in Soft Rocks
In the case of soft rock, the selection of the method of tunnelling depends upon the
following important factors.
i. Nature of ground
ii. Size of tunnel
iii. Equipment available
iv. Sequence of operations
57 Tunnelling in Soft Rocks
1. Forepoling method
Forepoling is an old method of tunnelling through soft ground.
In this method, a frame is prepared in the shape of the letter A, placed near the face
of the tunnel, and covered with suitable planks.
Poles are then inserted at the top of the frame up to a viable depth. The excavation is
carried out below these poles, which are supported by vertical posts.
The excavation is carried out on the sides and the excavated portion is suitably
supported by timber. The entire section of the tunnel is covered thus.
The process is repeated as the work progresses.
Forepoling is a slow and tedious process and requires skilled manpower and strict
supervision.
The method has to be meticulously repeated in sequence and there is no short cut
for the same.
58 Tunnelling in Soft Rocks
59 Tunnelling in Soft Rocks
60 Tunnelling in Soft Rocks
Tunnels constructed using the shield method usually have a circular section because
of the following considerations
i. The rotation of the shield is easy in a circular section.
ii. It grants protection to the primary lining.
iii. The circular section provides the maximum cross-sectional area with the smallest
perimeter.
iv. The circular section is ideally suited to resist the semi-fluid pressure exerted by the
soft ground.
66 Tunnelling in Water Bearing Soils