MOVILIFT SRL – Strada Napoli, 350 – 80053 Castellammare di Stabia (NA) - Italy

[T] +39 081 8713646 – [F] +39 081 8026092 – [W] www.movilift.com – [E] direzione@movilift.com

“MRL 2:1”

INSTALLATION MANUAL

ENGLISH VERSION Ver. 1 27/06/2018

Installer

Lift reference n°:

Year of manufacture:

Owner:

Installation address:

BEFORE INSTALLING AND USING THIS PRODUCT, READ CAREFULLY AND UNDERSTAND ALL
WARNINGS AND PROCEDURES CONTAINED IN THIS DOCUMENT
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INDEX

INDEX ........................................................................................................................................................................................ 2

1. INTRODUCTION .......................................................................................................................................................... 4

2. SAFETY AND SAFETY FEATURES (PPE, WARNING SIGNALS, ETC.) ......................................................................................... 5

3. RISK ASSESSMENT ................................................................................................................................................................. 6

4. LIFT MOVEMENT ................................................................................................................................................................... 7

5.PRELIMINARY OPERATIONS ................................................................................................................................................... 8

5.1 INSTALLATION DOCUMENTS ....................................................................................................................................... 8

5.2 INSTALLATION PREPARATION ...................................................................................................................................... 8

5.3 DIMENSIONAL CHECKS ................................................................................................................................................ 8

5.4 MATERIALS DISCHARGE AND STORAGE ...................................................................................................................... 9

6 LIFT MOUNTING........................................................................................................................................................ 10

6.1 FRAME MOUNTING ................................................................................................................................................... 11

6.1.1 Descent the plumb lines and place the brackets on the shaft walls, referring to plumb lines .................... 11

6.1.2 Drill the wall and install brackets and counter-plates starting from the bottom p ...................................... 12

6.1.3 Lay the base beam on the bottom of the pit ................................................................................................ 12

6.1.4 Guides installing starting from the pit .......................................................................................................... 12

6.1.5 Pit tensioner mounting - ............................................................................................................................... 14

6.1.6 Engine frame assembly and adjustement .................................................................................................... 15

6.1.7 COUNTERWEIGHT FRAME MOUNTING ........................................................................................................ 16

6.1.8 TABLETS loading on the counterweight frame ............................................................................................. 17

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6.1.9 FRAME MOUTING IN THE PIT ....................................................................................................................... 18

6.1.10 ROPES MOUNTING ....................................................................................................................................... 19

6.1.11 Counterweight pit protection plate assembling and frame buffer support pillar ........................................ 20

6.1.12 Anti-drift block functioning .......................................................................................................................... 21

6.1.13 CAR FRAME ASSEMBLY ................................................................................................................................. 22

6.2 CABIN MOUNTING ..................................................................................................................................................... 23

6.2.1 Cabin mounting on frame shelf .................................................................................................................... 23

6.2.2 Car roof mounting and top fixing ................................................................................................................. 25

6.2.3 Light maintenance with a counter ceiling .................................................................................................... 27

6.2.4 Colum / removable panel maintenance ....................................................................................................... 28

6.2.5 Car mirror Maintenance ............................................................................................................................... 29

6.3 landing doors mounting ............................................................................................................................................ 30

6.3.1 Automatic telescopic side doors .................................................................................................................. 30

6.3.2 SEMI-AUTOMATIC SWING DOORS ............................................................................................................... 31

6.4 ELECTRICAL PART AND TRACTION MACHINE ............................................................................................................ 33

7 WARRANTY TERMS ................................................................................................................................................... 33

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1. INTRODUCTION

Thank you for choosing a MOVILIFT product.

An essential requirement for a good product functioning is a full compliance with the instructions contained in this
document.
MOVILIFT srl declines any responsibility, even with respect to third parties, regarding: abuse, interventions untrained
personnel, maintenance faults, tampering, not original spare parts, failure to follow instructions, exceptional events.

In an effort to product improvement, MOVILIFT srl reserves the rights to change without notice and without obligation to
update the production and the previous documents.
However, if the version of the service manual supplied with the product does not fully reflect the core functionality,
please kindly report to our Technical Department.
Before performing any maintenance on the lift operation it is compulsory to read carefully and understand all the
instructions in this manual.
This document is an integral part of the supply and must always be kept available in the relevant elevator machinery
space.

