Cold Start Up - CSTPS PDF

CHANDRAPUR SUPER THERMAL POWER STATION
MAHAGENCO Maharashtra State Power Generation Co Ltd
(2340 MW)
Chandrapur Super Thermal Power Station : An ISO 9001, 14001 & OHSAS 18001 Unit
An ISO 9001, ISO 14001 & OHSAS 18001 Unit
MAHAGENCO
Maharashtra State Power Generation Co Ltd
Unit Cold Start Up

3 x 500 MW Units
Chandrapur Super Thermal Power Station : An ISO 9001, 14001 & OHSAS 18001 Unit
Initial activities: MAHAGENCO
 ACW, CCW System, Instrument air and Service Air System,

Cooling Tower, AHP and CHP are in Service.
 All Boiler vents and S/H drains are open.
 Clearance received for Boiler Filling.
CSTPS
A Giant in Generation…
Activities: MAHAGENCO
Start: 0.00 Hrs.
 Boiler filling started with fill pump.
 Bottom Ash Hopper and Seal Trough filled.
 Run AC scanner Fan.
Finish: 0.30 Hrs.

CSTPS
Start: 0.30 Hrs.

 Start one LDO pump. Set pressure 7 kg/cm2.
 Start all Air Preheaters.
 Isolate PAHs from FG and Air side.
Finish: 0.40 Hrs.

CSTPS
Start: 0.40 Hrs.

 Start one BCW Booster pump.
 Charge Aux. steam header from other unit.
 Open AS 210 Valve.
 Extend aux. steam to OHP.
 Put HFO tank heating in service to get tank temp. 700C.
Finish: 1.15 Hrs.

CSTPS
Start: 1.15 Hrs.

 Start one HFO pump. Take one steam heater in service.
 Insert AB & CD oil elevation guns. Normalize the valves.
 Open atomizing steam valves and tracing line valves.
 At drum water level +300 mm start one BCW pump after closing
purge and vent valves.
 Drum level will drop to +100 mm.
Finish: 1.40 Hrs.

CSTPS
Start: 1.40 Hrs.

 Start second BCW pump at +100 mm drum level and
normalize the level.
 Put Boiler Fill Pump on recirculation and close filling valve.
 Line up air and flue gas path. Put aux. control damper on auto.
 Ensure turbine is on barring gear and SLC of lub oil and JOP
„ON‟. Boost H2 pressure to 3.2 kg/cm2. Purity > 98 %.
 Check turbovisory, bearing temp and Generator system
parameters.
Finish: 1.50 Hrs.

CSTPS
Start: 1.50 Hrs.

 Start one ID fan and one FD fan.
 Start second ID fan and adjust air flow 700 T/Hr. Adjust
Furnace draft -20 mmwcl.
 Start furnace purge.
 Purge Complete.
Finish: 2.10 Hrs.

CSTPS
Start: 2.10 Hrs.

 Open LDO trip valve. Set oil pressure 7 kg/cm2 and atomizing air
pressure to 7 kg/cm2.
 Select LDO and air in AB elevation and give a start command.
 Light up boiler with AB elevation. Close drum vent B72, 73, 74 and 75.
 Open E19 eco-recirculation valve.
 Set furnace draft to -5 mmwc.
 Inform chemist on duty.
 Run ESP rapping motors on programmer mode.
 Start HP control fluid pump.
 Start deaerator filling with boiler fill pump.
Finish: 2.30 Hrs.

CSTPS
Start: 2.30 Hrs.

 Charge MDBFP and line up low load line.
 Open turbine side MS line, CRH line and HRH line

atmospheric drains.
 Line up CEP to deaerator and start one CEP.
Finish: 3.30 Hrs.

CSTPS
Start: 3.30 Hrs.

 Extend deaerator pegging from aux. steam.
 Start APH soot blowing with air.
 At boiler drum pressure 2 kg/cm2, close SH, RH, ECO and

drum vents and throttle start up vents.
 Start MDBFP on recirculation.
 Start gland drain pump.
 Open CBD 50% to control drum level if necessary.
 At drum pressure 5 kg/cm2, close SH drains.
Finish: 5.00 Hrs. CSTPS

Start: 5.00 Hrs.

 At drum pressure 7 kg/cm2, Start 3rd BCW pump.
 At drum pressure 10 kg/cm2, charge turbine gland steam

header. Open AS2 valve.
 At drum pressure 15 kg/cm2, start second HFO pump and take

second heater in service.
Finish: 5.30 Hrs.

CSTPS
Start: 5.30 Hrs.

 Start oil elevation CD as soon as furnace exit FG temp is more than 200°C.
 Ensure HFO oil temp. at firing floor 110 0C.
 Change LDO to HFO in AB elevation.
 Close MS line, CRH line, HRH line atmospheric drains at turbine side.
Before closing ensure that water is not coming from drains.
 Start both vacuum pumps one by one and apply gland sealing at -2000
mmwcl vacuum. Start seal steam exhauster.
 Adjust gland steam pressure to 0.015 kg/cm2 and put control on auto.
 Ensure Gland steam header temp. > 170 0C.
 Raise drum pressure to 25 kg/cm2.
Finish: 6.00 Hrs.

CSTPS
Start: 6.00 Hrs.

 At -8000 mmwcl vacuum in condenser, open MS, CRH, HRH,
strainers, drain valves going to flash tank.
 Open boiler O/L MSV bypass valves.
 Open boiler O/L MSV.
 Open HP bypass warm up valves.
 Start second CEP.
 Open LP bypass. Open HP bypass. Set temp. to 320°C.
 Close generator breaker isolators.
 Start one PA fan. Set PA Header pressure 780 mmwcl.
 PAHs to be taken in service from FG and air side.
 Open SH spray, RH spray block valves, if necessary.
Finish: 6.15 Hrs.