The product is designed and manufactured ensuring the fulfilment of the essential health and safety requirements
required by current regulations. In particular:

2006/42 / CE Machinery Directive of the European Parliament and Council of 17 May 2006
2014/33 / EU Lifts Directive of the European Parliament and Council of 26 February 2014
2014/30 / EU Electromagnetic Compatibility Directive of the European Parliament and Council of 26
February 2014
2014/35 / EU Low Voltage Directive of the European Parliament and Council of 26 February 2014
UNI EN ISO 12100: 2010 Safety of machinery - General principles of design - Risk assessment and risk reduction
UNI EN 81-20: 2014 Safety rules for the construction and installation of lifts - Lifts for the transport of
people and goods - Part 20: Lifts for people and things accompanied by people
UNI EN 81-50: 2014 Safety rules for the construction and installation of lifts - Lifts for the transport of
people and goods - Part 50: Rules for the design, calculation, verification and testing of lift components

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2. SAFETY AND SAFETY FEATURES (PPE, WARNING SIGNALS, ETC.)

This document prevents and warns using the following symbols:

PPE SIGNS:

HIGH IMPORTANT WARNING SIGN

SKILLED WORKER OPERATION REQUIRED

PROTECTIVE CLOTHING

OBLIGATION TO WEAR SAFETY SHOES

OBLIGATION TO WEAR PROTECTIVE GLOVES

OBLIGATION TO WEAR THE PROTECTIVE HELMET

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OBLIGATION TO WEAR THE SAFETY BELT

WARNING SIGNALS:

GENERAL DANGER

ATTENTION TO SUSPENDED LOADS

DANGER OF FALL MATERIALS FROM ABOVE

VERTICAL HEIGHT FALLING HAZARD

3. RISK ASSESSMENT

The safety devices used on products supplied by MOVILIFT srl are intended solely for the accompanied material.

Risk assessment due to the influence of the mutual components that ensure the equipment length needs to be
performed by the installer, in order to ensure full compliance.

For every workplace you must identify the specific list of dangerous situations related to health and safety, and perform a
risk assessment for any maintenance operation, including access to workplaces, etc.

Regarding the point mentioned above, it should be performed the following:

• The presence of a person or persons involved in the maintenance in a workspace;

• The foreseeable actions of persons other than those involved in the maintenance that may at any time interfere with

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her activities (ex: people who open and close the power circuits, or connected, or lighting circuits, or trying to use the
system during maintenance etc.).

4. LIFT MOVEMENT

The machine is supplied disassembled in its components in packages made of a wooden base and systems to immobilize
the packages placed inside the packaging (strap, heat-shrinkable nylon, etc.). Remove the heat-shrinking protective nylon
and eventually the strap; machine parts are inside the plastic / cardboard protections. After unpacking the machine,
check the integrity of the contents. Contact the company in case the material is not in compliance with the order and do
not proceed unless otherwise indicated.

The packaging elements must not be left within reach of children as they are potential sources of danger. The elements of
the packaging must also be stored and laid to waste according to the current national’s law where lift is delivered.

The definitive characteristics of the packaging, the number of packages and the weight are communicated to the
customer with material ready for collection. Lifting platforms, if not immediately installed, must be kept inside their
packaging in a dry environment, sheltered from atmospheric agents and at a temperature between 0 ° C and 40 ° C. The
packaging must be placed away from sources of heat, flames or explosives and must be kept in the correct position,
avoiding overlapping packing on top of each other. The unloading of the truck and the handling of the intact packaging
must be carried out by means of Transpallets, forklift or other suitable equipment and in compliance with the regulations
in force. If unloading equipment is not available, the disassembled machine parts must be unloaded by hand, unpacking
the machine and unloading the parts directly from the truck. It is the responsibility of the installer to perform the risk
assessment from manual handling of loads in accordance with the laws in force.

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WITHOUT WRITTEN AUTHORIZATION

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5.PRELIMINARY OPERATIONS

5.1 INSTALLATION DOCUMENTS

The documentation to be used for the installation of a complete lift is as follows:

• Design of the lift project
• Frame assembly instructions
• Safety components installation instructions
• Cabin assembly instructions
• Operator's manual and ports
• Manual switchboard and accessories and appropriate wiring diagrams

All documentation, for a correct and safe installation of the lift, must be kept by the person responsible for the
installation.
Please note that this documentation is considered an integral part of the system and must be complete, well preserved,
and complete in its entirety.
Moreover, in order to safeguard its legibility, it must not be damaged, present missing parts and the sheets must not be
torn or damaged during the consultation

5.2 INSTALLATION PREPARATION

Normal site equipment is used for the installation of the system. The assembly of the components, assembly, disassembly
and possible reassembly in another location of the platform must follow the steps provided in the instructions given in
this manual.
It is also reiterated that every operation on the structure or components must be performed by authorized personnel
who are fully familiar with all the criteria relating to the rules of good technical standard and who sign the final document
of conformity according to the technical specifications provided.
Based on the instructions provided below, the installer must provide for the installation of the system. In addition, the
regulations and laws in force in the country of installation must always be observed.

5.3 DIMENSIONAL CHECKS

Before starting the installation proceed with the following checks:

 Check the presence of an efficient lighting system in the compartment;
 Check the cleanliness of the compartment and pit;
 Check that the pit has been appropriately treated against water infiltration;

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 Check that the electrical system of the network is provided with an adequate grounding (otherwise stop the installation
until the Customer has made the adjustment);
 Check that the entrances to the compartment are properly closed;
 Check the possibility of entry of components into the compartment including suitable lifting means;
 Check that the accesses to the machine room are correctly illuminated, in particular, for the machine room in the
cabinet, in the work area bounded by the open doors;
 Prepare a material deposit area close to the compartment, easily accessible by the fitters and not exposed to bad
weather;
 Check that all the cable ducts and the holes for the electric cables are free, ready to be inspected and well finished;
 Check that there is a hole for the smoke outlet.

It will therefore be necessary to compare the dimensional data of the following aspects with the data indicated on
the project carried out before the delivery of the platform.
 Plan dimensions of the compartment;
 Pit height;
 System travel;
 Head height;
 Position of the doors;
 Sealing of the compartment.

5.4 MATERIALS DISCHARGE AND STORAGE

During the unloading phases it is necessary to verify that the received materials correspond to the ordered ones and that
they are all present, using the bill attached to the supplied material. Check the status of all components and materials
upon receipt at the construction site, to check for any damage during transport; immediately notify MOVILIFT s.r.l. in case
of missing or damaged parts.
Store electrical and electronic components in a cool, dry place in their original packaging. If for any reason it is not
possible to install the system immediately, periodically check the stored components to prevent damage caused by
prolonged storage under unfavourable conditions. Check the completeness of the system documentation.

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WITHOUT WRITTEN AUTHORIZATION

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6 LIFT MOUNTING

When installing the system, all the provisions of the law relating to health and safety at work and temporary and mobile
construction sites must be applied (to the total care and load of the client and installer), in compliance with the laws in
force in the individual States. Any scaffolding used in the assembly must comply with current regulations regarding the
design, construction and use.
During assembly operations, the personnel in charge must be adequately trained and informed and, if necessary, must be
equipped (using them) with adequate personal protective equipment against the following risks:
• impact, crushing, cutting of feet and hands when handling and assembling components;
• electrocution from direct and indirect contact;
• fall.
If the arch is used as a mobile element for the assembly of other components and in the case of movement of the arch
without cab, the personnel in charge must pay particular attention to the operations in order to avoid in particular way
shearing or falling hazards, by implementing all the necessary precautions, in particular, it is advisable to use maintenance
buttons to man present and have the presence of two operators, as well as ensuring an adequate support plane on the
arch.

The car roof is not load-bearing, so it must never be used as a support base for people and / or objects during the
assembly or in any other situation. If hooks fixed to the load-bearing structure are used, they must be suitable for the
load; the same applies to the hooks anchoring to the bearing structure in reinforced concrete or masonry.

The test manoeuvres should be done with all the safety devices installed and operating. If you have to carry out
manoeuvres with the safety devices not inserted, it is necessary to take precautions that guarantee a sufficient degree of
safety to prevent accidents, so it is recommended, for example, to use maintenance buttons with an operator or a
presence of two operators and so on.

For fixing the guide brackets to the reinforced concrete or masonry, the devices and their type are charged to the
customer. Use pressure devices (for example screws) able to withstand the stresses caused by the operation of the
system (static and dynamic loads)

The following is an indication of the recommended tightening torques for bolts with metric thread and strength class 8.8.
However, it is necessary to make sure that the bolts are properly tightened. All mounting screws are supplied pre-
assembled on the individual parts.