CSTPS
Activities: Steam conditions
MAHAGENCO
SH O/L Pre/Temp= 35-40 kg/ cm2 /380°C

Start: 6.15 Hrs. RH O/L Pre/Temp = 12 kg/cm2 /360°C
 Open HP bypass @60 % slowly.

 Open drains after stop valves. MAL 11,12,13,14.
 Set speed reference „ZERO‟, starting device 0% and speeder gear 100%.
 Ensure stop valve opening criteria X1,X2,X3 fulfilled.
 Open stop valve HP/ IP by raising starting device upto 70%.
 Rolling of Turbine :- Ensure criteria X4,X5 fulfilled.
 TSE influence is 'ON'.
 Load limit set ‟60 MW‟. Load reference „50MW”.
 Pressure control on 'Limit ‟ mode.
 Load control „ON‟. Load gradient '25 MW/Min‟.
 Load gradient 'ON'. Tracking device 'ON'.
 Set speed reference '360 rpm„.
Finish: 7.30 Hrs.

CSTPS
Start: 7.30 Hrs.

 Turbine rolled to 360 rpm. Ensure turning gear cuts off at 240 RPM.
 Check turbovisory and bearing temp. Soak the turbine till TSE margin
+/- 300K.
 Gland steam charged through CRH (if required). GS Temp > 170°C
 Ensure speed up criteria X6 are fulfilled.
 Check turbovisory and other parameters of TG set.
 Ensure drum level -100mm. Raise speed reference to 3000 rpm
without stopping in between. Observe turbine vibration.
 Ensure critical speed 900,1548, 1896, 2700 passed quickly.
• Turbine rolled to 3000 rpm.
• JOP cuts off at 540 rpm. AOP cuts off at 2850 rpm.
 Ensure turbovisory and other parameters of TG set.
 Close field breaker. Switch AVR set point on 'AUTO'.
Finish: 7.45 Hrs.

CSTPS
Start: 7.45 Hrs.

 Voltage build up and increase set point to rated value 21 KV.
 Synchronizing:
 Put synchronization switch 'ON' (COD-8).
 Turn generator synchronization selector switch to Auto mode (ATRS)
(COD-8)
 Release the synchronization (COD-7). Put the synchronizer 'ON'.
 After matching voltage and frequency, M/c is synchronized and 50
MW load picked up on the machine by raising speed reference.
 Check changeover from speed control to load control (if not, slowly
raise load reference).
 Raise load limit to 200 MW.
 Put generator synchronization on „OFF‟ and synchronization switch
'OFF position (COD-8)
 Put synchronizer “locked‟. Put synchronizer 'OFF' (COD-7).
Finish: 8.00 Hrs.
CSTPS
MAHAGENCO
Thanks…
CSTPS

Cold Start Up - CSTPS PDF

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CHANDRAPUR SUPER THERMAL POWER STATION

MAHAGENCO Maharashtra State Power Generation Co Ltd

Unit Cold Start Up

 ACW, CCW System, Instrument air and Service Air System,

 All Boiler vents and S/H drains are open.

 Clearance received for Boiler Filling.

Start: 0.00 Hrs.

 Boiler filling started with fill pump.

 Bottom Ash Hopper and Seal Trough filled.

 Run AC scanner Fan.

Finish: 0.30 Hrs.

Start: 0.30 Hrs.

 Start all Air Preheaters.

 Isolate PAHs from FG and Air side.

Finish: 0.40 Hrs.

Start: 0.40 Hrs.

 Charge Aux. steam header from other unit.

 Open AS 210 Valve.

 Extend aux. steam to OHP.

 Put HFO tank heating in service to get tank temp. 700C.

Finish: 1.15 Hrs.

Start: 1.15 Hrs.

 Insert AB & CD oil elevation guns. Normalize the valves.

 Open atomizing steam valves and tracing line valves.

 Drum level will drop to +100 mm.

Finish: 1.40 Hrs.

Start: 1.40 Hrs.

Finish: 1.50 Hrs.

Start: 1.50 Hrs.

 Start furnace purge.

Finish: 2.10 Hrs.

Start: 2.10 Hrs.

Finish: 2.30 Hrs.

Start: 2.30 Hrs.

 Open turbine side MS line, CRH line and HRH line

 Line up CEP to deaerator and start one CEP.

Finish: 3.30 Hrs.

Start: 3.30 Hrs.

 Start APH soot blowing with air.

 At boiler drum pressure 2 kg/cm2, close SH, RH, ECO and

 Start MDBFP on recirculation.

 Start gland drain pump.

 Open CBD 50% to control drum level if necessary.

 At drum pressure 5 kg/cm2, close SH drains.

Finish: 5.00 Hrs. CSTPS

Start: 5.00 Hrs.

 At drum pressure 10 kg/cm2, charge turbine gland steam

 At drum pressure 15 kg/cm2, start second HFO pump and take

Finish: 5.30 Hrs.

Start: 5.30 Hrs.

Finish: 6.00 Hrs.

Start: 6.00 Hrs.

Finish: 6.15 Hrs.

SH O/L Pre/Temp= 35-40 kg/ cm2 /380°C

 Open HP bypass @60 % slowly.

Finish: 7.30 Hrs.

Start: 7.30 Hrs.

Finish: 7.45 Hrs.

Start: 7.45 Hrs.

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