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ISO diameter (mm) Tightening torque (Nm)

M4 3,1
M5 6
M6 10
M8 25
M10 50
M12 90
M14 140
M16 215
M18 290
M20 410
M22 550

6.1 FRAME MOUNTING

6.1.1 Descent the plumb lines and place the brackets on the shaft walls, referring to
plumb lines

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6.1.2 Drill the wall and install brackets and counter-plates starting from the bottom p
6.1.3 Lay the base beam on the bottom of the pit
6.1.4 Guides installing starting from the pit

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Check if the last upper section of the guides has the working of the joint between the "male"
or "female" type guides. This determines the departure of the guide column: if the segment is
"male", the first piece of the guide part starts with "male" joint, vice versa for the "female".
Use the two wings to fix the guides on the base beam.
Before introducing the guides into the space, it is advisable to divide the columns into two
groups and arrange them with the relative joints in the correct position along the scaffolding
work surfaces. Normally two shorter guide lengths are provided, which are used to complete
the two columns. Care must be taken to ensure that each piece is mounted in the upper end
of the single column.

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6.1.5 PIT TENSIONER MOUNTING -

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6.1.6 ENGINE FRAME ASSEMBLY AND ADJUSTEMENT

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6.1.7 COUNTERWEIGHT FRAME MOUNTING

Proceed to insert the counterweight frame between the respective guides

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6.1.8 TABLETS LOADING ON THE COUNTERWEIGHT FRAME

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6.1.9 FRAME MOUTING IN THE PIT

Proceed with the assembly of the frame according to the diagram below, properly tightening all the bolts and checking
the correct alignment and shoes sliding.

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6.1.10 ROPES MOUNTING

Proceed with the assembly of the traction cables for the connection between the frame and the counterweight.

Counterweight deviation
Pulley

Rope attachment on
engine frame

Motor pulley

Deviation frame
pulley

At the end of the ropes assembly operations, proceed with the assembly of the cabin as per the instructions given below
and proceed with the system balancing operations. This type of frame is equipped with load-lifting devices. These devices
can be of two types:

 Deformation load device to be installed on the frame rear side ;

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 Cable load device to be installed near the rope attach, as explained by the device manual.

6.1.11 Counterweight pit protection plate assembling and frame buffer support pillar

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6.1.12 Anti-drift block functioning

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6.1.13 CAR FRAME ASSEMBLY

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6.2 CABIN MOUNTING

6.2.1 Cabin mounting on frame shelf

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6.2.2 Car roof mounting and top fixing

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6.2.3 LIGHT MAINTENANCE WITH A COUNTER CEILING

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6.2.4 COLUM / REMOVABLE PANEL MAINTENANCE

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6.2.5 CAR MIRROR MAINTENANCE

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6.3 LANDING DOORS MOUNTING

6.3.1 Automatic telescopic side doors

The doors are supplied complete with brackets to be bolted. To proceed with the assembly, follow the diagram below.
Before proceeding to fix the brackets, make sure that the frame is level and that the diagonal measurement coincides.

=
=

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6.3.2 SEMI-AUTOMATIC SWING DOORS

The doors are supplied with clamps or anchors. Proceed with the assembly of the doors without disassembling the door,
making sure that the frame is levelled and that the measurement of the two diagonals coincides, keeping the door open
at 90 °, then close the door again. It is possible to use a removable crosspiece. This solution is very practical for already
finished floors, but requires more attention in the previous phases. After the correct positioning of the door you can
proceed with the completion of the masonry.

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=
=

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6.4 ELECTRICAL PART AND TRACTION MACHINE

To proceed with the installation of the electrical components (control panel, push-buttons, power lines, etc.) and of the
drive unit, refer to the documentation supplied and included in the respective packages.

7 WARRANTY TERMS

MOVILIFT srl guarantees the products performances under its own brand exclusively under a proper usage, and only
following its recommendation. Any other usage is considered improper and dangerous.

Replacement and / or repair , always approved by MOVILIFT SRL, on faulty products signalized within 12 MONTHS from
the sales date, due to malfunctions design, material or manufacturing defects; Malfunctions arising from tampering or
incorrect installation, use, storage, modification or repair made without the prior written consent of MOVILIFT SRL are
not under warranty.

Malfunctions and testing need to be performed by MOVILIFT technicians.

Except in the case of a guilty verdict, MOVILIFT SRL will not be liable for direct, indirect, and / or consequential damages
arising from the buyer of the provided product.

Any physical damage to the product must be challenged no later than 3 working days after the arrival of the goods.

The warranty of this product is in lieu of legal warranties for defects and conformity and excludes any other liability of
MOVILIFT SRL, however, originating from the supplied goods (including damages claim).

In the event of a defect or any complaint, please inform us in a timely manner using the means best suited to you and
describing it as fully as possible, in this case the problem can be resolved promptly and with your full satisfaction.

In case you would like to contact us for any reason about, please refer to:

MOVILIFT s.r.l.

Web: www.movilift.com

Mail: direzione@movilift.com

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